CN107411180B - Electronic cigarette automatic assembly production line - Google Patents
Electronic cigarette automatic assembly production line Download PDFInfo
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- CN107411180B CN107411180B CN201710821521.7A CN201710821521A CN107411180B CN 107411180 B CN107411180 B CN 107411180B CN 201710821521 A CN201710821521 A CN 201710821521A CN 107411180 B CN107411180 B CN 107411180B
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- carrier
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- material strip
- actuator
- sheet metal
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- A24F47/002—
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
Abstract
The present invention is electronic cigarette automatized assembly method, and the Automated assembly of electronic cigarette is carried out using electronic cigarette automatic assembly production line；Electronic cigarette automatic assembly production line includes the carrier repetition stage a being correspondingly arranged and carrier repetition stage b, set gradually the middle part assembly group arrangement for assembly in the middle part of assembling being used in conjunction with each other with carrier repetition stage a be used in combination and equal, heating wire group arrangement, hyaline test group arrangement, sheet metal bending mechanism, set gradually the resistance test component being used in combination with carrier repetition stage b be used in combination and equal, rubber pad group arrangement, black shell group arrangement, color shell group arrangement, foam kludge, and packing machine.The present invention can automate, the intelligentized automatic assembling for carrying out electronic cigarette, and packaging efficiency is high and completed knocked down products are high-quality.
Description
Technical field
The present invention relates to automatic producing technology, specifically a kind of electronic cigarette automatized assembly method.
Background technique
Electronic cigarette is novel cigarette substitute also known as electronic cigarette, is mainly used for smoking cessation and cigarette substitute.It has with
The same appearance of cigarette, taste similar to cigarette, or even have more than the taste of general cigarette very much, also like the same energy of cigarette
Cigarette is sucked out, taste is sucked out with feeling next.
The construction of electronic cigarette includes: the middle part assembly and middle part assembly assembled by steel pipe, bracket, sheet metal
Rubber pad, black shell and the color shell and foam of the corresponding assembling of heating wire and hyaline test and middle part assembly of corresponding assembling；
Production method at this stage generally using semi-artificial nervous assembly, assembles effect and assembly efficiency is poor.
Therefore, it is necessary to provide a kind of electronic cigarette automatized assembly method to solve the above problems.
Summary of the invention
The object of the present invention is to provide a kind of electronic cigarette automatized assembly methods.
The present invention is achieved through the following technical solutions above-mentioned purpose:
A kind of electronic cigarette automatized assembly method carries out the automatic of electronic cigarette using electronic cigarette automatic assembly production line
Makeup is matched；
Electronic cigarette automatic assembly production line include the carrier repetition stage a being correspondingly arranged and carrier repetition stage b, according to
It is secondary be arranged it is being used in combination and it is equal be used in conjunction with each other with the carrier repetition stage a for assembly in the middle part of assemble
Middle part assembly group arrangement, hyaline test group arrangement, sheet metal bending mechanism, is set gradually homogeneously heating wire group arrangement
Resistance test component, the rubber pad group arrangement, black shell being used in combination with the carrier repetition stage b be used cooperatively and equal
Group arrangement, color shell group arrangement, foam kludge and packing machine；
Carrier, and the carrier repetition stage are provided on the carrier repetition stage a and the carrier repetition stage b
A and the upper end carrier repetition stage b are respectively arranged with the CDD detection components being used in combination with the carrier；
The automatic assembling specific steps of electronic cigarette are as follows:
1) assembling for carrying out middle part assembly, specifically includes to steel pipe, bracket, sheet metal, and detects it and assemble effect；
2) the middle part assembly after crawl assembly reaches carrier, and detects each station feeding situation on carrier, specially
Whether have to lack material station and lack and expects station distribution；
3) it is detected according to step 2), corresponds to intact material station using heating wire group arrangement and carry out heating wire assembling；
4) it is detected according to step 2), corresponds to intact material station using hyaline test group arrangement and carry out hyaline test assembling；
5) it is detected according to step 2), corresponds to intact material station using sheet metal foldable component and carry out sheet metal bending；
6) it is detected according to step 2), detects the assembled condition on carrier repetition stage a；
7) assembly reaches on the carrier on carrier repetition stage b after crawl carrier repetition stage a assembling；
8) it is detected according to step 2), carries out heating wire resistance test using resistance test component；
9) it is detected according to step 2), carries out rubber pad assembling using rubber pad group arrangement；
10) it is detected according to step 2), carries out black shell assembling using black shell group arrangement；
11) it is detected according to step 2), carries out color shell using color shell group arrangement and assemble；
12) it is detected according to step 2), carries out foam component using foam kludge；
13) it is packed after carrying out quantitative measure；
14) step 1) -13) in include multiple detecting steps, detection can have CDD to detect or the forms such as detection of electrons, and
The discharge that defective products output mechanism carries out detection defective products is set.
