CN201758770U - Electronic cigarette cartridge fully-automatic assembly device - Google Patents
Electronic cigarette cartridge fully-automatic assembly device Download PDFInfo
- Publication number
- CN201758770U CN201758770U CN2010205090393U CN201020509039U CN201758770U CN 201758770 U CN201758770 U CN 201758770U CN 2010205090393 U CN2010205090393 U CN 2010205090393U CN 201020509039 U CN201020509039 U CN 201020509039U CN 201758770 U CN201758770 U CN 201758770U
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- Prior art keywords
- track
- vibrating disk
- cylinder
- cigarette
- tobacco tar
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- Expired - Fee Related
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24F—SMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
- A24F40/00—Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
- A24F40/70—Manufacture
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- Manufacturing Of Cigar And Cigarette Tobacco (AREA)
Abstract
The utility model discloses an electronic cigarette cartridge fully-automatic assembly device comprising a frame, wherein the rear side of a frame table board is provided with a tobacco shred feed clamp device, the frame table board is provided with a vibrating disk, a track motor clamp device, a cigarette tar lighting mechanism, a cigarette tar sealing mechanism and an air cylinder clamp; the air cylinder clamp device is arranged corresponding to the vibrating disk and is positioned above the track motor clamp device; the track motor clamp device is arranged at the side of the vibrating disk and connected with the vibrating disk; the cigarette tar lighting mechanism and the cigarette tar sealing mechanism are arranged above the track motor clamp device; the air cylinder clamp is connected with a material guiding device; the tail end of the track motor clamp device is connected with a blanking device; and the frame table board is further provided with an operating screen, the corresponding working position above the frame is provided with an electromagnetic or photoelectric sensing device, and the lower inner side of the frame is provided with a power supply circuit and a microcomputer control system. The electronic cigarette cartridge fully-automatic assembly device has the advantages of remarkably improving the production efficiency by 3-5 times and reducing the processing cost.
Description
Technical field
The utility model relates to electronics cigarette cigarette bullet mounting equipment technical field, is the full-automatic apparatus for assembling of a kind of electronics cigarette cigarette bullet specifically.
Background technology
Recent years, quietly rise in electronics cigarette market, and according to incompletely statistics, China Electronics's cigarette export amount reached more than 1,000,000,000 dollars in 2009.The first half of the year in 2010, China Electronics's cigarette output reached the surprising numeral of more than 5,000 ten thousand (cover).Press 120 days average lives of electronics cigarette and calculate, an electronics cigarette is in its normal service time, and minimum consumption is not less than 300 cigarette bullets, so market has some idea of to the demand of electronics cigarette bullet.Yet, present stage, electronics cigarette bullet finished by artificial assembling basically, in the good slightly making factory of some conditions, also just select aerostatic press for use, the handwork of equipment instead of part operations such as some liquid device is from whole machining chain, belong to labor-intensive processing technology, production efficiency is low, to labour's degree of dependence height, processing cost height.
Summary of the invention
The purpose of this utility model provides the full-automatic apparatus for assembling of a kind of electronics cigarette cigarette bullet, can effectively enhance productivity, and reduces the degree of dependence to the labour, cuts down finished cost.
The purpose of this utility model is achieved through the following technical solutions.
The full-automatic apparatus for assembling of a kind of electronics cigarette cigarette bullet, comprise frame, it is characterized in that: described rack table rear side is equipped with pipe tobacco feed clamp device, rack table is provided with vibrating disk, track motor grip device, point tobacco tar mechanism, the tobacco tar sealing mechanism, the cylinder anchor clamps, the corresponding setting of cylinder grip device and be positioned at the top of track motor grip device with vibrating disk, track motor grip device is arranged on the side of vibrating disk and is connected with vibrating disk, point tobacco tar mechanism and tobacco tar sealing mechanism are arranged on the top of track motor grip device, the cylinder anchor clamps are connected with a material guide device, end at track motor grip device is connected with blanking device, on rack table, also be provided with the operation screen, the corresponding working position in frame top is equipped with electromagnetism or photoelectric induction device, and frame below installed inside has power supply circuits and microcomputer control system.
