CN107589121A - CDD detection components include vision-based detection lighting mechanism - Google Patents

CDD detection components include vision-based detection lighting mechanism Download PDF

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Publication number
CN107589121A
CN107589121A CN201710815813.XA CN201710815813A CN107589121A CN 107589121 A CN107589121 A CN 107589121A CN 201710815813 A CN201710815813 A CN 201710815813A CN 107589121 A CN107589121 A CN 107589121A
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CN
China
Prior art keywords
detection
module
mounting bracket
carrier
sheet metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710815813.XA
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Chinese (zh)
Inventor
花安强
吴宝齐
洪亮
尹俊飞
刘建国
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suzhou Fu Ruilian Automation Equipment Co
Original Assignee
Suzhou Fu Ruilian Automation Equipment Co
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suzhou Fu Ruilian Automation Equipment Co filed Critical Suzhou Fu Ruilian Automation Equipment Co
Priority to CN201710815813.XA priority Critical patent/CN107589121A/en
Publication of CN107589121A publication Critical patent/CN107589121A/en
Pending legal-status Critical Current

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Abstract

The present invention is vision-based detection lighting mechanism, including is arranged at the detection slider module illuminated on mounting bracket, is connected to the detection mounting bracket of the detection slider module module, the industrial camera being arranged on the detection mounting bracket, the lighting module detected on mounting bracket being arranged at below the industrial camera.The present invention carries out good illumination, ensures CDD Detection results and accuracy of detection.

