CN112676812B - Assembly system of bar-shaped lampshade - Google Patents
Assembly system of bar-shaped lampshade Download PDFInfo
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- CN112676812B CN112676812B CN202011630883.6A CN202011630883A CN112676812B CN 112676812 B CN112676812 B CN 112676812B CN 202011630883 A CN202011630883 A CN 202011630883A CN 112676812 B CN112676812 B CN 112676812B
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- strip
- lamp shade
- module
- shaped
- shaped lamp
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 28
- 230000000149 penetrating effect Effects 0.000 claims abstract description 5
- 238000012546 transfer Methods 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 16
- 210000000078 claw Anatomy 0.000 claims description 4
- 238000013459 approach Methods 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000012797 qualification Methods 0.000 abstract description 3
- 238000003780 insertion Methods 0.000 abstract 1
- 230000037431 insertion Effects 0.000 abstract 1
- 239000004411 aluminium Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Non-Portable Lighting Devices Or Systems Thereof (AREA)
Abstract
The invention discloses an assembly system of a strip-shaped lampshade, which comprises: a frame; the strip-shaped lamp shade feeding module is positioned at one side of the frame; the aluminum bottom fixing module is arranged on the rack and used for bearing and fixing the aluminum bottom; the transmission module is arranged on the rack and used for conveying the strip-shaped lamp shade from the strip-shaped lamp shade feeding module; the strip-shaped lampshade positioning module is positioned at the front end of the movement direction of the transmission module so as to position the strip-shaped lampshade transmitted by the transmission module; the penetrating driving module is arranged on the frame to transfer the strip-shaped lamp shade on the strip-shaped lamp shade positioning module to the front end of the aluminum bottom fixing module and enable the strip-shaped lamp shade to move so as to penetrate into the aluminum bottom for assembly; the invention realizes automatic insertion of the strip lamp shade, reduces the damage probability of the strip lamp shade and improves the working efficiency and the production qualification rate.
Description
Technical Field
The invention relates to the technical field of strip lamp manufacturing, in particular to an assembly system of a strip lamp shade.
Background
The assembly of the lampshade of the traditional strip-shaped lamp is mainly finished by manually penetrating the lampshade into the aluminum bottom, so that the production efficiency is low, and the product qualification rate is low. Meanwhile, aiming at the special-length lampshade, the lampshade is easy to bend in the manual threading process, and the production cost is increased. Moreover, factories face production of various and few batch products, and the existing production line cannot be compatible with strip-shaped lampshades with different widths, so that frequent line replacement is needed in actual production, the production progress is affected, and time and labor are consumed.
Disclosure of Invention
In view of the above, the present invention provides an assembly system of a strip lampshade to solve the above technical problems.
A bar lamp shade assembly system comprising:
a frame;
the strip-shaped lamp shade feeding module is positioned at one side of the frame;
The aluminum bottom fixing module is arranged on the rack and used for bearing and fixing the aluminum bottom;
The transmission module is arranged on the rack and used for conveying the strip-shaped lamp shade from the strip-shaped lamp shade feeding module;
The strip-shaped lampshade positioning module is positioned at the front end of the movement direction of the transmission module so as to position the strip-shaped lampshade transmitted by the transmission module;
and the penetrating driving module is arranged on the frame to transfer the strip-shaped lamp shade on the strip-shaped lamp shade positioning module to the front end of the aluminum bottom fixing module and enable the strip-shaped lamp shade to move so as to penetrate into the aluminum bottom for assembly.
Preferably, the strip lamp shade feeding module comprises a material table and a moving mechanism capable of moving the strip lamp shade on the material table to the transmission module.
Preferably, the moving mechanism includes:
The power output end of the first triaxial driving unit is provided with a horizontally arranged material taking rod;
The multi-group vacuum chuck type manipulator is characterized in that one end of a connecting air source is arranged on the material taking rod and is arranged at intervals along the length direction of the material taking rod, and one end with a chuck is arranged downwards.