Described vibrating disk includes first vibrating disk, second vibrating disk, track motor grip device includes first track, second track, the 3rd track and the 4th track, the cylinder anchor clamps comprise the first cylinder anchor clamps that are used for the pipe tobacco filling, be used for second upright cylinder anchor clamps of cigarette shell group and corresponding support, grip device is cut off in first vibrating disk and pipe tobacco feeding, the first cylinder anchor clamps are oppositely arranged, first vibrating disk is connected with second track, second vibrating disk is connected with the 3rd track, the outlet of second track is positioned at the top of the 4th track leading portion part, be equipped with synchronous band in first track, by synchronous machine drives, the first cylinder anchor clamps are positioned at the position of the first vibrating disk correspondence, the second cylinder anchor clamps are positioned at the position of the second vibrating disk correspondence, point tobacco tar mechanism places between first vibrating disk and second vibrating disk and close first vibrating disk, the tobacco tar sealing mechanism is arranged between a tobacco tar mechanism and second vibrating disk, the tobacco tar sealing mechanism comprises cylinder, motor, two roller bearings, tinfoil dish and support, support is across above first track, motor is rack-mount, cylinder is arranged on the top of first track by support, the both sides of rack-mount and first track that is placed in of two roller bearings, tinfoil dish are positioned at the rack table rear side and are oppositely arranged with roller bearing near the rack table rear side;
Or described vibrating disk includes first vibrating disk, second vibrating disk, the 3rd vibrating disk, track motor grip device includes first track, second track, the 3rd track, the cylinder anchor clamps include first cylinder, second cylinder and corresponding support, first cylinder is positioned at the position of the first vibrating disk correspondence, second cylinder is positioned at the position of the second vibrating disk correspondence, first vibrating disk is connected with first track, second vibrating disk is connected with second track, point tobacco tar mechanism places between first vibrating disk and second vibrating disk and close first vibrating disk, between a tobacco tar mechanism and second vibrating disk, be provided with the 3rd vibrating disk, the 3rd vibrating disk is connected with the 3rd track, be equipped with synchronous band in the 3rd track, by synchronous machine drives, first track outlet be positioned at the top of the 3rd track leading portion part, the outlet of the 3rd track is positioned at the top of second track leading portion part, and the 3rd vibrating disk side is provided with motor and by a top that is placed on the 3rd track.
The utility model compared with prior art has the following advantages:
The design adopts advanced Electromechanical Control technology, and automatically finish electronics cigarette bullet and implant from pipe tobacco, the tobacco tar filling, the encapsulation of cigarette courage, shell assembles a whole set of technology, existing manual (semi-automatic).Technology is raised the efficiency and is reached more than 70%, micro computer, and stepper motor touches the application of technology and equipments such as control flow, makes complete machine easy and simple to handle, and is stable flexibly, efficient, thereby makes cigarette bullet sanitary standard, and quality further improves.The utlity model has and significantly improve 3~5 times of production efficiencys, reduce degree of dependence, the advantage that cuts down finished cost the labour.
Description of drawings
Fig. 1 is full-automatic apparatus for assembling embodiment one structural representation of the utility model electronics cigarette cigarette bullet;
Fig. 2 is full-automatic apparatus for assembling embodiment two structural representations of the utility model electronics cigarette cigarette bullet.
The specific embodiment
Below in conjunction with accompanying drawing the full-automatic apparatus for assembling of the utility model electronics cigarette cigarette bullet is described in further detail.
