CN205240863U - Automatic change tealeaves packagine machine - Google Patents
Automatic change tealeaves packagine machine Download PDFInfo
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- CN205240863U CN205240863U CN201520953334.0U CN201520953334U CN205240863U CN 205240863 U CN205240863 U CN 205240863U CN 201520953334 U CN201520953334 U CN 201520953334U CN 205240863 U CN205240863 U CN 205240863U
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- 241001122767 Theaceae Species 0.000 claims abstract 53
- 238000004806 packaging method and process Methods 0.000 claims abstract 26
- 238000011084 recovery Methods 0.000 claims abstract 5
- 238000012856 packing Methods 0.000 claims abstract 4
- 238000000034 method Methods 0.000 claims abstract 3
- 238000004064 recycling Methods 0.000 claims abstract 3
- 239000000123 paper Substances 0.000 claims 37
- 230000007246 mechanism Effects 0.000 claims 19
- 238000007493 shaping process Methods 0.000 claims 4
- 238000010438 heat treatment Methods 0.000 claims 3
- 230000007723 transport mechanism Effects 0.000 claims 3
- 238000007664 blowing Methods 0.000 claims 2
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Abstract
Description
技术领域 technical field
本实用新型涉及一种自动化茶叶包装机。 The utility model relates to an automatic tea packing machine.
背景技术 Background technique
茶叶是一种日常的消费用品,一些茶叶在出厂前本身就带有包装纸,目前给茶叶包上一层纸一般是采用人工的做法,该方法中涉及的裁纸、茶叶成型、包装茶叶、固定茶叶包装纸这些过程一般都是分开的,这种方法一般需要大量的人力物力,且生产效率低下,包装质量难以保证一致,面对日益高涨的人力成本,传统的包装方法成本越来越高,且难以满足快速大量的生产需求。 Tea is a daily consumer product. Some tea leaves are packed with wrapping paper before leaving the factory. At present, wrapping a layer of paper on tea leaves is generally done manually. This method involves paper cutting, tea shaping, packaging tea, The processes of fixing tea wrapping paper are generally separated. This method generally requires a lot of manpower and material resources, and the production efficiency is low. It is difficult to ensure consistent packaging quality. Facing the rising labor costs, the cost of traditional packaging methods is getting higher and higher. , and it is difficult to meet the rapid and large production demand.
实用新型内容 Utility model content
为了解决上述问题,本实用新型提供一种自动化茶叶包装机,其能自动化实现送纸、茶叶成型、茶叶包装、茶叶回收等茶叶包装中的全部工序,且其各个工序衔接良好、结构紧凑,能提高生产效率及降低人工成本。 In order to solve the above problems, the utility model provides an automatic tea packaging machine, which can automatically realize all the processes in tea packaging such as paper feeding, tea forming, tea packaging, and tea recycling, and its various processes are well connected, compact in structure, and capable of Improve production efficiency and reduce labor costs.
本实用新型为解决上述技术问题而采用的技术方案是: The technical scheme that the utility model adopts for solving the problems of the technologies described above is:
一种自动化茶叶包装机,包括一机架,机架上设置有自动送包装纸的送纸装置、将茶叶压缩成型后把茶叶放在包装纸上的成型装置、按设定折纸方式及顺序将茶叶包装好的包装装置、回收包装好的茶叶的回收装置及控制中心,送纸装置、成型装置、包装装置、回收装置依次按顺时针方向分布在一个转盘式的流水线上。 An automatic tea packaging machine, comprising a frame, on which is provided a paper feeding device for automatically feeding packaging paper, a molding device for compressing and molding tea leaves and placing tea leaves on the packaging paper, and folding The packaging device for the packaged tea, the recovery device and control center for recovering the packaged tea, the paper feeding device, the forming device, the packaging device, and the recycling device are distributed clockwise on a turntable assembly line.
