CN107877161A - A kind of lamp holder assembly equipment - Google Patents
A kind of lamp holder assembly equipment Download PDFInfo
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- CN107877161A CN107877161A CN201711198933.6A CN201711198933A CN107877161A CN 107877161 A CN107877161 A CN 107877161A CN 201711198933 A CN201711198933 A CN 201711198933A CN 107877161 A CN107877161 A CN 107877161A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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Abstract
本发明涉及一种灯泡灯头装配设备,本发明通过采用一种灯泡灯头装配设备,该设备包括机架、操作面板、电控柜和特性机构,所述电控柜上部安装有特性机构,所述特性机构包括灯头本体上料机构、垫片上料机构、螺母上料锁紧机构、旋转工作台机构、内圈上料锁紧机构和下料机构,绕着所述旋转工作台机构的外周依次设置有灯头本体上料机构、垫片上料机构、螺母上料锁紧机构、内圈上料锁紧机构和下料机构;所述电控柜上部还安装有机架,所述机架侧部设有操作面板的技术方案,较好地解决了该问题,可用作灯泡的装配。
The present invention relates to a light bulb base assembly equipment. The invention adopts a light bulb base assembly equipment. The equipment includes a frame, an operation panel, an electric control cabinet and a characteristic mechanism. The upper part of the electric control cabinet is equipped with a characteristic mechanism. The characteristic mechanism includes a lamp body feeding mechanism, a gasket feeding mechanism, a nut feeding and locking mechanism, a rotary table mechanism, an inner ring feeding and locking mechanism, and a blanking mechanism, and the outer circumference of the rotary table mechanism is sequentially There are lamp body feeding mechanism, gasket feeding mechanism, nut feeding and locking mechanism, inner ring feeding and locking mechanism and unloading mechanism; the upper part of the electric control cabinet is also equipped with a frame, and the side of the frame The technical scheme with an operation panel on the inside solves this problem well and can be used for the assembly of light bulbs.
Description
技术领域technical field
本发明涉及一种灯泡灯头装配设备。The invention relates to a light bulb base assembly device.
背景技术Background technique
节能灯以其低能耗、高亮度的优势,受到广大消费者的欢迎。然而,现有节能灯的灯头生产方式基本为人工或半自动生产,这不仅在一定程度上浪费了大量的人力、物力、精力和财力外,还对市场的供应量造成一定的损失,因此,有必要提供一种灯泡灯头装配设备来解决上述生产过程中的问题。Energy-saving lamps are welcomed by consumers for their advantages of low energy consumption and high brightness. However, the production methods of the existing energy-saving lamp lamp holders are basically manual or semi-automatic production, which not only wastes a lot of manpower, material resources, energy and financial resources to a certain extent, but also causes a certain loss to the market supply. Therefore, there are It is necessary to provide a light bulb base assembly equipment to solve the above-mentioned problems in the production process.
发明内容Contents of the invention
本发明要解决的技术问题克服现有的缺陷,提供一种新的灯泡灯头装配设备,通过结合旋转工作台、振动盘以及气缸滑台等系列配件,能够实现灯头组装机的全自动化工作,大大提升了灯头的生产效率。The technical problem to be solved by the present invention overcomes the existing defects and provides a new bulb lamp cap assembly equipment. By combining a series of accessories such as a rotary table, a vibrating plate, and a cylinder slide table, the fully automated work of the lamp cap assembly machine can be realized, greatly improving Improve the production efficiency of the lamp head.
为解决上述技术问题本发明采用的的技术方案如下:本发明通过采用一种灯泡灯头装配设备,包括机架、操作面板、电控柜和特性机构,所述电控柜上部安装有特性机构,所述特性机构包括灯头本体上料机构、垫片上料机构、螺母上料锁紧机构、旋转工作台机构、内圈上料锁紧机构和下料机构,绕着所述旋转工作台机构的外周依次设置有灯头本体上料机构、垫片上料机构、螺母上料锁紧机构、内圈上料锁紧机构和下料机构;所述电控柜上部还安装有机架,所述机架侧部设有操作面板,所述操作面板包括用于设定该设备动作的按钮模块以及能够实时显示该设备状态信息的显示模块,所述操作面板连接PLC控制器输入端,所述PLC控制器输出端连接该设备各机械部件,PLC控制器接收操作面板的控制指令,控制该设备各机械部件的动作。In order to solve the above-mentioned technical problems, the technical scheme adopted by the present invention is as follows: the present invention adopts a light bulb base assembly equipment, including a frame, an operation panel, an electric control cabinet and a characteristic mechanism, and the upper part of the electric control cabinet is equipped with a characteristic mechanism, The characteristic mechanism includes a lamp body feeding mechanism, a gasket feeding mechanism, a nut feeding and locking mechanism, a rotary table mechanism, an inner ring feeding and locking mechanism, and a blanking mechanism. The outer periphery is provided with lamp head body feeding mechanism, gasket feeding mechanism, nut feeding and locking mechanism, inner ring feeding and locking mechanism and unloading mechanism; the upper part of the electric control cabinet is also equipped with a frame, and the machine An operation panel is provided on the side of the frame, and the operation panel includes a button module for setting the action of the device and a display module capable of displaying the status information of the device in real time. The operation panel is connected to the input terminal of the PLC controller, and the PLC controls The output terminal of the device is connected to the mechanical parts of the equipment, and the PLC controller receives the control instructions from the operation panel to control the movement of the mechanical parts of the equipment.
优选地,所述灯头本体上料机构包括用于输送灯头的上料皮带线、用于夹取灯头的气动手指一、用于带动所述气动手指一上下移动的Z向气缸滑台一以及用于带动Z向气缸滑台一左右移动的气缸滑台一,所述气缸滑台一安装在立柱一上,所述气缸滑台一的滑台上连接有Z向气缸滑台一安装板,Z向气缸滑台一安装板安装有Z向气缸滑台一,所述Z向气缸滑台一的滑台上安装有气动手指一,所述气动手指一下方设有上料皮带线,所述上料皮带线包括包括主动滚筒、从动滚筒、皮带和电机,所述电机与主动滚筒驱动连接,所述主动滚筒和从动滚筒上设有传动的皮带。Preferably, the lamp body feeding mechanism includes a feeding belt line for conveying the lamp cap, a pneumatic finger for clamping the lamp cap, a Z-direction cylinder slide table for driving the pneumatic finger to move up and down, and a The cylinder slide table 1 that drives the Z-direction cylinder slide table 1 to move left and right, the cylinder slide table 1 is installed on the column 1, and the slide table of the cylinder slide table 1 is connected with the Z-direction cylinder slide table 1 mounting plate, Z The Z-direction cylinder slide table 1 is installed on the mounting plate of the cylinder slide table 1, and the pneumatic finger 1 is installed on the slide table of the Z-direction cylinder slide table 1. A feeding belt line is arranged below the pneumatic finger 1. The material belt line includes a driving drum, a driven drum, a belt and a motor, the motor is connected to the driving drum, and a driving belt is provided on the driving drum and the driven drum.
