CN105665095B - Level-one crusher for kitchen garbage processing - Google Patents

Level-one crusher for kitchen garbage processing Download PDF

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Publication number
CN105665095B
CN105665095B CN201610121803.1A CN201610121803A CN105665095B CN 105665095 B CN105665095 B CN 105665095B CN 201610121803 A CN201610121803 A CN 201610121803A CN 105665095 B CN105665095 B CN 105665095B
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CN
China
Prior art keywords
main shaft
rack
outer roller
level
crusher
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Active
Application number
CN201610121803.1A
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Chinese (zh)
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CN105665095A (en
Inventor
沈炳国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhejiang Yixing Environmental Protection Technology Co ltd
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Zhejiang Yi Bo Environmental Technology Co Ltd
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Priority to CN201610121803.1A priority Critical patent/CN105665095B/en
Publication of CN105665095A publication Critical patent/CN105665095A/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/0084Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
    • B02C18/0092Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/067Tub-grinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2216Discharge means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/2258Feed means of screw type

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

一种用于餐厨垃圾处理的一级破碎机,包括机架,其特征在于:所述一级破碎机从右至左分为进料段、破碎段和出料段三段,机架内沿长度方向架设有一主轴,主轴上处于进料段的部分设有给料螺旋,机架的右端上方对应于给料螺旋的位置设有进料口,破碎段包括相反旋转的外滚筒和破碎刀片组,破碎刀片组设置在处于破碎段的主轴上,外滚筒可转动地套设在主轴、破碎刀片组和外滚筒之间形成破碎腔。本发明结构简单合理,处理能力强,工作效率高,可处理15~20立方/小时的餐厨垃圾原料,将物料初步破碎至粒径≦25mm,达到破碎物料初步制浆的目的,采用全液压传动,动力强,便于调速和启动停机的平稳。

A primary crusher for kitchen waste treatment, comprising a frame, characterized in that: the primary crusher is divided into three sections from right to left: a feeding section, a crushing section and a discharging section, and the inner frame is divided into three sections. A main shaft is set up along the length direction, the part of the main shaft in the feeding section is provided with a feeding screw, the upper right end of the frame is provided with a feeding port at the position corresponding to the feeding screw, and the crushing section includes oppositely rotating outer drums and crushing blades The crushing blade group is arranged on the main shaft in the crushing section, and the outer drum is rotatably sleeved between the main shaft, the crushing blade group and the outer drum to form a crushing cavity. The invention has simple and reasonable structure, strong processing capacity and high working efficiency, can process 15-20 cubic meters per hour of kitchen waste raw materials, and preliminarily crush the materials to a particle size of ≦25 mm, so as to achieve the purpose of preliminary pulping of the crushed materials. Transmission, strong power, easy to adjust the speed and start and stop smoothly.