优选的,送纸装置包括一拿取设置在机架上的包装纸的取纸机构、一切断包装纸的切纸机构、一将包装纸送往流水线上的送纸机构,取纸机构包括一运送包装纸的运纸板、一驱动运纸板前后移动的第一驱动装置,运纸板的前端设置有若干用于压纸的第一压纸气缸,运纸板后端设置有引导包装纸走向的导杆,机架上方固定设置有位于运纸板中部上方的第二压纸气缸,切纸机构固定设置在运纸板的上方且位于第二压纸气缸的前侧,切纸机构包括一第一气缸及一设置在第一气缸的活塞杆末端的切刀,送纸机构固定设置在运纸板的前端上方,送纸机构包括一吸盘、一将吸盘送至运纸板上的第二气缸、一将吸盘送至流水线上的第三气缸。 Preferably, the paper feeding device includes a paper-feeding mechanism for taking the wrapping paper arranged on the frame, a paper-cutting mechanism for cutting the wrapping paper, and a paper-feeding mechanism for sending the wrapping paper to the assembly line, and the paper-feeding mechanism includes a A cardboard for transporting wrapping paper, a first driving device for driving the cardboard to move back and forth, the front end of the cardboard is provided with a number of first press cylinders for paper pressing, and the rear end of the cardboard is provided with a guide rod to guide the direction of the wrapping paper , the frame is fixed above the second paper pressing cylinder located above the middle of the cardboard, and the paper cutting mechanism is fixed above the cardboard and is located on the front side of the second paper pressing cylinder. The paper cutting mechanism includes a first cylinder and a The cutter is arranged at the end of the piston rod of the first cylinder, and the paper feeding mechanism is fixedly arranged above the front end of the cardboard. The paper feeding mechanism includes a suction cup, a second cylinder that sends the suction cup to the The third cylinder on the assembly line.
优选的,成型装置包括一运送茶叶的运茶机构、一将运茶机构送来的茶叶压缩成型的压茶机构、一将成型后的茶叶送至流水线上的送茶机构,运茶机构包括一运茶槽及一将运茶槽中的茶运向压茶机构的第四气缸,压茶机构包括一固定茶叶形状的成型孔、一连接运茶槽与成型孔的通道、一用于压缩茶叶的第五气缸,成型孔的下端面设置在机架端面上,送茶机构包括一第一转盘、一驱动第一转盘转动的第二驱动装置及一位于流水线上方的第六气缸,第一转盘上设置有若干个成型孔,转动第一转盘将成型孔中的茶叶送至流水线上方,第六气缸将成型孔中的茶叶推落至流水线上的包装纸上。 Preferably, the molding device includes a tea transport mechanism for transporting tea leaves, a tea press mechanism for compressing and molding the tea leaves sent by the tea transport mechanism, and a tea delivery mechanism for sending the formed tea leaves to the assembly line. The tea transport mechanism includes a The tea-transporting trough and a fourth cylinder for transporting the tea in the tea-transporting trough to the tea-pressing mechanism. The tea-pressing mechanism includes a forming hole for fixing the shape of the tea leaves, a channel connecting the tea-transporting trough and the forming hole, and a channel for compressing the tea leaves. The fifth cylinder, the lower end surface of the forming hole is set on the end surface of the frame, the tea delivery mechanism includes a first turntable, a second drive device for driving the first turntable to rotate and a sixth cylinder above the assembly line, the first turntable There are several forming holes on the top, turn the first turntable to send the tea leaves in the forming holes to the top of the assembly line, and the sixth cylinder pushes the tea leaves in the forming holes onto the wrapping paper on the assembly line.
优选的,成型孔数量为6个,流水线上方的成型孔的前一个成型孔处均设置有一检测成型孔中是否有茶叶的感应装置。 Preferably, the number of forming holes is 6, and the preceding forming hole above the forming hole above the assembly line is provided with an induction device for detecting whether there is tea in the forming hole.
优选的,包装装置包括从左右包装茶叶的第一包装机构、从前后包装茶叶的第二包装机构及一定型包装茶叶后的包装纸的定型机构,第一包装机构包括一挤推茶叶左侧包装纸的左气缸、一挤推茶叶右侧包装纸的右气缸、一配合左气缸与右气缸从上侧挤推包装纸的第七气缸、一从茶叶上侧压挤包装纸的上气缸,左气缸及右气缸的活塞杆末端均设置有一“L”字型的推板,上气缸的活塞杆末端设置有一压板,第二包装机构包括一挤推茶叶前侧包装纸的前气缸、一挤推茶叶后侧包装纸的后气缸、一配合前气缸及后气缸从上侧挤推包装纸的第八气缸、一从茶叶下方向上撑起茶叶前后两侧包装纸的撑纸机构,前气缸及后气缸的活塞杆末端均设置有一“L”字型的推板,撑纸机构包括一“U”字型撑板及一带动撑板上下运动的下气缸,定型机构包括一设置在流水线上的定型腔、一用于加热茶叶上侧包装纸的加热板,一将包装好的茶叶从下侧将茶叶顶至定型腔中的第九气缸、一将加热板从定型腔侧面推进定型腔的第十气缸、一将定型腔中的茶叶推落至流水线上的第十一气缸。 