CN103624543A - Automatic assembly production line of bulb lamps - Google Patents
Automatic assembly production line of bulb lamps Download PDFInfo
- Publication number
- CN103624543A CN103624543A CN201310648886.6A CN201310648886A CN103624543A CN 103624543 A CN103624543 A CN 103624543A CN 201310648886 A CN201310648886 A CN 201310648886A CN 103624543 A CN103624543 A CN 103624543A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
The invention relates to an automatic assembly production line of bulb lamps. The automatic assembly production line comprises a control system, a rack arranged beside the control system, a lamp holder cup assembling machine and an automatic lamp source connecting plate loading and unloading machine, wherein an indexing plate, a four-axis robot and an automatic cup overturning machine are arranged on the rack; an automatic lampshade assembling mechanism, an integrating sphere tester and an automatic lamp source assembling mechanism are arranged beside the rack; an automatic rivet assembling mechanism, an automatic lamp holder assembling mechanism and an automatic cup assembling mechanism are assembled beside the lamp holder cup assembling mechanism; a carrying tray is arranged on the automatic lamp source connecting plate loading and unloading machine; a waste transferring mechanism is arranged beside the integrating sphere tester; a riveting machine is arranged beside the waste transferring mechanism. The automatic assembly production line has the advantages that the manufacturing time of LED (Light Emitting Diode) products is shortened in the process of manufacturing the LED products, the production efficiency is improved, and further, the cost of the products is reduced; the automatic assembly production line can be used for conveniently producing the LED products in an industrial assembly line manner and in a large scale.
Description
Technical field
The present invention relates to LED technical field, be specifically related to a kind of bulb lamp automatic Composition production line.
Background technology
LED product, as solid-state cold light source, because of advantages such as its energy-saving and environmental protection, life-span length, has become the main product of contemporary lighting field, but in the manufacture process of most of LED products, LED product mainly adopts welding to produce, production efficiency is low, and cost is high.
Summary of the invention
The manufacturing time that the object of this invention is to provide a kind of LED of minimizing product, enhances productivity and then reduces the cost of product, is convenient to the bulb lamp automatic Composition production line of the production of heavy industrialization pipeline system.
For achieving the above object, the technical solution adopted in the present invention is:
A kind of bulb lamp automatic Composition production line, its feature is: comprising: control system, described control system side installation frame, lamp holder cup fitting machine and lamp source connecting plate automatic charging & discharging machine, in described frame, index dial is installed, Si Zhou robot and automatic turning cup machine, automatic upper lamp shade mechanism is installed on described frame side, integrating sphere measurement machine and automatically upper lamp source mechanism, automatic riveting mechanism is installed on described lamp holder cup fitting machine side, automatically upper lamp holder mechanism and automatic above cup mechanism, on described lamp source connecting plate automatic charging & discharging machine, load plate is installed, waste product transplanting mechanism is installed on described integrating sphere measurement machine side, riveting point machine is installed on described waste product transplanting mechanism side, automatic Jiao Wei mechanism is installed on described index dial, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessively room mechanism, sectional fixture on described lamp holder cup fitting machine, jacking cylinder, flat-removing air cyclinder, manipulator captures mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described automatically upper lamp source mechanism, automatic riveting mechanism, automatically go up lamp holder mechanism, automatically go up cup mechanism and automatic upper lamp shade mechanism all adopts dither disc mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described automatically upper lamp source mechanism number is 3, described automatic riveting mechanism, automatically go up lamp holder mechanism, automatically goes up cup mechanism and automatic upper lamp shade mechanism number is all 1.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: described index dial has 16 stations, wherein inserts 8 of lamp source mechanisms, 1, lighting testing agency 1 Ge，Zhuan lampshade mechanism, 1 of waste product grasping mechanism, 4, vacant excessive mechanism.
According to above-mentioned bulb lamp automatic Composition production line, its feature is: the angle of described automatic turning cup machine upset is 180 °.