优选地,所述垫片上料机构包括用于输送垫片的垫片输送装置、用于夹取垫片的气动手指、用于带动所述气动手指二上下移动的Z向气缸滑台二以及用于带动Z向气缸滑台二左右移动的气缸滑台二,所述气缸滑台二安装在支撑板一上,所述气缸滑台二的滑台上连接有Z向气缸滑台二安装板,Z向气缸滑台二安装板安装有Z向气缸滑台二,所述Z向气缸滑台二的滑台上连接有气动手指二,所述气动手指二下方设有垫片输送装置,所述垫片输送装置包括安装于支撑架上的垫片上料振动盘以及与所述垫片上料振动盘输出口相连接的垫片传送带。Preferably, the gasket feeding mechanism includes a gasket conveying device for conveying gaskets, a pneumatic finger for clamping gaskets, a Z-direction cylinder slide table 2 for driving the pneumatic fingers 2 to move up and down, and The cylinder slide two used to drive the Z-direction cylinder slide two to move left and right, the cylinder slide two is installed on the support plate one, and the Z-direction cylinder slide two installation plate is connected to the slide of the cylinder slide two , the Z-direction cylinder slide table 2 mounting plate is installed with the Z-direction cylinder slide table 2, the slide table of the Z-direction cylinder slide table 2 is connected with the pneumatic finger 2, and the gasket conveying device is arranged under the pneumatic finger 2, so The pad conveying device includes a pad feeding vibrating plate installed on a support frame and a pad conveyor belt connected to an output port of the pad feeding vibrating plate.
优选地,所述螺母上料锁紧机构包括螺母上料机构和螺母锁紧机构,所述螺母上料机构包括用于输送螺母的螺母输送装置、用于夹取螺母的气动手指三、用于带动所述气动手指三左右移动的气缸滑台三,所述气缸滑台三安装在立柱二上,所述气缸滑台三的滑台上连接有气动手指三,所述气动手指三下方设有螺母输送装置,所述螺母输送装置包括螺母上料振动盘以及与所述螺母上料振动盘输出口相连接的螺母传送带;所述螺母锁紧机构包括螺丝机一、用于带动所述螺丝机一上下移动的气缸一以及用于带动气缸一左右移动的气缸滑台四,所述气缸滑台四安装在支撑板二上,所述气缸滑台四的滑台上连接有气缸一安装板,气缸一安装板安装有气缸一,所述气缸一的轴端连接有连接板一,所述连接板一上安装有螺丝机一。Preferably, the nut feeding and locking mechanism includes a nut feeding mechanism and a nut locking mechanism, and the nut feeding mechanism includes a nut delivery device for conveying nuts, a pneumatic finger for clamping nuts, and a nut feeding mechanism for The cylinder slider 3 that drives the pneumatic finger 3 to move left and right, the cylinder slider 3 is installed on the column 2, the pneumatic finger 3 is connected to the slide table of the cylinder slider 3, and the pneumatic finger 3 is provided below A nut conveying device, the nut conveying device includes a nut feeding vibrating plate and a nut conveyor belt connected to the output port of the nut feeding vibrating plate; the nut locking mechanism includes a screw machine one for driving the screw machine A cylinder 1 moving up and down and a cylinder slide 4 for driving the cylinder 1 to move left and right, the cylinder slide 4 is installed on the support plate 2, and the slide of the cylinder slide 4 is connected with a cylinder 1 mounting plate, Cylinder one mounting plate is equipped with cylinder one, and the shaft end of described cylinder one is connected with connecting plate one, and screw machine one is installed on described connecting plate one.
优选地,所述旋转工作台机构包括用于放置灯头的治具、用于固定所述治具的旋转板和带动所述旋转板运转的旋转电缸,所述旋转电缸的轴端与旋转板相连,所述旋转板的上表面为圆盘状结构,所述旋转板上安装有六个等位置分布的治具,六个所述治具以旋转板中心为圆心成环形分布。Preferably, the rotary table mechanism includes a jig for placing the lamp head, a rotating plate for fixing the jig, and a rotary electric cylinder that drives the rotary plate to run, and the shaft end of the rotary electric cylinder is connected to the rotating The plates are connected, and the upper surface of the rotating plate is a disc-shaped structure. Six fixtures distributed in equal positions are installed on the rotating plate, and the six fixtures are distributed in a ring with the center of the rotating plate as the center.
优选地,所述内圈上料锁紧机构包括内圈上料机构和内圈锁紧机构,所述内圈上料机构包括用于输送内圈的内圈输送装置、用于夹取内圈的气动手指四、用于带动所述气动手指四左右移动的气缸滑台五,所述气缸滑台五安装在立柱三上,所述气缸滑台五的滑台上连接有气动手指四,所述气动手指四下方设有内圈输送装置,所述内圈输送装置包括内圈上料振动盘以及所述内圈上料振动盘输出口相连接的内圈传送带;所述内圈锁紧机构包括螺丝机二、用于带动所述螺丝机二上下移动的气缸二以及用于带动气缸二左右移动的气缸滑台六,所述气缸滑台六安装在支撑板三上,所述气缸滑台六的滑台上连接有气缸二安装板,气缸二安装板安装有气缸二,所述气缸二的轴端连接有连接板二,所述连接板二上安装有螺丝机二。Preferably, the inner ring feeding and locking mechanism includes an inner ring feeding mechanism and an inner ring locking mechanism, and the inner ring feeding mechanism includes an inner ring conveying device for conveying the inner ring, Pneumatic finger 4, cylinder slide 5 for driving the pneumatic finger 4 to move left and right, the cylinder slide 5 is installed on the column 3, and the slide table of the cylinder slide 5 is connected with pneumatic finger 4, so An inner ring conveying device is provided under the pneumatic fingers, and the inner ring conveying device includes an inner ring feeding vibrating plate and an inner ring conveyor belt connected to the output port of the inner ring feeding vibrating plate; the inner ring locking mechanism It includes screw machine 2, cylinder 2 for driving the screw machine 2 to move up and down, and cylinder slide 6 for driving the cylinder 2 to move left and right. The cylinder slide 6 is installed on the support plate 3, and the cylinder slide Six slide tables are connected with cylinder two mounting plates, cylinder two mounting plates are equipped with cylinder two, the shaft end of said cylinder two is connected with connecting plate two, and said connecting plate two is equipped with screw machine two.