Embodiment one: as shown in Figure 1, the full-automatic apparatus for assembling of the utility model electronics cigarette cigarette bullet comprises frame 1, and be arranged on vibrating disk on the table top of frame 1, track motor grip device, point tobacco tar mechanism, the tobacco tar sealing device, the cylinder grip device, at the rack table rear side pipe tobacco feeding is installed and cuts off grip device, pipe tobacco feed clamp device comprises pipe tobacco backplate 16, slide rail 11, first motor 7 and screw rod 9, the corresponding setting of cylinder grip device and be positioned at the top of track motor grip device with vibrating disk, track motor grip device is arranged on the side of vibrating disk and is connected with vibrating disk, point tobacco tar mechanism is arranged on the top of track motor grip device, the cylinder anchor clamps are connected with material guide device, end at track motor grip device is connected with blanking device, on rack table, also be provided with operation screen 27, the corresponding working position in frame top is equipped with electromagnetism or photoelectric induction device, and frame below installed inside has power supply circuits and microcomputer control system.
Wherein vibrating disk includes first vibrating disk 2, second vibrating disk 3, track motor grip device includes first track 4, second track 5, the 3rd track 6, the 3rd motor 8, be with 10 synchronously, idle pulley 12, support 17, be with regulating block 13 synchronously, support 14, driven pulley 15, the cylinder anchor clamps include first cylinder 18, second cylinder 19 and corresponding support, first vibrating disk 2 is connected with first track 4, second vibrating disk 3 is connected with the 3rd track 6, the 3rd track 6 is connected with the 4th track 61, first track 4, second track, 5 leading portions partly are equipped with corner, the outlet of first track 4 is positioned at the top of second track, 5 leading portions part, be arranged on the corner among the figure, the outlet of second track, 5 ends is positioned at the top of the 3rd track 6 and the 4th track 61 junctions.In first track 4, be equipped with and be with 10 synchronously, drive by synchronous motor the 3rd motor 8, in Fig. 1, synchronous motor the 3rd motor 8 be arranged on by support 14 first track 4 end the top and near first track 4 position that is connected with the 3rd track 6, synchronous motor the 3rd motor 8 drives by synchronizing wheel and is with 10 synchronously, is provided with driven pulley 15 in the front side of the initiating terminal of first track 4 by support 17.First cylinder 18 is arranged on the position of first vibrating disk, 2 correspondences by support 28, and second cylinder 19 is arranged on the position of second vibrating disk, 3 correspondences by support 29.
Point tobacco tar mechanism is that glue applying mechanism places between first vibrating disk 2 and second vibrating disk 3 and close first vibrating disk 2, point tobacco tar mechanism includes a pair of some oil smoke head 20 and two supports 201 and corresponding work cylinder, point oil smoke head stands on the support and a some oil smoke head is controlled by a working cylinder
Between a tobacco tar mechanism and second vibrating disk 3, be provided with the tobacco tar sealing mechanism and promptly paste masking foil mechanism, comprise cylinder 21, motor 22, a pair of roller bearing 23, support 24 and tinfoil dish 26, support 24 is across above first track 4, motor 22 is installed on the support 24, cylinder 21 is arranged on the top of first track 4 by support 24, two roller bearings 23 are installed on the support 24 by roller bearing fixed mount 25 and the both sides of first track 4 that is placed in, tinfoil dish 26 be positioned at the rack table rear side and be oppositely arranged near the roller bearing of rack table rear side, motor 22 drives roller bearing and rotates, and cylinder 21 is connected with the roller bearing fixed mount.
From the above, on frame, along the working face direction full touch screen console is installed successively from left to right, cigarette courage vibrating disk, grip device is cut off in the pipe tobacco feeding, pipe tobacco cigarette courage assembly mechanism, track motor grip device, some tobacco tar mechanism (containing hydraulic intensifier), masking foil feeding and heated sealant mechanism, cigarette shell case vibrating disk, cigarette courage and cigarette shell case assembly mechanism, the finished product blanking device.Frame below is equipped with Alternating Current Power Supply and microcomputer control system, and each working hole all is equipped with action and finishes electromagnetism or photoelectric induction device, improve greatly complete machine stability and can be handling.