Description

Level-one crusher for kitchen garbage processing
Technical field
The present invention relates to refuse disposal installation more particularly to a kind of level-one crushers for kitchen garbage processing, are used for Kitchen garbage pre-treatment is crushed slurrying workshop section.
Background technique
Kitchen garbage includes the food process leftover bits and pieces (food waste) and food of the generations such as family, school, dining room and catering industry With remaining (hogwash), there is special processing equipment to carry out reprocessing utilization to kitchen garbage at present.
Kitchen garbage will first carry out rough segmentation before treatment and pick, then the kitchen garbage after rough segmentation is picked by level-one crusher into It is capable preliminary broken, the light materials in kitchen garbage and again sundries are peeled away and achieve the effect that preliminary pulp, are then conveyed again To subsequent processing.Since kitchen garbage is that easy corrupt organic waste, light materials sundries (polybag, rag, suction pipe etc.) and weight are miscellaneous The mixture of object (shell, crown cap, broken potsherd etc.), in broken slurrying processing, switching is adhered to each other than more serious, must It must strongly break up, and should not all crush, while there are easy twister (such as rope yarn, cloth, modelings that length is greater than 20cm in rubbish Material bag etc.), it is to be shredded.Industry is using crusher running speed height, serious wear, and only single crushing function at present Can, and all materials all carry out crushing and are unfavorable for thorough sundries separation, become size separation, are difficult to easily corrupt organic matter Thorough harmlessness disposing, while easily twister needs to cut off, and is not so easy to snarl equipment, causes equipment fault serious, maintenance rate Also higher, difficulty is brought to subsequent handling processing.In addition, kitchen garbage supplied materials time general Relatively centralized, the interior place of phases-time Reason amount is big, and crusher must be able to achieve continuous discharge processing.
Summary of the invention
The technical problem to be solved by the present invention is to a kind of simple and reasonable, fortune is provided for the above-mentioned state of the art Row it is reliable and stable, can continuous discharge for kitchen garbage processing preliminary crusher.
The technical scheme of the invention to solve the technical problem is: a kind of level-one for kitchen garbage processing is broken Broken machine, including rack, it is characterised in that: the level-one crusher is divided into feed zone, reduction stage and three sections of discharging section from right to left, It is provided with a main shaft in rack along its length, the part on main shaft in feed zone is equipped with pressure feeding spiral, on the right end of rack The position that side corresponds to pressure feeding spiral is equipped with feed inlet, and reduction stage includes the outer roller and broken set of blades of phase reverse rotation, is crushed Set of blades is set on the main shaft of reduction stage, outer roller be rotatably sleeved on main shaft, broken set of blades and outer roller it Between form crusher chamber.
As an improvement, the lower section of the rack inner main axis is equipped with the dragging wheel mechanism for being used to support and driving outer roller, tugboat Mechanism is connected with power mechanism, and skewed be equipped with can make material be promoted, be overturn in outer roller, conveyed on the inner wall of outer roller Water conservancy diversion shovelling plate.
As an improvement, the outer roller is externally provided with the outer ring gear being meshed with the gear on dragging wheel mechanism, dragging wheel mechanism Outer roller rotation is driven by gear drive.
As an improvement, the main shaft, which is located at the part of reduction stage, breaks up tooth shaft for expanding shape, the bottom of tooth shaft is broken up straight Diameter is 460~500mm, and broken set of blades includes a plurality of dentation blade, and dentation blade along main shaft surface, axially arrange by multiple rows of dislocation, The tooth top diameter for breaing up tooth shaft is 610~630mm.
As an improvement, the right end for breaing up tooth shaft with the feed zone of main shaft is tapered connects.
It improves again, discharge port is equipped with below the left end of the rack, positioned at the position of discharge port equipped with shaftless in rack Discharge auger.
It improves again, the outer diameter and pitch diameter of the shaftless discharging auger are 240~250X210~230mm, shaftless discharging 19~21YPM of revolving speed of auger.
Improve again, the power mechanism includes hydraulic station and hydraulic motor, hydraulic station be arranged on front side of the lower section of rack with Dragging wheel mechanism is connected.
It being further improved, the hydraulic motor is arranged in the right side of rack, and the right end of hydraulic motor and main shaft is coaxially connected, The main shaft bearing for being used to support main shaft is equipped in the left and right ends of rack, the revolving speed of main shaft is 450~550YPM.
Finally, the barrel dliameter of the outer roller be 900~1100mm, length be 2900~3100mm, revolving speed be 10~ 20YPM, the height of water conservancy diversion shovelling plate are 140~160mm, and the inclination lead angle of water conservancy diversion shovelling plate is 12~18 °.
Compared with the prior art, the advantages of the present invention are as follows: equipment to be divided into feed zone, reduction stage and three sections of discharging section, Middle feed zone be main shaft spiral charging, material can be made to can smoothly enter into crusher chamber, do not have material from feed inlet pop-up, splash out Phenomenon;Broken set of blades and outer roller is arranged in reduction stage, and outer roller capacity is big, and inner wall has water conservancy diversion shovelling plate, material can be made in cylinder Interior to be promoted, overturning, conveyed, material is fallen in main shaft knife group at random, is crushed by non-imposed at random, can be reduced the damage of knife group, The knife group service life is improved, replacement frequency is reduced;Discharging uses shaftless discharging auger, convenient for the collection of smashed slurry, it is convenient into Enter crusberscreen.The configuration of the present invention is simple is reasonable, and processing capacity is strong, and work efficiency is high, can handle 15~20 cubic meters/hour Material is tentatively crushed to Li Jing≤25mm by kitchen garbage raw material, reaches preliminary pulp effect, using all-hydraulic transmission, power By force, convenient for adjusting the speed and start the steady of shutdown.