Advantage of the present invention is: the present invention is in manufacturing LED product, automatically above cup mechanism transmits cup by the fixture of lamp holder cup fitting machine, manipulator captures mechanism's crawl cup and is put on fixture, jacking cylinder jacking fixture, jacking cylinder is under flat-removing air cyclinder effect, fixture is moved to power supply station is installed, now jacking cylinder declines, flat-removing air cyclinder return, power supply station is being installed, manually power supply is arranged in cup, then jacking cylinder and flat-removing air cyclinder move to fixture lamp holder station is installed, lamp holder station is being installed, automatically upper lamp holder mechanism is to lamp holder on lamp holder cup fitting machine, lamp holder cup fitting machine is placed on lamp holder on cup, then be moved to lamp head fastening station, lamp holder is locked, cup is then moved to installs rivet station, automatic riveting mechanism is to rivet on lamp holder cup fitting machine, rivet is captured mechanism by manipulator and grabs on lamp holder, rivet is compressed locking by lamp holder cup fitting machine, then cup is moved to station turning, automatic turning cup machine is installed station the lamp source connecting plate that moves to index dial after cup upset, the lamp source connecting plate that Si Zhou robot captures on load plate is placed in cup, then index dial rotates into lamp source station is installed, after lamp source connecting plate on load plate runs out, lamp source connecting plate automatic charging & discharging machine continues to provide the load plate of filling lamp source connecting plate, lamp source station is being installed, automatic Jiao Wei mechanism's automatic calibration position, inserting lamp source mechanism amplexiforms lamp source on the connecting plate of lamp source, amplexiform control system in process and can control the number of amplexiforming lamp source, then index dial rotation, enter into lighting test station, whether lighting testing agency test lamp source is qualified, then index dial continues rotation, the cup in underproof installation lamp source, waste product grasping mechanism captures underproof cup, collect in hopper, qualified cup can not grasped at, then index dial continues rotation, enter into and cover light cover station, automatically upper lamp shade mechanism upper lamp shade, lampshade Bei Zhuan lampshade mechanism is arranged on cup, complete the installation of product, then index dial continues to rotate to and shifts out index dial station, then product is moved out of index dial, enter integrating sphere measurement machine and light test products parameter, after having tested, underproof product is grabbed charging tray by waste product transplanting mechanism, qualified product introduction riveting point machine, carry out parameter riveter, product after riveter is moved out of riveting point machine and rolls off the production line, finally complete the production of product, the present invention reduces the manufacturing time of LED product, enhance productivity and then reduce the cost of product, be convenient to the production LED product of heavy industrialization pipeline system.
Accompanying drawing explanation
Fig. 1 structural representation of the present invention.
The product that Fig. 2 the present invention produces partly cuts open structural representation.
In accompanying drawing
1, control system; 2, automatic upper lamp shade mechanism; 3, waste product transplanting mechanism; 4, riveting point machine; 5, integrating sphere measurement machine; 6, automatic turning cup machine; 7, automatic riveting mechanism; 8, automatically go up lamp holder mechanism; 9, automatically go up cup mechanism; 10, lamp holder cup fitting machine; 11, lamp source connecting plate automatic charging & discharging machine; 12, load plate; 13,Si Zhou robot; 14, index dial; 15, frame; 16, automatically go up lamp source mechanism; 17, lampshade; 18, lamp source; 19, lamp source connecting plate; 20, cup; 21, power supply, 22, lamp holder; 23, rivet.
The specific embodiment
Below in conjunction with accompanying drawing 1, the invention will be further described with specific embodiment:
A bulb lamp automatic Composition production line, comprising: control system 1, described control system 1 side installation frame 15, lamp holder cup fitting machine 10 and lamp source connecting plate automatic charging & discharging machine 11, install index dial 14 in described frame 15, Si Zhou robot 13 and automatic turning cup machine 6, automatic upper lamp shade mechanism 2 is installed on described frame 15 sides, integrating sphere measurement machine 5 and automatically upper lamp source mechanism 16, automatic riveting mechanism 7 is installed on described lamp holder cup fitting machine 10 sides, automatically upper lamp holder mechanism 8 and automatic above cup mechanism 9, on described lamp source connecting plate automatic charging & discharging machine 11, load plate 12 is installed, waste product transplanting mechanism 3 is installed on described integrating sphere measurement machine 5 sides, riveting point machines 4 are installed on described waste product transplanting mechanism 3 sides, and automatic Jiao Wei mechanism is installed on described index dial 14, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessively room mechanism, sectional fixture on described lamp holder cup fitting machine 10, jacking cylinder, flat-removing air cyclinder, manipulator captures mechanism.
In the present embodiment: described automatically upper lamp source mechanism 16, automatic riveting mechanism 7, automatically go up lamp holder mechanism 8, automatically go up cup mechanism 9 and automatic upper lamp shade mechanism 2 all adopts dither disc mechanism.