Further, the middle part assembly group arrangement includes metal sheet stock that is being correspondingly arranged and being used in combination
Band feeding machanism and sheet metal web feed mechanism；
The sheet metal material strip feeding machanism includes that material strip disk and the material strip disk are correspondingly arranged for driving the material strip
The material strip disk rotary electric machine of disk rotation and the movable cross bar for carriage tape being correspondingly arranged with the material strip disk, metal
Piece material strip and paper tape, which pass through to be involved in together, is stored in material strip disk, makes to pass through paper tape interval between each circle metal material belt；Carry out metal
When piece material strip is fed, the material strip coil motor drives the material strip disk rotation to carry out feeding on sheet metal material strip, while passing through institute
State the rewinding that material strip disk drives the movable cross bar to carry out paper tape；
The material strip disk rotary electric machine is set on material strip disk feed frame；
Activity adjustment slide-bar is provided on the material strip disk feed frame, it is sliding that the activity cross bar is set to the activity adjustment
On axis；
The activity cross bar is set on the slidable adjustment block being arranged on the activity adjustment slide-bar；
Sheet metal web feed mechanism includes sheet metal web feed slideway and the sheet metal web feed slideway
The spring lock block being used in combination, the parallel promotion being made of cylinder being set to below the sheet metal web feed slideway
Part, the positioning needle assemblies connected with the parallel impeller；
Being provided with to match with the positioning needle assemblies on the spring lock block and the sheet metal web feed slideway makes
Promotion sliding slot；
The positioning needle assemblies include the pilot pin actuator being made of cylinder, are connected to determining for the pilot pin actuator
Position needle；
Sheet metal material strip will not generate shaking by spring lock block pressure holding in the sheet metal web feed slideway,
The pilot pin Component driver comprising pilot pin insertion sheet metal material strip charging circular hole, afterwards by parallel impeller into
Row feeding.
Further, the sheet metal bending mechanism includes the pushing actuator being made of cylinder, is connected to the pushing
The punching module of actuator, the upper end being set to below the punching module are provided with punching press locating module, the Yi Jishe of card slot
It is placed in the bending carrier of punching press locating module lower end；
Bending slope is provided in the card slot；
The red needle that the punching module includes pressing block, is set on the pressing block；
Punching press locating module lower end is provided with the limit guide post being used in combination with the bending carrier；
The punching press bolster being made of spring for contradicting the punching module is provided on the punching press locating module；
When carrying out bending punching press, the pushing actuator driving, the punching press locating module declines, and bending iron plate enters card
Slot simultaneously generates slightly-inclined angle, and by the limit guide post, the punching press locating module stops decline, under the punching module continues
Drop carries out the punch forming of iron plate bending.
Further, the CDD detection components include vision-based detection lighting mechanism；The vision-based detection lighting mechanism includes
It is set to the detection slider module illuminated on mounting rack, the detection mounting rack for being connected to the detection slider module, is set to institute
The lighting module detected on mounting rack stating the industrial camera on detection mounting rack, being set to below the industrial camera；
The lighting module includes illuminating lamp shade and the lighting source that is set in illuminating lamp shade；
The illuminating lamp shade is made of dome-shaped illuminating lamp shade；
The evacuation notch for avoiding hitting product is provided on the illuminating lamp shade.
Further, the defective products being used in combination with the CDD detection components is provided on the carrier repetition stage b
Output mechanism；The defective products output mechanism includes the discharge actuator that actuator a is discharged and is connected to the discharge actuator a
B, the discharge actuator b are connected to clip claw assembly, and reworkable product material frame is provided with below the clip claw assembly and can not be returned
Repair product material frame；
The discharge actuator a and the discharge actuator b are made of cylinder；
The discharge actuator b is fixedly installed on discharge mounting rack, and the discharge actuator a is slidably set to the row
Out on mounting rack；
The clip claw assembly includes clamping jaw cylinder and is connected to the pneumatic clamping jaw of the clamping jaw；
The discharge actuator a and discharge actuator b forms the driving of duplicate rows formula, after via detection, by sentencing
Whether fixed be that reworkable product carries out one-stroke and two-pass selected, and then product is grabbed to the reworkable product material frame
Or the not reworkable product material frame.
Further, the rubber pad group arrangement includes the anti-sticking vibrating disk of rubber product；
The vibrating disk disk body that the anti-sticking vibrating disk of rubber product includes vibrating disk machine, is set on the vibrating disk machine,
The vibrating disk disk body is internally provided with vibrating transportation track and discharge port, and vibrating disk disk body bottom is provided with prevents rubber
Glue product glues glutinous anti-sticking glutinous module；
The anti-sticking glutinous module is made of the vibration line for being set to vibrating disk disk body bottom；
The anti-sticking glutinous module is made up of by being set to vibrating disk disk body bottom radium-shine decorative pattern made of radium-shine.
Further, the foam kludge includes more material strips while collecting mechanism and foam feeding rotating mechanism；
More material strips collect simultaneously mechanism include collect mounting plate, be set to it is described collect on mounting plate collect according to
Frame, be set to it is described collect on mounting rack be made of motor collect actuator, be connected to and described collect collecting for actuator
It drive module and is set to and described collects collecting the material strip that drive module is used in combination with described and collect group on mounting plate
Part；
The drive module of collecting is made of belt wheel；
It includes rotatably being set to the material strip collected on mounting plate to collect rotation axis, setting that the material strip, which collects component,
It is received in collecting the driven wheel in rotation axis with the material strip for collecting drive module corresponding end and being set to the material strip
Take the rewinding material strip disk of the rotation axis other end；
The foam feeding rotating mechanism includes foam feeding translation module, is set in the foam feeding translation module
Foam feeding rotating drive part, the foam handling module that is set on the foam feeding rotating drive part；
The foam feeding translation module is constituted by translating linear mould group；
The foam feeding rotating drive part is made of rotary cylinder；
The foam handling module includes the foam crawl mounting plate being set on the foam feeding rotating drive part, sets
The foam crawl sucker being placed on the foam crawl mounting plate.
