CN105277905A - T8LED lamp tube full-automatic production line full-automatic aging machine - Google Patents
T8LED lamp tube full-automatic production line full-automatic aging machine Download PDFInfo
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- CN105277905A CN105277905A CN201510693398.6A CN201510693398A CN105277905A CN 105277905 A CN105277905 A CN 105277905A CN 201510693398 A CN201510693398 A CN 201510693398A CN 105277905 A CN105277905 A CN 105277905A
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- 230000032683 aging Effects 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000001360 synchronised effect Effects 0.000 claims description 13
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 description 5
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 1
- 230000003203 everyday effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000007115 recruitment Effects 0.000 description 1
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Abstract
The invention relates to a T8LED lamp tube full-automatic production line full-automatic aging machine which comprises a frame (1). A lamp tube aging transmission device (2) is arranged on the frame (1). A lamp tube fixture (3) is arranged on the lamp tube aging transmission device (2). A lamp tube loading robot (5) which loads a lamp tube into the lamp tube fixture (3) is arranged at the upper part of the lamp tube aging transmission device (2). An electric aging brush track (9) is arranged on the frame (1). An electric aging energization brush (8) which is corresponding to the electric aging brush track (9) is arranged on the lamp tube fixture (3). According to the invention, the full-automatic electric aging device which replaces people to electrically age the T8LED lamp tube is designed; T8LED lamp tube full-automatic production line full-automatic production is realized; and the full-automatic electric aging production device has the advantages of effectively improved productivity and reduced production cost.
Description
Technical field
The present invention relates to the full-automatic ageing machine of a kind of T8LED fluorescent tube automatic production line, be specifically related to a kind of T8LED fluorescent tube after assembling completes, the aging a kind of full automatic production equipment that is energized is carried out to T8LED fluorescent tube.
Background technology
Current domestic T8LED fluorescent tube is all generally adopt production line assembling, carries out energising aging general employing operative employee craft fluorescent tube inserted ageing machine to carry out energising aging T8LED fluorescent tube.The shortcoming of this job operation: one, recruitment number remains high, and wage cost is high.Two is owing to carrying operation frequently, and glass lamp has frangible undesirable feature, leads process loss processed large, strengthens production cost.Three is aging to the energising of T8LED fluorescent tube in manual production mode, causes that production efficiency is low, Qualified Products Rate is not high.
Summary of the invention
Patent design of the present invention is a kind of replaces craft or production line carries out the aging full-automatic aging equipment of electricity-saving lamp, in the full-automatic ageing process of electricity-saving lamp on lamp automatic conveying device full-automatic on lamp, full-automatic ageing machine carries out ageing management to electricity-saving lamp, automatically lamp is unloaded to the electricity-saving lamp after ageing management, unloads lamp automatic conveying device and be automatically sent to device of full automatic packaging.
The present invention designs one and can replace manually to a kind of fully automatic electric aging equipment of T8LED fluorescent tube voltage ageing.Realize T8LED fluorescent tube automatic production line fully-automatic production, the process units that a kind of fully automatic electric of the production cost that effectively boosts productivity, reduces is aging.
The technical solution used in the present invention is for this reason: the present invention includes frame (1), described frame (1) is provided with the aging transmitting device of fluorescent tube (2), the aging transmitting device of fluorescent tube (2) is provided with tube clamper (3), and the aging transmitting device of described fluorescent tube (2) top arranges the fluorescent tube be loaded in tube clamper (3) by fluorescent tube and loads mechanical arm (5);
Described frame (1) is provided with voltage ageing brush track (9), described tube clamper (3) is provided with voltage ageing energising brush (8) arranged with described voltage ageing brush track (9) correspondence.
Described fluorescent tube loading mechanical arm (5) is arranged on synchronous transmission band (4) above also can along synchronous transmission band (4) side-to-side movement, and described synchronous transmission band (4) is provided with fluorescent tube and loads manipulator control cylinder (6), fluorescent tube loading mechanical arm loading control cylinder (7);
Described fluorescent tube loads manipulator control cylinder (6) control fluorescent tube and loads opening of mechanical arm (5) or close, and described fluorescent tube loading mechanical arm loads control cylinder (7) and controls moving up and down of fluorescent tube loading mechanical (5).
Described frame (1) is provided be in described voltage ageing brush track (9) rear end automatically unload lamp tube device (10), the described lamp tube device (10) that automatically unloads is connected to automatically unloads lamp transmitting device (12) by automatically unloading fluorescent tube guide plate (11), and the described lamp transmitting device (12) that automatically unloads is provided with and automatically unloads fluorescent tube transmission fixture (13).
