CN103624543B - Bulb lamp automatic Composition production line - Google Patents
Bulb lamp automatic Composition production line Download PDFInfo
- Publication number
- CN103624543B CN103624543B CN201310648886.6A CN201310648886A CN103624543B CN 103624543 B CN103624543 B CN 103624543B CN 201310648886 A CN201310648886 A CN 201310648886A CN 103624543 B CN103624543 B CN 103624543B
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- Prior art keywords
- automatic
- lamp
- machine
- cup
- automatically
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
Abstract
A kind of bulb lamp automatic Composition production line, comprising: control system, described control system side installation frame, lamp holder cup fitting machine and lamp source connecting plate automatic charging & discharging machine, described frame installs index dial, four axle robots and automatic turning cup machine, automatic upper lamp shade mechanism is installed on described frame side, integrating sphere measurement machine and automatically upper lamp source mechanism, automatic riveting mechanism is installed on described lamp holder cup fitting machine side, automatically upper lamp holder mechanism and automatically upper cup mechanism, described lamp source connecting plate automatic charging & discharging machine installs load plate, waste product transplanting mechanism is installed on described integrating sphere measurement machine side, riveting point machine is installed on described waste product transplanting mechanism side, advantage of the present invention is: the present invention is in manufacture LED product, reduce the manufacturing time of LED product, enhance productivity and then reduce the cost of product, be convenient to the production LED product of heavy industrialization pipeline system.
Description
Technical field
The present invention relates to LED technology field, be specifically related to a kind of bulb lamp automatic Composition production line.
Background technology
LED product, as solid-state cold light source, because of advantages such as its energy-saving and environmental protection, life-span length, has become the main product of contemporary lighting field, but in the manufacture process of most of LED product, LED product mainly adopts welding production, production efficiency is low, and cost is high.
Summary of the invention
The object of this invention is to provide a kind of manufacturing time reducing LED product, enhance productivity and then reduce the cost of product, being convenient to the bulb lamp automatic Composition production line of the production of heavy industrialization pipeline system.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of bulb lamp automatic Composition production line, its feature is: comprising: control system, described control system side installation frame, lamp holder cup fitting machine and lamp source connecting plate automatic charging & discharging machine, described frame installs index dial, four axle robots and automatic turning cup machine, automatic upper lamp shade mechanism is installed on described frame side, integrating sphere measurement machine and automatically upper lamp source mechanism, automatic riveting mechanism is installed on described lamp holder cup fitting machine side, automatically upper lamp holder mechanism and automatically upper cup mechanism, described lamp source connecting plate automatic charging & discharging machine installs load plate, waste product transplanting mechanism is installed on described integrating sphere measurement machine side, riveting point machine is installed on described waste product transplanting mechanism side, described index dial is installed automatic Jiao Wei mechanism, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessive room mechanism, sectional fixture on described lamp holder cup fitting machine, jacking cylinder, flat-removing air cyclinder, manipulator grasping mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described automatically upper lamp source mechanism, automatic riveting mechanism, automatically go up lamp holder mechanism, automatically upper cup mechanism and automatic upper lamp shade mechanism and all adopt dither disc mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described automatically upper lamp source mechanism number is 3, described automatic riveting mechanism, automatically go up lamp holder mechanism, automatically upper cup mechanism and automatic upper lamp shade mechanism number and is all 1.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described index dial has 16 stations, wherein inserts lamp source mechanism 8, lighting testing agency 1, dress 1, lampshade mechanism, waste product grasping mechanism 1, vacant 4, excessive mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: the angle of described automatic turning cup machine upset is 180 °.
