CN202877862U - Power supply assembly work station for light-emitting diode (LED) bulb lamp full-automatic flexible assembly line - Google Patents

Power supply assembly work station for light-emitting diode (LED) bulb lamp full-automatic flexible assembly line Download PDF

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Publication number
CN202877862U
CN202877862U CN 201220582529 CN201220582529U CN202877862U CN 202877862 U CN202877862 U CN 202877862U CN 201220582529 CN201220582529 CN 201220582529 CN 201220582529 U CN201220582529 U CN 201220582529U CN 202877862 U CN202877862 U CN 202877862U
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assembly
power supply
work station
automatic flexible
led bulb
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CN 201220582529
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魏臣隽
黄定祥
刘剑
张明利
赵冰
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Shanghai Tim Industrial Co., Ltd.
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Shanghai Radio Equipment Research Institute
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Abstract

The utility model discloses a power supply assembly work station for a light-emitting diode (LED) bulb lamp full-automatic flexible assembly line, and the power supply assembly work station is connected with a control system. The power supply assembly work station comprises a position rotary table and an assembly actuating mechanism, wherein the assembly actuating mechanism comprises a feeding mechanism, a power board inserting assembly mechanism, a connecting ring inserting assembly mechanism, a lamp holder inserting assembly mechanism, a power-on detection mechanism, a lamp holder riveting mechanism and a laying-off sorting mechanism which are mounted sequentially above the position rotary table and arranged in an annular shape. A rotary disc is arranged in the middle of the position rotary table, a to-be-machined semi-finished product component is fixed on the rotary disc of the position rotary table, and the semi-finished product component is conveyed to the assembly positions in sequence through the rotary disc, and corresponding assembly actuating mechanism on the positions are used for completing the assembly operation in sequence. The power supply assembly work station for the LED bulb lamp full-automatic flexible assembly line is reasonable in structure, high in reliability, economical, practical and capable of improving production efficiency.