The described lamp tube device (10) that automatically unloads is a baffle plate be obliquely installed, and described baffle plate is arranged on the inner side of described tube clamper (3) and contacts with fluorescent tube formation; The described fluorescent tube guide plate (11) that automatically unloads is arranged on the offside that automatically unloads lamp tube device (10) and is in its underpart, described automatically unload fluorescent tube guide plate (11) be tilted to lower setting to and automatically unload lamp transmitting device (12) docking.
Described lamp transmitting device (12) rear end of automatically unloading to arrange under fluorescent tube pipe under pipe guide plate (14).
Advantage of the present invention is: at present T8LED fluorescent tube assembling adopts transport tape streamline by manually assembling, and the artificial or travelling belt conveying of aging employing that is energized of T8LED fluorescent tube all needs operator to carry out upper pipe, lower pipe.This mode also exists the problems such as efficiency is low, cost is high, substandard products are many, and especially fluorescent tube is that glassware is frangible.Assembler's manual fitting operates, and a workman, in 8 hour working time, can assemble 300 T8LED fluorescent tubes, use the full-automatic ageing machine of this equipment automatic production line, throughput rate reach 1200 T8LED fluorescent tubes/hour, working every day 8 hours is 9600 T8LED fluorescent tubes, and efficiency improves 32 times.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is I enlarged drawing in Fig. 1.
Fig. 3 is II enlarged drawing in Fig. 1.
1 be frame in figure, 2 be the aging transmitting device of fluorescent tube, 3 be tube clamper, 4 be synchronous transmission band, 5 load and control cylinder, 8 and being voltage ageing brush track, 10 being that automatically to unload lamp transmitting device, 13 be automatically unload fluorescent tube to transmit fixture, 14 be pipe guide plate under fluorescent tube for automatically unloading lamp tube device, 11 for automatically unloading fluorescent tube guide plate, 12 for voltage ageing energising brush, 9 for fluorescent tube loads manipulator control cylinder, 7 for fluorescent tube loads mechanical arm for fluorescent tube loads mechanical arm, 6.
Embodiment
The present invention includes frame 1, described frame 1 is provided with the aging transmitting device 2 of fluorescent tube, the aging transmitting device 2 of fluorescent tube is provided with tube clamper 3, and described fluorescent tube aging transmitting device 2 top arranges the fluorescent tube be loaded in tube clamper 3 by fluorescent tube and loads mechanical arm 5;
Described frame 1 is provided with voltage ageing brush track 9, described tube clamper 3 is provided with the voltage ageing energising brush 8 arranged with described voltage ageing brush track 9 correspondence.
Described fluorescent tube loading mechanical arm 5 is arranged on also can along synchronous transmission band 4 side-to-side movement on synchronous transmission band 4, and described synchronous transmission band 4 is provided with fluorescent tube and loads manipulator control cylinder 6, fluorescent tube loading mechanical arm loading control cylinder 7;
Described fluorescent tube loads manipulator control cylinder 6 and controls opening of fluorescent tube loading mechanical arm 5 or closed, and the loading of described fluorescent tube loading mechanical arm controls cylinder 7 and controls moving up and down of fluorescent tube loading machinery 5.
Described frame 1 is provided be in described voltage ageing brush track 9 rear end automatically unload lamp tube device 10, the described lamp tube device 10 of automatically unloading is connected to automatically unloads lamp transmitting device 12 by automatically unloading fluorescent tube guide plate 11, and the described lamp transmitting device 12 that automatically unloads is provided with and automatically unloads fluorescent tube transmission fixture 13.
The described lamp tube device 10 that automatically unloads is a baffle plate be obliquely installed, and described baffle plate is arranged on the inner side of described tube clamper 3 and contacts with fluorescent tube formation; The described fluorescent tube guide plate 11 that automatically unloads is arranged on the offside that automatically unloads lamp tube device 10 and is in its underpart, described automatically unload fluorescent tube guide plate 11 be tilted to lower setting to and automatically unload lamp transmitting device 12 and dock.
Described lamp transmitting device 12 rear end of automatically unloading arranges pipe guide plate 14 times pipes under fluorescent tube.