Description

CDD detection components include vision-based detection lighting mechanism
Technical field
The present invention relates to automation equipment field, specifically a kind of electronic cigarette automatic assembly production line.
Background technology
Electronic cigarette is new cigarette substitute, also known as electronic cigarette, is mainly used in smoking cessation and cigarette substitute.It has with The same outward appearance of cigarette and the approximate taste of cigarette, or even to be had more much than the taste of general cigarette, also like the same energy of cigarette Suction out cigarette, suction out taste with feeling next.
The construction of electronic cigarette includes:The middle part assembly and middle part assembly assembled by steel pipe, support, sheet metal The heating wire and hyaline test and middle part assembly of corresponding assembling correspond to the rubber blanket, black shell and color shell and foam of assembling;
The mode of production at this stage is typically detected using CDD high-definition cameras, detection lighting problem, nothing in detection be present Method ensures accuracy of detection.
Therefore, it is necessary to providing a kind of CDD detection components includes vision-based detection lighting mechanism to solve the above problems.
The content of the invention
It is an object of the invention to provide a kind of CDD detection components to include vision-based detection lighting mechanism.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of vision-based detection lighting mechanism, including be arranged at the detection slider module illuminated on mounting bracket, be connected to the detection The detection mounting bracket of slider module module, the industrial camera being arranged on the detection mounting bracket, it is arranged at the industrial camera Lighting module on the detection mounting bracket of lower section;
The lighting module includes illuminating lamp shade and the lighting source being arranged in illuminating lamp shade;
The illuminating lamp shade is made up of dome-shaped illuminating lamp shade;
The avoidance breach for avoiding hitting product is provided with the illuminating lamp shade.
Compared with prior art, the present invention carries out good illumination, ensures CDD Detection results and accuracy of detection.
Brief description of the drawings
Fig. 1 is the structural representation of the present invention;Fig. 2 is one of structural representation of sheet metal material strip feeding machanism;Fig. 3 is The two of the structural representation of sheet metal material strip feeding machanism;Fig. 4 is one of structural scheme of mechanism of sheet metal web feed mechanism;Figure 5 be the two of the structural scheme of mechanism of sheet metal web feed mechanism;Fig. 6 is one of structural representation of sheet metal bending mechanism;Fig. 7 It is the two of the structural representation of sheet metal bending mechanism;Fig. 8 is one of structural representation of vision-based detection lighting mechanism;Fig. 9 is The two of the structural representation of vision-based detection lighting mechanism;Figure 10 is the structural representation of defective products output mechanism;Figure 11 is rubber The structural representation of the anti-sticking vibrating disk of product;Figure 12 is more material strips while collects the structural representation of mechanism;Figure 13 is on foam Expect the structural representation of rotating mechanism;Figure 14 is the structural representation of multiple products while rotating mechanism;Figure 15 is color shell blowing One of structural representation of mechanism;Figure 16 is the two of the structural representation of color shell discharge mechanism;
Numeral represents in figure:
100 carrier repetition stage a, 101 middle part assembly assembling components, 102 heating wires assembling component, 103 hyaline test assembling groups Part, 104 sheet metal bending mechanisms;
200 carrier repetition stage b, 201 resistance test components, 202 rubber blankets assembling component, 203 black shell assembling components, 204 is color Shell assembles component, 205 foam kludges, 206 packing machines;
1 sheet metal material strip feeding machanism, 11 material strip disks, 12 material strip disk rotary electric machines, 13 movable cross bars, 14 material strip disk feed frames, 15 regulation slide-bars, 16 slidable adjustment blocks;
2 sheet metal web feed mechanisms, 21 sheet metal web feed slideways, 22 spring lock blocks, 23 parallel impellers, 24 promote cunning Groove, 25 pilot pin actuators, 26 pilot pins;
3 push actuator, 31 punching modules, 32 punching press locating modules, 33 necks, 34 bending carriers, 35 pressing blocks, 36 red needles, 37 spacing guide pillars, 38 punching press bolsters;
4 vision-based detection lighting mechanisms, 41 illumination mounting brackets, 42 detection slider modules, 43 detection mounting brackets, 44 industrial cameras, 45 Lighting module, 46 avoid breach;
