CN103272782A - Automated manufacture system of LED lamp and working method thereof - Google Patents
Automated manufacture system of LED lamp and working method thereof Download PDFInfo
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- CN103272782A CN103272782A CN201310157399XA CN201310157399A CN103272782A CN 103272782 A CN103272782 A CN 103272782A CN 201310157399X A CN201310157399X A CN 201310157399XA CN 201310157399 A CN201310157399 A CN 201310157399A CN 103272782 A CN103272782 A CN 103272782A
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- light fixture
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
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Abstract
An automated manufacture system of an LED lamp fixture and a working method thereof are provided. The system comprises an automated assembly mechanism, an automated aging mechanism connected with the automated assembly mechanism, an automated detection device connected with the automated aging mechanism, an automated packaging device connected with the automated detection device, an automated transport device connected with the automated packaging device, and a master control unit connecting the automated assembly mechanism, the automated aging mechanism, the automated detection device, the automated packaging device and the automated transport device. The automated assembly mechanism sequentially comprises a conductive lamp holder, a working station for automatically assembling lamp sockets, a working station for assembling radiators, a working station for bonding wires and a working station for detecting energization. By the automated design of each process, the manpower cost is substantially reduced, and the production efficiency is improved.
Description
Technical field
The present invention relates to a kind of automated manufacturing system and method for work thereof of LED light fixture.
Background technology
The LED light fixture is a kind of novel energy saving and environment friendly product, and the countries in the world legislation is specified and replaced traditional incandescent lamp.
The operating voltage of LED light fixture is low, adopt the DC driven mode, super low-power consumption, the electric light power transfer is near 100%, more energy-conservation more than 80% than conventional light source under the equal illumination effect, the LED light fixture uses cold light source, makes dazzle little, and the environmental benefit of LED light fixture is better, there are not ultraviolet ray and infrared ray in the spectrum, and not producing harmful substance in using, its discarded object is recyclable, does not pollute, do not contain mercury element, can safe touch, belong to typical green illumination light source, the LED light fixture adopts the solid cold light source, epoxy encapsulation, anti-vibration does not have loosening part yet in the lamp body, do not exist filament light-emitting easily to burn, heat deposition, shortcomings such as light decay, can reach 60,000～100,000 hours service life, be more than 10 times of conventional light source service life, the stable performance of LED light fixture, can be under the environment of low temperature and high temperature operate as normal.
But compare with traditional incandescent lamp, because the structure of LED light fixture is more complicated, in the production of prior art, mostly be traditional manually-operated, the one, process links is many, and efficient is low; The 2nd, the cost of labor height causes the price height of product; The 3rd, consistency of product is difficult to control.
Summary of the invention
The technical problem to be solved in the present invention provides a kind of saving human cost, enhances productivity, and realizes the automated manufacturing system of the full-automatic LED light fixture of producing.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: comprise for conducting electricity lamp holder, lamp socket, radiator, the heat conductive insulating double faced adhesive tape, light source board, lampshade is assembled into the half-finished automatic assembling structure of LED light fixture, and be connected with the automatic assembling structure, be used for the LED light fixture semi-finished product that obtain from the automatic assembling structure are placed on the automatic aging mechanism that carrier wears out and detects, and be connected with automatic aging mechanism, automatic detection device for detection of the LED light fixture semi-finished product performance that obtains from automatic aging mechanism, and be connected with automatic detection device, for the automatic packing apparatus that the LED light fixture qualified products that obtain from automatic detection device are packed automatically, and be connected with automatic packing apparatus, for the automatic carriage of the Product transport that automatic packing apparatus is obtained to the warehouse; And the master control unit of the described automatic assembling structure of connection, automatic aging mechanism, automatic detection device, automatic packing apparatus and automatic carriage; Described automatic assembling structure comprises conduction lamp holder and the automatic assembly working of lamp socket station, radiator assembly working station, bonding wire work station and energising testing station in regular turn.
Further, described automatic assembling structure is provided with frame, and frame is provided with more than one rail plate and manipulator, and mobile anchor clamps are fixedly arranged on the rail plate; The end of described automatic assembling structure is provided with the pre-warehousing of assembly.
Further, described automatic aging mechanism is provided with the transmission track of continuous productive process, and the aging access station that is connected with transmission track; Described aging access station comprises the shelf that two rows are oppositely arranged, and is arranged on the 8th manipulator in the middle of the shelf.
Further, described automatic detection device comprises the tenth manipulator, the 11 manipulator, integrating sphere, voltage detection unit, current detecting unit, communication detection unit, control circuit detecting unit, sensor detecting unit and motor-driven detecting unit; Described voltage detection unit, current detecting unit, communication detection unit, control circuit detecting unit, sensor detecting unit and motor-driven detecting unit are connected to the detection board.