Preferably, the packaging device includes a first packaging mechanism for packaging tea leaves from left and right, a second packaging mechanism for packaging tea leaves from front and back, and a shaping mechanism for wrapping paper after packaging tea leaves. The left cylinder of the paper, the right cylinder that pushes the wrapping paper on the right side of the tea, the seventh cylinder that pushes the wrapping paper from the upper side with the left cylinder and the right cylinder, and the upper cylinder that squeezes the wrapping paper from the upper side of the tea leaves. The end of the piston rod of the cylinder and the right cylinder is provided with an "L"-shaped push plate, and the end of the piston rod of the upper cylinder is provided with a pressing plate. The second packaging mechanism includes a front cylinder for pushing the tea wrapping paper, a push The rear cylinder of the wrapping paper on the back side of the tea, the eighth cylinder that cooperates with the front cylinder and the rear cylinder to push the wrapping paper from the upper side, and the paper supporting mechanism that supports the wrapping paper on the front and rear sides of the tea leaves from the bottom of the tea leaves, the front cylinder and the rear cylinder There is an "L"-shaped push plate at the end of the piston rod of the cylinder. The paper support mechanism includes a "U"-shaped support plate and a lower cylinder that drives the support plate to move up and down. The shaping mechanism includes a shaping machine set on the assembly line. Cavity, a heating plate for heating the wrapping paper on the upper side of the tea leaves, one pushes the packaged tea leaves to the ninth cylinder in the shaping cavity from the lower side, one pushes the heating plate into the tenth cylinder of the shaping cavity from the side of the shaping cavity Cylinder, one pushes the tea leaves in the shaping chamber down to the eleventh cylinder on the assembly line.
优选的,左气缸、右气缸、上气缸、前气缸、后气缸及下气缸均设置有相应的缓冲器。 Preferably, the left cylinder, the right cylinder, the upper cylinder, the front cylinder, the rear cylinder and the lower cylinder are all provided with corresponding buffers.
优选的,回收装置包括一将流水线上的茶叶吹起的吹气装置及将吹起的茶叶挡落至茶叶回收区的挡板。 Preferably, the recovery device includes an air blowing device for blowing up the tea leaves on the assembly line and a baffle for stopping the blown tea leaves from falling to the tea recovery area.
优选的,流水线包括一设置在机架上的第二转盘及一驱动第二转盘转动的第三驱动装置,第二转盘上设置有若干工位孔,送纸装置、成型装置、包装装置及回收装置设置在相应工位孔的上方。 Preferably, the assembly line includes a second turntable arranged on the frame and a third drive device for driving the second turntable to rotate, the second turntable is provided with a plurality of station holes, paper feeding device, forming device, packaging device and recycling The device is arranged above the corresponding station hole.
优选的,机架的下端设置有便于搬运的滑轮。 Preferably, the lower end of the frame is provided with pulleys for easy transportation.
本实用新型的有益效果是:本产品能自动化实现送纸、茶叶成型、茶叶包装、茶叶回收等茶叶包装中的全部工序,且其各个工序衔接良好、结构紧凑,能提高生产效率及降低人工成本;本产品各个工序分布在一个转盘式的流水线上,使得本产品整体上结构紧凑和实现设备小型化;本产品的包装装置模拟人工包装的过程,使得茶叶的包装效果能与传统的手工包装媲美,实现快速大量生产的同时,满足客户对茶叶包装样式的要求及对传统的追求。 The beneficial effects of the utility model are: the product can automatically realize all the processes in tea packaging such as paper feeding, tea forming, tea packaging, and tea recycling, and its various processes are well connected and compact in structure, which can improve production efficiency and reduce labor costs ;The various processes of this product are distributed on a turntable assembly line, which makes the overall structure of the product compact and realizes the miniaturization of equipment; the packaging device of this product simulates the process of manual packaging, so that the packaging effect of tea can be compared with traditional manual packaging , to achieve rapid mass production while meeting customers' requirements for tea packaging styles and pursuit of tradition.
附图说明 Description of drawings
下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.
图1是本实用新型的结构示意图; Fig. 1 is a structural representation of the utility model;
图2是送纸装置的结构示意图; Fig. 2 is the structural representation of paper feeding device;
图3是取纸机构及切纸机构的结构示意图; Fig. 3 is a structural schematic diagram of a paper fetching mechanism and a paper cutting mechanism;
图4是送纸机构的结构示意图; Fig. 4 is a schematic structural view of the paper feeding mechanism;
图5是成型装置的前侧视图的结构示意图; Fig. 5 is the structural representation of the front side view of molding device;
图6是成型装置的后侧视图的结构示意图; Fig. 6 is the structural representation of the rear side view of molding device;
图7是流水线的结构示意图; Fig. 7 is the structural representation of pipeline;
图8是第一包装机构的结构示意图; Fig. 8 is a schematic structural view of the first packaging mechanism;
图9是第二包装机构的结构示意图; Fig. 9 is a schematic structural view of the second packaging mechanism;
图10是定型机构的结构示意图。 Fig. 10 is a schematic structural view of the shaping mechanism.