Further, the foam kludge is correspondingly arranged on multiple products rotating mechanism simultaneously；
Rotating mechanism includes rotating mounting rack, the product being set on rotating mounting rack load to the multiple product simultaneously
Tool rotary drive is connected to the product carrier rotary drive plate of the product carrier rotary drive and is set to described
Several product rotations for being mounted with the product that need to be rotated corresponding with the product carrier rotary drive plate on rotating mounting rack
Reprint tool component；
The product carrier rotary drive plate is made of rack gear；
The product carrier rotary drive is made of cylinder；
The product rotary carrier component includes that the rotary carrier component being rotatably set on the rotating mounting rack turns
Axis is set to and being made of in the rotary carrier component shaft of the product carrier rotary drive plate corresponding end gear
Rotary carrier Component driver wheel, the need rotation product carrier for being set to the rotary carrier component shaft other end.
Further, the color shell group arrangement includes color shell discharge mechanism；
The coloured silk shell discharge mechanism includes the color shell charging frid and the color shell charging frid for offering color shell feed well
Corresponding setting supports module with what the color shell feed well was used in combination；
The module that supports includes supporting actuator, being connected to and described support matching with the color shell feed well for actuator
Close the lower thimble that uses, one end is connected to and described support the connecting rod of actuator and be connected to the upper top of the connecting rod other end
Needle；
The middle part rotating member for supporting it to rotate is provided in the middle part of the connecting rod；
The lower thimble is connected with lower thimble guiding axis, and the lower thimble guiding axis is shrinkable to be set to the lower thimble and lead
To on block；
The actuator that supports is made of cylinder.
Compared with prior art, the present invention can automate, it is intelligentized carry out electronic cigarette automatic assembling, assembling effect
Rate is high and completed knocked down products are high-quality.
Detailed description of the invention
Fig. 1 is structural schematic diagram of the invention；Fig. 2 is one of the structural schematic diagram of sheet metal material strip feeding machanism；Fig. 3 is
The second structural representation of sheet metal material strip feeding machanism；Fig. 4 is one of the structural scheme of mechanism of sheet metal web feed mechanism；Figure
5 be the two of the structural scheme of mechanism of sheet metal web feed mechanism；Fig. 6 is one of the structural schematic diagram of sheet metal bending mechanism；Fig. 7
It is the second structural representation of sheet metal bending mechanism；Fig. 8 is one of the structural schematic diagram of vision-based detection lighting mechanism；Fig. 9 is
The second structural representation of vision-based detection lighting mechanism；Figure 10 is the structural schematic diagram of defective products output mechanism；Rubber on Figure 11
The structural schematic diagram of the anti-sticking vibrating disk of product；Figure 12 is more material strips while the structural schematic diagram for collecting mechanism；Figure 13 is on foam
Expect the structural schematic diagram of rotating mechanism；Figure 14 is the structural schematic diagram of multiple products while rotating mechanism；Figure 15 is color shell blowing
One of structural schematic diagram of mechanism；Figure 16 is the second structural representation of color shell discharge mechanism；
Digital representation in figure:
100 carrier repetition stage a, 101 middle part assembly group arrangements, 102 heating wire group arrangements, 103 hyaline test groups
Arrangement, 104 sheet metal bending mechanisms；
200 carrier repetition stage b, 201 resistance test components, 202 rubber pad group arrangements, 203 black shell group arrangements,
204 color shell group arrangements, 205 foam kludges, 206 packing machines；
1 sheet metal material strip feeding machanism, 11 material strip disks, 12 material strip disk rotary electric machines, 13 movable cross bars, 14 material strip disks supply
Expect frame, 15 adjust slide-bar, 16 slidable adjustment blocks；
2 sheet metal web feed mechanisms, 21 sheet metal web feed slideways, 22 spring lock blocks, 23 parallel impellers, 24 push away
Dynamic sliding slot, 25 pilot pin actuators, 26 pilot pins；
3 pushing actuators, 31 punching modules, 32 punching press locating modules, 33 card slots, 34 bending carriers, 35 pressing blocks, 36
Red needle, 37 limit guide posts, 38 punching press bolsters；
4 vision-based detection lighting mechanisms, 41 illumination mounting racks, 42 detection slider modules, 43 detection mounting racks, 44 industrial phases
Machine, 45 lighting modules, 46 evacuation notches；
5 defective products output mechanisms, 51 discharge actuator a, 52 are discharged actuator b, 53 clip claw assemblies, 54 reworkable products
Material frame, 55 not reworkable product material frames, 56 discharge mounting racks；
The anti-sticking vibrating disk of 6 rubber products, 61 vibrating disk machines, 62 vibrating disk disk bodies, 63 vibrating transportation tracks, 64 discharge ports,
65 anti-sticking glutinous modules；
More than 7 material strips collect mechanism simultaneously, and 71 collect mounting plate, and 72 collect mounting rack, and 73 collect actuator, and 74 collect drive
Dynamic model block, 75 material strips collect rotation axis, 76 driven wheels, 77 rewinding material strip disks；
8 foam feeding rotating mechanisms, 81 foam feeding translation modules, 82 foam feeding rotating drive parts, the crawl of 83 foams
Mounting plate, 84 foams grab sucker；
Rotating mechanism, 91 rotating mounting racks, 92 product carrier rotary drives, 93 product carriers revolve a product more than 9 simultaneously
Turn driving plate, 94 rotary carrier component shafts, 95 rotary carrier Component driver wheels, 96 need to rotate product carrier；
10 color shell discharge mechanisms, 1001 color shell feed wells, 1002 color shells feed frids, and 1003 support actuator, under 1004
Thimble, 1005 connecting rods, thimble on 1006,1007 middle part rotating members, 1008 lower thimble guiding axis, 1009 lower thimble guide pads.