优选地,所述下料机构包括用于输送成品灯头的下料皮带线、用于夹取成品灯头的气动手指五、用于带动所述气动手指五上下移动的Z向气缸滑台三以及用于带动Z向气缸滑台三左右移动的气缸滑台七,所述气缸滑台七安装在立柱四上,所述气缸滑台七的滑台上连接有Z向气缸滑台三安装板,Z向气缸滑台三安装板安装有Z向气缸滑台三,所述Z向气缸滑台三的滑台上安装有气动手指五,所述气动手指五下方设有下料皮带线,所述下料皮带线与所述上料皮带线结构相同。Preferably, the unloading mechanism includes a unloading belt line for conveying the finished lamp caps, a pneumatic finger five for clamping the finished lamp caps, a Z-direction cylinder slide table three for driving the five pneumatic fingers to move up and down, and a The cylinder slide table 7 that drives the Z-direction cylinder slide table 3 to move left and right, the cylinder slide table 7 is installed on the column 4, and the slide table of the cylinder slide table 7 is connected with the Z-direction cylinder slide table 3 mounting plate, Z The Z-direction cylinder slide table three is installed on the mounting plate of the cylinder slide table three, and the pneumatic finger five is installed on the slide table of the Z-direction air cylinder slide table three, and a feeding belt line is arranged below the pneumatic finger five, and the lower The material belt line has the same structure as the feeding belt line.
为解决上述技术问题之二本发明采用的技术方案如下:For solving above-mentioned technical problem two technical schemes that the present invention adopts are as follows:
一种灯泡灯头的装配方法,包括以下步骤:A method for assembling a bulb base, comprising the following steps:
第一步,检查设备无隐患,人工操作控制面板的启动按钮,通过前端设备机械手将灯头本体放置于上料皮带线初始端上,上料皮带线运转将灯头本体从上料皮带线初始端输送至上料皮带线末尾端,启动气缸滑台一,气缸滑台一驱动安装在其滑台上的组件移动到上料皮带线末尾端上方,Z向气缸滑台一下行,Z向气缸滑台一驱动安装在其滑台上的气动手指一移动到指定位置,气动手指一开启将灯头本体夹紧,Z向气缸滑台一上行到初始位置,启动气缸滑台一,气缸滑台一驱动安装在其滑台上的组件移动到治具上方,Z向气缸滑台一再次下行到指定行程位置,气动手指一打开将灯头本体放置到治具中。The first step is to check that there are no hidden dangers in the equipment. Manually operate the start button on the control panel, and place the lamp body on the initial end of the feeding belt line through the manipulator of the front-end equipment. The feeding belt line runs to transport the lamp body from the initial end of the feeding belt line. To the end of the feeding belt line, start the cylinder slide 1, and the cylinder slide 1 drives the components installed on the slide to move above the end of the feeding belt line, Z goes down to the cylinder slide 1, and Z moves to the cylinder slide 1 Drive the pneumatic finger installed on the sliding table to move to the designated position, the pneumatic finger is opened to clamp the lamp head body, the Z-direction cylinder slide table 1 moves up to the initial position, and the cylinder slide table 1 is started, and the cylinder slide table 1 is driven and installed on the The components on the sliding table move to the top of the jig, and the Z-direction cylinder slides down again to the specified stroke position. Once the pneumatic finger is opened, the lamp body is placed in the jig.
第二步,旋转电缸工作,带动旋转板及安装在其上的组件逆时针旋转60度,启动垫片上料振动盘,垫片上料振动盘通过其工作原理逐步将其内部放置的垫片逐步通过有序排列方式输出至输出口,垫片通过输出口传送至垫片传送带,并最终将垫片输送至垫片传送带末端,同时,启动气缸滑台二,气缸滑台二驱动安装在其滑台上的组件移动到垫片传送带末端上方,Z向气缸滑台二下行,Z向气缸滑台二驱动安装在其滑台上的气动手指二移动到指定位置,气动手指二开启将垫片夹紧,Z向气缸滑台二上行到初始位置,启动气缸滑台二,气缸滑台二驱动安装在其滑台上的组件移动到治具上方,Z向气缸滑台二再次下行到指定行程位置,气动手指二打开将垫片放置到灯头本体的凹槽中。In the second step, the rotating electric cylinder works to drive the rotating plate and the components installed on it to rotate counterclockwise 60 degrees, start the gasket feeding vibration plate, and the gasket feeding vibration plate gradually displaces the pads placed inside it through its working principle. The sheets are gradually output to the output port through an orderly arrangement, and the gasket is conveyed to the gasket conveyor belt through the output port, and finally the gasket is conveyed to the end of the gasket conveyor belt. At the same time, the cylinder slide 2 is started, and the drive of the cylinder slide 2 is installed on The components on the sliding table move to the top of the end of the gasket conveyor belt, the Z-direction cylinder slide table 2 goes down, and the Z-direction cylinder slide table 2 drives the pneumatic finger 2 installed on its slide table to move to the designated position, and the pneumatic finger 2 opens to move the pad The piece is clamped, the Z-direction cylinder slide table 2 goes up to the initial position, and the cylinder slide table 2 is started, and the cylinder slide table 2 drives the components installed on its slide table to move above the jig, and the Z-direction cylinder slide table 2 goes down again to the specified position. At the stroke position, the pneumatic finger 2 is opened and the gasket is placed in the groove of the lamp body.
第三步,旋转电缸工作,带动旋转板及安装在其上的组件逆时针旋转60度,启动螺母上料振动盘,螺母上料振动盘将螺母输送至螺母传送带末端,启动气缸滑台三,气缸滑台三驱动安装在其滑台上的组件移动到输送导轨末端上方,气动手指三开启将螺母夹紧,气缸滑台三驱动安装在其滑台上的组件移动到治具上方,气动手指三打开将螺母放置到垫片上表面的槽口中,气缸一下行到指定行程位置,螺丝机一随之下行到指定位置,螺丝机一通电正转,旋转一定圈数通过螺丝将螺母和垫片锁紧于灯头本体的凹槽中。In the third step, the rotating electric cylinder works, driving the rotating plate and the components installed on it to rotate counterclockwise 60 degrees, starting the nut feeding vibrating plate, and the nut feeding vibrating plate conveys the nuts to the end of the nut conveyor belt, and starting the cylinder sliding table three , the three cylinder slides drive the components installed on its slide to move above the end of the conveying guide rail, the pneumatic fingers open three times to clamp the nuts, the three cylinder slides drive the components installed on its slide to move above the jig, and the pneumatic Open with three fingers and place the nut in the notch on the upper surface of the gasket. The cylinder goes down to the specified stroke position, and the screw machine goes down to the specified position. When the screw machine is powered on, it rotates forward and rotates for a certain number of turns to connect the nut and the gasket through the screw. The piece is locked in the groove of the lamp body.