Further, described automatic packing apparatus comprises automatic packaging machine, and the automatic boxing that is connected with automatic packaging machine machinery hand, and the received shipment frame that is connected with automatic boxing machinery hand.
Further, described automatic carriage is provided with motor dolly, and motor dolly is provided with shelf.
Another technical problem that the present invention will solve provides a kind of production efficiency height, the method for work of the automated manufacturing system of the LED light fixture of long service life.
For solving the problems of the technologies described above, the present invention adopts following technical scheme: may further comprise the steps: 1), earlier conduction lamp holder, lamp socket, radiator, heat conductive insulating double faced adhesive tape, light source board, the lampshade with the LED light fixture is assembled into LED light fixture semi-finished product by the automatic assembling structure, LED light fixture semi-finished product are fixedly mounted on the rail plate by mobile anchor clamps and advance to the transmission track of automatic aging mechanism with certain speed then; 2), the 8th manipulator is moved away from transmission track with LED light fixture semi-finished product together with carrier automatically, and it is carried to corresponding position on the shelf, the 8th manipulator is done movement with vertical direction in the horizontal direction simultaneously in handling process, LED light fixture semi-finished product are statically placed on the shelf together with carrier, in automatic aging mechanism, it have been carried out the aging operation of energising; 3), through the semi-finished product of overaging, carry out high pressure and electric parameters testing by the tenth manipulator respectively by automatic detection device, again by the 11 manipulator with 4.8 seconds/clap stepping, whenever next speed is rejected the defective products of generation automatically; 4), detected after, single product is packed, deliver to the position of casing fully then, successively case and joint sealing and tying up automatically by the automatic boxing in automatic packing apparatus machinery hand, it is first-class to be transported that the packing case of tying up is delivered to the received shipment frame automatically; 5), after packing case is filled the received shipment frame, by the motor dolly in the automatic carriage shelf filled are delivered to the warehouse according to predetermined circuit.
Further, the 2nd) in the step, the master control unit is analyzed the aging result that described automatic aging mechanism produces, and defective products is formed files automatically, franking.
Further, the 3rd) in the step, certified products form sort instructions by light, look, the electrical quantity index of master control unit, carry out lattice automatically by manipulator and place.
The automated manufacturing system of LED light fixture of the present invention and method of work thereof: by each operation being carried out the design of automation, saved human cost greatly, improved production efficiency.
Description of drawings
Fig. 1 is the structural representation of LED light fixture of the present invention;
Fig. 2 is the structural representation of the automated manufacturing system of LED light fixture of the present invention;
Fig. 3 is the structural representation of automatic assembling structure in the automated manufacturing system of LED light fixture of the present invention;
Fig. 4 is the structural representation of automatic aging mechanism in the automated manufacturing system of LED light fixture shown in Figure 2;
Fig. 5 is the structural representation of automatic detection device in the automated manufacturing system of LED light fixture of the present invention;
Fig. 6 is the structural representation of automatic carriage in the automated manufacturing system of LED light fixture of the present invention.
The specific embodiment
In the present embodiment, referring to figs. 1 through shown in Figure 6, the automated manufacturing system of LED light fixture, comprise for conducting electricity lamp holder 54, lamp socket 55, radiator 56, heat conductive insulating double faced adhesive tape 57, light source board 58, lampshade 59 is assembled into the half-finished automatic assembling structure 5 of LED light fixture, and be connected with automatic assembling structure 5, be used for the LED light fixture semi-finished product that obtain from automatic assembling structure 5 are placed on the automatic aging mechanism 4 that aging access station 42 wears out and detects, and be connected with automatic aging mechanism 4, automatic detection device 2 for detection of the LED light fixture semi-finished product performance that obtains from automatic aging mechanism 4, and be connected with automatic detection device 2, for the automatic packing apparatus 1 that the LED light fixture qualified products that obtain from automatic detection device 2 are packed automatically, and be connected with automatic packing apparatus 1, for the automatic carriage 3 of the Product transport that automatic packing apparatus 1 is obtained to the warehouse, and connect described automatic assembling structure 5, automatic aging mechanism 4, automatic detection device 2, the master control Dan Yuan ﹝ Wei Tu Shi ﹞ of automatic packing apparatus 1 and automatic carriage 3; Described automatic assembling structure 5 comprises conduction lamp holder 54 and lamp socket 55 automatic assembly working Zhan ﹝ Wei Tu Shi ﹞, radiator assembly working Zhan ﹝ Wei Tu Shi ﹞, bonding wire Gong Zuo Zhan ﹝ Wei Tu Shi ﹞ and energising testing Zhan ﹝ Wei Tu Shi ﹞ in regular turn.