As shown in Figure 1, the aging transmitting device 2 of fluorescent tube is installed on frame 1, by frame 1 transmission controlling mechanism control below, adopt chain automatic transmission mode to control automatic conveying device and carry out transmission, conveyor chain is installed tube clamper 3, and last process descends the fluorescent tube of pipe device machine to enter the fluorescent tube charging apparatus of T8LED fluorescent tube automatic production line ageing machine through fluorescent tube pressure lamp pin automatically.
As shown in Figure 1, on frame 1, be provided with fluorescent tube charging apparatus (T8 fluorescent tube automatically presses lamp pin machine automatically to descend pipe device), primarily of synchronous transmission band 4, fluorescent tube loads mechanical arm 5, fluorescent tube loads manipulator control cylinder 6, fluorescent tube loads mechanical arm loading control cylinder 7 and forms.By synchronous motor control synchronization transport tape 4, fluorescent tube on synchronous transmission band 4 loads mechanical arm 5 and automatically presses lamp pin machine to unload fluorescent tube from T8 fluorescent tube, move on to above T8 fluorescent tube ageing machine tube clamper 3, under fluorescent tube loads the control of mechanical arm loading control cylinder 7, T8 fluorescent tube is loaded tube clamper 3 downwards, fluorescent tube loading manipulator control cylinder 6 controls fluorescent tube loading mechanical arm 5 and opens, fluorescent tube loading mechanical arm 5 is enclosed under fluorescent tube loads the control of manipulator control cylinder 6 and comes back to origin-location, completes fluorescent tube and loads ageing machine tube clamper 3.
As shown in Figure 1, voltage ageing brush track 9 is installed on frame 1, be connected with tube clamper 3 by the voltage ageing energising brush 8 be fixed on tube clamper fixed head, after fluorescent tube loads tube clamper 3, in voltage ageing transmitting procedure, ensure that fluorescent tube is uninterrupted and carry out energising electrical ageing test.
As shown in Figure 1, be provided with on frame 1 and automatically unload lamp device 10, automatically unload fluorescent tube guide plate 11, to transfer to through the aging transmitting device 2 of fluorescent tube through the aging fluorescent tube that is energized and automatically unload lamp tube device 10 and fall into and automatically unload fluorescent tube guide plate 11.
As shown in Figure 1, be provided with on frame 1 and automatically unload lamp transmitting device 12, automatically unload lamp transmission fixture 13, by frame 1 transmission controlling mechanism control below, adopt chain automatic transmission mode to control automatic conveying device and carry out transmission, automatically unload lamp transmitting device 12 and transfer to pipe guide plate 14 place under fluorescent tube, automatically fluorescent tube is entered packaging machine automatic conveying device by pipe guide plate 14 under fluorescent tube.
Claims (5)
- The full-automatic ageing machine of 1.T8LED fluorescent tube automatic production line, it is characterized in that, comprise frame (1), described frame (1) is provided with the aging transmitting device of fluorescent tube (2), the aging transmitting device of fluorescent tube (2) is provided with tube clamper (3), and the aging transmitting device of described fluorescent tube (2) top arranges the fluorescent tube be loaded in tube clamper (3) by fluorescent tube and loads mechanical arm (5);Described frame (1) is provided with voltage ageing brush track (9), described tube clamper (3) is provided with voltage ageing energising brush (8) arranged with described voltage ageing brush track (9) correspondence.
- 2. the full-automatic ageing machine of T8LED fluorescent tube automatic production line according to claim 1, it is characterized in that, described fluorescent tube loading mechanical arm (5) is arranged on synchronous transmission band (4) above also can along synchronous transmission band (4) side-to-side movement, and described synchronous transmission band (4) is provided with fluorescent tube and loads manipulator control cylinder (6), fluorescent tube loading mechanical arm loading control cylinder (7);Described fluorescent tube loads manipulator control cylinder (6) control fluorescent tube and loads opening of mechanical arm (5) or close, and described fluorescent tube loading mechanical arm loads control cylinder (7) and controls moving up and down of fluorescent tube loading mechanical (5).
- 3. the full-automatic ageing machine of T8LED fluorescent tube automatic production line according to claim 1, it is characterized in that, described frame (1) is provided be in described voltage ageing brush track (9) rear end automatically unload lamp tube device (10), the described lamp tube device (10) that automatically unloads is connected to automatically unloads lamp transmitting device (12) by automatically unloading fluorescent tube guide plate (11), and the described lamp transmitting device (12) that automatically unloads is provided with and automatically unloads fluorescent tube transmission fixture (13).