Specific embodiment
Embodiment:
Fig. 1 to Figure 16 is please referred to, the present embodiment shows a kind of automatic assembly method of electronic cigarette, utilizes electronic cigarette oneself
Dynamic assembly producing line carries out the Automated assembly of electronic cigarette；
Electronic cigarette automatic assembly production line includes the carrier repetition stage a100 being correspondingly arranged and carrier repetition stage
B200, set gradually it is being used in combination and it is equal be used in conjunction with each other with carrier repetition stage a100 for assembling middle part dress
Middle part assembly group arrangement 101, heating wire group arrangement 102, the hyaline test group arrangement 103, sheet metal bending machine of ligand
Structure 104 sets gradually the resistance test component being used in combination with carrier repetition stage b200 be used in combination and equal
201, rubber pad group arrangement 202, black shell group arrangement 203, color shell group arrangement 204, foam kludge 205 and packaging
Machine 206；
Be provided with carrier on carrier repetition stage a100 and carrier repetition stage b200, and carrier repetition stage a100 and
The upper end carrier repetition stage b is respectively arranged with the CDD detection components being used in combination with carrier.
The automatic assembling specific steps of electronic cigarette are as follows:
1) assembling for carrying out middle part assembly, specifically includes to steel pipe, bracket, sheet metal, and detects it and assemble effect；
2) the middle part assembly after crawl assembly reaches carrier, and detects each station feeding situation on carrier, specially
Whether have to lack material station and lack and expects station distribution；
3) it is detected according to step 2), carries out heating wire assembling using the corresponding intact material station of heating wire group arrangement 102；
4) it is detected according to step 2), carries out hyaline test assembling using the corresponding intact material station of hyaline test group arrangement 103；
5) it is detected according to step 2), carries out sheet metal bending using the corresponding intact material station of sheet metal foldable component 104；
6) it is detected according to step 2), detects the assembled condition on carrier repetition stage a100；
7) assembly reaches on the carrier on carrier repetition stage b200 after crawl carrier repetition stage a100 assembling；
8) it is detected according to step 2), carries out heating wire resistance test using resistance test component 201；
9) it is detected according to step 2), carries out rubber pad assembling using rubber pad group arrangement 202；
10) it is detected according to step 2), carries out black shell assembling using black shell group arrangement 203；
11) it is detected according to step 2), carries out color shell assembling using color shell group arrangement 204；
12) it is detected according to step 2), carries out foam component using foam kludge 205；
13) it is packed after carrying out quantitative measure；
14) step 1) -13) in include multiple detecting steps, detection can have CDD to detect or the forms such as detection of electrons, and
The discharge that defective products output mechanism carries out detection defective products is set.
Middle part assembly group arrangement 101 includes sheet metal material strip feeding machanism that is being correspondingly arranged and being used in combination
1 and sheet metal web feed mechanism 2；
Sheet metal material strip feeding machanism 1 is correspondingly arranged including material strip disk 11, with material strip disk 11 for driving 11 turns of material strip disk
Dynamic material strip disk rotary electric machine 12 and the movable cross bar 13 for carriage tape being correspondingly arranged with material strip disk 11, sheet metal
Material strip and paper tape, which pass through to be involved in together, is stored in material strip disk, makes to pass through paper tape interval between each circle metal material belt；Carry out sheet metal
When material strip is fed, material strip coil motor 12 drives the rotation of material strip disk 11 to carry out feeding on sheet metal material strip, while passing through material strip disk 11
The rewinding of the progress paper tape of drive activity cross bar 13；
Material strip disk rotary electric machine 12 is set on material strip disk feed frame 14；
Activity adjustment slide-bar 15 is provided on material strip disk feed frame 14, movable cross bar 13 is set to activity adjustment slide-bar 15
On；
Movable cross bar 13 is set on the slidable adjustment block 16 being arranged on activity adjustment slide-bar 15；
Sheet metal web feed mechanism 2 include sheet metal web feed slideway 21, with 21 phase of sheet metal web feed slideway
The spring lock block 22 being used cooperatively, the parallel impeller being made of cylinder being set to below sheet metal web feed slideway 21
23, the positioning needle assemblies connected with parallel impeller 23；
The promotion being used in combination with positioning needle assemblies is provided on spring lock block 22 and sheet metal web feed slideway 21
Sliding slot 24；
Positioning needle assemblies includes the pilot pin actuator 25 being made of cylinder, the pilot pin for being connected to pilot pin actuator 25
26；
Sheet metal material strip will not generate shaking by the pressure holding of spring lock block 22 in sheet metal web feed slideway 21, position
Needle assemblies driving comprising pilot pin 26 be inserted into the charging circular hole of sheet metal material strip, sent afterwards by parallel impeller 23
Material.