In the present embodiment: described automatically upper lamp source mechanism 16 numbers are 3, described automatic riveting mechanism 7, automatically go up lamp holder mechanism 8, automatically go up cup mechanism 9 and automatic upper lamp shade mechanism 2 numbers are all 1.
In the present embodiment: described index dial 14 has 16 stations, wherein insert 8 of lamp source mechanisms, 1, lighting testing agency 1 Ge，Zhuan lampshade mechanism, 1 of waste product grasping mechanism, 4, vacant excessive mechanism.
In the present embodiment: the angle of described automatic turning cup machine 6 upsets is 180 °.
Beneficial effect of the present invention: the present invention is in manufacturing LED product, automatically above cup mechanism 9 transmits cups 20 by the fixture of lamp holder cup fitting machine 10, manipulator captures mechanism's crawl cup 20 and is put on fixture, jacking cylinder jacking fixture, jacking cylinder is under flat-removing air cyclinder effect, fixture is moved to power supply station is installed, now jacking cylinder declines, flat-removing air cyclinder return, power supply station is being installed, manually power supply 21 is arranged in cup 20, then jacking cylinder and flat-removing air cyclinder move to fixture lamp holder station is installed, lamp holder station is being installed, automatically upper lamp holder mechanism 8 is to lamp holder 22 on lamp holder cup fitting machine 10, lamp holder cup fitting machine is placed on lamp holder 22 on cup 20, then be moved to lamp head fastening station, lamp holder 22 is locked, cup 20 is then moved to installs rivet station, rivet 23 is gone up on lamp holder cup fitting machine 10 by automatic riveting mechanism 7, rivet 23 is captured mechanism by manipulator and grabs on lamp holder 22, rivet 23 is compressed locking by lamp holder cup fitting machine 10, then cup 20 is moved to station turning, automatic turning cup machine 6 is installed station the lamp source connecting plate that moves to index dial 14 after cup 20 upsets, the lamp source connecting plate 19 that Si Zhou robot 13 captures on load plate is placed in cup 20, then index dial 14 rotates into lamp source station is installed, after lamp source connecting plate 19 on load plate 12 runs out, lamp source connecting plate automatic charging & discharging machine 11 continues to provide the load plate 12 of filling lamp source connecting plate 19, lamp source station is being installed, automatic Jiao Wei mechanism's automatic calibration position, inserting lamp source mechanism amplexiforms lamp source 18 on lamp source connecting plate 19, amplexiform control system 1 in process and can control the number of amplexiforming lamp source 18, then index dial 14 rotations, enter into lighting test station, whether lighting testing agency test lamp source 18 is qualified, then index dial continues rotation, the cup 20 in underproof installation lamp source 18, waste product grasping mechanism captures underproof cup 20, collect in hopper, 20 qualified of cups can not be grasped at, then index dial 14 continues rotation, enter into and cover light cover station, automatically upper lamp shade mechanism 2 upper lamp shades 17, lampshade 17Bei Zhuan lampshade mechanism is arranged on cup 20, complete the installation of product, then index dial 14 continues to rotate to and shifts out index dial station, then product is moved out of index dial 14, enter integrating sphere measurement machine 5 and light test products parameter, after having tested, underproof product is grabbed charging tray by waste product transplanting mechanism 3, qualified product introduction riveting point machine 4 carries out parameter riveter, product after riveter is moved out of riveting point machine 4 and rolls off the production line, finally complete the production of product, the present invention reduces the manufacturing time of LED product, enhance productivity and then reduce the cost of product, be convenient to the production LED product of heavy industrialization pipeline system.
Embodiment recited above is described the preferred embodiment of the present invention; not design of the present invention and protection domain are limited; do not departing under the prerequisite of design concept of the present invention; various modification and improvement that in this area, common engineers and technicians make technical scheme of the present invention, all should fall into protection scope of the present invention.