具体实施方式 detailed description
参照图1,一种自动化茶叶包装机,包括一机架1,机架1上设置有自动送包装纸的送纸装置2、将茶叶压缩成型后把茶叶放在包装纸上的成型装置3、按设定折纸方式及顺序将茶叶包装好的包装装置4、回收包装好的茶叶的回收装置5及控制中心6,送纸装置2、成型装置3、包装装置4、回收装置5依次按顺时针方向分布在一个转盘式的流水线7上。 With reference to Fig. 1, a kind of automatic tea packing machine comprises a frame 1, is provided with the paper feeding device 2 that automatically sends wrapping paper on the frame 1, the forming device 3 that puts tealeaves on the wrapping paper after the tea leaves are compressed and molded, According to the set origami method and sequence, the tea packaging device 4, the recycling device 5 and the control center 6, the paper feeding device 2, the forming device 3, the packaging device 4, and the recycling device 5 are sequentially clockwise. The directions are distributed on a turntable assembly line 7 .
采取上述的结构设计,本实用新型能自动化实现送纸、茶叶成型、茶叶包装、茶叶回收等茶叶包装中的全部工序,且其各个工序衔接良好、结构紧凑,分布在一个转盘式的流水线7上,这样能提高生产效率及降低人工成本,且使得本实用新型整体结构紧凑和设备小型化,易于对各个工序的控制与监控,能满足快速大量的生产需求和保证茶叶的包装质量。 With the above-mentioned structural design, the utility model can automatically realize all the processes in tea packaging such as paper feeding, tea forming, tea packaging, tea recycling, etc., and its various processes are well connected and compact in structure, and are distributed on a turntable assembly line 7 , which can improve production efficiency and reduce labor costs, and make the utility model has a compact overall structure and equipment miniaturization, which is easy to control and monitor each process, can meet rapid and large-scale production needs and ensure the packaging quality of tea.
参照图2至图4,作为优选实施方式,送纸装置2包括一拿取设置在机架1上的包装纸的取纸机构、一切断包装纸的切纸机构、一将包装纸送往流水线7上的送纸机构,取纸机构包括一运送包装纸的运纸板211、一驱动运纸板211前后移动的第一驱动装置212,运纸板211的前端设置有若干用于压纸的第一压纸气缸214,运纸板211后端设置有引导包装纸走向的导杆213,机架1上方固定设置有位于运纸板211中部上方的第二压纸气缸215,第一驱动装置212包括一电机、一与电机输出端连接的丝杆及一导轨,丝杆上传动连接有一滑块,运纸板211设置在滑块上,导轨的两侧设置有凹槽,运纸板211的底部两侧设置有两组支撑杆,支撑杆的下端设置有与凹槽相对应的减震块,减震块的一侧设置在凹槽里,切纸机构固定设置在运纸板211的上方且位于第二压纸气缸215的前侧,切纸机构包括一第一气缸221及一设置在第一气缸221的活塞杆末端的切刀222,送纸机构固定设置在运纸板211的前端上方,送纸机构包括一吸盘231、一将吸盘231送至运纸板211上的第二气缸232、一将吸盘231送至流水线7上的第三气缸233。 With reference to Fig. 2 to Fig. 4, as preferred embodiment, paper feeding device 2 comprises a paper taking mechanism that takes the packaging paper that is arranged on the frame 1, a paper cutting mechanism that cuts packaging paper, a packaging paper is sent to assembly line 7. The paper feeding mechanism and the paper taking mechanism include a cardboard 211 for transporting wrapping paper, a first driving device 212 for driving the cardboard 211 to move back and forth, and a number of first presses for pressing paper are arranged on the front end of the cardboard 211. The paper cylinder 214, the rear end of the cardboard 211 is provided with a guide rod 213 to guide the direction of the wrapping paper, the top of the frame 1 is fixedly provided with a second paper press cylinder 215 located above the middle of the cardboard 211, and the first driving device 212 includes a motor, A screw rod connected to the output end of the motor and a guide rail, a slider is connected to the screw rod, the cardboard 211 is arranged on the slider, grooves are arranged on both sides of the guide rail, and two sides of the bottom of the cardboard 211 are arranged. A set of support rods, the lower end of the support rods is provided with a shock absorber corresponding to the groove, one side of the shock absorber is arranged in the groove, and the paper cutting mechanism is fixedly arranged above the cardboard 211 and located at the second paper press cylinder On the front side of 215, the paper cutting mechanism includes a first cylinder 221 and a cutter 222 arranged at the end of the piston rod of the first cylinder 221, and the paper feeding mechanism is fixedly arranged above the front end of the cardboard 211, and the paper feeding mechanism includes a suction cup 231 . One sends the suction cup 231 to the second air cylinder 232 on the cardboard 211 ; one sends the suction cup 231 to the third air cylinder 233 on the assembly line 7 .
