CN202942957U - Integrated garbage crushing and sorting machine - Google Patents
Integrated garbage crushing and sorting machine Download PDFInfo
- Publication number
- CN202942957U CN202942957U CN 201220697857 CN201220697857U CN202942957U CN 202942957 U CN202942957 U CN 202942957U CN 201220697857 CN201220697857 CN 201220697857 CN 201220697857 U CN201220697857 U CN 201220697857U CN 202942957 U CN202942957 U CN 202942957U
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- screen drum
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- washing tank
- drum
- seal bootr
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Abstract
The utility model provides an integrated garbage crushing and sorting machine comprising a rack, a power part and a crushing tool, wherein the power part comprises a tool driving motor and a screen drum driving motor, which are controlled by an electric control cabinet; the screen drum driving motor is connected with a screen drum and screen holes are distributed on the screen drum; material guide plates are distributed on the inner wall of the screen drum; a central rotary shaft is connected with a group of crushing tools; a closing cover is arranged above the screen drum; the lower edge of the closing cover is connected with the rack; the top of the closing cover is connected with an air exhausting pipe; the upper part of one end of the screen drum is communicated with a feeding chute; the lower part of the tail end of the screen drum is communicated with a discharging chute; a material collecting bucket is placed below the screen drum and a lower opening of the material collecting bucket is communicated with a selective washing tank; the upper part of the selective washing tank is communicated with a discharging pipe and the lower part of the selective washing tank is communicated with a water feeding pipe; and a dreg discharging valve is arranged on a lower opening of the selective washing tank. The integrated garbage crushing and sorting machine disclosed by the utility model is reasonable in structure; the cost of operating and maintaining the system is saved; an operation environment of operating a garbage treating facility is improved; and capacity reduction of garbage is effectively realized and the secondary pollution to the environment by the garbage is reduced.
Description
Technical field
The utility model belongs to the environmental protection equipment field, relates to a kind of refuse treatment plant, particularly the treatment facility of a kind of integrated refuse breaking, screening, coal preparation one.
Background technology
In urban life, all produce every day such as a large amount of house refuses and changing food waste etc., how effectively and rapidly rubbish to be carried out the problems to be solved that is treated as of innoxious, resource.
Existing all kinds of refuse treatment plant adopts the simple function Design and manufacture more, be divided into garbage crushing equipment, screening plant, washing appliance etc., realize garbage disposal must through three step fragmentations, screening, washing, at least need three independent equipment that arrange, again rubbish lifting means or transfer equipment must be set between each equipment, make the production line of garbage disposal complicated, and cause dropping more rubbish on the production line of garbage disposal, give out more foul smell, operating environment is poor.Be badly in need of a kind of integrated refuse treatment plant, can for the problem of the complexity of the not stationarity of the shapes such as house refuse and changing food waste, hardness and composition, complete simultaneously the operations such as refuse breaking, screening, washing.
The utility model content
The novel purpose of the utility model is to provide a kind of integrated refuse breaking separator, solve the technical problem of the production line of conventional garbage treatment facility function singleness, necessary distributing layout, and solve the problem of garbage disposal production line complexity, highly energy-consuming and environmental pollution.
For achieving the above object, the following technical scheme of the novel employing of the utility model:
A kind of integrated refuse breaking separator comprises frame, power section and crushing cutter,
Described power section comprises cutter drive motor and the screen drum drive motors of being controlled by electric cabinet, the output of described screen drum drive motors drives the screen drum that connects a lateral arrangement, be distributed with sieve aperture on described screen drum, the inwall of screen drum is distributed with stock guide, the periphery of described screen drum is provided with a circle gear ring, the reducer gear that described gear ring and screen drum drive motors drive is connected with a joggle, and described screen drum bottom is supported by the support roller that is fixed on frame; Cutter drive motor drives with the central rotating shaft that is positioned at the screen drum center and is connected, and one group of described central rotating shaft connection is crushing cutter spaced apart;
The top of described screen drum is provided with seal bootr, being connected with frame below of described seal bootr, the top of seal bootr is connected with an exhaust tube, one end top of described screen drum is communicated with the feed chute, the tail end bottom of screen drum is communicated with the discharge chute, the end opening break-through seal bootr of the discharge chute suitable for reading and described of described feed chute;
The below of described screen drum is equipped with a recovering hopper, and the end opening of described recovering hopper is communicated with the washing tank, and the top of described washing tank is communicated with drainage conduit, and the bottom of washing tank is communicated with feed pipe, and the end opening of washing tank is provided with a residual cake valve.