Advantage of the present invention is: the present invention is in manufacture LED product, automatically upper cup mechanism transmits by cup to the fixture of lamp holder cup fitting machine, manipulator grasping mechanism captures cup and is put on fixture, jacking cylinder jacking fixture, jacking cylinder is under flat-removing air cyclinder effect, fixture is moved to power supply station is installed, now jacking cylinder declines, flat-removing air cyclinder return, at installation power supply station, manually power supply is arranged in cup, then fixture moves to and installs lamp holder station by jacking cylinder and flat-removing air cyclinder, at installation lamp holder station, automatically upper lamp holder mechanism is to lamp holder on lamp holder cup fitting machine, lamp holder is placed on cup by lamp holder cup fitting machine, then lamp head fastening station is moved to, lamp holder is locked, cup is then moved to installs rivet station, automatic riveting mechanism is to rivet on lamp holder cup fitting machine, rivet is grabbed on lamp holder by manipulator grasping mechanism, rivet is compressed locking by lamp holder cup fitting machine, then cup is moved to station turning, automatic turning cup machine installs station the lamp source connecting plate moving to index dial after cup upset, the lamp source connecting plate that four axle robots capture on load plate is placed in cup, then index dial rotates into and installs lamp source station, after the lamp source connecting plate on load plate runs out, lamp source connecting plate automatic charging & discharging machine continues to provide the load plate filling lamp source connecting plate, at installation lamp source station, automatic Jiao Wei mechanism automatic calibration position, insert lamp source mechanism lamp source to be amplexiformed on the connecting plate of lamp source, amplexiform the number that control system in process can control to amplexiform lamp source, then index dial rotates, enter into lighting test station, whether lighting testing agency test lamp source is qualified, then index dial continues to rotate, the cup in underproof installation lamp source, waste product grasping mechanism captures underproof cup, collect in hopper, qualified cup then can not be grasped at, then index dial continues to rotate, enter into lid light cover station, automatic upper lamp shade mechanism upper lamp shade, lampshade is filled lampshade mechanism and is arranged on cup, complete the installation of product, then index dial continues to rotate to and shifts out index dial station, then product is moved out of index dial, enter integrating sphere measurement machine and light test products parameter, after having tested, underproof product is grabbed charging tray by waste product transplanting mechanism, qualified product introduction riveting point machine, carry out parameter riveter, product after riveter is moved out of riveting point machine and rolls off the production line, finally complete the production of product, the present invention reduces the manufacturing time of LED product, enhance productivity and then reduce the cost of product, be convenient to the production LED product of heavy industrialization pipeline system.
Accompanying drawing explanation
Fig. 1 structural representation of the present invention.
The product that Fig. 2 the present invention produces partly cuts open structural representation.
In accompanying drawing
1, control system; 2, automatic upper lamp shade mechanism; 3, waste product transplanting mechanism; 4, riveting point machine; 5, integrating sphere measurement machine; 6, automatic turning cup machine; 7, automatic riveting mechanism; 8, automatically lamp holder mechanism is gone up; 9, automatic upper cup mechanism; 10, lamp holder cup fitting machine; 11, lamp source connecting plate automatic charging & discharging machine; 12, load plate; 13, four axle robots; 14, index dial; 15, frame; 16, automatic upper lamp source mechanism; 17, lampshade; 18, lamp source; 19, lamp source connecting plate; 20, cup; 21, power supply, 22, lamp holder; 23, rivet.
Detailed description of the invention
Below in conjunction with accompanying drawing 1, the invention will be further described with specific embodiment:
A kind of bulb lamp automatic Composition production line, comprising: control system 1, described control system 1 side installation frame 15, lamp holder cup fitting machine 10 and lamp source connecting plate automatic charging & discharging machine 11, described frame 15 installs index dial 14, four axle robots 13 and automatic turning cup machine 6, automatic upper lamp shade mechanism 2 is installed on described frame 15 side, integrating sphere measurement machine 5 and automatically upper lamp source mechanism 16, automatic riveting mechanism 7 is installed on described lamp holder cup fitting machine 10 side, automatically upper lamp holder mechanism 8 and automatically upper cup mechanism 9, described lamp source connecting plate automatic charging & discharging machine 11 installs load plate 12, waste product transplanting mechanism 3 is installed on described integrating sphere measurement machine 5 side, riveting point machine 4 is installed on described waste product transplanting mechanism 3 side, and described index dial 14 installs automatic Jiao Wei mechanism, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessive room mechanism, sectional fixture on described lamp holder cup fitting machine 10, jacking cylinder, flat-removing air cyclinder, manipulator grasping mechanism.
In the present embodiment: described above lamp source mechanism 16, automatic riveting mechanism 7, automatically upper lamp holder mechanism 8, automatically upper cup mechanism 9 and automatic upper lamp shade mechanism 2 all adopt dither disc mechanism automatically.
In the present embodiment: described upper lamp source mechanism 16 number is automatically 3, and described automatic riveting mechanism 7, automatically upper lamp holder mechanism 8, automatically upper cup mechanism 9 and automatically upper lamp shade mechanism 2 number are all 1.