Described automatic assembling structure 5 is provided with frame, and frame is provided with more than one rail plate 50 and manipulator 53, and mobile anchor clamps 52 are fixedly arranged on the rail plate 50; The end of described automatic assembling structure 5 be provided with the pre-warehousing ﹝ of assembly not figure show ﹞.Described automatic aging mechanism 4 is provided with the transmission track 43 of continuous productive process, and the aging access station 42 that is connected with transmission track 43; Described aging access station 42 comprises the shelf 41 that two rows are oppositely arranged, and is arranged on the 8th manipulator 40 in the middle of the shelf 41.Described automatic detection device 2 comprises the tenth manipulator 21, the 11 manipulator 22, integrating sphere 20, voltage detection unit 23, electric current inspection measurement unit ﹝ not figure show ﹞, the single first ﹝ of communication detection not figure show ﹞, control circuit inspection measurement unit ﹝ not figure show ﹞, sensor inspection measurement unit ﹝ not figure show ﹞ and motor-driven inspection measurement unit ﹝ not figure show ﹞; Described voltage detection unit, current detecting unit, communication detection unit, control circuit detecting unit, sensor detecting unit and motor-driven detecting unit are connected to and detect Ji Tai ﹝ Wei Tu Shi ﹞.Described automatic packing apparatus 1 comprise from moving bag dress machine ﹝ not figure show ﹞, and the automatic boxing that is connected with automatic packaging machine machinery hand ﹝ not figure show ﹞, reach the received shipment frame ﹝ that is connected with the mechanical hand of automatic boxing not figure show ﹞.Described automatic carriage 3 is provided with motor dolly 30, and motor dolly is provided with shelf 31.
The method of work of the automated manufacturing system of this LED light fixture, may further comprise the steps: 1), earlier conduction lamp holder 54, lamp socket 55, radiator 56, heat conductive insulating double faced adhesive tape 57, light source board 58, the lampshade 59 with the LED light fixture is assembled into LED light fixture semi-finished product by automatic assembling structure 5, LED light fixture semi-finished product are fixedly mounted on the rail plate 50 by mobile anchor clamps 52 and advance to the transmission track 43 of automatic aging mechanism 4 with certain speed then; 2), the 8th manipulator 40 is moved away from transmission track 43 with LED light fixture semi-finished product together with carrier automatically, and it is carried to corresponding position on the shelf 41, the 8th manipulator 40 is done movement with vertical direction in the horizontal direction simultaneously in handling process, LED light fixture semi-finished product are statically placed on the shelf 41 together with transmission track 43, in automatic aging mechanism 4, it has been carried out the aging operation of energising, automatic aging mechanism 4 is an indispensable part in all production lines, and its existence can be found the problem in the LED light fixture semi-finished product timely; 3), semi-finished product through overaging, automatically grasping two LED light fixture semi-finished product successively from the streamline by the tenth manipulator 21 puts on the automatic detection device, must be with normal temperature before detecting, operation is 10 minutes under the normal pressure, be placed on then on the automatic detection device it is carried out integrating sphere, voltage, electric current, communication, control circuit, sensor and motor-driven detection, every detection is responsible for the function control of this line segment and is connected with the master control unit, realize in order whole and, wherein the online of integrating sphere carries out luminous flux to LED light fixture semi-finished product, colour temperature, colour rendering index, wavelength, the detection of chromaticity coordinates, problematicly in the detection report to the police at general control system, and show its failure cause, again by the 11 manipulator 22 with 4.8 seconds/clap stepping, whenever next speed is rejected the defective products of generation automatically, qualified LED light fixture semi-finished product flow into next procedure, the half-finished quality quality of LED light fixture depends on whether automatic detection device 2 can effectively detect it; 4), detected after, single product is packed, deliver to the position of casing fully then, successively case and joint sealing and tying up automatically by the machinery of the automatic boxing in the automatic packing apparatus 1 hand, it is first-class to be transported that the packing case of tying up is delivered to the received shipment frame automatically, can well modify product when packing, and in the process of transportation to its effective protection, and be not subjected to the influence of external force and damage; 5), after packing case is filled the received shipment frame, by the motor dolly 30 in the automatic carriage 3 shelf of filling 31 are delivered to Cang Ku ﹝ Wei Tu Shi ﹞ according to predetermined circuit, 3 pairs of finished products of automatic carriage shift placement, saved the storage area, well replace traditional artificial transportation, saved the manual resource cost.