Every group of described crushing cutter is falculate blade by at least four and forms, and is distributed with on the blade of described crushing cutter to be tangential setting and the sawtooth opposite with the central rotating shaft direction of rotation.
Described stock guide is fixed in inboard wall of riddle drum or inboard wall of riddle drum vertically is fixed at oblique interval along the inboard wall of riddle drum spirality.
The diameter of described sieve aperture is 10 ~ 30mm.
Described cutter drive motor is fixed on the lateral wall of seal bootr, and the top that described screen drum drive motors is fixed on the lateral wall of seal bootr is positioned at the top of feed chute.
Compared with prior art the utility model is novel has following characteristics and a beneficial effect:
The utility model be a kind ofly be applied to that house refuse, changing food waste are innoxious, fragmentation, sorting integrated treating apparatus in the recycling treatment process.Overcome the problem of the single refuse breaking screening installation of existing types of functionality and production line complexity, highly energy-consuming and a large amount of foul smell of generation.
The utility model uses the edge of a knife and sawtooth all to be tangential rotation crushing cutter can avoid the rubbish winding; Fine dust and polybag, plastic bottle class rubbish after use rotation screen drum sorting fragmentation; Use waterpower backwater effect washing separation of lighter rubbish and heavy foreign material, as rubbish such as cullet, potteries.
The utility model is integrated in refuse breaking screen drum and waterpower washing tank on a frame, rational in infrastructure, full closeding equipment, reduce the project occupation of land area, can complete machine be placed on the terrace of garbage disposal workshop, significantly simplify production-line arrangement, save the expense costs such as system's operation and maintenance, save a large amount of human costs.
the utility model is easy to operate, as long as connect the external-feeding chute, the discharge chute, feed pipe and external power cord can start and put into operation, carry out refuse breaking with comprehensive method, the processing of sorting, effectively improve garbage disposal efficient, save refuse breaking sorting energy consumption, and externally be provided with seal bootr and exhaust tube, exhaust tube is got rid of foul smell in real time, making device inner is little negative pressure working environment, prevent that effectively waste treatment facility from distributing foul smell, improve the operating environment of waste treatment facility operation, realize that effectively rubbish subtracts appearance and alleviates rubbish to the secondary pollution of environment.
Description of drawings
Be further described in detail the utility model is novel below in conjunction with accompanying drawing:
Fig. 1 is structural representation of the present utility model.
Fig. 2 is the top view of Fig. 1.
Fig. 3 is sectional schematic diagram of the present utility model.
Fig. 4 is the enlarged drawing of A part in Fig. 3.
Reference numeral: 1-feed chute, 2-crushing cutter, 3-cutter drive motor, 4-screen drum, 5-stock guide, 6-screen drum drive motors, 7-discharge chute, 8-recovering hopper, 9-washing tank, 10-drainage conduit, 11-feed pipe, 12-residual cake valve, 13-frame, 14-seal bootr, 15-exhaust tube, 16-electric cabinet, 17-gear ring, 18-support roller, 19-reducer gear, 20-central rotating shaft.