Description

A kind of power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line
Technical field
The utility model relates to a kind of assembling device for LED bulb lamp assembly line, particularly, relates to a kind of power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line.
Background technology
Led lighting (LED illumination) is the Universal high-power lighting engineering of energy-conserving and environment-protective of new generation.Under equal brightness conditions, the energy consumption of LED lamp only is 1/10 of incandescent lamp, 1/4 of electricity-saving lamp, and the harmful substance such as not mercurous, plumbous, and can reach more than 100,000 hours service life.Recently, the whole world is growing to the demand of energy-conserving and environment-protective, has greatly promoted development and the application of LED lighting engineering.In China, the LED illuminating product is mass market.
The LED bulb lamp is a kind of typical LED illuminating product, yet its assembling process is so far still take hand labour as main.Hand assembled production efficiency is low, uniformity is poor, is difficult to satisfy the requirement of high-quality LED bulb lamp large-scale production.For significantly enhancing productivity, control product quality, reduce production costs, inevitable requirement with the full-automatic assembling line of LED bulb lamp to replace traditional hand assembled.
Because LED bulb lamp and traditional electricity-saving lamp have obvious difference on product structure and assembly technology, its automatic assembly process is not identical with assembling executing agency yet, therefore can not produce the LED bulb lamp with electricity-saving lamp automatic assembly line (or similar assembly line).
The utility model content
The purpose of this utility model provides a kind of device of the power supply assembling for LED bulb lamp assembly line, and rational in infrastructure, reliability is high, and is economical and practical and can enhance productivity.
In order to achieve the above object, the utility model provides a kind of power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line, this power supply assembly work station is connected with control system, and wherein, this power supply assembly work station comprises work position rotation table and assembling executing agency; Described assembling executing agency comprises to be installed in order the work position rotation table top and to arrange ringwise feed mechanism, power panel and patches assemble mechanism, connecting ring and patch assemble mechanism, lamp socket and patch assemble mechanism, energising testing agency, lamp socket and rush riveter structure and blanking sorting mechanism; Described feed mechanism, power panel patch assemble mechanism, connecting ring and patch that assemble mechanism, lamp socket patch assemble mechanism, lamp socket rushes the riveter structure and the blanking sorting mechanism is respectively a cover manipulator; Described energising testing agency comprises the electrical property detector and a cover energising detects manipulator; Be provided with rotating circular disk in the middle of the described work position rotation table; Semi-finished product assembly to be processed is fixed on the rotating circular disk of described work position rotation table, is transported to successively assembly station by described rotating circular disk, finishes in order assembly manipulation by the corresponding executing agency of assembling on the station again.The source of described manipulator is commercial.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, described work position rotation table can be realized the indexing of station, this work position rotation table comprises Workbench base, rotating circular disk, cam protractor and some frock clamps.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, described cam protractor is arranged under the Workbench base; Described rotating circular disk is arranged on the Workbench base, and this rotating circular disk is installed on the cam protractor simultaneously, and rotates by the driving of cam protractor.Described frock clamp is arranged on the rotating circular disk, and distributes along the even circumferential of this rotating circular disk, and this frock clamp is fixed on semi-finished product assembly to be processed on the described rotating circular disk.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, described feed mechanism is that a cover is placed on semi-finished product assembly to be processed on manipulator on the frock clamp of work position rotation table.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, it is the manipulator that a cover patches power panel supplied materials and semi-finished product assembly assembling that described power panel patches assemble mechanism.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, it is the manipulator that a cover patches connecting ring supplied materials and semi-finished product assembly assembling that described connecting ring patches assemble mechanism.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, it is the manipulator that a cover patches lamp socket supplied materials and semi-finished product assembly assembling that described lamp socket patches assemble mechanism.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, described energising testing agency detects manipulator by energising lamp socket is contacted conducting with power supply, apply rated voltage for the semi-finished product assembly, carry out the electrical property detection for the assembly after powering up by the electrical property detector again.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, it is that a cover makes lamp socket rush the manipulator that riveting is connected with the semi-finished product assembly that described lamp socket rushes the riveter structure.
The above-mentioned power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, wherein, to be a cover be placed into the blanking position with certified products from the frock clamp of work position rotation table to described blanking sorting mechanism, and the manipulator that the defective work sorting is rejected.
The power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line that the utility model provides has the following advantages:
Adopt LED bulb lamp Full-automatic flexible assembly line of the present utility model, have significant advantage, comprising: (1) production efficiency is high.This assembly line productive temp is less than 6 s, and theoretical split run annual production can reach 1,500,000, calculates by 10,000 bulb lamps of 1 year hand assembled of 1 workman, is equivalent to 150 workmans' production capacity.(2) automaticity is high.Assembly line is full-automatic, only needs 3 to 4 operating personnel to finish the manual intervention of batch feed rewinding, the supervision of product line and abnormal conditions.(3) flexible high.Assembly line can adapt to by the quick-replaceable frock clamp LED bulb lamp production of plurality of specifications, satisfies the demand of many kinds, flexibility.(4) reliability is high.The assembly line product percent of pass reaches more than 99%, and is convenient to safeguard.(5) rational in infrastructure, compact.Adopt the work position rotation table structure to make the product line more compact, the space saves space.(6) economical and practical.Replace the linear transmission band structure with work position rotation table, saved many auxiliary positioners, reduced the cost of assembly line.
Description of drawings
Fig. 1 is the top view at the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line of the present utility model.
Fig. 2 is the work position rotation table side view at the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line of the present utility model.
The specific embodiment
Below in conjunction with accompanying drawing the specific embodiment of the present utility model is further described.
As shown in Figure 1, the power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line that the utility model provides, comprise: work position rotation table 1, feed mechanism 2, power panel patches assemble mechanism 3, connecting ring patches assemble mechanism 4, lamp socket patches assemble mechanism 5, energising testing agency 6, lamp socket rushes riveter structure 7 and blanking sorting mechanism 8, wherein: feed mechanism 2, power panel patches assemble mechanism 3, connecting ring patches assemble mechanism 4, lamp socket patches assemble mechanism 5, energising testing agency 6, lamp socket rushes riveter structure 7 and blanking sorting mechanism 8 and all is installed on the work position rotation table 1 and arranges ringwise, the assembly station that work position rotation table 1 is carried semi-finished product and be positioned is finished assembly manipulation by the corresponding executing agency of assembling on the station.
As shown in Figure 2, work position rotation table 1 comprises: frock clamp 11, rotating circular disk 12, cam protractor 13 and Workbench base 14.Frock clamp 11 is installed on the rotating circular disk 12.Rotating circular disk 12 is installed on the cam protractor 13, drives the indexing of realizing station by cam protractor 13.Cam protractor 13 is installed in Workbench base 14 times.
Feed mechanism 2 is the horizontal articulated manipulators of a cover, semi-finished product assembly to be processed is placed on the frock clamp 11 of work position rotation table 1.
It is the horizontal articulated manipulators of a cover that power panel patches assemble mechanism 3, is used for power panel supplied materials and semi-finished product assembly and patches assembling.
It is cover gantry type diaxon Pneumatic manipulators that connecting ring patches assemble mechanism 4, is used for connecting ring supplied materials and semi-finished product assembly and patches assembling.
It is cover gantry type diaxon Pneumatic manipulators that lamp socket patches assemble mechanism 5, is used for lamp socket supplied materials and semi-finished product assembly and patches assembling.
Energising testing agency 6 comprises: energising detects manipulator and electrical property detector, and the detection manipulator of switching on is used for lamp socket is contacted conducting with power supply, applies rated voltage for the semi-finished product assembly, and the electrical property detector is used for the detection that assembly powers up rear its electrical property.
It is that a cover lamp socket rushes the riveting assembly manipulator that lamp socket rushes riveter structure 7, makes lamp socket rush riveting with the semi-finished product assembly and is connected.
Blanking sorting mechanism 8 is the horizontal articulated manipulators of a cover, and certified products are placed into the blanking position from the frock clamp 11 of work position rotation table 1, and the defective work sorting is rejected.
The power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line that the utility model provides is controlled automatically by control system, and its flow process of automatically assembling is: power panel patches light source board; Connecting ring patches; Lamp socket patches; The semi-finished product energising, electrical property detects; Rush rivet clasp and decide lamp socket; Certified products blanking turnover and material loading, the defective work sorting is rejected.
Although content of the present utility model has been done detailed introduction by above preferred embodiment, will be appreciated that above-mentioned description should not be considered to restriction of the present utility model.After those skilled in the art have read foregoing, for multiple modification of the present utility model with to substitute all will be apparent.Therefore, protection domain of the present utility model should be limited to the appended claims.