Embodiment two: as shown in Figure 2, vibrating disk includes first vibrating disk 31, second vibrating disk 32, track motor grip device includes first track 33, second track 34, the 3rd track 35, the cylinder anchor clamps include first cylinder 36, second cylinder 37 and corresponding support, first cylinder 36 is positioned at the position of first vibrating disk, 31 correspondences, second cylinder 37 is positioned at the position of second vibrating disk, 32 correspondences, first vibrating disk 31 is connected with first track 33, second vibrating disk 32 is connected with second track 34, point tobacco tar mechanism is that glue applying mechanism places between first vibrating disk 31 and second vibrating disk 22 and close first vibrating disk 31, between a tobacco tar mechanism and second vibrating disk 32, be provided with the 3rd vibrating disk 38, the 3rd vibrating disk 38 is connected with the 3rd track 35, be equipped with in the 3rd track 35 and be with 39 synchronously, drive by synchronous motor 30, in Fig. 2, synchronous motor 30 is arranged on the top of second track 34 by a support, synchronous motor 30 drives by synchronizing wheel 40 and is with 39 synchronously, is provided with synchronizing wheel 41 in the front side of the initiating terminal of the 3rd track 35.The leading portion of first track 33, second track 34, the 3rd track 35 partly is and is provided with corner.First track 33 outlet be positioned at the top of the 3rd track 35 leading portions parts, the outlet of the 3rd track 35 is positioned at the top of second track, 34 leading portions part, the 3rd vibrating disk 38 sides are provided with motor 42 and by a top that is placed on the 3rd track 35, other appropriate authority is with reference to embodiment one.
Be the operation principle of the full-automatic apparatus for assembling of the utility model electronics cigarette cigarette bullet below:
Embodiment one: vibrating disk sequences (in the glue spare dimensional discrepancy 10%) with cigarette courage plastic parts and cigarette bullet shell earlier, cylinder is delivered to fixed bit system with cigarette courage plastic parts and is positioned, after pipe tobacco is prepared by special-purpose feed mechanism, cylinder is delivered to pipe tobacco in the anchor clamps to be cut off, the secondary cylinder is rushed in pipe tobacco in the cigarette courage endoporus after earlier pipe tobacco being cut again, track motor anchor clamps take cigarette courage plastic parts to a some place, oily location, the glue valve is to carrying out an oil in the cigarette courage hole, track motor anchor clamps are delivered to cigarette courage plastic parts and are pasted masking foil mechanism place and paste masking foil (masking foil drift heat about 60 degree), track motor anchor clamps are delivered to cigarette courage plastic parts cigarette bullet outer casing member place are installed, the cylinder anchor clamps are rushed in the cigarette courage in the cigarette bullet outer casing member, by material guide device finished product are sent in the packing case.
Embodiment two: vibrating disk sequences (in the glue spare dimensional discrepancy 10%) with cigarette courage plastic parts and cigarette bullet shell earlier, cylinder is delivered to fixed bit system with cigarette courage plastic parts and is positioned, after pipe tobacco is prepared by special-purpose feed mechanism, cylinder is delivered to pipe tobacco in the anchor clamps to be cut off, the secondary cylinder is rushed in pipe tobacco in the cigarette courage endoporus after earlier pipe tobacco being cut again, track motor anchor clamps take cigarette courage plastic parts to a some place, oily location, the glue valve is to carrying out an oil in the cigarette courage hole, track motor anchor clamps are delivered to cigarette courage plastic parts cigarette bullet outer casing member place are installed, the cylinder anchor clamps are rushed in the cigarette courage in the cigarette bullet outer casing member, the second bench track motor grip device is delivered to the upright place of silica gel sealing plug group with cigarette bullet shell plastic parts, the cylinder anchor clamps are rushed in the silica gel sealing plug in the cigarette bullet shell glue spare, by material guide device finished product are sent in the packing case.