The specific embodiment
embodiment is described referring to Figure of description 1-4, this integrated refuse breaking separator, comprise frame, power section and crushing cutter, described power section comprises cutter drive motor 3 and the screen drum drive motors 6 of being controlled by electric cabinet 16, the output of described screen drum drive motors 6 drives the screen drum 4 that connects a lateral arrangement, be distributed with sieve aperture on described screen drum 4, the inwall of screen drum is distributed with stock guide 5, the periphery of described screen drum 4 is provided with a circle gear ring 17, described gear ring 17 is connected with a joggle with the reducer gear 19 that the screen drum drive motors drives, described screen drum 4 bottoms are supported by the support roller 18 that is fixed on frame 13, cutter drive motor 3 drives with the central rotating shaft 20 that is positioned at the screen drum center and is connected, and one group of described central rotating shaft 20 connection is crushing cutter 2 spaced apart,
The top of described screen drum 4 is provided with seal bootr 14, being connected with frame 13 below of described seal bootr 14, the top of seal bootr 14 is connected with an exhaust tube 15, one end top of described screen drum 4 is communicated with feed chute 1, the tail end bottom of screen drum 4 is communicated with discharge chute 7, the end opening break-through seal bootr 14 of the discharge chute 7 suitable for reading and described of described feed chute 1;
The below of described screen drum 4 is equipped with a recovering hopper 8, and the end opening of described recovering hopper 8 is communicated with washing tank 9, and the top of described washing tank 9 is communicated with drainage conduit 10, and the bottom of washing tank 9 is communicated with feed pipe 11, and the end opening of washing tank 9 is provided with a residual cake valve 12.
Every group of described crushing cutter is falculate blade by at least four and forms, and is distributed with on the blade of described crushing cutter 2 to be tangential setting and the sawtooth opposite with central rotating shaft 20 direction of rotation.
Described stock guide 5 is fixed in inboard wall of riddle drum or inboard wall of riddle drum vertically is fixed at oblique interval along the inboard wall of riddle drum spirality.
The diameter of described sieve aperture is 10～30mm.
Described cutter drive motor 3 is fixed on the lateral wall of seal bootr 14, and the top that described screen drum drive motors 6 is fixed on the lateral wall of seal bootr 14 is positioned at the top of feed chute 1.
Use the waste disposal method of above-mentioned integrated refuse breaking separator, step is as follows:
Step 1: the rubbish of collecting is delivered into by the feed chute carries out break process in screen drum;
Step 2: screen drum is by gear ring and reducer gear, continue rotation under the drive of screen drum drive motors, stock guide during the screen drum rotation in screen drum plays screen drum the first half with the rubbish band, rely on the Action of Gravity Field crushing cutter that again rubbish led, crushing cutter becomes lumpiness to be not more than the fine dust of 30mm the part refuse breaking; Not breakable rubbish is by the tail end of the screen drum that progressively leads simultaneously; The edge of a knife and the sawtooth of crushing cutter are tangential direction, and its incline direction is opposite with the turning cylinder direction of rotation, can prevent that polybag, cloth equal crushing cutter and be wound around.
Step 3: the not breakable rubbish of screen drum tail end is discharged from screen drum by the discharge chute, and the residue fine dust of process screen drum screening is discharged in recovering hopper by the sieve aperture of screen drum;
Step 4: meanwhile, be placed in the foul smell that in the exhaust tube collecting device at seal bootr top, rubbish distributes, for making a kind of little negative pressure working environment in seal bootr, be used for preventing that foul smell from distributing;
Step 5: enter grinding up the refuse of recovering hopper and carry out sorting process at the washing tank, feed pipe water filling in the washing tank, by the waterpower backwater effect, the material in the washing tank is divided into light refuse and heavy foreign material, light refuse is discharged from discharge nozzle, accumulates in the washing pot bottom after the heavy foreign material are cleaned; Described heavy foreign material such as cullet, pottery etc.
Step 6: regularly open residual cake valve the heavy foreign material are discharged from the washing tank.
The basic fundamental parameter of the present embodiment is:
Carry out its technical specifications design according to refuse breaking sorting process amount needs, the technical specification that usually needs is 50 ~ 200t/d. platform; Corresponding screen drum diameter is 1000 ~ 2000mm, and length is 1500 ~ 3000mm, and rotating speed is 40 ~ 80rpm, presses garbage as resource processing requirements design screen-aperture, is generally 10 ~ 30mm; Crushing cutter length is 300 ~ 800mm, rotating speed 1000 ~ 2000rpm; Screen drum drive motors power is 0.75 ~ 1.5kW, and cutter drive motor power is 2.2 ~ 7.5kW.
The design of the present embodiment:
According to determined technical specification establishment equipment processing and fabricating figure, the integrated refuse breaking separator length that is 50 ~ 200t/d. platform corresponding to technical specification is 2000 ~ 4000mm, and width is 1500 ~ 3000mm, is highly 2500 ~ 4000mm.