Wherein, the 2nd) in the step, the master control unit is analyzed the aging result that described automatic aging mechanism 4 produces, and defective products is formed files automatically, franking.The 3rd) in the step, certified products form sort instructions by the light of master control unit, look, electrical quantity index, and carry out lattice automatically and place.
The automated manufacturing system of LED light fixture of the present invention and method of work thereof: by each operation being carried out the design of automation, saved human cost greatly, improved production efficiency.
Above-described embodiment, just an example of the present invention is not to limit enforcement of the present invention and interest field, and the identical or technical scheme that is equal to of the described content of claim all and of the present invention all should be included in the protection domain of the present invention.
Claims (9)
1. the automated manufacturing system of a LED light fixture, it is characterized in that: comprise for conducting electricity lamp holder, lamp socket, radiator, the heat conductive insulating double faced adhesive tape, light source board, lampshade is assembled into the half-finished automatic assembling structure of LED light fixture, and be connected with the automatic assembling structure, be used for the LED light fixture semi-finished product that obtain from the automatic assembling structure are placed on the automatic aging mechanism that carrier wears out and detects, and be connected with automatic aging mechanism, automatic detection device for detection of the LED light fixture semi-finished product performance that obtains from automatic aging mechanism, and be connected with automatic detection device, for the automatic packing apparatus that the LED light fixture qualified products that obtain from automatic detection device are packed automatically, and be connected with automatic packing apparatus, for the automatic carriage of the Product transport that automatic packing apparatus is obtained to the warehouse, and connect described automatic assembling structure, automatic aging mechanism, automatic detection device, the master control unit of automatic packing apparatus and automatic carriage; Described automatic assembling structure comprises conduction lamp holder and the automatic assembly working of lamp socket station, radiator assembly working station, bonding wire work station and energising testing station in regular turn.
2. the automated manufacturing system of LED light fixture according to claim 1, it is characterized in that: described automatic assembling structure is provided with frame, and frame is provided with more than one rail plate and manipulator, and mobile anchor clamps are fixedly arranged on the rail plate; The end of described automatic assembling structure is provided with the pre-warehousing of assembly.
3. the automated manufacturing system of LED light fixture according to claim 1 is characterized in that: described automatic aging mechanism is provided with the transmission track of continuous productive process, and the aging access station that is connected with transmission track; Described aging access station comprises the shelf that two rows are oppositely arranged, and is arranged on the 8th manipulator in the middle of the shelf.
4. the automated manufacturing system of LED light fixture according to claim 1, it is characterized in that: described automatic detection device comprises the tenth manipulator, the 11 manipulator, integrating sphere, voltage detection unit, current detecting unit, communication detection unit, control circuit detecting unit, sensor detecting unit and motor-driven detecting unit; Described voltage detection unit, current detecting unit, communication detection unit, control circuit detecting unit, sensor detecting unit and motor-driven detecting unit are connected to the detection board.
5. the automated manufacturing system of LED light fixture according to claim 1, it is characterized in that: described automatic packing apparatus comprises automatic packaging machine, and the automatic boxing that is connected with automatic packaging machine machinery hand, reaches the received shipment frame that is connected with the mechanical hand of automatic boxing.
6. the automated manufacturing system of LED light fixture according to claim 1, it is characterized in that: described automatic carriage is provided with motor dolly, and motor dolly is provided with shelf.
7. the method for work of the automated manufacturing system of a LED light fixture as claimed in claim 1 is characterized in that, may further comprise the steps:
1), earlier conduction lamp holder, lamp socket, radiator, heat conductive insulating double faced adhesive tape, light source board, the lampshade with the LED light fixture is assembled into LED light fixture semi-finished product by the automatic assembling structure, LED light fixture semi-finished product are fixedly mounted on the rail plate by mobile anchor clamps and advance to the transmission track of automatic aging mechanism with certain speed then;
2), the 8th manipulator is moved away from transmission track with LED light fixture semi-finished product together with carrier automatically, and it is carried to corresponding position on the shelf, the 8th manipulator is done movement with vertical direction in the horizontal direction simultaneously in handling process, LED light fixture semi-finished product are statically placed on the shelf together with carrier, in automatic aging mechanism to its aging operation of switching on;
3), through the semi-finished product of overaging, carry out high pressure and electric parameters testing by the tenth manipulator respectively by automatic detection device, again by the 11 manipulator with 4.8 seconds/clap stepping, whenever next speed is rejected the defective products of generation automatically;
4), detected after, single product is packed, deliver to the position of casing fully then, successively case and joint sealing and tying up automatically by the automatic boxing in automatic packing apparatus machinery hand, it is first-class to be transported that the packing case of tying up is delivered to the received shipment frame automatically;
5), after packing case is filled the received shipment frame, by the motor dolly in the automatic carriage shelf filled are delivered to the warehouse according to predetermined circuit.