In the present embodiment: described index dial 14 has 16 stations, wherein insert lamp source mechanism 8, lighting testing agency 1, dress 1, lampshade mechanism, waste product grasping mechanism 1, vacant 4, excessive mechanism.
In the present embodiment: the angle of described automatic turning cup machine 6 upset is 180 °.
Beneficial effect of the present invention: the present invention is in manufacture LED product, automatically upper cup mechanism 9 transmits by the fixture of cup 20 to lamp holder cup fitting machine 10, manipulator grasping mechanism captures cup 20 and is put on fixture, jacking cylinder jacking fixture, jacking cylinder is under flat-removing air cyclinder effect, fixture is moved to power supply station is installed, now jacking cylinder declines, flat-removing air cyclinder return, at installation power supply station, manually power supply 21 is arranged in cup 20, then fixture moves to and installs lamp holder station by jacking cylinder and flat-removing air cyclinder, at installation lamp holder station, automatically upper lamp holder mechanism 8 is to lamp holder 22 on lamp holder cup fitting machine 10, lamp holder 22 is placed on cup 20 by lamp holder cup fitting machine, then lamp head fastening station is moved to, lamp holder 22 is locked, cup 20 is then moved to installs rivet station, automatic riveting mechanism 7 is upper rivet 23 on lamp holder cup fitting machine 10, rivet 23 is grabbed on lamp holder 22 by manipulator grasping mechanism, rivet 23 is compressed locking by lamp holder cup fitting machine 10, then cup 20 is moved to station turning, automatic turning cup machine 6 moves to index dial 14 lamp source connecting plate after cup 20 is overturn installs station, the lamp source connecting plate 19 that four axle robots 13 capture on load plate is placed in cup 20, then index dial 14 rotates into and installs lamp source station, after the lamp source connecting plate 19 on load plate 12 runs out, lamp source connecting plate automatic charging & discharging machine 11 continues to provide the load plate 12 filling lamp source connecting plate 19, at installation lamp source station, automatic Jiao Wei mechanism automatic calibration position, insert lamp source mechanism lamp source 18 to be amplexiformed on lamp source connecting plate 19, amplexiform the number that control system 1 in process can control to amplexiform lamp source 18, then index dial 14 rotates, enter into lighting test station, whether lighting testing agency test lamp source 18 is qualified, then index dial continues to rotate, the cup 20 in underproof installation lamp source 18, waste product grasping mechanism captures underproof cup 20, collect in hopper, qualified cup 20 can not be grasped at, then index dial 14 continues to rotate, enter into lid light cover station, automatic upper lamp shade mechanism 2 upper lamp shade 17, lampshade 17 is arranged on cup 20 by dress lampshade mechanism, complete the installation of product, then index dial 14 continues to rotate to and shifts out index dial station, then product is moved out of index dial 14, enter integrating sphere measurement machine 5 and light test products parameter, after having tested, underproof product is grabbed charging tray by waste product transplanting mechanism 3, qualified product introduction riveting point machine 4 carries out parameter riveter, product after riveter is moved out of riveting point machine 4 and rolls off the production line, finally complete the production of product, the present invention reduces the manufacturing time of LED product, enhance productivity and then reduce the cost of product, be convenient to the production LED product of heavy industrialization pipeline system.
Embodiment recited above is only be described the preferred embodiment of the present invention; not design of the present invention and protection domain are limited; under the prerequisite not departing from design concept of the present invention; the various modification that in this area, common engineers and technicians make technical scheme of the present invention and improvement, all should fall into protection scope of the present invention.
Claims (5)
1. a bulb lamp automatic Composition production line, it is characterized in that: comprising: control system (1), described control system (1) side installation frame (15), lamp holder cup fitting machine (10) and lamp source connecting plate automatic charging & discharging machine (11), described frame (15) installs index dial (14), four axle robots (13) and automatic turning cup machine (6), automatic upper lamp shade mechanism (2) is installed on described frame (15) side, integrating sphere measurement machine (5) and automatically upper lamp source mechanism (16), automatic riveting mechanism (7) is installed on described lamp holder cup fitting machine (10) side, automatically upper lamp holder mechanism (8) and automatically upper cup mechanism (9), load plate (12) is installed in described lamp source connecting plate automatic charging & discharging machine (11), waste product transplanting mechanism (3) is installed on described integrating sphere measurement machine (5) side, riveting point machine (4) is installed on described waste product transplanting mechanism (3) side, described index dial (14) is upper installs automatic Jiao Wei mechanism, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessive room mechanism, the upper sectional fixture of described lamp holder cup fitting machine (10), jacking cylinder, flat-removing air cyclinder, manipulator grasping mechanism.