Claims (10)

1. power supply assembly work station that is used for LED bulb lamp Full-automatic flexible assembly line, this power supply assembly work station is connected with control system, it is characterized in that, and this power supply assembly work station comprises work position rotation table (1) and assembles executing agency;
Described assembling executing agency comprises to be installed in order work position rotation table (1) top and to arrange ringwise feed mechanism (2), power panel and patches assemble mechanism (3), connecting ring and patch assemble mechanism (4), lamp socket and patch assemble mechanism (5), energising testing agency (6), lamp socket and rush riveter structure (7) and blanking sorting mechanism (8);
Described feed mechanism (2), power panel patch assemble mechanism (3), connecting ring and patch that assemble mechanism (4), lamp socket patch assemble mechanism (5), lamp socket rushes riveter structure (7) and blanking sorting mechanism (8) is respectively a cover manipulator;
Described energising testing agency (6) comprises the electrical property detector and a cover energising detects manipulator;
Be provided with rotating circular disk (12) in the middle of the described work position rotation table (1);
Semi-finished product assembly to be processed is fixed on the rotating circular disk (12) of described work position rotation table (1), is transported to successively assembly station by described rotating circular disk (12), finishes in order assembly manipulation by the corresponding executing agency of assembling on the station again.
2. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1, it is characterized in that, described work position rotation table (1) can be realized the indexing of station, and this work position rotation table (1) comprises Workbench base (14), cam protractor (13), rotating circular disk (12) and some frock clamps (11).
3. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 2 is characterized in that, described cam protractor (13) is arranged under the Workbench base (14);
Described rotating circular disk (12) is arranged on the Workbench base (14), and this rotating circular disk (12) is installed on the cam protractor (13) simultaneously, and rotates by the driving of cam protractor (13);
Described frock clamp (11) is arranged on the rotating circular disk (12), and distributes along the even circumferential of this rotating circular disk (12).
4. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1, it is characterized in that to be a cover be placed on manipulator on the frock clamp (11) of work position rotation table (1) with semi-finished product assembly to be processed to described feed mechanism (2).
5. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1 is characterized in that, it is the manipulator that a cover patches power panel supplied materials and semi-finished product assembly assembling that described power panel patches assemble mechanism (3).
6. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1 is characterized in that, it is the manipulator that a cover patches connecting ring supplied materials and semi-finished product assembly assembling that described connecting ring patches assemble mechanism (4).
7. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1 is characterized in that, it is the manipulator that a cover patches lamp socket supplied materials and semi-finished product assembly assembling that described lamp socket patches assemble mechanism (5).
8. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1, it is characterized in that, described energising testing agency (6) detects manipulator by energising lamp socket is contacted conducting with power supply, apply rated voltage for the semi-finished product assembly, carry out the electrical property detection for the assembly after powering up by the electrical property detector again.
9. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1 is characterized in that, it is that a cover makes lamp socket rush the manipulator that riveting is connected with the semi-finished product assembly that described lamp socket rushes riveter structure (7).
10. the power supply assembly work station for LED bulb lamp Full-automatic flexible assembly line as claimed in claim 1, it is characterized in that, described blanking sorting mechanism (8) is that a cover is placed into the blanking position with certified products from the frock clamp (11) of work position rotation table (1), and the manipulator that the defective work sorting is rejected.
CN 201220582529 2012-11-07 2012-11-07 Power supply assembly work station for light-emitting diode (LED) bulb lamp full-automatic flexible assembly line Active CN202877862U (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103307487A (en) * 2013-06-18 2013-09-18 杭州中为光电技术股份有限公司 LED bulb lamp assembly and production equipment
CN103624543A (en) * 2013-12-06 2014-03-12 滕州天一光电科技有限公司 Automatic assembly production line of bulb lamps
CN103692213A (en) * 2013-12-26 2014-04-02 浙江宇视科技有限公司 Circular no-power-down assembly line
CN103754629A (en) * 2013-12-27 2014-04-30 广州奥迪通用照明有限公司 Automatic feeding device
CN104290072A (en) * 2014-09-24 2015-01-21 昆山迈致治具科技有限公司 Backlight assembling jig
CN104889729A (en) * 2015-05-28 2015-09-09 吴中区木渎蒯斌模具加工厂 LED assembling machine
CN106040884A (en) * 2016-07-30 2016-10-26 张朋 Automatic riveting equipment
CN106276163A (en) * 2015-05-20 2017-01-04 鸿富锦精密工业(深圳)有限公司 Automatic assembling device
CN106425460A (en) * 2016-09-30 2017-02-22 东莞市立迪电子科技有限公司 Automatic assembly equipment for LED (Light-Emitting Diode) bulb lamp
CN106670806A (en) * 2017-02-27 2017-05-17 常熟市天银机电股份有限公司 Rotary disk driving mechanism of protector automatic assembly device
CN107089506A (en) * 2017-05-22 2017-08-25 镇江震东电光源有限公司 It is a kind of to be used for road vehicle bulb dress head, the transmission mechanism of sabot equipment
CN111069898A (en) * 2019-12-23 2020-04-28 安徽世林照明股份有限公司 Assembling equipment of LED fluorescent lamp and working method thereof