Detailed description of the invention
Fig. 1 is the front view of the embodiment of the present invention;
Fig. 2 is the side view of the embodiment of the present invention;
Fig. 3 is the schematic diagram of internal structure of the embodiment of the present invention;
Fig. 4 is the right view of the embodiment of the present invention;
Fig. 5 is the structural schematic diagram that blade is crushed in the embodiment of the present invention.
Specific embodiment
The present invention will be described in further detail below with reference to the embodiments of the drawings.
As shown in Fig. 1~5, the level-one crusher for kitchen garbage processing of the present embodiment, including rack 1, level-one are broken Broken machine is divided into feed zone A, reduction stage B and tri- sections of discharging section C from right to left, is provided with a main shaft 2 in rack 1 along its length, The main shaft bearing 8 for being used to support main shaft 2 is equipped in the left and right ends of rack 1, the part in feed zone is equipped with feed on main shaft 1 Spiral 21, the position that the right end top of rack 1 corresponds to pressure feeding spiral 21 are equipped with feed inlet 11, and material enters logical from feed inlet 11 It crosses after feed auger 21 conveys and can smoothly enter into reduction stage B, reduction stage B is equipped with the outer roller 3 and broken set of blades of phase reverse rotation 4, the part that main shaft 2 is located at reduction stage B is that expanding shape breaks up tooth shaft 22, breaks up tooth shaft 22, right end and main shaft 2 feed zone Tapered to connect, the bottom diameter diameter for breaing up tooth shaft 22 is 480mm, and being crushed set of blades 4 includes a plurality of dentation blade, dentation blade edge Axially tooth shaft 22 is broken up in multiple rows of dislocation arrangement formation on main shaft 2 surface, and the tooth top diameter for breaing up tooth shaft 22 is 620mm, be can effectively avoid Material winding, outer roller 3, which is rotatably sleeved on, breaks up 22 outside of tooth shaft, makes outer roller 3 and breaks up the broken blade of tooth shaft 22 Crusher chamber is formed between group, the barrel dliameter of outer roller 3 is 1000mm, length 3000mm, and the lower section of 1 inner main axis 2 of rack, which is equipped with, to be used In the dragging wheel mechanism 5 for supporting and driving outer roller 3, dragging wheel mechanism 5 is connected with power mechanism, and outer roller 3 is externally provided with and tugboat machine The outer ring gear 32 that gear on structure 5 is meshed, dragging wheel mechanism drive outer roller to rotate by gear drive, and outer roller 3 turns Speed is set as 10~20YPM, skewed on the inner wall of outer roller 3 so that material promoted, turned in outer roller 3 equipped with multiple Turn, the water conservancy diversion shovelling plate 31 of conveying, the height of water conservancy diversion shovelling plate 31 is 150mm, and the inclination lead angle of water conservancy diversion shovelling plate 31 is 15 °, in this way may be used Material is set to be promoted, overturn, conveyed in cylinder, material is in the broken set of blades 4 for falling in main shaft 2 at random, by random non-imposed It is broken, broken set of blades 4 can be reduced and damaged, broken 4 service life of set of blades is improved, reduce replacement frequency;Discharging section C be equipped with it is shaftless go out Expect auger 9, the position that shaftless discharging auger 9 is corresponded to below the left end of rack 1 is equipped with discharge port 12, the material after being crushed discharging It is exported by discharge port 12 and enters next process, the outer diameter and pitch diameter of shaftless discharging auger 9 are 245X220mm, shaftless Auger 9 discharge by shaftless auger motor driven, the power of shaftless auger motor is 1.5KW, the revolving speed of shaftless discharging auger 9 20YPM, convenient for the collection of smashed slurry, is facilitated into subsequent processing using the scheme of shaftless auger discharging;Power mechanism Including hydraulic station 6 and hydraulic motor 7, hydraulic station 6 is arranged on front side of the lower section of rack 1 to be connected with dragging wheel mechanism 5, hydraulic motor 7 The right side of rack 1 is set, and hydraulic motor 7 and the right end of main shaft 2 are coaxially connected, spend the rotation of driving spindle 2, hydraulic motor 7 Power be 22KW, the revolving speed of main shaft is set as 500YPM.
Working principle are as follows: material is struck by high-speed rotating broken set of blades 4 at random, reaches the preliminary slurrying of broken material Purpose.
Process: material falls into feed inlet 11, while appropriate dilution (raw water or middle water), which is added, reaches material solid holdup 8%~14% requirement is quickly delivered to reduction stage B by the pressure feeding spiral 21 on the main shaft 2 of feed zone A;The outer rolling of reduction stage B 3 inner walls of cylinder are equipped with water conservancy diversion shovelling plate 31, and material, which rolls in the case where the water conservancy diversion shovelling plate 31 of outer roller 3 is acted on to discharging section c, to advance, process When middle material falls on the broken set of blades 4 of main shaft 2, set of blades 4 is crushed by high-speed rotating dentation and is smashed at random, whole process object After material is smashed repeatedly at random, material is tentatively crushed to Li Jing≤25mm, achievees the purpose that the preliminary slurrying of broken material;It is broken Material afterwards eventually enters into discharging section C, falls into shaftless discharging auger 9, goes out from discharge port 12 and is delivered to next treatment process.
Equipment is fed into setting helical feed section, material can be made to can smoothly enter into crusher chamber, not have material from feed inlet The phenomenon that 11 pop-ups, spillage;3 inner wall of outer roller has water conservancy diversion shovelling plate 31, material can be made to be promoted, overturn, conveyed in cylinder, material In the broken set of blades 4 for falling in main shaft 2 at random, it is crushed by non-imposed at random, broken set of blades 4 can be reduced and damaged, improved In broken 4 service life of set of blades, reduce replacement frequency.