第四步,旋转电缸工作,带动旋转板及安装在其上的组件逆时针旋转60度,启动内圈上料振动盘,内圈上料振动盘将内圈输送至内圈传送带末端,启动气缸滑台五,气缸滑台五驱动安装在其滑台上的组件移动到内圈传送带末端上方,气动手指四开启将内圈夹紧,气缸滑台五驱动安装在其滑台上的组件移动到治具上方,气动手指四打开将内圈放置到灯头本体内径中;气缸滑台五向左移动到指定行程位置,气缸二下行到指定行程位置,螺丝机二随之下行到指定位置,螺丝机二通电正转,旋转一定圈数通过螺丝将内圈锁紧于灯头本体内径中。The fourth step, the rotary electric cylinder works, drives the rotary plate and the components installed on it to rotate 60 degrees counterclockwise, starts the inner ring feeding vibrating plate, and the inner ring feeding vibrating plate conveys the inner ring to the end of the inner ring conveyor belt, starts Cylinder slide five, cylinder slide five drives the components installed on its slide to move above the end of the inner ring conveyor belt, pneumatic fingers four open to clamp the inner ring, cylinder slide five drives the components installed on its slide to move Go to the top of the jig, open the pneumatic finger 4 and place the inner ring into the inner diameter of the lamp body; the cylinder slide 5 moves to the left to the specified stroke position, the cylinder 2 goes down to the specified stroke position, the screw machine 2 goes down to the specified position, and the screw The second machine is energized and rotates forward, and the inner ring is locked to the inner diameter of the lamp head body through a certain number of rotations.
第五步,旋转电缸工作,带动旋转板及安装在其上的组件逆时针旋转60度,启动气缸滑台七,气缸滑台七驱动安装在其滑台上的组件移动到治具上方,Z向气动滑台三下行到指定行程位置,气动手指五开启将成品灯头夹紧,Z向气动滑台三上行至指定行程位置,将成品灯头从治具中取出,气缸滑台七向右移动到指定行程位置,Z向气动滑台三再次下行到指定行程位置,气动手指五打开将成品灯头松开,放置到下料皮带线上,电机启动,下料皮带线传动将成品灯头输出。The fifth step, the rotary electric cylinder works, drives the rotating plate and the components installed on it to rotate 60 degrees counterclockwise, starts the cylinder slide seven, and the cylinder slide seven drives the components installed on its slide to move to the top of the jig, The Z-direction pneumatic slide three goes down to the specified stroke position, the pneumatic finger five opens to clamp the finished lamp head, the Z-direction pneumatic slide three goes up to the specified stroke position, and the finished lamp head is taken out from the jig, and the cylinder slide seven moves to the right When the specified travel position is reached, the Z-direction pneumatic sliding table 3 goes down again to the designated travel position, the pneumatic finger 5 opens to release the finished lamp cap, and places it on the unloading belt line, the motor starts, and the unloading belt line drives to output the finished lamp cap.
本发明通过设置旋转板、垫片上料振动盘、螺母上料振动盘、气动手指和气缸滑台等,能够有效保证灯头生产材料的全程自动化输入;再通过现有螺丝机将灯头生产材料进行锁紧操作,便于灯头的快速自动装配,有效避免人工操作的繁琐,节约劳动力。The present invention can effectively ensure the full-process automatic input of the lamp head production materials by setting the rotating plate, gasket feeding vibrating plate, nut feeding vibrating plate, pneumatic fingers and cylinder slide table; The locking operation is convenient for quick and automatic assembly of the lamp head, effectively avoiding cumbersome manual operations and saving labor.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
图1为本发明灯泡灯头装配设备的结构示意图;Fig. 1 is a schematic structural view of a light bulb cap assembly device of the present invention;
图2为本发明灯泡灯头装配设备的特性机构示意图;Fig. 2 is a schematic diagram of the characteristic mechanism of the bulb base assembly equipment of the present invention;
图3为本发明灯泡灯头装配设备的灯头本体上料机构示意图;Fig. 3 is a schematic diagram of the feeding mechanism of the lamp cap body of the lamp cap assembly equipment of the present invention;
图4为本发明灯泡灯头装配设备的垫片上料机构示意图;Fig. 4 is a schematic diagram of the gasket feeding mechanism of the lamp cap assembly equipment of the present invention;
图5为本发明灯泡灯头装配设备的螺母上料锁紧机构示意图;Fig. 5 is a schematic diagram of the nut feeding and locking mechanism of the light bulb base assembly equipment of the present invention;
图6为本发明灯泡灯头装配设备的旋转工作台机构示意图;Fig. 6 is a schematic diagram of the rotary table mechanism of the light bulb base assembly equipment of the present invention;
图7为本发明灯泡灯头装配设备的内圈上料锁紧机构示意图;Fig. 7 is a schematic diagram of the inner ring feeding and locking mechanism of the lamp cap assembly equipment of the present invention;
图8为本发明灯泡灯头装配设备的下料机构示意图;Fig. 8 is a schematic diagram of the blanking mechanism of the light bulb cap assembly equipment of the present invention;
图9为成品灯头示意图。Figure 9 is a schematic diagram of the finished lamp holder.