首先将设置在机架1上的筒状的包装纸的一端穿过导杆213后将包装纸拉向第二压纸气缸215处,第二压纸气缸215将包装纸压在运纸板211上,第一驱动装置212驱动运纸板211退回使得第一压纸气缸214运动至第二压纸气缸215处,第一压纸气缸214压住包装纸后,第二压纸气缸215松开包装纸,第一驱动装置212驱动运纸板211向前运动至设定的位置后,第二压纸气缸215压住运纸板211上的包装纸,切纸机构将包装纸切断,第一压纸气缸214松开包装纸,吸盘231吸住切断的包装纸,第一驱动装置212驱动运纸板211退回使得第一压纸气缸214运动至第二压纸气缸215处,第三气缸233将吸盘231送至流水线7上,如此反复循环,将筒状的包装纸裁剪为设定大小及尺寸的包装纸后送至流水线7上,完成茶叶包装的送纸工序,运纸板211的下侧设置有减震块,有利于保持运纸板211运行的平稳及切纸机构切纸时运纸板211的平稳。 First, one end of the tubular wrapping paper arranged on the frame 1 is passed through the guide rod 213, and the wrapping paper is pulled to the second paper pressing cylinder 215, and the second paper pressing cylinder 215 presses the wrapping paper on the cardboard 211. , the first driving device 212 drives the cardboard 211 back so that the first paper pressing cylinder 214 moves to the second paper pressing cylinder 215, after the first paper pressing cylinder 214 presses the wrapping paper, the second pressing paper cylinder 215 releases the wrapping paper After the first driving device 212 drives the cardboard 211 to move forward to the set position, the second paper pressing cylinder 215 presses the wrapping paper on the cardboard 211, the paper cutting mechanism cuts the wrapping paper, and the first paper pressing cylinder 214 Release the wrapping paper, the suction cup 231 sucks the cut wrapping paper, the first driving device 212 drives the cardboard 211 to retreat so that the first paper pressing cylinder 214 moves to the second paper pressing cylinder 215, and the third air cylinder 233 sends the suction cup 231 to On the assembly line 7, the cycle is repeated in this way, and the tubular wrapping paper is cut into the wrapping paper of the set size and size and then sent to the assembly line 7 to complete the paper feeding process for tea packaging. The lower side of the cardboard 211 is provided with a shock absorber , which is beneficial to keep the running of the cardboard 211 stable and the cardboard 211 stable when the paper cutting mechanism cuts paper.
参照图5至图6,成型装置3包括一运送茶叶的运茶机构、一将运茶机构送来的茶叶压缩成型的压茶机构、一将成型后的茶叶送至流水线7上的送茶机构,运茶机构包括一运茶槽311及一将运茶槽311中的茶运向压茶机构的第四气缸312,运茶槽311的容量可以根据成型后茶叶的重量来进行设计以保证成型后的茶叶的重量基本一致,压茶机构包括一固定茶叶形状的成型孔321、一连接运茶槽311与成型孔321的通道322、一用于压缩茶叶的第五气缸323,第五气缸323的压力事先设定好以防止将茶叶压坏,成型孔321的下端面设置在机架1端面上,成型孔321的大小及形状可以根据生产的需求进行设定,例如将成型孔321设置成方形或者圆形,送茶机构包括一第一转盘331、一驱动第一转盘331转动的第二驱动装置332及一位于流水线7上方的第六气缸333,第一转盘331上设置有若干个成型孔321,成型孔321数量根据实际需求决定,本实施例中成型孔321的数量为6个,环状均匀分布在第一转盘331上,流水线7上方的成型孔321的前一个成型孔321处均设置有一检测成型孔321中是否有茶叶的感应装置334,第二驱动装置332包括一电机及一与电机输出端连接的转轴,转轴与第一转盘331连接,转动第一转盘331将成型孔321中的茶叶送至流水线7上方,第六气缸333将成型孔321中的茶叶推落至流水线7上的包装纸上,感应装置334能检测到第六气缸333在将茶叶推落至流水线7上之前成型孔321中是否有茶叶以便监控茶叶是否确切地送至了流水线7上。 Referring to Fig. 5 to Fig. 6, the forming device 3 includes a tea transportation mechanism for transporting tea leaves, a tea pressing mechanism for compressing and molding the tea leaves sent by the tea transportation mechanism, and a tea delivery mechanism for sending the formed tea leaves to the assembly line 7 The tea transport mechanism includes a tea transport tank 311 and a fourth cylinder 312 that transports the tea in the tea transport tank 311 to the tea pressing mechanism. The capacity of the tea transport tank 311 can be designed according to the weight of the tea leaves after forming to ensure the forming The weight of the finished tea leaves is basically the same. The tea pressing mechanism includes a forming hole 321 for fixing the shape of the tea leaves, a passage 322 connecting the tea delivery tank 311 and the forming hole 321, a fifth air cylinder 323 for compressing the tea leaves, and the fifth air cylinder 323 The pressure of the pressure is set in advance