Preferably, the aluminum bottom fixing module comprises a first clamping mechanism and a second clamping mechanism which are arranged at intervals along the transmission direction of the transmission module and used for clamping two ends of the aluminum bottom.
Preferably, the first clamping mechanism is close to the transmission module, and the aluminum bottom fixing module is provided with a lampshade guiding unit at the feeding side of the first clamping mechanism.
Preferably, the lamp shade guide unit comprises two guide grooves which are oppositely arranged, the opening of each guide groove is from large to small along the movement direction of the strip-shaped lamp shade, and the small end of each guide groove is aligned with the mounting opening of the aluminum bottom.
Preferably, the strip lamp shade positioning module comprises a baffle plate for blocking the movement of the strip lamp shade in the length direction and a third clamping mechanism for positioning the strip lamp shade in the width direction.
Preferably, the threading driving module includes:
The mobile manipulator is used for grabbing the strip-shaped lamp shade positioned by the strip-shaped lamp shade positioning module and enabling the strip-shaped lamp shade to move so as to penetrate into the aluminum bottom;
and the power output end of the second triaxial driving unit is connected with the mobile manipulator.
Preferably, the mobile manipulator includes:
two rollers are arranged in parallel to form a mechanical claw;
The first driving mechanism drives the two rollers to approach or separate from each other;
And the second driving mechanism drives one of the rollers to rotate, and friction is generated between the two rollers to enable the strip-shaped lampshade to penetrate into the aluminum bottom.
Preferably, the threading driving module further comprises an angle rotating mechanism, the mobile manipulator is fixedly connected with the angle rotating mechanism, a base of the angle rotating mechanism is connected with the power output end of the second triaxial driving unit, and the mobile manipulator can synchronously rotate along with the angle rotating mechanism to adjust the angle of the strip-shaped lampshade relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom.
The invention has the technical effects that:
According to the assembly system of the strip lamp shade, the strip lamp shade is conveyed to the conveying track through the vacuum chuck type manipulator, the conveying track continues to convey and positions the strip lamp shade once through the strip lamp shade positioning module, the positioned strip lamp shade is grabbed through the mechanical claws formed by the two parallel rollers, and the strip lamp shade moves to penetrate into the aluminum bottom by utilizing friction force generated between the rollers and the strip lamp shade when the rollers move, so that the strip lamp shade is automatically inserted, the damage probability of the strip lamp shade is reduced, and the working efficiency and the production qualification rate are improved.
Drawings
Embodiments of the invention are described below with reference to the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of an assembly system of a strip lamp shade according to the present embodiment.
Fig. 2 is a schematic structural diagram of a strip-shaped lamp shade feeding module in the embodiment.
Fig. 3 is an enlarged schematic view of a portion a in fig. 1.
Fig. 4 is a schematic structural diagram of a positioning module for a strip-shaped lampshade according to the embodiment.
Fig. 5 is a schematic structural diagram of the mobile manipulator according to the present embodiment.
Detailed Description
Specific embodiments of the present invention will be described in further detail below based on the drawings. It should be understood that the description herein of the embodiments of the invention is not intended to limit the scope of the invention.
As shown in fig. 1 to 5, the assembly system of the strip-shaped lampshade in this embodiment includes a frame 100, a strip-shaped lampshade feeding module 200, an aluminum bottom fixing module 300, a transmission module 400, a strip-shaped lampshade positioning module 500 and a penetrating driving module 600. The rack 100 is used for carrying other functional modules; the strip-shaped lamp shade feeding module 200 is positioned at one side of the frame 100 and is used for placing the strip-shaped lamp shade 800 on the transmission module 400; the aluminum bottom fixing module 300 is disposed on the frame 100 for bearing and fixing the aluminum bottom 900; the transmission module 400 is arranged on the frame 100 and used for conveying the strip lamp shade 800 from the strip lamp shade feeding module 200; the strip lamp shade positioning module 500 is positioned at the front end of the movement direction of the transmission module 400 to position the strip lamp shade 800 transmitted from the transmission module 400; the feeding driving module 600 is disposed on the frame 100 to transfer the bar-shaped lamp shade 800 on the bar-shaped lamp shade positioning module 500 to the front end of the aluminum bottom fixing module 300 and move the bar-shaped lamp shade 800 to penetrate into the aluminum bottom 900 for assembly.
