CN201262936Y - Combined assembly production chain equipment for fluorescent energy-saving lamp - Google Patents
Combined assembly production chain equipment for fluorescent energy-saving lamp Download PDFInfo
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- CN201262936Y CN201262936Y CNU2007201135266U CN200720113526U CN201262936Y CN 201262936 Y CN201262936 Y CN 201262936Y CN U2007201135266 U CNU2007201135266 U CN U2007201135266U CN 200720113526 U CN200720113526 U CN 200720113526U CN 201262936 Y CN201262936 Y CN 201262936Y
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- conveyer belt
- assembling
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- energy
- saving lamps
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Abstract
The utility model relates to combined type general assembling production line equipment for fluorescent energy-saving lamps, which is provided with an assembling conveyer belt and an ageing conveyer belt which are adjacent to each other. An automatic compression molding machine, a lamp bulb welder, a nailing machine, a pad printer, an automatic angle turning manipulator and an automatic patch manipulator are arranged in sequence on a frame of the assembling conveyer belt; and an automatic ageing machine is attached on the ageing conveyer belt. The energy-saving lamps to be assembled are manually put on the assembling conveyer belt. When the conveyer belt runs, working procedures from the compression of plastic parts, lamp bulb welding, nailing to the pad printing are automatically completed in sequence by corresponding machines under the control of a programmable logic controller, so as to finish the assembling. Next, the automatic patch manipulator realizes the patch of the assembled energy-saving lamps on the ageing conveyer belt, so as to automatically complete the ageing process. Finally, the energy-saving lamps are disassembled manually. As various manually operated working procedures are automatically completed by machines in the production and assembling process of the energy-saving lamps, the combined type general assembling production line equipment for fluorescent energy saving lamps has the advantages of alleviating the labor intensity, improving the production efficiency and reducing the production cost.
Description
Affiliated technical field
The utility model relates to a kind of pipelining equipment that the energy-saving fluorescent lamp general assembly is produced that is used for, and a kind of the operation automatically with composite type general assembly production line equipment replaces the electricity-saving lamp production line of traditional compression moulding part-blowtorch head-nailing-bat printing-aging each operation by manual scatter operation.
Background technology
In the production of energy-saving fluorescent lamp, total process of assembling, operation such as will pass through compression moulding part, blowtorch head, nailing, bat printing respectively, wear out.At present, these operations are carried out respectively, manual operations is all wanted in most of work, and workpiece will manually be carried between each operation, and the site area that production process takies is big, used personnel are many, labour intensity is big, is connected bad between each operation, causes production efficiency low, workpiece damages many, the production cost height.
Summary of the invention
In order to overcome the deficiency that existing energy-saving fluorescent lamp general assembly is produced, the utility model provides a kind of energy-saving fluorescent lamp composite type general assembly production line equipment, this composite type general assembly production line equipment is finished the compression moulding part, blowtorch head, nailing, bat printing of the electricity-saving lamp that is opposite on the conveyer belt, operation such as aging automatically by machinery under PLC controls, therefore, required production site and direct labor have been significantly reduced, reduced spillage of material, alleviated labour intensity, improve production efficiency, reduced product cost.
The technical scheme that its technical problem that solves the utility model adopts is: streamline has adjacent assembling conveyer belt and aging conveyer belt, along on the assembling conveyer belt frame automatic compression molding spare machine being installed successively, blowtorch head machine, nailing machine, pad printer, the automatic corner manipulator, automatically change and plug in manipulator, aging conveyer belt is set up automatic aging equipment, electricity-saving lamp to be assembled is placed on the assembling conveyer belt by hand, when conveyer belt moves, under PLC controls, finish automatically electricity-saving lamp compression moulding part by corresponding machinery successively, the blowtorch head, nailing, the bat printing operation is finished assembling, afterwards, plugging in manipulator by automatic commentaries on classics changes the electricity-saving lamp that assembles to be inserted on the aging conveyer belt and finishes aging process automatically, by hand electricity-saving lamp is unloaded again.
The beneficial effects of the utility model are, have reduced manual operations, have alleviated labour intensity, have saved operation field, have improved production efficiency, have reduced production cost.
Description of drawings
Below in conjunction with drawings and Examples the utility model is further specified.
Fig. 1 is the pipelining equipment front view.
Fig. 2 is the pipelining equipment left view.
Fig. 3 is that the pipelining equipment gas circuit is always schemed.
Fig. 4-1, Fig. 4 the-the 2nd, pipelining equipment programmable logic controller (PLC) input/output signal sketch.