Claims (3)
1. full-automatic apparatus for assembling of electronics cigarette cigarette bullet, comprise frame, it is characterized in that: described rack table rear side is equipped with pipe tobacco feed clamp device, rack table is provided with vibrating disk, track motor grip device, point tobacco tar mechanism, the tobacco tar sealing mechanism, the cylinder anchor clamps, the corresponding setting of cylinder grip device and be positioned at the top of track motor grip device with vibrating disk, track motor grip device is arranged on the side of vibrating disk and is connected with vibrating disk, point tobacco tar mechanism and tobacco tar sealing mechanism are arranged on the top of track motor grip device, the cylinder anchor clamps are connected with a material guide device, end at track motor grip device is connected with blanking device, on rack table, also be provided with the operation screen, the corresponding working position in frame top is equipped with electromagnetism or photoelectric induction device, and frame below installed inside has power supply circuits and microcomputer control system.
2. the full-automatic apparatus for assembling of electronics cigarette cigarette bullet according to claim 1, it is characterized in that: described vibrating disk includes first vibrating disk, second vibrating disk, track motor grip device includes first track, second track, the 3rd track and the 4th track, the cylinder anchor clamps comprise the first cylinder anchor clamps that are used for the pipe tobacco filling, be used for second upright cylinder anchor clamps of cigarette shell group and corresponding support, grip device is cut off in first vibrating disk and pipe tobacco feeding, the first cylinder anchor clamps are oppositely arranged, first vibrating disk is connected with second track, second vibrating disk is connected with the 3rd track, the outlet of second track is positioned at the top of the 4th track leading portion part, be equipped with synchronous band in first track, by synchronous machine drives, the first cylinder anchor clamps are positioned at the position of the first vibrating disk correspondence, and the second cylinder anchor clamps are positioned at the position of the second vibrating disk correspondence
Point tobacco tar mechanism places between first vibrating disk and second vibrating disk and near first vibrating disk, the cigarette pressure booster is positioned at a rear of tobacco tar mechanism, and the tobacco tar sealing mechanism is arranged between a tobacco tar mechanism and second vibrating disk,
The tobacco tar sealing mechanism comprises cylinder, motor, two roller bearings, tinfoil dish and supports, support is across above first track, motor is rack-mount, cylinder is arranged on the top of first track by support, the both sides of rack-mount and first track that is placed in of two roller bearings, tinfoil dish are positioned at the rack table rear side and are oppositely arranged with roller bearing near the rack table rear side.
3. the full-automatic apparatus for assembling of electronics cigarette cigarette bullet according to claim 1, it is characterized in that: described vibrating disk includes first vibrating disk, second vibrating disk, the 3rd vibrating disk, track motor grip device includes first track, second track, the 3rd track, the cylinder anchor clamps include first cylinder, second cylinder and corresponding support, first cylinder is positioned at the position of the first vibrating disk correspondence, second cylinder is positioned at the position of the second vibrating disk correspondence, first vibrating disk is connected with first track, second vibrating disk is connected with second track, point tobacco tar mechanism places between first vibrating disk and second vibrating disk and close first vibrating disk, between a tobacco tar mechanism and second vibrating disk, be provided with the 3rd vibrating disk, the 3rd vibrating disk is connected with the 3rd track, be equipped with synchronous band in the 3rd track, by synchronous machine drives, first track outlet be positioned at the top of the 3rd track leading portion part, the outlet of the 3rd track is positioned at the top of second track leading portion part, and the 3rd vibrating disk side is provided with motor and by a top that is placed on the 3rd track.
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CN2010205090393U CN201758770U (en) | 2010-08-27 | 2010-08-27 | Electronic cigarette cartridge fully-automatic assembly device |
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CN2010205090393U CN201758770U (en) | 2010-08-27 | 2010-08-27 | Electronic cigarette cartridge fully-automatic assembly device |
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