The buying of the accessory in the present embodiment:
Cutter drive motor, screen drum drive motors, residual cake valve and bearing, belt, reducer gear, gear ring, support wheel, flange, valve etc. are standard device and standard component, can purchase by art designs requirement direct market.
Being produced as follows of each assembly in the present embodiment:
(process by thickness 8 ~ 12mm) with the hard steel plate for crushing cutter, crushing cutter is welded in (diameter 50 ~ 100mm, length is that screen drum length adds 500mm) on seamless steel pipe, and seamless steel pipe two ends are fixed on bearing and bearing block, one end is fixed 1 belt pulley, forms crushing cutter and turning cylinder.
Feed chute, screen drum, stock guide, discharge chute, recovering hopper adopt welded steel plate: (thickness 6 ~ 10mm) rolls and is welded into cylinder after punching by the sieve aperture designing requirement with general steel plate, inwall welding stock guide (height 100mm, thickness 6 ~ 8mm), one 1 gear ring of end outer wall welding and 1 circle gib block form screen drum.(1 back taper recovering hopper of thickness 6 ~ 8mm) welding, end opening arranges 1 adpting flange with general steel plate.
The washing tank is made of steel pipe (caliber 200 ~ 500mm, length 500mm).
Drainage conduit is made of steel pipe (caliber 100 ~ 200mm, length 100mm), the accessory acting flange.
Feed pipe is made of steel pipe (caliber 25 ~ 50mm, length 100mm), the accessory acting flange.
Equipment rack user shape steel tube (100x100mm, thick 10mm) is made, and 4 support runners and 2 bearing blocks are set on equipment rack.
Seal bootr uses sheet metal, and (thickness 1 ~ 2mm) is made, and encloses equipment rack, and is welded on equipment rack.
Exhaust tube is made of steel pipe (caliber 100 ~ 150mm, length 100mm), the accessory acting flange.
Electric cabinet Application standard distribution box is made.
The assembling of each parts in the present embodiment:
Recovering hopper is welded in equipment rack inside, the washing tank is connected under recovering hopper with flange;
Screen drum is positioned over supports on runner;
Crushing cutter is inserted from screen drum one end, and the turning cylinder bearing is placed in the bearing block that is fixed on equipment rack;
The screen drum drive motors is fixed on equipment rack with bolt, and meshes with the gear ring outside reducer gear and screen drum;
Cutter drive motor is fixed on equipment rack with bolt, and is connected with the crushing cutter turning cylinder with the V-belt;
Electric cabinet is fixed on equipment rack, connects screen drum drive motors, cutter drive motor electric power and control cables.
The operation of the present embodiment:
The utility model is complete set of equipments, and complete machine is placed on the terrace of garbage disposal workshop, connects external-feeding, discharge, feed pipe and external power cord, after starting screen drum drive motors, cutter drive motor and feedwater, can put into operation.
The above embodiment; it is only the novel more representational specific embodiment of the utility model; but the novel institute of the utility model resist technology scheme is not limited to this; anyly be familiar with those skilled in the art in the technical scope of the novel exposure of the utility model; can be from direct all changes or the replacement of deriving or expecting easily of the novel disclosed content of the utility model, within all should being encompassed in the novel protection domain of the utility model.
Claims (5)
1. an integrated refuse breaking separator, comprise frame, power section and crushing cutter, it is characterized in that:
Described power section comprises cutter drive motor (3) and the screen drum drive motors (6) of being controlled by electric cabinet (16), the output of described screen drum drive motors (6) drives the screen drum (4) that connects a lateral arrangement, described screen drum is distributed with sieve aperture on (4), the inwall of screen drum is distributed with stock guide (5), the periphery of described screen drum (4) is provided with a circle gear ring (17), the reducer gear (19) that described gear ring (17) and screen drum drive motors drive is connected with a joggle, and described screen drum (4) bottom is supported by the support roller (18) that is fixed on frame (13); Cutter drive motor (3) drives with the central rotating shaft that is positioned at the screen drum center (20) and is connected, and described central rotating shaft (20) connects one group and is crushing cutter (2) spaced apart;
The top of described screen drum (4) is provided with seal bootr (14), being connected with frame (13) below of described seal bootr (14), the top of seal bootr (14) is connected with an exhaust tube (15), one end top of described screen drum (4) is communicated with feed chute (1), the tail end bottom of screen drum (4) is communicated with discharge chute (7), the end opening break-through seal bootr (14) of the discharge chute suitable for reading and described (7) of described feed chute (1);
The below of described screen drum (4) is equipped with a recovering hopper (8), the end opening of described recovering hopper (8) is communicated with washing tank (9), the top of described washing tank (9) is communicated with drainage conduit (10), the bottom of washing tank (9) is communicated with feed pipe (11), and the end opening of washing tank (9) is provided with a residual cake valve (12).