- 4. the full-automatic ageing machine of T8LED fluorescent tube automatic production line according to claim 3, it is characterized in that, the described lamp tube device (10) that automatically unloads is a baffle plate be obliquely installed, and described baffle plate is arranged on the inner side of described tube clamper (3) and contacts with fluorescent tube formation; The described fluorescent tube guide plate (11) that automatically unloads is arranged on the offside that automatically unloads lamp tube device (10) and is in its underpart, described automatically unload fluorescent tube guide plate (11) be tilted to lower setting to and automatically unload lamp transmitting device (12) docking.
- 5. the full-automatic ageing machine of T8LED fluorescent tube automatic production line according to claim 1, is characterized in that, described lamp transmitting device (12) rear end of automatically unloading to arrange under fluorescent tube pipe under pipe guide plate (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510693398.6A CN105277905A (en) | 2015-10-21 | 2015-10-21 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510693398.6A CN105277905A (en) | 2015-10-21 | 2015-10-21 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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| CN105277905A true CN105277905A (en) | 2016-01-27 |
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| CN201510693398.6A Pending CN105277905A (en) | 2015-10-21 | 2015-10-21 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729477A (en) * | 2016-05-05 | 2016-07-06 | 四川省桑瑞光辉标识系统股份有限公司 | Method and system for automatically placing aged lamp tube onto production line based on visual positioning |
| CN106199460A (en) * | 2016-07-15 | 2016-12-07 | 上海神添实业有限公司 | Fluorescent tube assembling process automatic checkout system |
| CN107490773A (en) * | 2017-08-11 | 2017-12-19 | 安徽新瑞重工股份有限公司 | A kind of detection device |
| CN108828466A (en) * | 2018-03-27 | 2018-11-16 | 佛山电器照明股份有限公司 | Fluorescent tube ageing machine |
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| CN104309120A (en) * | 2014-10-31 | 2015-01-28 | 江苏浩明光电科技股份有限公司 | Second plastic component feeding and loading device of LED bulb lamp holder full-automatic assembling machine |
| CN204595183U (en) * | 2015-04-13 | 2015-08-26 | 杭州迪迪照明电子有限公司 | A kind of bulb automatic annular aging equipment |
| CN205080247U (en) * | 2015-10-21 | 2016-03-09 | 江苏浩明光电科技股份有限公司 | Complete full -automatic ageing machine of automatic production line of T8LED fluorescent tube |
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2015
- 2015-10-21 CN CN201510693398.6A patent/CN105277905A/en active Pending
Patent Citations (14)
| Publication number | Priority date | Publication date | Assignee | Title |
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| US5397998A (en) * | 1991-07-22 | 1995-03-14 | Fujitsu Limited | Burn-in apparatus |
| CN201117617Y (en) * | 2007-08-20 | 2008-09-17 | 陈道义 | Energy-saving lamp aging line equipment |
| CN201262936Y (en) * | 2007-08-21 | 2009-06-24 | 浙江金江电器有限公司 | Combined assembly production chain equipment for fluorescent energy-saving lamp |
| CN101893690A (en) * | 2010-06-30 | 2010-11-24 | 胡三传 | Fixture whole lamp aging detection line and operating mode thereof |
| CN202057778U (en) * | 2011-01-04 | 2011-11-30 | 石比伟 | Bracket lamp horizontal aging production line |
| CN202057777U (en) * | 2011-01-04 | 2011-11-30 | 石比伟 | Vertical aging test production for bracket lamps |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105729477A (en) * | 2016-05-05 | 2016-07-06 | 四川省桑瑞光辉标识系统股份有限公司 | Method and system for automatically placing aged lamp tube onto production line based on visual positioning |
| CN105729477B (en) * | 2016-05-05 | 2018-04-27 | 四川省桑瑞光辉标识系统股份有限公司 | The automatic laying method of aging assembly line fluorescent tube and system of view-based access control model positioning |
| CN106199460A (en) * | 2016-07-15 | 2016-12-07 | 上海神添实业有限公司 | Fluorescent tube assembling process automatic checkout system |
| CN106199460B (en) * | 2016-07-15 | 2019-01-08 | 上海神添实业有限公司 | Fluorescent tube assembling process automatic checkout system |
| CN107490773A (en) * | 2017-08-11 | 2017-12-19 | 安徽新瑞重工股份有限公司 | A kind of detection device |
| CN108828466A (en) * | 2018-03-27 | 2018-11-16 | 佛山电器照明股份有限公司 | Fluorescent tube ageing machine |
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Application publication date: 20160127 |