5 defective products output mechanisms, 51 discharge actuator a, 52 discharge actuator b, 53 clip claw assemblies, 54 reworkable product material frames, 55 not reworkable product material frames, 56 discharge mounting brackets;
The anti-sticking vibrating disk of 6 rubber products, 61 vibrating disk machines, 62 vibrating disk disk bodies, 63 vibrating transportation tracks, 64 discharging openings, 65 is anti- Viscous glutinous module;
Material strip more than 7 collects mechanism simultaneously, and 71 collect installing plate, and 72 collect mounting bracket, and 73 collect actuator, and 74 collect driving mould Block, 75 material strips collect rotary shaft, 76 driven pulleys, 77 rewinding material strip disks;
8 foam feeding rotating mechanisms, 81 cotton feeding translation modules, 82 foam feeding rotating drive parts, 83 foams crawl installing plate, 84 foams capture sucker;
Individual product more than 9 simultaneously drive by rotating mechanism, 91 rotating mounting racks, 92 product carrier rotary drives, the rotation of 93 product carriers Dynamic plate, 94 rotary carrier component rotating shafts, 95 rotary carrier Component driver wheels, 96 need to rotate product carrier;
10 color shell discharge mechanisms, 1001 color shell feed wells, 1002 color shells charging frids, 1003 support actuator, 1004 times thimbles, 1005 connecting rods, thimble on 1006,1007 middle part tumblers, 1008 times thimble axis of guides, 1009 times thimble guide pads.
Embodiment
Embodiment:
Fig. 1 to Figure 16 is referred to, the present embodiment shows a kind of automatic assembly method of electronic cigarette, and it utilizes the automatic dress of electronic cigarette The Automated assembly of electronic cigarette is carried out with producing line;
Electronic cigarette automatic assembly production line include the carrier repetition stage a100 that is correspondingly arranged and carrier repetition stage b200, according to It is secondary set it is being used in combination and it is equal be used in conjunction with each other with carrier repetition stage a100 be used to assemble middle part assembly Middle part assembly assembling component 101, heating wire assembling component 102, hyaline test assembling component 103, sheet metal bending mechanism 104, Set gradually resistance test component 201, the rubber being used in combination with carrier repetition stage b200 be used in combination and equal Pad assembling component 202, black shell assembling component 203, color shell assembling component 204, foam kludge 205 and packing machine 206;
Carrier, and carrier repetition stage a100 and carrier are provided with carrier repetition stage a100 and carrier repetition stage b200 Repetition stage b upper ends are respectively arranged with the CDD detection components being used in combination with carrier.
The automatic assembling of electronic cigarette concretely comprises the following steps:
1)The assembling of middle part assembly is carried out, is specifically included to steel pipe, support, sheet metal, and detects it and assembles effect;
2)Specially whether the middle part assembly after crawl assembling reaches carrier, and detects each station feeding situation on carrier, With scarce material station and lack material station distribution;
3)According to step 2)Detection, heating wire assembling is carried out using the corresponding intact material station of heating wire assembling component 102;
4)According to step 2)Detection, hyaline test assembling is carried out using the corresponding intact material station of hyaline test assembling component 103;
5)According to step 2)Detection, sheet metal bending is carried out using the corresponding intact material station of sheet metal foldable component 104;
6)According to step 2)Detection, detect the assembled condition on carrier repetition stage a100;
7)Assembly is reached on the carrier on carrier repetition stage b200 after capturing carrier repetition stage a100 assemblings;
8)According to step 2)Detection, heating wire resistance test is carried out using resistance test component 201;
9)According to step 2)Detection, rubber blanket assembling is carried out using rubber blanket assembling component 202;
10)According to step 2)Detection, black shell assembling is carried out using black shell assembling component 203;
11)According to step 2)Detection, color shell assembling is carried out using color shell assembling component 204;
12)According to step 2)Detection, foam component is carried out using foam kludge 205;
13)Packed after carrying out quantitative measure;
14)Step 1)-13)In include multiple detecting steps, detection can have CDD to detect or the form such as detection of electrons, and set Defective products output mechanism detect the discharge of defective products.
Middle part assembly assembling component 101 includes sheet metal material strip feeding machanism that is being correspondingly arranged and being used in combination 1 and sheet metal web feed mechanism 2;