Claims (8)

1. a kind of level-one crusher for kitchen garbage processing, including rack, it is characterised in that: the level-one crusher is from the right side It is divided into feed zone, reduction stage and three sections of discharging section to a left side, is provided with a main shaft in rack along its length, in charging on main shaft The part of section is equipped with pressure feeding spiral, and the position that pressure feeding spiral is corresponded to above the right end of rack is equipped with feed inlet, and reduction stage includes The outer roller of phase reverse rotation and broken set of blades, broken set of blades are set on the main shaft of reduction stage, and outer roller is rotatable Ground is set between main shaft, broken set of blades and outer roller and forms crusher chamber;The part that the main shaft is located at reduction stage is expanding Shape breaks up tooth shaft, and the bottom diameter diameter for breaing up tooth shaft is 460~500mm, and broken set of blades includes a plurality of dentation blade, buck knife Piece along main shaft surface, axially arrange by multiple rows of dislocation, and the tooth top diameter for breaing up tooth shaft is 610~630mm;The right end for breaing up tooth shaft With the feed zone of main shaft is tapered connects.
2. level-one crusher according to claim 1, it is characterised in that: the lower section of the rack inner main axis is equipped with for branch The dragging wheel mechanism of outer roller is supportted and drives, dragging wheel mechanism is connected with power mechanism, and skewed be equipped with makes object on the inner wall of outer roller Expect to be promoted in outer roller, overturn, the water conservancy diversion shovelling plate of conveying.
3. level-one crusher according to claim 2, it is characterised in that: the outer roller be externally provided with on dragging wheel mechanism The outer ring gear that gear is meshed, dragging wheel mechanism drive outer roller to rotate by gear drive.
4. level-one crusher according to claim 1, it is characterised in that: discharge port is equipped with below the left end of the rack, Shaftless discharging auger is equipped with positioned at the position of discharge port in rack.
5. level-one crusher according to claim 4, it is characterised in that: the outer diameter and screw pitch of the shaftless discharging auger are straight Diameter is 240~250X210~230mm, 19~21YPM of revolving speed of shaftless discharging auger.
6. level-one crusher according to claim 2, it is characterised in that: the power mechanism includes hydraulic station and hydraulic horse It reaches, hydraulic station is arranged on front side of the lower section of rack to be connected with dragging wheel mechanism.
7. level-one crusher according to claim 6, it is characterised in that: the right side of rack is arranged in the hydraulic motor, The right end of hydraulic motor and main shaft is coaxially connected, and the main shaft bearing for being used to support main shaft, main shaft are equipped in the left and right ends of rack Revolving speed be 450~550YPM.
8. according to level-one crusher described in claim 2 to 5 any claim, it is characterised in that: the cylinder of the outer roller Diameter is 900~1100mm, and length is 2900~3100mm, and revolving speed is 10~20YPM, the height of water conservancy diversion shovelling plate is 140~ 160mm, the inclination lead angle of water conservancy diversion shovelling plate are 12~18 °.
CN201610121803.1A 2016-03-03 2016-03-03 Level-one crusher for kitchen garbage processing Active CN105665095B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610121803.1A CN105665095B (en) 2016-03-03 2016-03-03 Level-one crusher for kitchen garbage processing