to prevent the tea leaves from being crushed. The lower end surface of the forming hole 321 is arranged on the end surface of the frame 1. The size and shape of the forming hole 321 can be set according to the production requirements. For example, the forming hole 321 is set to Square or circular, the tea delivery mechanism includes a first turntable 331, a second driving device 332 that drives the first turntable 331 to rotate, and a sixth cylinder 333 above the assembly line 7. The first turntable 331 is provided with several molding The number of holes 321 and the number of forming holes 321 is determined according to actual needs. In this embodiment, the number of forming holes 321 is 6, which are evenly distributed in a ring shape on the first turntable 331. The previous forming hole 321 of the forming hole 321 above the assembly line 7 All are provided with an induction device 334 for detecting whether there is tea in the forming hole 321, and the second driving device 332 includes a motor and a rotating shaft connected with the output end of the motor. The tea in 321 is sent to the top of the assembly line 7, and the sixth cylinder 333 pushes the tea in the forming hole 321 onto the wrapping paper on the assembly line 7, and the induction device 334 can detect that the sixth cylinder 333 is pushing the tea leaves to the assembly line 7 Whether there is tealeaves in the forming hole 321 before going up so as to monitor whether tealeaves is sent on the assembly line 7 exactly.
参照图8至图10,作为优选实施例,包装装置4包括从左右包装茶叶的第一包装机构、从前后包装茶叶的第二包装机构及一定型包装茶叶后的包装纸的定型机构,第一包装机构包括一挤推茶叶左侧包装纸的左气缸411、一挤推茶叶右侧包装纸的右气缸412、一配合左气缸411与右气缸412从上侧挤推包装纸的第七气缸413、一从茶叶上侧压挤包装纸的上气缸414,左气缸411及右气缸412的活塞杆末端均设置有一“L”字型的推板416,“L”字型的推板416能很好地支撑和挤推包装纸,避免包装纸在挤推的过程中向上拱起,上气缸414的活塞杆末端设置有一压板415,第二包装机构包括一挤推茶叶前侧包装纸的前气缸421、一挤推茶叶后侧包装纸的后气缸422、一配合前气缸421及后气缸422从上侧挤推包装纸的第八气缸423、一从茶叶下方向上撑起茶叶前后两侧包装纸的撑纸机构,前气缸421及后气缸422的活塞杆末端均设置有一“L”字型的推板416,撑纸机构包括一“U”字型撑板424及一带动撑板424上下运动的下气缸425,定型机构包括一设置在流水线7上的定型腔431、一用于加热茶叶上侧包装纸的加热板432,一将包装好的茶叶从下侧将茶叶顶至定型腔431中的第九气缸433、一将加热板432从定型腔431侧面推进定型腔431的第十气缸434、一将定型腔431中的茶叶推落至流水线7上的第十一气缸435,为保证包装装置4工作时的平稳性以及防止包装时对茶叶的破坏,左气缸411、右气缸412、上气缸414、前气缸421、后气缸422及下气缸425均设置有相应的缓冲器44,这样左气缸411、右气缸412、上气缸414、前气缸421、后气缸422及下气缸425在来回运动时能够保持平稳的状态,根据实际情况,可以将第一包装机构和第二包装机构可以设置在同一工位上,也可以设置在不同的工位上。 Referring to Fig. 8 to Fig. 10, as a preferred embodiment, the packaging device 4 includes a first packaging mechanism for packaging tea leaves from left and right, a second packaging mechanism for packaging tea leaves from front and back, and a shaping mechanism for wrapping paper after packaging tea leaves. The packaging mechanism includes a left cylinder 411 that pushes the wrapping paper on the left side of the tea leaves, a right cylinder 412 that pushes the wrapping paper on the right side of the tea leaves, and a seventh cylinder 413 that cooperates with the left cylinder 411 and the right cylinder 412 to push the wrapping paper from the upper side. 1. An upper cylinder 414 that squeezes the wrapping paper from the upper side of the tea leaves. The piston rod ends of the left cylinder 411 and the right cylinder 412 are all provided with an "L"-shaped push plate 416. The "L"-shaped push plate 416 can quickly To support and push the wrapping paper well, to avoid the wrapping paper from arching upwards during the pushing process, a pressing plate 415 is provided at the end of the piston rod of the upper cylinder 414, and the second packing mechanism includes a front cylinder for pushing the wrapping paper on the front side of the tea leaves 421. A rear cylinder 422 for pushing the wrapping paper on the back side of the tea leaves, an