Sheet metal material strip feeding machanism 1 includes material strip disk 11, is correspondingly arranged what is rotated for driving material strip disk 11 with material strip disk 11 Material strip disk rotary electric machine 12 and the movable cross bar 13 for carriage tape being correspondingly arranged with material strip disk 11, sheet metal material strip Material strip disk is stored in by being involved in the lump with paper tape, makes each enclose between metal material belt by paper tape interval;Carry out sheet metal material strip During feed, material strip coil motor 12 drives material strip disk 11 to rotate and carries out feeding on sheet metal material strip, while is driven by material strip disk 11 Movable cross bar 13 carries out the rewinding of paper tape;
Material strip disk rotary electric machine 12 is arranged on material strip disk feed frame 14;
Activity adjustment slide-bar 15 is provided with material strip disk feed frame 14, movable cross bar 13 is arranged on activity adjustment slide-bar 15;
Movable cross bar 13 is arranged on the slidable adjustment block 16 set on activity adjustment slide-bar 15;
Sheet metal web feed mechanism 2 includes sheet metal web feed slideway 21, is engaged with sheet metal web feed slideway 21 The spring lock block 22 that uses, the parallel impeller 23 being made up of cylinder for being arranged at the lower section of sheet metal web feed slideway 21, with The positioning needle assemblies that parallel impeller 23 connects;
The promotion chute being used in combination with positioning needle assemblies is provided with spring lock block 22 and sheet metal web feed slideway 21 24;
Pilot pin actuator 25 that positioning needle assemblies include being made up of cylinder, it is connected to the pilot pin 26 of pilot pin actuator 25;
Sheet metal material strip will not be produced by the pressure holding of spring lock block 22 in sheet metal web feed slideway 21 and rocked, pilot pin group Part drive, its pilot pin 26 included insert sheet metal material strip charging circular hole, after pass through parallel impeller 23 carry out feeding.
Sheet metal bending mechanism 104 includes being pushed actuator 3 by what cylinder was formed, being connected to and push the punching press of actuator 3 Module 31, the upper end being arranged at below punching module 31 are provided with the punching press locating module 32 of neck 33 and are arranged at punching press The bending carrier 34 of the lower end of locating module 32;
33 are provided with bending slope in neck;
Punching module 31 includes pressing block 35, the red needle 36 being arranged on pressing block 35;
The lower end of punching press locating module 32 is provided with the spacing guide pillar 37 being used in combination with bending carrier 34;
The punching press bolster 38 being made up of spring for contradicting punching module 31 is provided with punching press locating module 32;
When carrying out bending punching press, push actuator 3 and drive, punching press locating module 32 declines, and bending iron plate enters neck 33 and produced Raw slightly-inclined angle, by spacing guide pillar 37, punching press locating module 32 stops declining, and punching module 31 continues to decline, and carries out iron plate folding Curved punch forming.
CDD detection components include vision-based detection lighting mechanism 4;
Vision-based detection lighting mechanism 4 includes being arranged at the detection slider module 42 illuminated on mounting bracket 41, is connected to detection sliding block The detection mounting bracket 43 of module module 42, the industrial camera 44 being arranged on detection mounting bracket 43, it is arranged under industrial camera 44 Lighting module 45 on the detection mounting bracket 43 of side;
Lighting module 45 includes illuminating lamp shade and the lighting source being arranged in illuminating lamp shade;
Illuminating lamp shade 45 is made up of dome-shaped illuminating lamp shade;
The avoidance breach 46 for avoiding hitting product is provided with illuminating lamp shade 45.
The defective products output mechanism 5 being used in combination with CDD detection components is provided with carrier repetition stage b200;
Defective products output mechanism 5 includes discharge actuator a51 and is connected to discharge actuator a51 discharge actuator b52, discharge Actuator b52 is connected to clip claw assembly 53, and the lower section of clip claw assembly 53 is provided with reworkable product material frame 54 and not reworkable product Material frame 55;
Discharge actuator a51 and discharge actuator b52 are formed by cylinder;
Discharge actuator b52 is fixedly installed on discharge mounting bracket 56, and discharge actuator a51 is slidably arranged at discharge mounting bracket 56 On;
Clip claw assembly 54 includes clamping jaw cylinder and is connected to the pneumatic clamping jaw of clamping jaw;
Discharge actuator a51 and discharge actuator b52 forms the driving of duplicate rows formula, after via detection, by determining whether Reworkable product carries out one-stroke and two-pass selected, and then product is captured to reworkable product material frame 54 or not reworkable Product material frame 55.