Claims (5)
1. a bulb lamp automatic Composition production line, it is characterized in that: comprising: control system (1), described control system (1) side installation frame (15), lamp holder cup fitting machine (10) and lamp source connecting plate automatic charging & discharging machine (11), the upper index dial (14) of installing of described frame (15), Si Zhou robot (13) and automatic turning cup machine (6), automatic upper lamp shade mechanism (2) is installed on described frame (15) side, integrating sphere measurement machine (5) and automatically upper lamp source mechanism (16), automatic riveting mechanism (7) is installed on described lamp holder cup fitting machine (10) side, automatically upper lamp holder mechanism (8) and automatically upper cup mechanism (9), the upper load plate (12) of installing of described lamp source connecting plate automatic charging & discharging machine (11), waste product transplanting mechanism (3) is installed on described integrating sphere measurement machine (5) side, riveting point machine (4) is installed on described waste product transplanting mechanism (3) side, the automatic Jiao Wei of the upper installation of described index dial (14) mechanism, insert lamp source mechanism, lighting testing agency, dress lampshade mechanism, waste product grasping mechanism and excessively room mechanism, the upper sectional fixture of described lamp holder cup fitting machine (10), jacking cylinder, flat-removing air cyclinder, manipulator captures mechanism.
2. bulb lamp automatic Composition production line according to claim 1, is characterized in that: described automatically upper lamp source mechanism (16), automatic riveting mechanism (7), automatically go up lamp holder mechanism (8), automatically go up cup mechanism (9) and automatic upper lamp shade mechanism (2) all adopts dither disc mechanism.
3. bulb lamp automatic Composition production line according to claim 1, it is characterized in that: described automatically upper lamp source mechanism (16) number is 3, described automatic riveting mechanism (7), automatically go up lamp holder mechanism (8), automatically go up cup mechanism (9) and automatic upper lamp shade mechanism (2) number is all 1.
4. bulb lamp automatic Composition production line according to claim 1, is characterized in that: described index dial (14) has 16 stations, wherein inserts 8 of lamp source mechanisms, 1 of lighting testing agency, 1, dress lampshade mechanism, 1 of waste product grasping mechanism, 4, vacant excessive mechanism.
5. bulb lamp automatic Composition production line according to claim 1, is characterized in that: the angle of described automatic turning cup machine (6) upset is 180 °.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310648886.6A CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310648886.6A CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
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| CN103624543A true CN103624543A (en) | 2014-03-12 |
| CN103624543B CN103624543B (en) | 2015-12-09 |
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| CN201310648886.6A Expired - Fee Related CN103624543B (en) | 2013-12-06 | 2013-12-06 | Bulb lamp automatic Composition production line |
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Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400420A (en) * | 2014-10-30 | 2015-03-11 | 芜湖杰诺科技有限公司 | Semi-automatic assembly line |
| CN104476152A (en) * | 2014-10-30 | 2015-04-01 | 芜湖杰诺科技有限公司 | Special assembling device for assembly line |
| CN104551654A (en) * | 2014-12-31 | 2015-04-29 | 深圳市三一联光自动化设备有限公司 | Automatic assembling machine for LED bulb lamp |
| CN106969275A (en) * | 2017-04-01 | 2017-07-21 | 浙江阳光美加照明有限公司 | A kind of installing mechanism and installation method of small lamp holder external insulation sleeve |
| CN107166194A (en) * | 2017-06-08 | 2017-09-15 | 东莞大市自动化科技有限公司 | One bulb steeps automatic packaging technology |
| CN107877161A (en) * | 2017-11-26 | 2018-04-06 | 苏州维创度信息科技有限公司 | A kind of lamp holder assembly equipment |
| CN107877160A (en) * | 2017-11-26 | 2018-04-06 | 苏州维创度信息科技有限公司 | A kind of lamp holder assembly method |
| CN108436475A (en) * | 2018-04-26 | 2018-08-24 | 安徽派日特智能装备有限公司 | A kind of bulb assembling machine |