Sheet metal bending mechanism 104 includes the pushing actuator 3 being made of cylinder, is connected to the punching press for pushing actuator 3
Module 31, the upper end for being set to 31 lower section of punching module are provided with the punching press locating module 32 of card slot 33 and are set to punching press
The bending carrier 34 of 32 lower end of locating module；
33 are provided with bending slope in card slot；
Punching module 31 includes pressing block 35, the red needle 36 being set on pressing block 35；
32 lower end of punching press locating module is provided with the limit guide post 37 being used in combination with bending carrier 34；
The punching press bolster 38 being made of spring for contradicting punching module 31 is provided on punching press locating module 32；
It when carrying out bending punching press, pushes actuator 3 and drives, punching press locating module 32 declines, and bending iron plate enters card slot 33
And slightly-inclined angle is generated, by limiting guide post 37, punching press locating module 32 stops decline, and punching module 31 continues to decline, and carries out iron
The punch forming of piece bending.
CDD detection components include vision-based detection lighting mechanism 4；
Vision-based detection lighting mechanism 4 includes the detection slider module 42 being set on illumination mounting rack 41, is connected to detection
The detection mounting rack 43 of slider module 42, is set under industrial camera 44 industrial camera 44 being set on detection mounting rack 43
Lighting module 45 on the detection mounting rack 43 of side；
Lighting module 45 includes illuminating lamp shade and the lighting source being set in illuminating lamp shade；
Illuminating lamp shade 45 is made of dome-shaped illuminating lamp shade；
The evacuation notch 46 for avoiding hitting product is provided on illuminating lamp shade 45.
The defective products output mechanism 5 being used in combination with CDD detection components is provided on carrier repetition stage b200；
Defective products output mechanism 5 includes the discharge actuator a51 and discharge actuator b52 for being connected to discharge actuator a51,
Discharge actuator b52 is connected to clip claw assembly 53, and reworkable product material frame 54 and not reworkable is provided with below clip claw assembly 53
Product material frame 55；
Discharge actuator a51 and discharge actuator b52 are made of cylinder；
Discharge actuator b52 is fixedly installed on discharge mounting rack 56, and discharge actuator a51 is slidably set to discharge installation
On frame 56；
Clip claw assembly 54 is including clamping jaw cylinder and is connected to the pneumatic clamping jaw of clamping jaw；
Discharge actuator a51 and discharge actuator b52 form the driving of duplicate rows formula, after via detection, are by judgement
It is no to carry out one-stroke and two-pass selected for reworkable product, and then product is grabbed to reworkable product material frame 54 or can not
Reprocess product material frame 55.
Rubber pad group arrangement 202 includes the anti-sticking vibrating disk 6 of rubber product；
The anti-sticking vibrating disk 6 of rubber product includes vibrating disk machine 61, the vibrating disk disk body 62 being set on vibrating disk machine 61, vibration
Moving plate disk body 62 is internally provided with vibrating transportation track 63 and discharge port 64, and 62 bottom of vibrating disk disk body is provided with prevents rubber
Glue product glues glutinous anti-sticking glutinous module 65；
Anti-sticking glutinous module 65 is made of the vibration line for being set to vibrating disk disk body bottom；
Anti-sticking glutinous module 65 is made up of by being set to vibrating disk disk body bottom radium-shine decorative pattern made of radium-shine.
Foam kludge 205 includes that more material strips collect mechanism 7 and foam feeding rotating mechanism 8 simultaneously；
It includes collecting mounting plate 71, being set to and collect collecting according to frame on mounting plate 71 that more material strips collect mechanism 7 simultaneously
72, be set to collect on mounting rack 72 be made of motor collect actuator 73, be connected to collect actuator 73 collect drive
Dynamic model block 74 and being set to collect on mounting plate 71 with collect the material strip that drive module 74 is used in combination and collect component；
Drive module 74 is collected to be made of belt wheel；
Material strip collect component include the material strip being rotatably set to collect on mounting plate 71 collect rotation axis 75, be set to
The material strip for collecting 74 corresponding end of drive module, which collects the driven wheel 76 in rotation axis 75 and is set to material strip, collects rotation axis 75
The rewinding material strip disk 77 of the other end；
Foam feeding rotating mechanism 8 includes foam feeding translation module 81, is set in foam feeding translation module 81
Foam feeding rotating drive part 82, the foam handling module being set in foam feeding rotate driving 82；
Foam feeding translation module 81 is constituted by translating linear mould group；
Foam feeding rotating drive part 82 is made of rotary cylinder；
Foam handling module includes the foam crawl mounting plate 83 being set on foam feeding rotating drive part, is set to bubble
Cotton grabs the foam on mounting plate 83 and grabs sucker 84.