附图中:In the attached picture:
1、机架 2、操作面板 3、电控柜1. Rack 2. Operation panel 3. Electric control cabinet
4、特性机构 41、灯头本体上料机构 410、气缸滑台一4. Characteristic Mechanism 41. Lamp Body Feeding Mechanism 410. Cylinder Slide 1
411、上料皮带线 412、立柱一 413、Z向气缸滑台一411. Feeding belt line 412. Column 1 413. Z-direction cylinder slide 1
414、气动手指一 42、垫片上料机构 420、支撑板一414. Pneumatic finger 1 42. Pad feeding mechanism 420. Support plate 1
421、气缸滑台二 422、垫片上料振动盘 423、Z向气缸滑台二421. Cylinder Slider 2 422. Gasket Feeding Vibration Plate 423. Z-direction Cylinder Slider 2
424、气动手指二 425、垫片传送带 43、螺母上料锁紧机构424. Pneumatic finger 2 425. Gasket conveyor belt 43. Nut feeding and locking mechanism
430、螺母上料振动盘 431、气缸滑台三 432、气动手指三430. Nut feeding vibrating plate 431. Cylinder sliding table 3 432. Pneumatic finger 3
433、螺母传送带 434、立柱二 435、螺丝机一433. Nut conveyor belt 434. Column 2 435. Screw machine 1
436、气缸一 437、支撑板二 438、气动滑台四436. Cylinder 1 437. Support plate 2 438. Pneumatic sliding table 4
439、连接板一 44、旋转工作台机构 440、旋转电缸439. Connecting plate one 44. Rotary table mechanism 440. Rotary electric cylinder
441、旋转板 442、治具 45、内圈上料锁紧机构441, rotating plate 442, jig 45, inner ring feeding locking mechanism
450、内圈上料振动盘 451、气缸滑台五 452、气动手指四450. Inner ring feeding vibration plate 451. Cylinder slide five 452. Pneumatic finger four
453、内圈传送带 454、立柱三 455、螺丝机二453. Inner ring conveyor belt 454. Column three 455. Screw machine two
456、气缸二 457、支撑板三 458、气动滑台六456. Cylinder 2 457. Support plate 3 458. Pneumatic sliding table 6
459、连接板二 46、下料机构 460、气缸滑台七459. Connection plate 2 46. Unloading mechanism 460. Cylinder slide table 7
461、下料皮带线 462、立柱四 463、Z向气缸滑台三461. Unloading belt line 462. Column four 463. Z-direction cylinder slide three
464、气动手指五 51、灯头本体 52、垫片464. Pneumatic finger five 51. Lamp body 52. Gasket
53、螺母 54、内圈 55、螺丝53. Nut 54. Inner ring 55. Screw
具体实施方式Detailed ways
下面结合附图和具体实施方式,进一步阐明本发明,应理解下述具体实施方式仅用于说明本发明而不用于限制本发明的范围。The present invention will be further explained below in conjunction with the accompanying drawings and specific embodiments. It should be understood that the following specific embodiments are only used to illustrate the present invention and are not intended to limit the scope of the present invention.
如图1、2所示,一种灯泡灯头装配设备,包括机架1、操作面板2、电控柜3和特性机构4,所述电控柜上部安装有特性机构4,所述特性机构4包括灯头本体上料机构41、垫片上料机构42、螺母上料锁紧机构43、旋转工作台机构44、内圈上料锁紧机构45和下料机构46,绕着所述旋转工作台机构44的外周依次设置有灯头本体上料机构41、垫片上料机构42、螺母上料锁紧机构43、内圈上料锁紧机构45和下料机构46;所述电控柜3上部还安装有机架1,所述机架1侧部设有操作面板2,所述操作面板2包括用于设定该设备动作的按钮模块以及能够实时显示该设备状态信息的显示模块,所述操作面板连接PLC控制器输入端,所述PLC控制器输出端连接该设备各机械部件,PLC控制器接收操作面板的控制指令,控制该设备各机械部件的动作。使用时,操作人员可以根据显示模块输入各种数据,根据显示模块的提示进行操作,具有很好的人机交互性能。所述按钮模块设置有启动、急停按钮,当启动时按下启动按钮,停止时按下停止按钮。操作人员输入数据完成后,按下启动按钮,机器进行运作。若在运作过程中遇到一些不可预见问题,操作人员可以及时按下急停按钮,避免了因机器或者人员的操作失误,导致损失。As shown in Figures 1 and 2, a light bulb lamp holder assembly equipment includes a frame 1, an operation panel 2, an electric control cabinet 3 and a characteristic mechanism 4, and a characteristic mechanism 4 is installed on the upper part of the electric control cabinet, and the characteristic mechanism 4 Including lamp head body feeding mechanism 41, gasket feeding mechanism 42, nut feeding and locking mechanism 43, rotary table mechanism 44, inner ring feeding and locking mechanism 45 and unloading mechanism 46, around the rotary table The outer periphery of the mechanism 44 is provided with a lamp head body feeding mechanism 41, a gasket feeding mechanism 42, a nut feeding locking mechanism 43, an inner ring feeding locking mechanism 45 and a feeding mechanism 46; the upper part of the electric control cabinet 3 A frame 1 is also installed, and an operation panel 2 is provided on the side of the frame 1, and the operation panel 2 includes a button module for setting the action of the device and a display module capable of displaying the status information of the device in real time. The operation panel is connected to the input end of the PLC controller, and the output end of the PLC controller is connected to the mechanical parts of the equipment. The PLC controller receives the control instructions from the operation panel and controls the actions of the mechanical parts of the equipment. When in use, the operator can input various data according to the display module, and operate according to the prompt of the display module, which has good human-computer interaction performance. The button module is provided with start and emergency stop buttons, the start button is pressed when starting, and the stop button is pressed when stopping. After the operator finishes inputting the data, press the start button, and the machine starts to operate. If some unforeseen problems are encountered during the operation, the operator can press the emergency stop button in time to avoid losses caused by machine or personnel operating errors.
如图3所示,所述灯头本体上料机构41包括用于输送灯头的上料皮带线411、用于夹取灯头的气动手指一414、用于带动所述气动手指一414上下移动的Z向气缸滑台一413以及用于带动Z向气缸滑台一413左右移动的气缸滑台一410,所述气缸滑台一410安装在立柱一412上,所述气缸滑台一410的滑台上连接有Z向气缸滑台一安装板,Z向气缸滑台一安装板安装有Z向气缸滑台一413,所述Z向气缸滑台一413的滑台上安装有气动手指一414,所述气动手指一414下方设有上料皮带线411,所述上料皮带线411包括包括主动滚筒、从动滚筒、皮带和电机,所述电机与主动滚筒驱动连接,所述主动滚筒和从动滚筒上设有传动的皮带,在电机的转动下,带动主动滚筒转动,主动滚筒带动皮带和从动滚筒转动,从而带动皮带上的灯头本体移动。As shown in Figure 3, the lamp body feeding mechanism 41 includes a feeding belt line 411 for conveying the lamp cap, a pneumatic finger 414 for clamping the lamp cap, and a Z for driving the pneumatic finger 414 to move up and down. Cylinder slide table one 413 and cylinder slide table one 410 for driving Z to cylinder slide table one 413 to move left and right, the cylinder slide table one 410 is installed on the column one 412, the slide table of the cylinder slide table one 410 The Z-direction cylinder slide-mounting plate is connected with the Z-direction cylinder slide-table-installation plate, the Z-direction cylinder slide-table-413 is installed on the slide-table of the Z-direction cylinder slide-table-413, and the pneumatic finger-414 is installed on the slide-table of the Z-direction cylinder slide-table-1. The bottom of the pneumatic finger 414 is provided with a feeding belt line 411, and the feeding belt line 411 includes a driving drum, a driven drum, a belt and a motor, the motor is connected to the driving drum, and the driving drum and the slave The driving drum is provided with a transmission belt, and the driving drum is driven to rotate under the rotation of the motor, and the driving drum drives the belt and the driven drum to rotate, thereby driving the lamp head body on the belt to move.