Rubber blanket assembling component 202 includes the anti-sticking vibrating disk 6 of rubber product;
The anti-sticking vibrating disk 6 of rubber product includes vibrating disk machine 61, the vibrating disk disk body 62 being arranged on vibrating disk machine 61, vibrating disk Disk body 62 is internally provided with vibrating transportation track 63 and discharging opening 64, and the bottom of vibrating disk disk body 62 is provided with prevents rubber product Glue glutinous anti-sticking glutinous module 65;
Anti-sticking glutinous module 65 is made up of the vibration line for being arranged at vibrating disk disk body bottom;
Anti-sticking glutinous module 65 is made up of by being arranged at vibrating disk disk body bottom the radium-shine radium-shine decorative pattern formed.
Foam kludge 205 includes more material strips and collects mechanism 7 and foam feeding rotating mechanism 8 simultaneously;
More material strips collect mechanism 7 simultaneously to be included collecting installing plate 71, being arranged at and collect collecting according to frame 72, setting on installing plate 71 Be placed in collect on mounting bracket 72 by motor form collect actuator 73, be connected to collect actuator 73 collect drive module 74 and it is arranged at the material strip being used in combination with collecting drive module 74 collected on installing plate 71 and collects component;
Drive module 74 is collected to be made up of belt wheel;
Material strip collects component and collects rotary shaft 75 including being rotatably arranged at the material strip collected on installing plate 71, is arranged at and collects The material strip of the corresponding end of drive module 74 collects the driven pulley 76 in rotary shaft 75 and is arranged at material strip to collect rotary shaft 75 another The rewinding material strip disk 77 at end;
Foam feeding rotating mechanism 8 includes foam feeding translation module 81, the foam being arranged in foam feeding translation module 81 Feeding rotating drive part 82, the foam handling module being arranged in foam feeding rotation driving 82;
Cotton feeding translation module 81 is formed by translating linear module;
Foam feeding rotating drive part 82 is made up of rotary cylinder;
Foam crawl installing plate 83 that foam handling module includes being arranged on foam feeding rotating drive part, it is arranged at foam and grabs The foam on installing plate 83 is taken to capture sucker 84.
Foam kludge 205 is correspondingly arranged on multiple products rotating mechanism 9 simultaneously;
Rotating mechanism 9 includes rotating mounting rack 91, the product carrier being arranged on rotating mounting rack 91 rotation to multiple products simultaneously Actuator 92, the product carrier rotary drive plate 93 for being connected to product carrier rotary drive 92 and be arranged at rotation installation Some product rotary carrier groups that are mounted with the product that need to rotate corresponding with product carrier rotary drive plate 93 on frame 91 Part;
Product carrier rotary drive plate 93 is made up of rack;
Product carrier rotary drive 92 is made up of cylinder;
Product rotary carrier component include rotatably be arranged on rotating mounting rack 91 rotary carrier component rotating shaft 94, be arranged at The rotary carrier component being made up of gear in rotary carrier component rotating shaft 94 with the corresponding end of product carrier rotary drive plate 93 Driving wheel 95, the need rotation product carrier 96 for being arranged at the other end of rotary carrier component rotating shaft 94.
Color shell assembling component 204 includes color shell discharge mechanism 10;
Color shell discharge mechanism 10 includes offering the color shell charging frid 1002 of color shell feed well 1001, feeds frid with color shell 1002 corresponding settings support module with what color shell feed well 1001 was used in combination;
Support module and include supporting actuator 1003, be connected to and support being engaged with color shell feed well 1001 for actuator 1003 and make Lower thimble 1004, one end are connected to the connecting rod 1005 for supporting driving 1003 and are connected to the other end of connecting rod 1005 Upper thimble 1006;
The middle part of connecting rod 1005 is provided with for supporting its middle part tumbler 1007 rotated;
Lower thimble 1007 is connected with the lower thimble axis of guide 1008, and the lower thimble axis of guide 1008 is collapsible to be arranged at lower thimble guide pad On 1009;
Actuator 1003 is supported to be made up of cylinder.
The present invention can refer to automation, the intelligentized automatic assembling for carrying out electronic cigarette, and packaging efficiency is high and assembling is produced Quality is good.
Above-described is only some embodiments of the present invention.For the person of ordinary skill of the art, not On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention Enclose.