Foam kludge 205 is correspondingly arranged on multiple products rotating mechanism 9 simultaneously；
Rotating mechanism 9 includes rotating mounting rack 91, the product carrier being set on rotating mounting rack 91 to multiple products simultaneously
Rotary drive 92, the product carrier rotary drive plate 93 for being connected to product carrier rotary drive 92 and it is set to rotation
Several product rotations for being mounted with the product that need to be rotated corresponding with product carrier rotary drive plate 93 on mounting rack 91 carry
Has component；
Product carrier rotary drive plate 93 is made of rack gear；
Product carrier rotary drive 92 is made of cylinder；
Product rotary carrier component include the rotary carrier component shaft 94 being rotatably set on rotating mounting rack 91,
It is set to and is carried with the rotation being made of gear in the rotary carrier component shaft 94 of 93 corresponding end of product carrier rotary drive plate
Tool Component driver wheel 95, the need rotation product carrier 96 for being set to 94 other end of rotary carrier component shaft.
Color shell group arrangement 204 includes color shell discharge mechanism 10；
Color shell discharge mechanism 10 includes the color shell charging frid 1002 and color shell feed well for offering color shell feed well 1001
The corresponding setting of plate 1002 supports module with what color shell feed well 1001 was used in combination；
Support module include support actuator 1003, be connected to it is supporting actuator 1003 with color 1001 phase of shell feed well
The lower thimble 1004 that is used cooperatively, one end are connected to the connecting rod 1005 for supporting driving 1003 and to be connected to connecting rod 1005 another
The upper thimble 1006 of one end；
The middle part rotating member 1007 for supporting it to rotate is provided in the middle part of connecting rod 1005；
Lower thimble 1007 is connected with lower thimble guiding axis 1008, and lower thimble guiding axis 1008 is shrinkable to be set to lower thimble and lead
To on block 1009；
Actuator 1003 is supported to be made of cylinder.
The present invention can automate, the intelligentized automatic assembling for carrying out electronic cigarette, and packaging efficiency is high and completed knocked down products
It is high-quality.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
Under the premise of being detached from the invention design, various modifications and improvements can be made, these belong to protection model of the invention
It encloses.
Claims (9)
1. a kind of electronic cigarette automatized assembly method carries out the automation of electronic cigarette using electronic cigarette automatic assembly production line
Assembly；
Electronic cigarette automatic assembly production line includes the carrier repetition stage a being correspondingly arranged and carrier repetition stage b, sets gradually
The middle part dress for assembly in the middle part of assembling being used in conjunction with each other with the carrier repetition stage a be used in combination and equal
Ligand group arrangement, hyaline test group arrangement, sheet metal bending mechanism, sets gradually to match and makes heating wire group arrangement
And equal resistance test component, the rubber pad group arrangement, black shell assembling group being used in combination with the carrier repetition stage b
Part, color shell group arrangement, foam kludge and packing machine；
Be provided with carrier on the carrier repetition stage a and carrier repetition stage b, and the carrier repetition stage a and
The upper end carrier repetition stage b is respectively arranged with the CDD detection components being used in combination with the carrier；
The automatic assembling specific steps of electronic cigarette are as follows:
1) assembling for carrying out middle part assembly, specifically includes to steel pipe, bracket, sheet metal, and detects it and assemble effect；
2) specially whether the middle part assembly after crawl assembly reaches carrier, and detects each station feeding situation on carrier,
With scarce material station and lack material station distribution；
3) it is detected according to step 2), corresponds to intact material station using heating wire group arrangement and carry out heating wire assembling；
4) it is detected according to step 2), corresponds to intact material station using hyaline test group arrangement and carry out hyaline test assembling；
5) it is detected according to step 2), corresponds to intact material station using sheet metal foldable component and carry out sheet metal bending；
6) it is detected according to step 2), detects the assembled condition on carrier repetition stage a；
7) assembly reaches on the carrier on carrier repetition stage b after crawl carrier repetition stage a assembling；
8) it is detected according to step 2), carries out heating wire resistance test using resistance test component；
9) it is detected according to step 2), carries out rubber pad assembling using rubber pad group arrangement；
10) it is detected according to step 2), carries out black shell assembling using black shell group arrangement；
11) it is detected according to step 2), carries out color shell using color shell group arrangement and assemble；
12) it is detected according to step 2), carries out foam component using foam kludge；
13) it is packed after carrying out quantitative measure；
14) step 1) -13) in include multiple detecting steps, detection can have CDD detect or detection of electrons, and be arranged defective products
Output mechanism carries out the discharge of detection defective products.