如图4所示,所述垫片上料机构42包括用于输送垫片的垫片输送装置、用于夹取垫片的气动手指424、用于带动所述气动手指二424上下移动的Z向气缸滑台二423以及用于带动Z向气缸滑台二423左右移动的气缸滑台二421,所述气缸滑台二421安装在支撑板一420上,所述气缸滑台二421的滑台上连接有Z向气缸滑台二安装板,Z向气缸滑台二安装板安装有Z向气缸滑台二423,所述Z向气缸滑台二423的滑台上连接有气动手指二424,所述气动手指二424下方设有垫片输送装置,所述垫片输送装置包括安装于支撑架上的垫片上料振动盘422以及与所述垫片上料振动盘422输出口相连接的垫片传送带425。As shown in Figure 4, the gasket feeding mechanism 42 includes a gasket conveying device for conveying gaskets, a pneumatic finger 424 for clamping gaskets, and a Z for driving the pneumatic fingers 2 424 to move up and down. Cylinder slider 2 423 and cylinder slider 2 421 for driving Z to cylinder slider 2 423 to move left and right. The second installation plate of the Z-direction cylinder slide is connected to the platform, and the second installation plate of the Z-direction cylinder slide is equipped with the second installation plate of the Z-direction cylinder slide 423, and the slide table of the Z-direction cylinder slide 2 423 is connected with a pneumatic finger 2 424 There is a gasket conveying device under the pneumatic finger 2 424, and the gasket conveying device includes a gasket feeding vibrating plate 422 installed on the support frame and is connected to the output port of the gasket feeding vibrating plate 422 The shim conveyor belt 425.
如图5所示,所述螺母上料锁紧机构43包括螺母上料机构和螺母锁紧机构,所述螺母上料机构包括用于输送螺母的螺母输送装置、用于夹取螺母的气动手指三432、用于带动所述气动手指三432左右移动的气缸滑台三431,所述气缸滑台三431安装在立柱二434上,所述气缸滑台三431的滑台上连接有气动手指三432,所述气动手指三432下方设有螺母输送装置,所述螺母输送装置包括螺母上料振动盘430以及与所述螺母上料振动盘430输出口相连接的螺母传送带433;所述螺母锁紧机构包括螺丝机一435、用于带动所述螺丝机一435上下移动的气缸一436以及用于带动气缸一436左右移动的气缸滑台四438,所述气缸滑台四438安装在支撑板二437上,所述气缸滑台四438的滑台上连接有气缸一436安装板,气缸一436安装板安装有气缸一436,所述气缸一436的轴端连接有连接板一439,所述连接板一439上安装有螺丝机一435。As shown in Figure 5, the nut feeding locking mechanism 43 includes a nut feeding mechanism and a nut locking mechanism, and the nut feeding mechanism includes a nut conveying device for conveying nuts, a pneumatic finger for clamping nuts Three 432, the cylinder slide three 431 used to drive the pneumatic finger three 432 to move left and right, the three cylinder slide 431 is installed on the column two 434, and the slide table of the three cylinder slide 431 is connected with pneumatic fingers Three 432, a nut conveying device is provided below the pneumatic finger three 432, and the nut conveying device includes a nut feeding vibrating plate 430 and a nut conveyor belt 433 connected to the output port of the nut feeding vibrating plate 430; the nut conveying device The locking mechanism comprises a screw machine one 435, a cylinder one 436 for driving the screw machine one 435 to move up and down and a cylinder slide table four 438 for driving the cylinder one 436 to move left and right, and the cylinder slide table four 438 is installed on the support On the plate two 437, the slide table of the cylinder slide table four 438 is connected with a cylinder one 436 mounting plate, and the cylinder one 436 mounting plate is equipped with a cylinder one 436, and the shaft end of the cylinder one 436 is connected with a connecting plate one 439, A screw machine 1 435 is installed on the connecting plate 1 439 .
如图6所示,所述旋转工作台机构44包括用于放置灯头的治具442、用于固定所述治具442的旋转板441和带动所述旋转板441运转的旋转电缸440,所述旋转电缸440的轴端与旋转板441相连,所述旋转板441的上表面为圆盘状结构,所述旋转板441上安装有六个等位置分布的治具442,六个所述治具442以旋转板441中心为圆心成环形分布,所述治具442分别与灯头本体上料机构41、垫片上料机构42、螺母上料锁紧机构43、内圈上料锁紧机构45和下料机构46相对应,使旋转电缸440每动作一下能够带动旋转板441上的治具442转动至下一个机构。As shown in Figure 6, the rotary table mechanism 44 includes a fixture 442 for placing the lamp cap, a rotating plate 441 for fixing the fixture 442, and a rotary electric cylinder 440 that drives the rotating plate 441 to run. The shaft end of the rotary electric cylinder 440 is connected to the rotary plate 441, the upper surface of the rotary plate 441 is a disc-shaped structure, and the rotary plate 441 is equipped with six jigs 442 that are equally distributed. The jig 442 is distributed in a ring with the center of the rotating plate 441 as the center of the circle. The jig 442 is respectively connected with the lamp body feeding mechanism 41, the gasket feeding mechanism 42, the nut feeding locking mechanism 43, and the inner ring feeding locking mechanism. 45 corresponds to the blanking mechanism 46, so that the rotary electric cylinder 440 can drive the jig 442 on the rotary plate 441 to rotate to the next mechanism every time it moves.