2. bulb lamp automatic Composition production line according to claim 1, is characterized in that: described automatically upper lamp source mechanism (16), automatic riveting mechanism (7), automatically go up lamp holder mechanism (8), automatically go up cup mechanism (9) and automatic upper lamp shade mechanism (2) all adopts dither disc mechanism.
3. bulb lamp automatic Composition production line according to claim 1, it is characterized in that: described automatically upper lamp source mechanism (16) number is 3, described automatic riveting mechanism (7), automatically go up lamp holder mechanism (8), automatically go up cup mechanism (9) and automatic upper lamp shade mechanism (2) number is all 1.
4. bulb lamp automatic Composition production line according to claim 1, is characterized in that: described index dial (14) has 16 stations, wherein inserts lamp source mechanism 8, lighting testing agency 1, dress 1, lampshade mechanism, waste product grasping mechanism 1, vacant 4, excessive mechanism.
5. bulb lamp automatic Composition production line according to claim 1, is characterized in that: the angle that described automatic turning cup machine (6) overturns is 180 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310648886.6A CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310648886.6A CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103624543A CN103624543A (en) | 2014-03-12 |
| CN103624543B true CN103624543B (en) | 2015-12-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310648886.6A Expired - Fee Related CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
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Families Citing this family (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400420B (en) * | 2014-10-30 | 2016-11-23 | 芜湖杰诺科技有限公司 | A kind of semi-automatic assembly line |
| CN104476152B (en) * | 2014-10-30 | 2017-01-18 | 芜湖杰诺科技有限公司 | Special assembling device for assembly line |
| CN104551654B (en) * | 2014-12-31 | 2017-01-18 | 深圳市三一联光智能设备股份有限公司 | Automatic assembling machine for LED bulb lamp |
| CN106969275B (en) * | 2017-04-01 | 2022-11-04 | 浙江阳光美加照明有限公司 | Mounting mechanism and mounting method for small lamp holder outer insulating sleeve |
| CN107166194A (en) * | 2017-06-08 | 2017-09-15 | 东莞大市自动化科技有限公司 | One bulb steeps automatic packaging technology |
| CN107877160B (en) * | 2017-11-26 | 2019-11-15 | 徐州诚凯知识产权服务有限公司 | A kind of lamp holder assembly method |
| CN107877161B (en) * | 2017-11-26 | 2019-11-08 | 江苏锡沂高新区科技发展有限公司 | A kind of lamp holder assembly equipment |
| CN108436475B (en) * | 2018-04-26 | 2020-01-03 | 安徽派日特智能装备有限公司 | Bulb assembling machine |
| CN110919074A (en) * | 2018-09-19 | 2020-03-27 | 张家港科康智能科技有限公司 | Electronic guideboard LED lamp holder feeding device |
| CN109732162A (en) * | 2019-01-21 | 2019-05-10 | 深圳市拓野机器人自动化有限公司 | A kind of 9W bulb lamp automated assembly line |
| CN111230457B (en) * | 2020-01-19 | 2021-07-13 | 惠州市秦汉科技有限公司 | Assembling device and method for installing LED lamp on switch |
| CN112404923B (en) * | 2020-10-21 | 2021-11-12 | 合肥市智慧桥信息科技有限公司 | Automatic lamp tube mounting machine for intelligent LED lamp holder |
| CN112404922B (en) | 2020-10-21 | 2021-11-12 | 合肥市智慧桥信息科技有限公司 | Reflector mounting equipment of intelligence LED headlight |
| CN112355628B (en) * | 2020-10-21 | 2021-12-07 | 合肥市智慧桥信息科技有限公司 | Intelligent lamp holder rear cover mounting equipment |
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Patent Citations (6)
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| US4209899A (en) * | 1979-01-11 | 1980-07-01 | Peter Dragotta | Medicine dropper cap and bulb assembly apparatus |
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| CN103624543A (en) | 2014-03-12 |
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Granted publication date: 20151209 Termination date: 20171206 |