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Application Number Priority Date Filing Date Title
CN201610121803.1A CN105665095B (en) 2016-03-03 2016-03-03 Level-one crusher for kitchen garbage processing

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CN105665095B true CN105665095B (en) 2019-01-15

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Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106076492A (en) * 2016-07-20 2016-11-09 徐州明阳新型建材有限公司 The rigid impeller feeding machine that a kind of air entrained concrete produces
CN109290007A (en) * 2018-09-10 2019-02-01 张德海 Household simple portable refuse disposal installation

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1005899A1 (en) * 1981-10-12 1983-03-23 Украинский научно-исследовательский институт механизации и электрификации сельского хозяйства Apparatus for disintegrating
EP0918564A1 (en) * 1996-03-11 1999-06-02 BKS Nordic AB A device for cutting action upon objects and use thereof
CN2734331Y (en) * 2004-09-04 2005-10-19 李超训 Domestic garbage bag-breaking coarse-cracking machine
CN202942957U (en) * 2012-12-17 2013-05-22 陈喆 Integrated garbage crushing and sorting machine
CN203525800U (en) * 2013-07-26 2014-04-09 广州新路仕农业科技发展有限公司揭东分公司 High-tenacity high-humidity material large-scale smashing machine
CN104209262A (en) * 2014-09-11 2014-12-17 宁波开诚生态技术有限公司 Sealed fine pulping machine with spindle eccentric structure
CN204485967U (en) * 2015-02-12 2015-07-22 深圳市龙吉顺实业发展有限公司 Integral type garbage crushing device
CN205628198U (en) * 2016-03-03 2016-10-12 沈炳国 A one -level breaker for kitchen garbage handles

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1005899A1 (en) * 1981-10-12 1983-03-23 Украинский научно-исследовательский институт механизации и электрификации сельского хозяйства Apparatus for disintegrating
EP0918564A1 (en) * 1996-03-11 1999-06-02 BKS Nordic AB A device for cutting action upon objects and use thereof
CN2734331Y (en) * 2004-09-04 2005-10-19 李超训 Domestic garbage bag-breaking coarse-cracking machine
CN202942957U (en) * 2012-12-17 2013-05-22 陈喆 Integrated garbage crushing and sorting machine
CN203525800U (en) * 2013-07-26 2014-04-09 广州新路仕农业科技发展有限公司揭东分公司 High-tenacity high-humidity material large-scale smashing machine
CN104209262A (en) * 2014-09-11 2014-12-17 宁波开诚生态技术有限公司 Sealed fine pulping machine with spindle eccentric structure
CN204485967U (en) * 2015-02-12 2015-07-22 深圳市龙吉顺实业发展有限公司 Integral type garbage crushing device
CN205628198U (en) * 2016-03-03 2016-10-12 沈炳国 A one -level breaker for kitchen garbage handles

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Effective date of registration: 20170904

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