The strip-shaped lamp shade feeding module 200 is used for placing the strip-shaped lamp shade 800 on the transmission module 400, and in this embodiment, the strip-shaped lamp shade feeding module 200 includes a material table 201 and a moving mechanism 202 capable of moving the strip-shaped lamp shade 800 on the material table 201 to the transmission module 400. Further, the moving mechanism 202 includes a first triaxial driving unit 2021 and a plurality of groups of vacuum chuck manipulators 2023. The first triaxial drive unit 2021, the power take off end is equipped with the material pole 2022 that the level set up, material pole 2022 and bar lamp shade 800 parallel arrangement, multiunit vacuum chuck formula manipulator 2023 connects air supply one end setting on material pole 2022 and along material pole 2022 length direction interval arrangement, the one end that has the sucking disc sets up downwards, the same bar lamp shade 800 of multiple spot absorption, be difficult for dropping and crooked lamp shade, reduce the damage, vacuum chuck formula manipulator 2023 during operation, the sucking disc is pressed at the lamp shade upper surface, vacuum chuck formula manipulator 2023 is accomplished the sucking disc evacuation and is snatched promptly, wait that first triaxial drive unit 2021 removes the region of needs, the exhaust can be released, realize snatching and placing. The vacuum chuck robot 2023 may be purchased.
The fixed module 300 of aluminium end is fixed at the bottom of the aluminium, and aluminium end refers to the lighting fixture of bar lamp, adopts the aluminium alloy mostly, consequently is called at the bottom of the aluminium, and bar lamp shade 800 is installed in aluminium end 900, in this embodiment, fixed module 300 of aluminium end includes along the transmission direction interval setting of transmission module 400 is used for centre gripping aluminium end 900 both ends first fixture 301 and second fixture 302, and both ends centre gripping can make the aluminium end be difficult for rocking, improves the installation accuracy.
In order to improve the installation accuracy, the aluminum bottom fixing module 300 is provided with a lamp housing guide unit 303 at the feeding side of the first clamping mechanism 301 near one end of the transmission module 400. Specifically, the lamp housing guide unit 303 includes two guide slots 3031 disposed opposite to each other, the opening of the guide slot 3031 is from large to small along the moving direction of the strip lamp housing 800, and the small end of the guide slot 3031 is aligned with the mounting hole of the aluminum bottom 900. Both sides of the bar-shaped lamp cover 800 are respectively engaged with the guide grooves 3031, enter from the large end of the guide grooves 3031, and are guided to the mounting port of the aluminum bottom 900 through the guide grooves 3031.
The transmission module 400 mostly adopts a conveying mechanism such as a belt pulley, and the positioning is inaccurate, so the strip-shaped lampshade positioning module 500 is arranged to position the strip-shaped lampshade 800 once, and in this embodiment, the strip-shaped lampshade positioning module 500 includes a baffle 501 for blocking the movement of the strip-shaped lampshade 800 in the length direction and a third clamping mechanism 502 for positioning the strip-shaped lampshade 800 in the width direction.
After the positioning is completed once, the threading driving module 600 works to thread the strip-shaped lampshade 800 into the aluminum bottom 900. In this embodiment, the threading driving module 600 includes a mobile manipulator 601 and a second triaxial driving unit 602. The mobile manipulator 601 is used for grabbing the bar-shaped lampshade 800 positioned by the bar-shaped lampshade positioning module 500 and enabling the bar-shaped lampshade 800 to move so as to penetrate into the aluminum bottom 900; the power output end of the second triaxial driving unit 602 is connected with the mobile manipulator 601.