如图7所示,所述内圈上料锁紧机构45包括内圈上料机构和内圈锁紧机构,所述内圈上料机构包括用于输送内圈的内圈输送装置、用于夹取内圈的气动手指四452、用于带动所述气动手指四452左右移动的气缸滑台五451,所述气缸滑台五451安装在立柱三454上,所述气缸滑台五451的滑台上连接有气动手指四452,所述气动手指四452下方设有内圈输送装置,所述内圈输送装置包括内圈上料振动盘450以及所述内圈上料振动盘450输出口相连接的内圈传送带453;所述内圈锁紧机构包括螺丝机二455、用于带动所述螺丝机二455上下移动的气缸二456以及用于带动气缸二456左右移动的气缸滑台六458,所述气缸滑台六458安装在支撑板三457上,所述气缸滑台六458的滑台上连接有气缸二456安装板,气缸二456安装板安装有气缸二456,所述气缸二456的轴端连接有连接板二459,所述连接板二459上安装有螺丝机二455。As shown in Figure 7, the inner ring feeding and locking mechanism 45 includes an inner ring feeding mechanism and an inner ring locking mechanism, and the inner ring feeding mechanism includes an inner ring conveying device for conveying the inner ring, for Pneumatic finger 4 452 for clamping the inner ring, cylinder slide 5 451 for driving the pneumatic finger 452 to move left and right, the cylinder slide 5 451 is installed on the column 3 454, and the cylinder slide 5 451 A pneumatic finger 452 is connected to the slide table, and an inner ring conveying device is provided below the pneumatic finger 452, and the inner ring conveying device includes an inner ring feeding vibrating plate 450 and an output port of the inner ring feeding vibrating plate 450 Connected inner ring conveyor belt 453; the inner ring locking mechanism includes screw machine 2 455, cylinder 2 456 for driving the screw machine 2 455 to move up and down, and cylinder slide table 6 for driving cylinder 2 456 to move left and right 458, the cylinder slide table six 458 is installed on the support plate three 457, the slide table of the cylinder slide table six 458 is connected with the cylinder two 456 mounting plate, the cylinder two 456 mounting plate is equipped with the cylinder two 456, the cylinder The shaft end of the second 456 is connected with the second connecting plate 459, and the second screw machine 455 is installed on the second connecting plate 459.
如图8所示,所述下料机构46包括用于输送成品灯头的下料皮带线461、用于夹取成品灯头的气动手指五464、用于带动所述气动手指五464上下移动的Z向气缸滑台三463以及用于带动Z向气缸滑台三463左右移动的气缸滑台七460,所述气缸滑台七460安装在立柱四462上,所述气缸滑台七460的滑台上连接有Z向气缸滑台三463安装板,Z向气缸滑台三463安装板安装有Z向气缸滑台三463,所述Z向气缸滑台三463的滑台上安装有气动手指五464,所述气动手指五464下方设有下料皮带线461,所述下料皮带线461与所述上料皮带线411结构相同。As shown in Figure 8 , the unloading mechanism 46 includes a unloading belt line 461 for conveying finished lamp caps, a pneumatic finger five 464 for clamping finished lamp caps, and a Z for driving the five pneumatic fingers 464 to move up and down. Cylinder slide table three 463 and cylinder slide table seven 460 for driving Z to cylinder slide table three 463 to move left and right, described cylinder slide table seven 460 is installed on column four 462, and the slide table of described cylinder slide table seven 460 The Z-direction cylinder slide table 3 463 mounting plate is connected to the Z-direction cylinder slide table 3 463 installation plate, and the Z-direction cylinder slide table 3 463 is installed on the Z-direction cylinder slide table 3 463, and the slide table of the Z-direction cylinder slide table 3 463 is equipped with a pneumatic finger 5 464, a discharge belt line 461 is provided below the pneumatic finger five 464, and the structure of the discharge belt line 461 is the same as that of the loading belt line 411.
该设备采用PLC控制,人工操作控制面板按钮。本发明的灯泡灯头装配设备的工作原理及装配方法包括如下:The equipment is controlled by PLC, and the buttons on the control panel are manually operated. The working principle and assembly method of the light bulb base assembly equipment of the present invention include as follows:
第一步,检查设备无隐患,人工操作控制面板2的启动按钮,通过前端设备机械手将灯头本体51放置于上料皮带线411初始端上,上料皮带线411运转将灯头本体51从上料皮带线411初始端输送至上料皮带线411末尾端,启动气缸滑台一410,气缸滑台一410驱动安装在其滑台上的组件移动到上料皮带线411末尾端上方,Z向气缸滑台一413下行,Z向气缸滑台一413驱动安装在其滑台上的气动手指一414移动到指定位置,气动手指一414开启将灯头本体51夹紧,Z向气缸滑台一413上行到初始位置,启动气缸滑台一410,气缸滑台一410驱动安装在其滑台上的组件移动到治具上方,Z向气缸滑台一413再次下行到指定行程位置,气动手指一414打开将灯头本体51放置到治具442中。The first step is to check that there are no hidden dangers in the equipment. Manually operate the start button on the control panel 2, place the lamp body 51 on the initial end of the feeding belt line 411 through the manipulator of the front-end equipment, and the feeding belt line 411 runs to remove the lamp body 51 from the feeding belt The initial end of the belt line 411 is transported to the end of the feeding belt line 411, and the cylinder sliding table 1 410 is started, and the cylinder sliding table 1 410 drives the components installed on the sliding table to move above the end of the feeding belt line 411, and the Z direction cylinder slides Table 1 413 goes down, Z drives the pneumatic finger 414 installed on the slide table to the designated position, and the pneumatic finger 414 opens to clamp the lamp body 51, and Z moves upward to the cylinder slide 413. At the initial position, start the cylinder slider 1 410, the cylinder slider 410 drives the components installed on the slider to move above the jig, and the Z-direction cylinder slider 413 goes down again to the specified stroke position, and the pneumatic finger 414 opens and will The lamp body 51 is placed into the jig 442 .
第二步,旋转电缸440工作,带动旋转板441及安装在其上的组件逆时针旋转60度,启动垫片上料振动盘422,垫片上料振动盘422通过其工作原理逐步将其内部放置的垫片逐步通过有序排列方式输出至输出口,垫片通过输出口传送至垫片传送带425,并最终将垫片输送至垫片传送带425末端,同时,启动气缸滑台二421,气缸滑台二421驱动安装在其滑台上的组件移动到垫片传送带425末端上方,Z向气缸滑台二423下行,Z向气缸滑台二423驱动安装在其滑台上的气动手指二424移动到指定位置,气动手指二424开启将垫片52夹紧,Z向气缸滑台二423上行到初始位置,启动气缸滑台二421,气缸滑台二421驱动安装在其滑台上的组件移动到治具上方,Z向气缸滑台二423再次下行到指定行程位置,气动手指二424打开将垫片52放置到灯头本体51的凹槽中。In the second step, the rotating electric cylinder 440 works, driving the rotating plate 441 and the components installed on it to rotate 60 degrees counterclockwise, starting the gasket feeding vibration plate 422, and the gasket feeding vibration plate 422 gradually turns its The gaskets placed inside are output to the output port step by step in an orderly arrangement, the gaskets are transported to the gasket conveyor belt 425 through the output port, and finally the gaskets are transported to the end of the gasket conveyor belt 425, and at the same time, the cylinder slider 2 421 is started, Cylinder slide 2 421 drives the components installed on its slide to move above the end of gasket conveyor belt 425, Z moves downward to cylinder slide 2 423, and Z drives pneumatic finger 2 installed on its slide to cylinder slide 2 423 424 moves to the specified position, the pneumatic finger 2 424 is opened to clamp the gasket 52, the Z-direction cylinder slide 2 423 moves up to the initial position, and the cylinder slide 2 421 is started, and the cylinder slide 2 421 drives the cylinder mounted on its slide The assembly moves to the top of the jig, the Z-direction cylinder slide table 2 423 goes down again to the specified stroke position, and the pneumatic finger 2 424 opens to place the gasket 52 into the groove of the lamp body 51 .