2. a kind of electronic cigarette automatized assembly method according to claim 1, it is characterised in that: the middle part assembly group
Arrangement includes sheet metal material strip feeding machanism that is being correspondingly arranged and being used in combination and sheet metal web feed mechanism；
The sheet metal material strip feeding machanism includes that material strip disk and the material strip disk are correspondingly arranged for driving the material strip disk to turn
Dynamic material strip disk rotary electric machine and the movable cross bar for carriage tape being correspondingly arranged with the material strip disk, metal sheet stock
Band passes through to be involved in paper tape together is stored in material strip disk, makes to pass through paper tape interval between each circle metal material belt；Carry out metal sheet stock
When band feed, the material strip coil motor drives the material strip disk rotation to carry out feeding on sheet metal material strip, while passing through the material
Tep reel drives the rewinding of the movable cross bar progress paper tape；
The material strip disk rotary electric machine is set on material strip disk feed frame；
Activity adjustment slide-bar is provided on the material strip disk feed frame, the activity cross bar is set to the activity adjustment slide-bar
On；
The activity cross bar is set on the slidable adjustment block being arranged on the activity adjustment slide-bar；
Sheet metal web feed mechanism includes that sheet metal web feed slideway and the sheet metal web feed slideway match
Close use spring lock block, be set to below the sheet metal web feed slideway the parallel impeller being made of cylinder, with
The positioning needle assemblies of the parallel impeller connection；
It is provided on the spring lock block and the sheet metal web feed slideway and positions what needle assemblies were used in combination with described
Push sliding slot；
The positioning needle assemblies include the pilot pin actuator being made of cylinder, the positioning for being connected to the pilot pin actuator
Needle；
Sheet metal material strip will not generate shaking by spring lock block pressure holding in the sheet metal web feed slideway, described
Pilot pin Component driver comprising pilot pin insertion sheet metal material strip charging circular hole, sent afterwards by parallel impeller
Material.
3. a kind of electronic cigarette automatized assembly method according to claim 2, it is characterised in that: the sheet metal bending machine
Structure includes the pushing actuator being made of cylinder, is connected to the punching module for pushing actuator, is set to the stamping die
Upper end below block is provided with the punching press locating module of card slot and is set to the bending load of punching press locating module lower end
Tool；
Bending slope is provided in the card slot；
The red needle that the punching module includes pressing block, is set on the pressing block；
Punching press locating module lower end is provided with the limit guide post being used in combination with the bending carrier；
The punching press bolster being made of spring for contradicting the punching module is provided on the punching press locating module；
When carrying out bending punching press, the pushing actuator driving, the punching press locating module declines, and bending iron plate enters card slot simultaneously
Slightly-inclined angle is generated, by the limit guide post, the punching press locating module stops decline, and the punching module continues to decline, into
The punch forming of row iron plate bending.
4. a kind of electronic cigarette automatized assembly method according to claim 3, it is characterised in that: the CDD detection components
Including vision-based detection lighting mechanism；The vision-based detection lighting mechanism includes the detection slide-action die being set on illumination mounting rack
Group, the industrial camera being set on the detection mounting rack, is set to the detection mounting rack for being connected to the detection slider module
The lighting module on detection mounting rack below the industrial camera；
The lighting module includes illuminating lamp shade and the lighting source that is set in illuminating lamp shade；
The illuminating lamp shade is made of dome-shaped illuminating lamp shade；
The evacuation notch for avoiding hitting product is provided on the illuminating lamp shade.
5. a kind of electronic cigarette automatized assembly method according to claim 4, it is characterised in that: the carrier repetition stage
The defective products output mechanism being used in combination with the CDD detection components is provided on b；The defective products output mechanism includes row
Actuator a and the discharge actuator b, the discharge actuator b that are connected to the discharge actuator a are connected to clip claw assembly out,
Reworkable product material frame and not reworkable product material frame are provided with below the clip claw assembly；
The discharge actuator a and the discharge actuator b are made of cylinder；
The discharge actuator b is fixedly installed on discharge mounting rack, and the discharge actuator a is slidably set to the discharge peace
It shelves；
The clip claw assembly includes clamping jaw cylinder and is connected to the pneumatic clamping jaw of the clamping jaw；
The discharge actuator a and discharge actuator b forms the driving of duplicate rows formula, after via detection, is by judgement
It is no for reworkable product progress one-stroke and two-pass selected, and then product is grabbed to the reworkable product material frame or institute
State not reworkable product material frame.
6. a kind of electronic cigarette automatized assembly method according to claim 5, it is characterised in that: the rubber pad assembling group
Part includes the anti-sticking vibrating disk of rubber product；
The vibrating disk disk body that the anti-sticking vibrating disk of rubber product includes vibrating disk machine, is set on the vibrating disk machine, it is described
Vibrating disk disk body is internally provided with vibrating transportation track and discharge port, and vibrating disk disk body bottom is provided with and prevents rubber from producing
Product glue glutinous anti-sticking glutinous module；
The anti-sticking glutinous module is made of the vibration line for being set to vibrating disk disk body bottom；
The anti-sticking glutinous module is made up of by being set to vibrating disk disk body bottom radium-shine decorative pattern made of radium-shine.