In order to improve the installation efficiency and reliability, in the present embodiment, the mobile manipulator 601 includes two rollers 6011, a first driving mechanism 6012 and a second driving mechanism 6013. Two rollers 6011 are arranged in parallel to form a mechanical claw; the first driving mechanism 6012 drives the two rollers 6011 to approach or separate from each other; the second driving mechanism 6013 drives one of the rollers 6011 to rotate, and friction is generated between the two rollers 6011 to enable the strip-shaped lampshade 800 to penetrate into the aluminum bottom 900. The two groups of the moving manipulators 601 are arranged in front and behind, the second driving mechanism 6013 may be only one, the power may be transmitted to the previous group or the next group through a belt pulley, and the first driving mechanism 6012 may be only one, so long as the two groups of the moving manipulators 601 are arranged on the same first driving mechanism 6012. The first driving mechanism 6012 may employ an air cylinder. The second driving mechanism 6013 may employ a motor.
The threading driving module 600 further includes an angle rotating mechanism 700, the mobile manipulator 601 is fixedly connected with the angle rotating mechanism 700, the base of the angle rotating mechanism 700 is connected with the power output end of the second triaxial driving unit 602, and the mobile manipulator 601 can synchronously rotate along with the angle rotating mechanism 700 to adjust the angle of the strip-shaped lampshade 800 relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom 900.
The above is only a preferred embodiment of the present invention and is not intended to limit the scope of the present invention, and any modifications, equivalent substitutions or improvements within the spirit of the present invention are intended to be covered by the claims of the present invention.
Claims (6)
1. A bar lamp shade assembly system, comprising:
a frame (100);
the strip-shaped lamp shade feeding module (200) is positioned at one side of the frame (100);
The aluminum bottom fixing module (300) is arranged on the frame (100) and used for bearing and fixing the aluminum bottom (900);
the transmission module (400) is arranged on the frame (100) and used for conveying the strip-shaped lamp shade (800) from the strip-shaped lamp shade feeding module (200);
The aluminum bottom fixing module (300) is provided with a lamp shade guide unit (303) at the feeding side close to the transmission module (400), the lamp shade guide unit (303) comprises two guide grooves (3031) which are oppositely arranged, the opening of each guide groove (3031) is from large to small along the moving direction of the strip-shaped lamp shade (800), and the small end of each guide groove (3031) is aligned with the mounting opening of the aluminum bottom (900);
the strip-shaped lamp shade positioning module (500) is positioned at the front end of the movement direction of the transmission module (400) so as to position the strip-shaped lamp shade (800) transmitted by the transmission module (400);
The strip-shaped lamp shade positioning module (500) comprises a baffle (501) for blocking the movement of the strip-shaped lamp shade (800) in the length direction and a third clamping mechanism (502) for positioning the strip-shaped lamp shade (800) in the width direction;
The penetrating driving module (600) is arranged on the frame (100) to transfer the strip-shaped lamp shade (800) on the strip-shaped lamp shade positioning module (500) to the front end of the aluminum bottom fixing module (300) and enable the strip-shaped lamp shade (800) to move so as to penetrate into the aluminum bottom (900) for assembly;
the threading driving module (600) comprises:
the mobile manipulator (601) is used for grabbing the strip-shaped lamp shade (800) positioned by the strip-shaped lamp shade positioning module (500) and enabling the strip-shaped lamp shade (800) to move so as to penetrate into the aluminum bottom (900);
the second triaxial driving unit (602) is connected with the mobile manipulator (601) at the power output end;
The mobile manipulator (601) is fixedly connected with the angle rotating mechanism (700), the base of the angle rotating mechanism (700) is connected with the power output end of the second triaxial driving unit (602), and the mobile manipulator (601) can synchronously rotate along with the angle rotating mechanism (700) to adjust the angle of the strip-shaped lampshade (800) relative to the horizontal plane so as to smoothly penetrate into the aluminum bottom (900).
2. The assembly system of the strip lamp shade according to claim 1, wherein the strip lamp shade feeding module (200) comprises a material table (201) and a moving mechanism (202) capable of moving the strip lamp shade (800) on the material table (201) to the transmission module (400).