Among the figure, 1. sprocket wheel 1,2. frame, 3. spool 1,4. sprocket wheel 2, and 5. spools 2,6. sprocket wheel 3, and 7. spools 3,8. sprocket wheel 4,9. lubricant plug, 10. bat printing frame, 11. sweep black cylinder, 12. lettering templates, 13. footing, 14. sprocket wheel 5,15. chains 1,16. sprocket wheel 6,17. dispenser, 1,19. 4 of 18. decelerator, 20. 1,22. 5 of bearing pedestal 1,21. synchronous pulley, 23. sprocket wheel 7,24. sprocket wheels 8,25. synchronous pulleys 2,26. be with 27. templates, 28. clutches synchronously, 29. 2,30. 6,31. motor of bearing pedestal, 32. decelerator 2,33. sprocket wheels 9,34. lettering base plates, 35. lettering glue head, 36. fixed heads 1,37. turn to cylinder, 38. tooth bar, 39. gears, 40. sprocket wheels 10,41. sprocket wheel 11,42. sprocket wheels 12,43. sprocket wheels 13,44. light bed plate, 45. bearing pedestals, 3,46. sprocket wheels 14,47. bearing pedestal 4,48. bearing pedestals 5,49. sprocket wheels 15,50. bearing pedestal 6,51. chains 2,52. chains 3,53. shaft coupling, 54. change plug in manipulator, and 55. change plug in manipulator fixed head, 56, axle 7,57. bearing pedestals 7,58. the pad printer underframe, 59, pad printing machine 2,60. pad printing machine 1,61. pushes cylinder, 62. nailing frames, 63. the nailing dish, 64. flatirons, 65. welding stands, 66. compression tool, 67. compression moulding frames, 68. 8,69. the assembling conveyer belt, 70. bearing pedestals, 8,71. bearing pedestals 9,72. aging conveyer belt, 73. 9,74. automatic compression molding spare machines, 75. fixed head 3,76. automatic blowtorch head machines, 77. automatic nailing machines, 78. connecting plate, 79. corner manipulators, 2,80. corner manipulator fixed supports, 81. chain 4,82. hairbrush, 83. power distribution cabinets, 84. air compressor machine, 1, the 86. aging streamline supply socket of 85. corner manipulators, 87. sprocket wheel 18,88. lettering cylinders, 89. pad printing machines 3.
Embodiment
In the figure illustrated embodiment, two parallel conveyer belts about streamline has, their shared same drive motors (31).Same streamline divides upper and lower two-layer conveyer belt, finishes the assembling procedure of lamp on lower floor's conveyer belt, finishes the aging process of lamp on the conveyer belt of upper strata.
Motor (31) is a variable-frequency motor, it is the power source of whole piece streamline, it and clutch (28), decelerator 1 (18), decelerator 2 (32), dispenser (17), the synchronous drive system of being with (26), synchronous pulley 1 (21), synchronous pulley 2 (25) and sprocket wheel and chain to form the whole piece streamline.Axle 6 (30) is coaxial with decelerator 2 (32) input drive shafts, axle 4 (19) is coaxial with decelerator 1 (18) input drive shaft, on the axle 4 (19) synchronous pulley 2 (25) is housed, on the axle 6 (30) synchronous pulley 1 (21) is housed, synchronous pulley 2 (25) links to each other by being with (26) synchronously with synchronous pulley 1 (21), like this, motor (31) drives decelerator 2 (32) and decelerator 1 (18) running simultaneously by clutch (28).Decelerator 1 (18) is to be used for the speed of service of control flows waterline lower floor conveyer belt, and decelerator 2 (32) is to be used for the speed of service of control flows waterline upper strata conveyer belt.Decelerator 1 (18) drives dispenser (17) by shaft coupling (53), dispenser (17) output driving wheel is the sprocket wheel 6 (16) of one 24 tooth, the sprocket wheel 5 (14) that drives axle 5 (22) last diameter 120mm18 teeth by chain 1 (15) rotates, the sprocket wheel 4 (8) that it is the 220mm36 tooth that axle is equipped with four diameters on 5 (22) in addition, sprocket wheel 7 (23), sprocket wheel 8 (24) and sprocket wheel 18 (87), corresponding therewith, the sprocket wheel 16 that it is the 220mm36 tooth that axle also is equipped with four diameters on 8 (68), they have constituted the driving wheel of two conveyer belts of lower floor respectively at the two ends, the left and right sides of lower floor's conveyer belt.Chain 2 (51) and the template (27) that is fixed on above it have constituted lower floor's conveyer belt, turn round under drive wheel.Because the effect of dispenser (17), the continuous rotation of decelerator 1 (18) output driving shaft changes the intermittence rotation of dispenser (17) output driving wheel sprocket wheel 6 (16) into, thereby the rotation of the sprocket wheel 5 (14) that drives by chain 1 (15) of sprocket wheel 6 (16) also is intermittent, waited chain 2 (51) mobile just intermittent of drive by axle 5 (22) and sprocket wheel 4 (8), sprocket wheel 7 (23), sprocket wheel 8 (24), sprocket wheel 18 (87), sprocket wheel 16 (69) by