2. integrated refuse breaking separator according to claim 1, it is characterized in that: every group of described crushing cutter is falculate blade by at least four and forms, and is distributed with on the blade of described crushing cutter (2) to be tangential setting and the sawtooth opposite with central rotating shaft (20) direction of rotation.
3. integrated refuse breaking separator according to claim 1 is characterized in that: described stock guide (5) is fixed in inboard wall of riddle drum or inboard wall of riddle drum vertically is fixed at oblique interval along the inboard wall of riddle drum spirality.
4. integrated refuse breaking separator according to claim 1, it is characterized in that: the diameter of described sieve aperture is 10～30mm.
5. integrated refuse breaking separator according to claim 1, it is characterized in that: described cutter drive motor (3) is fixed on the lateral wall of seal bootr (14), and the top that described screen drum drive motors (6) is fixed on the lateral wall of seal bootr (14) is positioned at the top of feed chute (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220697857 CN202942957U (en) | 2012-12-17 | 2012-12-17 | Integrated garbage crushing and sorting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220697857 CN202942957U (en) | 2012-12-17 | 2012-12-17 | Integrated garbage crushing and sorting machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202942957U true CN202942957U (en) | 2013-05-22 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220697857 Expired - Lifetime CN202942957U (en) | 2012-12-17 | 2012-12-17 | Integrated garbage crushing and sorting machine |
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| Country | Link |
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| CN (1) | CN202942957U (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008096A (en) * | 2012-12-17 | 2013-04-03 | 陈喆 | Integral garbage crushing and sorting machine and garbage disposal method thereof |
| CN103316744A (en) * | 2013-06-24 | 2013-09-25 | 四川治源环保成套设备有限责任公司 | Garbage crusher with garbage sorting device |
| CN103567218A (en) * | 2013-11-28 | 2014-02-12 | 宁波开诚生态技术有限公司 | Double-arc sieving type light component separator with spraying function |
| CN104209269A (en) * | 2013-06-05 | 2014-12-17 | 江善炳 | Mudstone stirring and separating machine |
| CN104258971A (en) * | 2014-08-29 | 2015-01-07 | 河南鸣海铸业有限公司 | Automatic steel scrap crushing and screening integrated machine |
| CN105665095A (en) * | 2016-03-03 | 2016-06-15 | 沈炳国 | First-level crusher for kitchen waste treatment |
| CN106513131A (en) * | 2016-10-24 | 2017-03-22 | 四川鑫康源生物科技有限公司 | Stirring and crushing integral equipment for health care product production |
| CN107185672A (en) * | 2017-05-21 | 2017-09-22 | 苏州亮磊知识产权运营有限公司 | The refuse disposal installation and its method of work of a kind of automatic cleaning cutter |
| CN107824304A (en) * | 2017-12-07 | 2018-03-23 | 湖州慧峰环保科技有限公司 | A kind of machine for kitchen garbage disposal device people |
| CN108097413A (en) * | 2017-12-29 | 2018-06-01 | 王炜杰 | A kind of cities and towns organic garbage treatment equipment |
| CN108273827A (en) * | 2018-01-18 | 2018-07-13 | 北京建筑大学 | A kind of high integrated domestic garbage treating system of sharpness of separation and method |
| CN108273828A (en) * | 2018-01-18 | 2018-07-13 | 北京建筑大学 | A kind of domestic waste synthesis separation system |