3. The bar lamp shade assembly system of claim 2, wherein the movement mechanism (202) comprises:
a first triaxial driving unit (2021), the power output end of which is provided with a horizontally arranged material taking rod (2022);
And one end of the connecting air source of the multi-group vacuum sucker type manipulator (2023) is arranged on the material taking rod (2022) and is arranged at intervals along the length direction of the material taking rod (2022), and one end with the sucker is arranged downwards.
4. The assembly system of the strip lamp cover according to claim 1, wherein the aluminum bottom fixing module (300) comprises a first clamping mechanism (301) and a second clamping mechanism (302) which are arranged at intervals along the transmission direction of the transmission module (400) to clamp two ends of the aluminum bottom (900).
5. The bar lamp shade assembly system of claim 4, wherein the first clamping mechanism (301) is adjacent to the transport module (400), and the shade guide unit (303) is disposed on a feed side of the first clamping mechanism (301).
6. The bar lamp shade assembly system of claim 1, wherein: the mobile manipulator (601) includes:
Two rollers (6011) arranged in parallel to form a mechanical claw;
A first driving mechanism (6012) that drives the two rollers (6011) to approach or separate from each other;
and the second driving mechanism (6013) drives one roller (6011) to rotate, and friction is generated between the two rollers (6011) so that the strip-shaped lampshade (800) penetrates into the aluminum bottom (900).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011630883.6A CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011630883.6A CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
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| Publication Number | Publication Date |
|---|---|
| CN112676812A CN112676812A (en) | 2021-04-20 |
| CN112676812B true CN112676812B (en) | 2024-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011630883.6A Active CN112676812B (en) | 2020-12-30 | 2020-12-30 | Assembly system of bar-shaped lampshade |
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| CN113500387B (en) * | 2021-06-30 | 2022-08-23 | 赛尔富电子有限公司 | Rectangular lamp assembly fixture |
| CN115178992B (en) * | 2022-06-27 | 2024-08-02 | 赛尔富电子有限公司 | Automatic assembling equipment for lamp shade of LED strip-shaped lamp |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214979099U (en) * | 2020-12-30 | 2021-12-03 | 赛尔富电子有限公司 | Assembly system of bar-shaped lampshade |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR100850588B1 (en) * | 2007-09-07 | 2008-08-05 | 주식회사 디에스엘시디 | Lamp assembly device of backlight unit |
| KR101443828B1 (en) * | 2013-04-22 | 2014-09-26 | 주식회사 에스케이이 | Manufacturing apparatus for led fluorescent lamp |
| CN103272782A (en) * | 2013-04-28 | 2013-09-04 | 广州奥迪通用照明有限公司 | Automated manufacture system of LED lamp and working method thereof |
| CN105479167B (en) * | 2016-01-13 | 2017-08-25 | 江苏宝德照明器材有限公司 | The automatic assembling machine of LED |
| CN105834739A (en) * | 2016-05-17 | 2016-08-10 | 东莞市品耀自动化设备有限公司 | An intelligent automatic LED lamp tube assembly line |
| CN206343857U (en) * | 2016-12-27 | 2017-07-21 | 广东大唐永恒智能科技有限公司 | A kind of LED lamp holder upper lamp shade device |
| CN206786392U (en) * | 2017-04-18 | 2017-12-22 | 东莞市立迪电子科技有限公司 | A kind of fluorescent tube automatic assembling |
| CN108758381B (en) * | 2018-07-17 | 2024-04-12 | 赛尔富电子有限公司 | Assembling equipment and assembling method for LED strip lamp lenses |
| CN208977188U (en) * | 2018-08-17 | 2019-06-14 | 深圳市联和智能技术有限公司 | Lamp bar one mounting device |
| CN110285348A (en) * | 2019-03-27 | 2019-09-27 | 赛尔富电子有限公司 | A kind of automatic setup system of bar shaped lamp circuit board |
| CN111069900B (en) * | 2019-12-30 | 2025-02-11 | 赛尔富电子有限公司 | A strip lamp assembly production system |
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| CN214979099U (en) * | 2020-12-30 | 2021-12-03 | 赛尔富电子有限公司 | Assembly system of bar-shaped lampshade |
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