eighth cylinder 423 that cooperates with the front cylinder 421 and the rear cylinder 422 to push the wrapping paper from the upper side, and one props up the wrapping papers on the front and rear sides of the tea leaves from the bottom of the tea leaves The paper supporting mechanism, the piston rod ends of the front cylinder 421 and the rear cylinder 422 are equipped with an "L" shaped push plate 416, and the paper supporting mechanism includes a "U" shaped supporting plate 424 and a drive supporting plate 424 to move up and down The lower cylinder 425, the shaping mechanism includes a shaping cavity 431 arranged on the assembly line 7, a heating plate 432 for heating the upper wrapping paper of the tea leaves, and one pushes the tea leaves into the shaping cavity 431 from the lower side of the packaged tea leaves The ninth cylinder 433, the tenth cylinder 434 that pushes the heating plate 432 from the side of the shaping cavity 431 into the shaping cavity 431, and the eleventh cylinder 435 that pushes the tea leaves in the shaping cavity 431 to the assembly line 7 to ensure packaging When the device 4 works stably and prevents damage to the tea leaves during packaging, the left cylinder 411, the right cylinder 412, the upper cylinder 414, the front cylinder 421, the rear cylinder 422 and the lower cylinder 425 are all provided with corresponding buffers 44, so that the left Cylinder 411, right cylinder 412, upper cylinder 414, front cylinder 421, rear cylinder 422 and lower cylinder 425 can keep a stable state when moving back and forth, according to actual conditions, the first packaging mechanism and the second packaging mechanism can be arranged on On the same station, it can also be set on different stations.
包装时,左气缸411挤推茶叶左侧的包装纸时,第七气缸413配合向下压包装纸,右气缸412挤推茶叶右侧的包装纸时,第七气缸413配合向下压包装纸,之后,上气缸414带动压板415挤压茶叶上侧的包装纸,然后下气缸425带动撑板424从下往上撑起茶叶前后两侧的包装纸,前气缸421挤推茶叶前侧的包装纸时,第八气缸423配合向下压包装纸,后气缸422挤推茶叶后侧的包装纸时,第八气缸423配合向下压包装纸,然后将茶叶送至定型机构处通过加热完成包装纸的定型,至此完成了茶叶的包装,采用这样的包装方法,茶叶的包装效果能和传统的手工包装媲美,满足客户对茶叶包装样式的要求及对传统的追求。 When packing, when the left cylinder 411 pushes the wrapping paper on the left side of the tea leaves, the seventh cylinder 413 cooperates to press down the wrapping paper; when the right cylinder 412 pushes the wrapping paper on the right side of the tea leaves, the seventh cylinder 413 cooperates to press down the wrapping paper After that, the upper cylinder 414 drives the pressing plate 415 to squeeze the wrapping paper on the upper side of the tea leaves, and then the lower cylinder 425 drives the support plate 424 to prop up the wrapping paper on the front and rear sides of the tea leaves from bottom to top, and the front cylinder 421 pushes the wrapping paper on the front side of the tea leaves. When wrapping paper, the eighth cylinder 423 cooperates to press down the wrapping paper, and when the rear cylinder 422 pushes the wrapping paper on the rear side of the tea leaves, the eighth cylinder 423 cooperates to press down the wrapping paper, and then sends the tea leaves to the shaping mechanism to complete the packaging by heating The finalization of the paper has completed the packaging of the tea. With this packaging method, the packaging effect of the tea can be comparable to that of the traditional manual packaging, which meets the customer's requirements for the tea packaging style and the pursuit of tradition.
参照图1,回收装置5包括一将流水线7上的茶叶吹起的吹气装置及将吹起的茶叶挡落至茶叶回收区的挡板51。 Referring to Fig. 1, the recovery device 5 includes an air blowing device for blowing the tea leaves on the assembly line 7 and a baffle plate 51 for blocking the blown tea leaves to the tea recovery area.