7. a kind of electronic cigarette automatized assembly method according to claim 6, it is characterised in that: the foam kludge packet
It includes more material strips while collecting mechanism and foam feeding rotating mechanism；
More material strips collect simultaneously mechanism include collect mounting plate, be set to it is described collect on mounting plate collect according to frame,
Be set to it is described collect on mounting rack be made of motor collect actuator, be connected to it is described collect actuator collect driving
It module and is set to and described collects collecting the material strip that drive module is used in combination with described and collect component on mounting plate；
The drive module of collecting is made of belt wheel；
The material strip collect component include rotatably be set to the material strip collected on mounting plate collect rotation axis, be set to
The material strip for collecting drive module corresponding end, which collects the driven wheel in rotation axis and is set to the material strip and collects, to be turned
The rewinding material strip disk of the moving axis other end；
The bubble that the foam feeding rotating mechanism includes foam feeding translation module, is set in the foam feeding translation module
Cotton feeding rotating drive part, the foam handling module being set on the foam feeding rotating drive part；
The foam feeding translation module is constituted by translating linear mould group；
The foam feeding rotating drive part is made of rotary cylinder；
The foam handling module includes the foam crawl mounting plate being set on the foam feeding rotating drive part, is set to
Foam on the foam crawl mounting plate grabs sucker.
8. a kind of electronic cigarette automatized assembly method according to claim 7, it is characterised in that: the foam kludge pair
Multiple products rotating mechanism simultaneously should be provided with；
Rotating mechanism includes rotating mounting rack, the product carrier being set on rotating mounting rack rotation to the multiple product simultaneously
Turn actuator, be connected to the product carrier rotary drive plate of the product carrier rotary drive and be set to the rotation
Several product rotations for being mounted with the product that need to be rotated corresponding with the product carrier rotary drive plate on mounting rack carry
Has component；
The product carrier rotary drive plate is made of rack gear；
The product carrier rotary drive is made of cylinder；
The product rotary carrier component includes the rotary carrier component shaft being rotatably set on the rotating mounting rack, sets
It is placed in and the rotation being made of gear in the rotary carrier component shaft of the product carrier rotary drive plate corresponding end
Carrier Component driver wheel, the need rotation product carrier for being set to the rotary carrier component shaft other end.
9. a kind of electronic cigarette automatized assembly method according to claim 8, it is characterised in that: the coloured silk shell group arrangement
Including color shell discharge mechanism；
The coloured silk shell discharge mechanism includes the color shell charging frid for offering color shell feed well, with the color shell to feed frid opposite
What should be arranged supports module with what the color shell feed well was used in combination；
The module that supports includes supporting actuator, being connected to and described support matching with the color shell feed well for actuator and make
Lower thimble, one end support the connecting rod of actuator and are connected to the upper thimble of the connecting rod other end described in being connected to；
The middle part rotating member for supporting it to rotate is provided in the middle part of the connecting rod；
The lower thimble is connected with lower thimble guiding axis, and the lower thimble guiding axis is shrinkable to be set to the lower thimble guide pad
On；
The actuator that supports is made of cylinder.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710815811 | 2017-09-12 | ||
| CN2017108158110 | 2017-09-12 |
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| CN107411180A CN107411180A (en) | 2017-12-01 |
| CN107411180B true CN107411180B (en) | 2019-09-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710821521.7A Active CN107411180B (en) | 2017-09-12 | 2017-09-13 | Electronic cigarette automatic assembly production line |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109198729B (en) * | 2018-10-26 | 2024-01-09 | 惠州市新泓威科技有限公司 | Modularized automatic production line for electronic cigarette atomizer |
| CN111152004B (en) * | 2018-11-08 | 2022-04-26 | 常州市派腾电子技术服务有限公司 | Method for assembling atomization device |
| CN110757120A (en) * | 2019-10-21 | 2020-02-07 | 徐新建 | Production device and production method of electronic cigarette foam |
| CN112716054A (en) * | 2021-01-22 | 2021-04-30 | 深圳市康蔚科技有限公司 | Automatic assembly line of electronic cigarette atomization core |
| CN113084513A (en) * | 2021-03-29 | 2021-07-09 | 东莞湧德电子科技有限公司 | Elastic production method capable of replacing oil bin |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201758770U (en) * | 2010-08-27 | 2011-03-16 | 陈楚辉 | Electronic cigarette cartridge fully-automatic assembly device |
| CN103989255A (en) * | 2014-04-30 | 2014-08-20 | 深圳市合元科技有限公司 | Electronic cigarette, battery device for electronic cigarette, power supply assembly and assembling method |
| WO2015172385A1 (en) * | 2014-05-16 | 2015-11-19 | 吉瑞高新科技股份有限公司 | Assembly apparatus for assembling electronic cigarette electrode connector and assembly method |
| WO2016015242A1 (en) * | 2014-07-30 | 2016-02-04 | 惠州市吉瑞科技有限公司 | Assembly device |
| CN105029713B (en) * | 2015-08-15 | 2017-09-22 | 东莞市顺铿电子有限公司 | A kind of assemble method of electronic cigarette and easy-to-mount electronic cigarette |
| CN206084341U (en) * | 2016-10-12 | 2017-04-12 | 颐中(青岛)烟草机械有限公司 | Device to electron smog spinning disk atomiser automatic assembly silica gel cover |
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Address after: Room 7, 168 Shipai Liji Road, Bacheng Town, Kunshan City, Suzhou City, Jiangsu Province Patentee after: SUZHOU FURUILIAN AUTOMATION EQUIPMENT Co.,Ltd. Address before: Yushan city Kunshan town Suzhou city Jiangsu province 215300 ring Hing Road No. 2299 room 3 Patentee before: SUZHOU FURUILIAN AUTOMATION EQUIPMENT Co.,Ltd. |