sprocket wheel 5 (14).In the present embodiment, lower floor's conveyer belt (being chain 2) whenever moves 120 °, stops 240 °, so that various execution machinery carries out associative operation.A template (27) is installed on each ear of lower floor's conveying belt chain, template is a hollow, its effect is to be used for placing electricity-saving lamp to be assembled, when placing electricity-saving lamp fluorescent tube down and lamp holder up. because the size of the electricity-saving lamp of all size is different, to use different templates instead so produce the electricity-saving lamp of different size.Decelerator 2 (32) output driving wheel sprocket wheels 9 (33) rotate by the sprocket wheel 10 (40) that chain 3 (52) drives axle 3 (7) last one 30 teeth, the sprocket wheel 3 (6) and the sprocket wheel 11 (41) of two 36 teeth are installed on the axle 3 (7) in addition, on the axle 7 (56) two 36 tooth sprockets 14 (46) are installed, the hinge wheel sprocket wheel 2 (4) and the sprocket wheel 12 (42) of two 72 teeth are installed on the axle 2 (5), the sprocket wheel 17 of two 36 teeth respectively is installed on axle 1 (3) and the axle 9 (73), axle 3 (7), axle 2 (5), axle 1 (37), axle 7 (56), the axle 9 (73) and on sprocket wheel and chain 4 (81), light bed plate (44) has been formed the conveyer belt on streamline upper strata jointly. every light bed plate (44) is equipped with 6 saving lamp power source sockets (86).Aging conveyer belt turns round down by the drive of sprocket wheel 9 (33), chain 3 (52), sprocket wheel 10 (40) at decelerator 2 (32).
Lower floor's conveyer belt one end is the manual operations district, and fluorescent tube that glue is good and lamp holder lead-in wire are welded on the tested wiring board by hand, and wait for that with working of plastics and metallic lamp holder the parts of assembling combine by manual, be put on the template of conveyer belt, fluorescent tube down, lamp holder is up.Along automatic compression molding spare machine (74) (its effect is that the working of plastics with electricity-saving lamp compresses) is installed on lower floor's conveyer belt frame successively, automatic blowtorch head machine (being used for power supply lead wire is welded on lamp holder), automatic nailing machine (77) (metallic lamp holder is fastened on the working of plastics), pad printing machine 1 (60) (lettering on working of plastics), corner manipulator 1 (85) (electricity-saving lamp is rotated a certain angle), pad printing machine 2 (59) (at another position lettering of working of plastics), corner manipulator 2 (79) (electricity-saving lamp is rotated an angle again), pad printing machine 3 (89) (at another position lettering of working of plastics), change and plug in manipulator (54) (electricity-saving lamp on lower floor's conveyer belt is taken off commentaries on classics to be inserted in the supply socket of the aging conveyer belt in upper strata)
Put when electricity-saving lamp moves to automatic compression molding spare seat in the plane with conveyer belt, what be placed on this point detects this signal near switch, by programmable logic controller (PLC) (PLC) control automatic compression molding spare machine working of plastics is compressed; Along with the running of conveyer belt, workpiece moves on to automatic blowtorch head seat in the plane and puts, and detects this signal near switch, and programmable logic controller (PLC) (PLC) the automatic blowtorch head machine of control (76) action is welded the lamp holder lead-in wire by flatiron (64) with lamp holder.Conveyer belt moves into automatic nailing machine position with workpiece, detects this signal near switch, and the automatic nailing machine of programmable logic controller (PLC) (PLC) control is fastened on the lamp holder nailing on the working of plastics with metallic lamp holder; When workpiece moves on to pad printing machine 1 position, print corresponding letter symbol by 1 pair of workpiece of pad printer; Move on to pad printing machine 2 positions by conveyer belt, detect this information near switch, workpiece is rotated to an angle earlier by programmable logic controller (PLC) (PLC) control corner manipulator 1, controlling pad printer 2 then prints to required explanatory note on the workpiece, then workpiece moves on to pad printing machine 3 positions, detect this information near switch, workpiece is rotated to an angle earlier by programmable logic controller (PLC) (PLC) control corner manipulator 2, controlling pad printer 3 then prints to required explanatory note on the workpiece, on such three Print Alls required letter symbol, so far, finished the assembling procedure of electricity-saving lamp.When