| CN109732162A (en) * | 2019-01-21 | 2019-05-10 | 深圳市拓野机器人自动化有限公司 | A kind of 9W bulb lamp automated assembly line |
| CN110919074A (en) * | 2018-09-19 | 2020-03-27 | 张家港科康智能科技有限公司 | Electronic guideboard LED lamp holder feeding device |
| CN111230457A (en) * | 2020-01-19 | 2020-06-05 | 惠州市秦汉科技有限公司 | Assembling device and method for installing LED lamp on switch |
| CN112404922A (en) * | 2020-10-21 | 2021-02-26 | 肖永生 | Reflector mounting equipment of intelligence LED headlight |
| CN112404923A (en) * | 2020-10-21 | 2021-02-26 | 肖永生 | Automatic lamp tube mounting machine for intelligent LED lamp holder |
| WO2022083654A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Intelligent lamp cap rear cover mounting apparatus |
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| US4209899A (en) * | 1979-01-11 | 1980-07-01 | Peter Dragotta | Medicine dropper cap and bulb assembly apparatus |
| CN102615504A (en) * | 2012-04-23 | 2012-08-01 | 广州昀昶专用设备制造有限公司 | Automatic detection assembling machine for light-emitting diode (LED) lamp with base |
| CN102896494A (en) * | 2012-11-07 | 2013-01-30 | 上海无线电设备研究所 | Full-automatic flexible assembly line of light emitting diode (LED) bulb lamp |
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Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104400420A (en) * | 2014-10-30 | 2015-03-11 | 芜湖杰诺科技有限公司 | Semi-automatic assembly line |
| CN104476152A (en) * | 2014-10-30 | 2015-04-01 | 芜湖杰诺科技有限公司 | Special assembling device for assembly line |
| CN104400420B (en) * | 2014-10-30 | 2016-11-23 | 芜湖杰诺科技有限公司 | A kind of semi-automatic assembly line |
| CN104551654A (en) * | 2014-12-31 | 2015-04-29 | 深圳市三一联光自动化设备有限公司 | Automatic assembling machine for LED bulb lamp |
| CN106969275A (en) * | 2017-04-01 | 2017-07-21 | 浙江阳光美加照明有限公司 | A kind of installing mechanism and installation method of small lamp holder external insulation sleeve |
| CN106969275B (en) * | 2017-04-01 | 2022-11-04 | 浙江阳光美加照明有限公司 | Mounting mechanism and mounting method for small lamp holder outer insulating sleeve |
| CN107166194A (en) * | 2017-06-08 | 2017-09-15 | 东莞大市自动化科技有限公司 | One bulb steeps automatic packaging technology |
| CN107877161A (en) * | 2017-11-26 | 2018-04-06 | 苏州维创度信息科技有限公司 | A kind of lamp holder assembly equipment |
| CN107877160B (en) * | 2017-11-26 | 2019-11-15 | 徐州诚凯知识产权服务有限公司 | A kind of lamp holder assembly method |
| CN107877160A (en) * | 2017-11-26 | 2018-04-06 | 苏州维创度信息科技有限公司 | A kind of lamp holder assembly method |
| CN108436475A (en) * | 2018-04-26 | 2018-08-24 | 安徽派日特智能装备有限公司 | A kind of bulb assembling machine |
| CN110919074A (en) * | 2018-09-19 | 2020-03-27 | 张家港科康智能科技有限公司 | Electronic guideboard LED lamp holder feeding device |
| CN109732162A (en) * | 2019-01-21 | 2019-05-10 | 深圳市拓野机器人自动化有限公司 | A kind of 9W bulb lamp automated assembly line |
| CN111230457A (en) * | 2020-01-19 | 2020-06-05 | 惠州市秦汉科技有限公司 | Assembling device and method for installing LED lamp on switch |
| CN111230457B (en) * | 2020-01-19 | 2021-07-13 | 惠州市秦汉科技有限公司 | Assembling device and method for installing LED lamp on switch |
| CN112404923A (en) * | 2020-10-21 | 2021-02-26 | 肖永生 | Automatic lamp tube mounting machine for intelligent LED lamp holder |
| CN112404923B (en) * | 2020-10-21 | 2021-11-12 | 合肥市智慧桥信息科技有限公司 | Automatic lamp tube mounting machine for intelligent LED lamp holder |
| WO2022083654A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Intelligent lamp cap rear cover mounting apparatus |
| WO2022083614A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Automatic lamp tube mounting machine for intelligent led lamp holder |
| WO2022083645A1 (en) * | 2020-10-21 | 2022-04-28 | 合肥市智慧桥信息科技有限公司 | Reflector bowl mounting apparatus for intelligent led head lamp |
| CN112404922A (en) * | 2020-10-21 | 2021-02-26 | 肖永生 | Reflector mounting equipment of intelligence LED headlight |
| US11549657B2 (en) | 2020-10-21 | 2023-01-10 | Hefei Wisdom Bridge Information Technology Co., Ltd. | Device for installing reflection bowl of LED headlamp |
| US11668440B2 (en) | 2020-10-21 | 2023-06-06 | Hefei Wisdom Bridge Information Technology Co., Ltd. | Device for installing rear cover of lamp cap |
| US11701679B2 (en) | 2020-10-21 | 2023-07-18 | Hefei Wisdom Bridge Information Technology Co., Ltd. | Device for automatically installing lamp tube of intelligent LED lamp cap |
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