8. the method for work of the automated manufacturing system of LED light fixture according to claim 7, it is characterized in that: the 2nd) in the step, the master control unit is analyzed the aging result that described automatic aging mechanism produces, and defective products is formed files, franking automatically.
9. the method for work of the automated manufacturing system of LED light fixture according to claim 7 is characterized in that: the 3rd) in the step, certified products form sort instructions by light, look, the electrical quantity index of master control unit, and carry out lattice automatically by manipulator and place.
Priority Applications (10)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310157399XA CN103272782A (en) | 2013-04-28 | 2013-04-28 | Automated manufacture system of LED lamp and working method thereof |
| CN201310741028.6A CN103753525B (en) | 2013-04-28 | 2013-12-27 | A kind of Novel manipulator system |
| CN201310741000.2A CN103752977B (en) | 2013-04-28 | 2013-12-27 | A kind of automatic soldering device |
| CN201310747302.0A CN103831371B (en) | 2013-04-28 | 2013-12-27 | A kind of wire-packing mechanism |
| CN201320878648.XU CN203731130U (en) | 2013-04-28 | 2013-12-27 | LED light fixture intelligent production system |
| CN201310747286.5A CN103934383B (en) | 2013-04-28 | 2013-12-27 | A kind of folding line mechanism |
| CN201320885292.2U CN203726487U (en) | 2013-04-28 | 2013-12-27 | Novel manipulator system |
| CN201310747270.4A CN103836413B (en) | 2013-04-28 | 2013-12-27 | A kind of LED light fixture Intelligent Production System |
| PCT/CN2014/076286 WO2014177025A1 (en) | 2013-04-28 | 2014-04-25 | Smart production system of led lamp |
| TW103115228A TW201505751A (en) | 2013-04-28 | 2014-04-28 | An automated manufacture system of LED lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310157399XA CN103272782A (en) | 2013-04-28 | 2013-04-28 | Automated manufacture system of LED lamp and working method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN103272782A true CN103272782A (en) | 2013-09-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310157399XA Pending CN103272782A (en) | 2013-04-28 | 2013-04-28 | Automated manufacture system of LED lamp and working method thereof |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN103272782A (en) |
| TW (1) | TW201505751A (en) |
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| WO2014177025A1 (en) * | 2013-04-28 | 2014-11-06 | 广州奥迪通用照明有限公司 | Smart production system of led lamp |
| CN104275596A (en) * | 2014-01-10 | 2015-01-14 | 立达信绿色照明股份有限公司 | Automatic LED (light emitting diode) assembling device and LED lamp assembling method utilizing same |
| CN104440014A (en) * | 2014-10-30 | 2015-03-25 | 芜湖杰诺科技有限公司 | Interactive assembling device |
| CN105252249A (en) * | 2015-10-22 | 2016-01-20 | 江苏浩明光电科技股份有限公司 | Full-automatic lamp needle pressing machine of full-automatic T8LED lamp tube production line |
| CN105277905A (en) * | 2015-10-21 | 2016-01-27 | 江苏浩明光电科技股份有限公司 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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- 2013-04-28 CN CN201310157399XA patent/CN103272782A/en active Pending
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2014
- 2014-04-28 TW TW103115228A patent/TW201505751A/en unknown
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| WO2014177025A1 (en) * | 2013-04-28 | 2014-11-06 | 广州奥迪通用照明有限公司 | Smart production system of led lamp |
| CN104275596A (en) * | 2014-01-10 | 2015-01-14 | 立达信绿色照明股份有限公司 | Automatic LED (light emitting diode) assembling device and LED lamp assembling method utilizing same |
| CN104440014B (en) * | 2014-10-30 | 2017-01-04 | 芜湖杰诺科技有限公司 | A kind of interactive assembling device |
| CN104440014A (en) * | 2014-10-30 | 2015-03-25 | 芜湖杰诺科技有限公司 | Interactive assembling device |
| CN105277905A (en) * | 2015-10-21 | 2016-01-27 | 江苏浩明光电科技股份有限公司 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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| CN105479158B (en) * | 2015-10-23 | 2019-04-26 | 江苏浩明光电科技股份有限公司 | T8LED fluorescent tube automatic production line Full automatic lamp tube assembly machine |
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| CN105750904A (en) * | 2016-04-05 | 2016-07-13 | 厦门欣榕电工有限公司 | Automatic oven lamp holder assembling system |
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