参照图7,流水线7包括一设置在机架1上的第二转盘61及一驱动第二转盘61转动的第三驱动装置62,第二转盘61上设置有若干工位孔63,送纸装置2、成型装置3、包装装置4及回收装置5设置在相应工位孔63的上方,工位孔63的下方设置有放置茶叶的安放板,工位孔63的数量根据实际需求决定,本实施例中工位孔63的数量为6个,环状均匀分布在第二转盘61上,第三驱动装置62包括一电机及一与电机输出端连接的转轴,转轴与第二转盘61连接,第二转盘61上还设置有一角度感应器以用来控制和检测第二转盘61每次转动的角度,为保证第二转盘61的平稳性,第二转盘61与机架1之间设置有一滚珠式的轴承。 Referring to Fig. 7, the assembly line 7 includes a second turntable 61 arranged on the frame 1 and a third driving device 62 for driving the second turntable 61 to rotate, the second turntable 61 is provided with several station holes 63, and the paper feeding device 2. The forming device 3, the packaging device 4 and the recovery device 5 are arranged above the corresponding station holes 63, and below the station holes 63, there is a placement plate for placing tea leaves. The number of station holes 63 is determined according to actual needs. In the example, the number of station holes 63 is 6, and the ring shape is evenly distributed on the second rotating disk 61. The third driving device 62 includes a motor and a rotating shaft connected to the output end of the motor. The rotating shaft is connected with the second rotating disk 61. An angle sensor is also provided on the second turntable 61 to control and detect the angle of each rotation of the second turntable 61. In order to ensure the stability of the second turntable 61, a ball type bearings.
参照图1,机架1的下端设置有便于搬运的滑轮8。 With reference to Fig. 1, the lower end of frame 1 is provided with the pulley 8 that is convenient to carry.
以上的自动化控制与监控及相关参数的设定由设置在机架1上的控制中心6来控制。 The above automatic control and monitoring and setting of relevant parameters are controlled by the control center 6 arranged on the frame 1 .
综上所述,本产品能自动化实现送纸、茶叶成型、茶叶包装、茶叶回收等茶叶包装中的全部工序,且其各个工序衔接良好、结构紧凑,能提高生产效率及降低人工成本;本产品各个工序分布在一个转盘式的流水线7上,使得本产品整体上结构紧凑和实现设备小型化;本产品的包装装置4模拟人工包装的过程,使得茶叶的包装效果能与传统的手工包装媲美,实现快速大量生产的同时,满足客户对茶叶包装样式的要求及对传统的追求。 To sum up, this product can automatically realize all the processes in tea packaging such as paper feeding, tea forming, tea packaging, and tea recycling, and its various processes are well connected and compact in structure, which can improve production efficiency and reduce labor costs; this product Each process is distributed on a turntable-type assembly line 7, which makes the overall structure of the product compact and realizes the miniaturization of equipment; the packaging device 4 of this product simulates the process of manual packaging, so that the packaging effect of tea can be compared with traditional manual packaging. While achieving rapid mass production, it also meets customers' requirements for tea packaging styles and pursuit of tradition.
当然,以上所述仅为本实用新型的优选实施例而已,并不用于限制本实用新型,对于本领域的技术人员来说,本实用新型可以有各种更改和变化。凡在本实用新型的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。 Certainly, the above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present utility model shall be included in the protection scope of the present utility model.
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| CN201520953334.0U CN205240863U (en) | 2015-11-25 | 2015-11-25 | Automatic change tealeaves packagine machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105329693A (en) * | 2015-11-25 | 2016-02-17 | 中山市龙宁自动化设备有限公司 | An automatic tea packaging machine |
| CN107467219A (en) * | 2017-08-29 | 2017-12-15 | 湖南古洞春茶业有限公司 | A kind of portable small tea block process units |
| CN108740119A (en) * | 2018-07-20 | 2018-11-06 | 龚新科 | A kind of constant pressure lift pressure tea machine |
| CN117208317A (en) * | 2023-09-14 | 2023-12-12 | 重庆市包包包科技发展有限公司 | Packaging feeding system |
-
2015
- 2015-11-25 CN CN201520953334.0U patent/CN205240863U/en not_active Withdrawn - After Issue
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105329693A (en) * | 2015-11-25 | 2016-02-17 | 中山市龙宁自动化设备有限公司 | An automatic tea packaging machine |
| CN105329693B (en) * | 2015-11-25 | 2017-09-12 | 中山市龙宁自动化设备有限公司 | Automatic change tealeaves packagine machine |
| CN107467219A (en) * | 2017-08-29 | 2017-12-15 | 湖南古洞春茶业有限公司 | A kind of portable small tea block process units |
| CN108740119A (en) * | 2018-07-20 | 2018-11-06 | 龚新科 | A kind of constant pressure lift pressure tea machine |
| CN117208317A (en) * | 2023-09-14 | 2023-12-12 | 重庆市包包包科技发展有限公司 | Packaging feeding system |
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