第三步,旋转电缸440工作,带动旋转板441及安装在其上的组件逆时针旋转60度,启动螺母上料振动盘430,螺母上料振动盘430将螺母53输送至螺母传送带433末端,启动气缸滑台三431,气缸滑台三431驱动安装在其滑台上的组件移动到输送导轨末端上方,气动手指三432开启将螺母53夹紧,气缸滑台三431驱动安装在其滑台上的组件移动到治具442上方,气动手指三432打开将螺母53放置到垫片52上表面的槽口中,气缸一436下行到指定行程位置,螺丝机一435随之下行到指定位置,螺丝机一435通电正转,旋转一定圈数通过螺丝55将螺母53和垫片52锁紧于灯头本体51的凹槽中。In the third step, the rotating electric cylinder 440 works to drive the rotating plate 441 and the components installed on it to rotate 60 degrees counterclockwise, start the nut feeding vibrating plate 430, and the nut feeding vibrating plate 430 transports the nuts 53 to the end of the nut conveyor belt 433 , start the cylinder slide three 431, the cylinder slide three 431 drives the components installed on the slide to move above the end of the conveying guide rail, the pneumatic finger three 432 opens to clamp the nut 53, and the cylinder slide three 431 drives the installation on its slide The components on the table move to the top of the jig 442, the pneumatic finger three 432 is opened and the nut 53 is placed in the notch on the upper surface of the gasket 52, the cylinder one 436 goes down to the specified stroke position, and the screw machine one 435 goes down to the specified position, The screw machine one 435 is energized and rotates forward, and the nut 53 and the washer 52 are locked in the groove of the lamp holder body 51 through the screw 55 by a certain number of turns.
第四步,旋转电缸440工作,带动旋转板441及安装在其上的组件逆时针旋转60度,启动内圈上料振动盘450,内圈上料振动盘450将内圈54输送至内圈传送带453末端,启动气缸滑台五451,气缸滑台五451驱动安装在其滑台上的组件移动到内圈传送带453末端上方,气动手指四452开启将内圈54夹紧,气缸滑台五451驱动安装在其滑台上的组件移动到治具442上方,气动手指四452打开将内圈54放置到灯头本体51内径中;气缸滑台五451向左移动到指定行程位置,气缸二456下行到指定行程位置,螺丝机二455随之下行到指定位置,螺丝机二455通电正转,旋转一定圈数通过螺丝55将内圈54锁紧于灯头本体51内径中。In the fourth step, the rotating electric cylinder 440 works, driving the rotating plate 441 and the components installed on it to rotate 60 degrees counterclockwise, starting the inner ring feeding vibration plate 450, and the inner ring feeding vibration plate 450 transports the inner ring 54 to the inner ring. Circle the end of the conveyor belt 453, start the cylinder slide five 451, the cylinder slide five 451 drives the components installed on the slide to move above the end of the inner circle conveyor belt 453, the pneumatic finger four 452 opens to clamp the inner circle 54, the cylinder slide Five 451 drives the components mounted on its sliding table to move above the jig 442, and the pneumatic finger 452 opens to place the inner ring 54 into the inner diameter of the lamp body 51; the cylinder sliding table five 451 moves to the left to the specified stroke position, and the cylinder two 456 descends to the designated travel position, and the screw machine 2 455 descends to the designated position thereupon. The screw machine 2 455 is energized and rotates forward, and the inner ring 54 is locked in the inner diameter of the lamp body 51 through the screw 55 by a certain number of turns.
第五步,旋转电缸440工作,带动旋转板441及安装在其上的组件逆时针旋转60度,启动气缸滑台七460,气缸滑台七460驱动安装在其滑台上的组件移动到治具442上方,Z向气动滑台三463下行到指定行程位置,气动手指五464开启将成品灯头夹紧,Z向气动滑台三463上行至指定行程位置,将成品灯头39从治具442中取出,气缸滑台七460向右移动到指定行程位置,Z向气动滑台三463再次下行到指定行程位置,气动手指五464打开将成品灯头松开,放置到下料皮带线461上,电机启动,下料皮带线461传动将成品灯头输出。In the fifth step, the rotating electric cylinder 440 works, drives the rotating plate 441 and the components installed on it to rotate 60 degrees counterclockwise, starts the cylinder sliding table 7 460, and the cylinder sliding table 7 460 drives the components installed on the sliding table to move to Above the jig 442, the Z-direction pneumatic sliding table 3 463 goes down to the specified stroke position, the pneumatic finger 5 464 opens to clamp the finished lamp cap, and the Z-direction pneumatic slide table 3 463 goes up to the specified stroke position, and the finished lamp cap 39 is moved from the fixture 442 Take it out, the cylinder slide seven 460 moves to the right to the specified stroke position, the Z-direction pneumatic slide three 463 goes down again to the specified stroke position, the pneumatic finger five 464 opens the finished lamp cap, and places it on the unloading belt line 461. The motor is started, and the feeding belt line 461 is driven to output the finished lamp holder.
尽管上面对本发明说明性的具体实施方式进行了描述,以便于本技术领域的技术人员能够理解本发明,但是本发明不仅限于具体实施方式的范围,对本技术领域的普通技术人员而言,只要各种变化只要在所附的权利要求限定和确定的本发明精神和范围内,一切利用本发明构思的发明创造均在保护之列。Although the illustrative specific embodiments of the present invention have been described above, so that those skilled in the art can understand the present invention, the present invention is not limited to the scope of the specific embodiments. For those of ordinary skill in the art, as long as each As long as the changes are within the spirit and scope of the present invention defined and determined by the appended claims, all inventions and creations utilizing the concept of the present invention are included in the protection list.
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| CN106239138A (en) * | 2016-08-31 | 2016-12-21 | 宁波赛特威尔电子有限公司 | A kind of Automated assembly device |
| CN106239143A (en) * | 2016-08-31 | 2016-12-21 | 佛山市南海旋旖机械设备有限公司 | T8 automatic assembling machine of lamp holder |
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| CN112171261A (en) * | 2020-09-16 | 2021-01-05 | 温州职业技术学院 | A lamp holder automatic assembly equipment |
| CN113695867A (en) * | 2021-09-09 | 2021-11-26 | 江苏中伟业通讯设备有限公司 | Feeder card assembling system |
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