Claims (4)

  1. A kind of 1. vision-based detection lighting mechanism, it is characterised in that:Including being arranged at the detection slider module illuminated on mounting bracket, connecting It is connected to the detection mounting bracket of the detection slider module module, the industrial camera being arranged on the detection mounting bracket, is arranged at The lighting module on detection mounting bracket below the industrial camera.
  2. A kind of 2. vision-based detection lighting mechanism according to claim 1, it is characterised in that:The lighting module includes illumination Lampshade and the lighting source being arranged in illuminating lamp shade.
  3. A kind of 3. vision-based detection lighting mechanism according to claim 2, it is characterised in that:The illuminating lamp shade is by dome-shaped Illuminating lamp shade is formed.
  4. A kind of 4. vision-based detection lighting mechanism according to claim 3, it is characterised in that:It is provided with the illuminating lamp shade For avoiding hitting the avoidance breach of product.
CN201710815813.XA 2017-09-12 2017-09-12 CDD detection components include vision-based detection lighting mechanism Pending CN107589121A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201710815813.XA CN107589121A (en) 2017-09-12 2017-09-12 CDD detection components include vision-based detection lighting mechanism

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201710815813.XA CN107589121A (en) 2017-09-12 2017-09-12 CDD detection components include vision-based detection lighting mechanism

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Publication Number Publication Date
CN107589121A true CN107589121A (en) 2018-01-16

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Application Number Title Priority Date Filing Date
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108827884A (en) * 2018-07-19 2018-11-16 珠海格力智能装备有限公司 Testing agency and angle pipe equipment with it
CN112122145A (en) * 2020-09-09 2020-12-25 深圳市芬能自动化设备有限公司 Visual detection automatic sorting system

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JPH01119744A (en) * 1987-11-04 1989-05-11 Mitsubishi Electric Corp Inspecting apparatus of external appearance of semiconductor device
CN101762609A (en) * 2008-11-17 2010-06-30 苏州德天自动化科技有限公司 Automatic optical detection device of online PCB board
CN203191325U (en) * 2013-04-16 2013-09-11 四川索牌科技股份有限公司 Paper cup detection component
CN203688435U (en) * 2014-01-23 2014-07-02 成都四星液压制造有限公司 Light source device for detecting magnetic tiles
CN204044087U (en) * 2014-06-24 2014-12-24 昂纳自动化技术(深圳)有限公司 A kind of electronic smoke atomizer O-ring seal assembly quality pick-up unit
CN105699387A (en) * 2016-03-15 2016-06-22 广州市慧眼电气产品有限公司 Electronic product appearance defect detection system
CN106018413A (en) * 2016-05-12 2016-10-12 西安欣维视觉科技有限公司 Product appearance detection device and method
CN206038551U (en) * 2016-08-30 2017-03-22 上海富驰高科技有限公司 Zero component part testing device based on machine vision
CN106680208A (en) * 2017-03-17 2017-05-17 苏州富鑫林光电科技有限公司 Detection mechanism provided with BOWL light source cooperating with strip light sources on periphery for AOI visual detection

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01119744A (en) * 1987-11-04 1989-05-11 Mitsubishi Electric Corp Inspecting apparatus of external appearance of semiconductor device
CN101762609A (en) * 2008-11-17 2010-06-30 苏州德天自动化科技有限公司 Automatic optical detection device of online PCB board
CN203191325U (en) * 2013-04-16 2013-09-11 四川索牌科技股份有限公司 Paper cup detection component
CN203688435U (en) * 2014-01-23 2014-07-02 成都四星液压制造有限公司 Light source device for detecting magnetic tiles
CN204044087U (en) * 2014-06-24 2014-12-24 昂纳自动化技术(深圳)有限公司 A kind of electronic smoke atomizer O-ring seal assembly quality pick-up unit
CN105699387A (en) * 2016-03-15 2016-06-22 广州市慧眼电气产品有限公司 Electronic product appearance defect detection system
CN106018413A (en) * 2016-05-12 2016-10-12 西安欣维视觉科技有限公司 Product appearance detection device and method
CN206038551U (en) * 2016-08-30 2017-03-22 上海富驰高科技有限公司 Zero component part testing device based on machine vision
CN106680208A (en) * 2017-03-17 2017-05-17 苏州富鑫林光电科技有限公司 Detection mechanism provided with BOWL light source cooperating with strip light sources on periphery for AOI visual detection

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108827884A (en) * 2018-07-19 2018-11-16 珠海格力智能装备有限公司 Testing agency and angle pipe equipment with it
CN108827884B (en) * 2018-07-19 2020-11-27 珠海格力智能装备有限公司 Detection mechanism and have its return bend equipment
CN112122145A (en) * 2020-09-09 2020-12-25 深圳市芬能自动化设备有限公司 Visual detection automatic sorting system

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Application publication date: 20180116