workpiece continues to divide a word with a hyphen at the end of a line when arrive to change inserting position of manipulator with conveyer belt, plug in manipulator workpiece is taken off from conveyer belt by changeing, insert on the respective electrical supply socket of the aging conveyer belt in upper strata.This streamline is once plugged in manipulator from the electricity-saving lamp respective electrical supply socket of three aging conveyer belts of electricity-saving lamps insertion of assembling conveyer belt extracting by changeing.When sensor to have three electricity-saving lamps to move into to change insert position of manipulator after, programmable logic controller (PLC) (PLC) control is changeed and is plugged in manipulator and grasp these three electricity-saving lamps their are inserted on the respective electrical supply socket of the aging conveyer belt in upper strata.On aging conveyer belt, electricity-saving lamp by low pressure take-off, normal temperature and pressure and the several trial zones of high temperature impact, is finished corresponding ageing test successively.Electricity-saving lamp is unloaded them by manual after flowing out from aging streamline from aging conveyer belt, classification, and qualified product send whole lamp packaging process, and operation is repaiied in the defective item censorship, has finished the operation of whole general assembly production line thus.
Claims (3)
1. energy-saving fluorescent lamp composite type general assembly production line equipment, it is characterized in that, two adjacent assembling conveyer belts and aging conveyer belt are arranged, along assembling the automatic compression molding spare machine of installing successively on the conveyer belt frame, automatic blowtorch head machine, automatic nailing machine, pad printing machine, automatic corner manipulator, changeing plug in manipulator automatically, aging conveyer belt has been set up automatic aging equipment.
2. energy-saving fluorescent lamp composite type general assembly production line equipment according to claim 1 is characterized in that, aging conveyer belt is positioned at the top of assembling conveyer belt.
3. energy-saving fluorescent lamp composite type general assembly production line equipment according to claim 1 is characterized in that, aging conveyer belt is positioned at same plane with the assembling conveyer belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201135266U CN201262936Y (en) | 2007-08-21 | 2007-08-21 | Combined assembly production chain equipment for fluorescent energy-saving lamp |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNU2007201135266U CN201262936Y (en) | 2007-08-21 | 2007-08-21 | Combined assembly production chain equipment for fluorescent energy-saving lamp |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201262936Y true CN201262936Y (en) | 2009-06-24 |
Family
ID=40809413
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNU2007201135266U Expired - Fee Related CN201262936Y (en) | 2007-08-21 | 2007-08-21 | Combined assembly production chain equipment for fluorescent energy-saving lamp |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201262936Y (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339727A (en) * | 2010-07-19 | 2012-02-01 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| WO2014177025A1 (en) * | 2013-04-28 | 2014-11-06 | 广州奥迪通用照明有限公司 | Smart production system of led lamp |
| CN104369045A (en) * | 2014-10-31 | 2015-02-25 | 江苏浩明光电科技股份有限公司 | Automatic first plastic part rotating and positioning device of full-automatic LED globular bulb assembling machine |
| CN105223439A (en) * | 2015-09-29 | 2016-01-06 | 芜湖宏景电子股份有限公司 | Auto navigation automatic aging test unit |
| CN105277905A (en) * | 2015-10-21 | 2016-01-27 | 江苏浩明光电科技股份有限公司 | T8LED lamp tube full-automatic production line full-automatic aging machine |
-
2007
- 2007-08-21 CN CNU2007201135266U patent/CN201262936Y/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102339727A (en) * | 2010-07-19 | 2012-02-01 | 普罗斯电器(江苏)有限公司 | Bulb assembling machine |
| WO2014177025A1 (en) * | 2013-04-28 | 2014-11-06 | 广州奥迪通用照明有限公司 | Smart production system of led lamp |
| CN104369045A (en) * | 2014-10-31 | 2015-02-25 | 江苏浩明光电科技股份有限公司 | Automatic first plastic part rotating and positioning device of full-automatic LED globular bulb assembling machine |
| CN105223439A (en) * | 2015-09-29 | 2016-01-06 | 芜湖宏景电子股份有限公司 | Auto navigation automatic aging test unit |
| CN105277905A (en) * | 2015-10-21 | 2016-01-27 | 江苏浩明光电科技股份有限公司 | T8LED lamp tube full-automatic production line full-automatic aging machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20090624 Termination date: 20100821 |