Cited By (17)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103307487B (en) * 2013-06-18 2015-01-21 杭州中为光电技术股份有限公司 LED bulb lamp assembly and production equipment
CN103307487A (en) * 2013-06-18 2013-09-18 杭州中为光电技术股份有限公司 LED bulb lamp assembly and production equipment
CN103624543A (en) * 2013-12-06 2014-03-12 滕州天一光电科技有限公司 Automatic assembly production line of bulb lamps
CN103624543B (en) * 2013-12-06 2015-12-09 滕州天一光电科技有限公司 Bulb lamp automatic Composition production line
CN103692213A (en) * 2013-12-26 2014-04-02 浙江宇视科技有限公司 Circular no-power-down assembly line
CN103754629A (en) * 2013-12-27 2014-04-30 广州奥迪通用照明有限公司 Automatic feeding device
CN103754629B (en) * 2013-12-27 2015-11-11 广州奥迪通用照明有限公司 A kind of automatic feeding
CN104290072A (en) * 2014-09-24 2015-01-21 昆山迈致治具科技有限公司 Backlight assembling jig
CN106276163A (en) * 2015-05-20 2017-01-04 鸿富锦精密工业(深圳)有限公司 Automatic assembling device
CN104889729A (en) * 2015-05-28 2015-09-09 吴中区木渎蒯斌模具加工厂 LED assembling machine
CN104889729B (en) * 2015-05-28 2017-03-01 吴中区木渎蒯斌模具加工厂 LED kludge
CN106040884A (en) * 2016-07-30 2016-10-26 张朋 Automatic riveting equipment
CN106425460A (en) * 2016-09-30 2017-02-22 东莞市立迪电子科技有限公司 Automatic assembly equipment for LED (Light-Emitting Diode) bulb lamp
CN106425460B (en) * 2016-09-30 2019-06-28 广东立迪智能科技有限公司 A kind of LEDbulb lamp automatic assembly equipment
CN106670806A (en) * 2017-02-27 2017-05-17 常熟市天银机电股份有限公司 Rotary disk driving mechanism of protector automatic assembly device
CN107089506A (en) * 2017-05-22 2017-08-25 镇江震东电光源有限公司 It is a kind of to be used for road vehicle bulb dress head, the transmission mechanism of sabot equipment
CN111069898A (en) * 2019-12-23 2020-04-28 安徽世林照明股份有限公司 Assembling equipment of LED fluorescent lamp and working method thereof

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Owner name: SHANGHAI SHENTIAN INDUSTRIAL COMPANY

Free format text: FORMER OWNER: SHANGHAI RADIO APPARATUS INST.

Effective date: 20140522

COR Change of bibliographic data

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C41 Transfer of patent application or patent right or utility model
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Effective date of registration: 20140522

Address after: 200438 Shanghai, Beijing Road, Yangpu District, No. 846

Patentee after: Shanghai God Tim Industrial Company

Address before: 200090 Liping Road, Shanghai, No. 203, No.

Patentee before: Shanghai Radio Apparatus Inst.

C56 Change in the name or address of the patentee
CP01 Change in the name or title of a patent holder

Address after: 200438 Shanghai, Beijing Road, Yangpu District, No. 846

Patentee after: Shanghai Tim Industrial Co., Ltd.

Address before: 200438 Shanghai, Beijing Road, Yangpu District, No. 846

Patentee before: Shanghai God Tim Industrial Company