| CN108543586A (en) * | 2018-04-11 | 2018-09-18 | 朵慧文 | A kind of feed fast-crushing device with automatic charging function |
| CN113695022A (en) * | 2021-06-07 | 2021-11-26 | 广州奥克林餐厨降解设备有限公司 | Automatic broken bag crushing sorting machine |
| CN114768947A (en) * | 2022-04-06 | 2022-07-22 | 四川国沃生物科技有限公司 | Organic fertilizer edulcoration equipment |
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2012
- 2012-12-17 CN CN 201220697857 patent/CN202942957U/en not_active Expired - Lifetime
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103008096B (en) * | 2012-12-17 | 2014-02-26 | 陈喆 | Integral garbage crushing and sorting machine and garbage disposal method thereof |
| CN103008096A (en) * | 2012-12-17 | 2013-04-03 | 陈喆 | Integral garbage crushing and sorting machine and garbage disposal method thereof |
| CN104209269A (en) * | 2013-06-05 | 2014-12-17 | 江善炳 | Mudstone stirring and separating machine |
| CN103316744A (en) * | 2013-06-24 | 2013-09-25 | 四川治源环保成套设备有限责任公司 | Garbage crusher with garbage sorting device |
| CN103567218A (en) * | 2013-11-28 | 2014-02-12 | 宁波开诚生态技术有限公司 | Double-arc sieving type light component separator with spraying function |
| CN104258971B (en) * | 2014-08-29 | 2016-09-07 | 河南鸣海铸业有限公司 | A kind of steel cuttings automatically crushes screening all-in-one machine |
| CN104258971A (en) * | 2014-08-29 | 2015-01-07 | 河南鸣海铸业有限公司 | Automatic steel scrap crushing and screening integrated machine |
| CN105665095B (en) * | 2016-03-03 | 2019-01-15 | 浙江中屹博环保科技有限公司 | Level-one crusher for kitchen garbage processing |
| CN105665095A (en) * | 2016-03-03 | 2016-06-15 | 沈炳国 | First-level crusher for kitchen waste treatment |
| CN106513131A (en) * | 2016-10-24 | 2017-03-22 | 四川鑫康源生物科技有限公司 | Stirring and crushing integral equipment for health care product production |
| CN107185672A (en) * | 2017-05-21 | 2017-09-22 | 苏州亮磊知识产权运营有限公司 | The refuse disposal installation and its method of work of a kind of automatic cleaning cutter |
| CN107824304A (en) * | 2017-12-07 | 2018-03-23 | 湖州慧峰环保科技有限公司 | A kind of machine for kitchen garbage disposal device people |
| CN108097413A (en) * | 2017-12-29 | 2018-06-01 | 王炜杰 | A kind of cities and towns organic garbage treatment equipment |
| CN108273827B (en) * | 2018-01-18 | 2020-06-23 | 北京建筑大学 | Integrated household garbage treatment system and method with high sorting precision |
| CN108273828A (en) * | 2018-01-18 | 2018-07-13 | 北京建筑大学 | A kind of domestic waste synthesis separation system |
| CN108273828B (en) * | 2018-01-18 | 2020-06-16 | 北京建筑大学 | Comprehensive sorting system for municipal domestic waste |
| CN108273827A (en) * | 2018-01-18 | 2018-07-13 | 北京建筑大学 | A kind of high integrated domestic garbage treating system of sharpness of separation and method |
| CN108543586A (en) * | 2018-04-11 | 2018-09-18 | 朵慧文 | A kind of feed fast-crushing device with automatic charging function |
| CN113695022A (en) * | 2021-06-07 | 2021-11-26 | 广州奥克林餐厨降解设备有限公司 | Automatic broken bag crushing sorting machine |
| CN114768947A (en) * | 2022-04-06 | 2022-07-22 | 四川国沃生物科技有限公司 | Organic fertilizer edulcoration equipment |
| CN114768947B (en) * | 2022-04-06 | 2023-06-09 | 四川国沃生物科技有限公司 | Organic fertilizer edulcoration equipment |
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| Date | Code | Title | Description |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20130522 Effective date of abandoning: 20140226 |
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| RGAV | Abandon patent right to avoid regrant |