CN202057777U

CN202057777U - Vertical aging test production for bracket lamps

Info

Publication number: CN202057777U
Application number: CN201120001996XU
Authority: CN
Inventors: 石比伟; 石比南; 刘小刚
Original assignee: Individual
Current assignee: Individual
Priority date: 2011-01-04
Filing date: 2011-01-04
Publication date: 2011-11-30
Anticipated expiration: 2021-01-04

Abstract

The utility model provides a vertical aging test production for bracket lamps, which comprises a linear rack, a motor, a power chain wheel, a transmission chain, a transmission chain wheel, a conveying chain, chain plates, an insulating bakelite plate, clamps, conductive rails, a zero wire conductive brush, an air switch, a live wire conductive brush, a high-voltage impact brush, a driven chain wheel, bracket lamp sockets and clamp conductive blocks. A plurality of bracket lamp sockets can be arranged on each chain plate to realize mass protection. Each bracket lamp socket adopts a special homemade clamp and the conductive rails are arranged to reach a function of conductive aging. After the bracket lamps are aged, an online voltage withstanding testing and power testing system can be used for testing the voltage withstanding performance and the power range of a single product on line. The testing result of the single product can be displayed in real time through the touch screen of an electrical control display terminal and can be saved in a database. The vertical aging test production for the bracket lamps has the advantages that the aging and testing methods are simple and convenient and all results can be clearly displayed in real time; and the land area occupied by the entire production line is small and two operators are required only.

Description

The vertical burn-in test production line of Frame lamp

Technical field

The utility model relates to a kind of Frame lamp burn-in test production line.

Background technology

During existing illumination manufacturing is produced, aging and every test that Frame lamp need be correlated with.The bracket lamp that present each enterprise continues to use is aging mostly to be manual traditional approach greatly with test mode, adopts ageing rack or aging car usually, and light fixture is fixed on it, wears out.Test mode is by manually in aging back each product being tested separately. and need the different indexs of root a tree name repeatedly to test.Its shortcoming is: 1, product quantity aging and test is limited the unit interval, and efficient is low and can't reach continuously or produce in batches; 2, need by manually test one by one after aging, manual work labour intensity is big; 3, it is big to take the space of workshop, and required operating personnel is many, increases the business administration cost; 4, can't guarantee aging and the data of test and the accuracy and the stability of parameter.

The utility model content

The purpose of this utility model is to test for solving aging the reaching of existing Frame lamp, and the unit interval, product quantity aging and test was limited, and efficient is low and can't reach continuous or batch process; Need after aging by manually test one by one, manual work labour intensity is big; The space that takies workshop is big, and required operating personnel is many, increases the business administration cost; Can't guarantee data and the accuracy of parameter and the problem of stability of aging and test, and then provide a kind of Frame lamp vertical burn-in test production line.

The utility model comprises: line body frame, motor, power chain, driving-chain, drive sprocket, chain, carrier bar, the insulated electro plank, anchor clamps, conductor rail, the zero line conduction brush, air switch, the live wire conduction brush, the impacting with high pressure brush, by movable sprocket, the Frame lamp socket, anchor clamps conducting block and chain gear frame, bottom in the fixing online body frame of motor, power chain is fixed on the output shaft of motor, drive sprocket and be fixed on the both sides of line body frame internal upper part by movable sprocket, be in transmission connection by driving-chain between power chain and the drive sprocket, drive sprocket is connected with chain gear frame axle, chain gear frame and be connected with chain between the movable sprocket, carrier bar is arranged on the chain, be fixed with the insulated electro plank on the carrier bar, be fixed with the anchor clamps conducting block on the insulated electro plank, be fixed with the Frame lamp socket on the anchor clamps conducting block, be fixed with anchor clamps on the Frame lamp socket, air switch is fixed on above the side of carrier bar, the top of the fixing online body frame of conductor rail, zero line conduction brush and live wire conduction brush are separately fixed on the carrier bar of anchor clamps opposite side, the top of the fixing online body frame of impacting with high pressure brush.

The technical solution of the utility model advantage is as follows: 1, carry by board-like chain, join unique carrier bar and anchor clamps and reach the purpose that continous way is carried.2, can join a plurality of Frame lamp sockets on every block of carrier bar, realize the purpose of producing in enormous quantities.3, each Frame lamp socket adopts special-purpose self-control anchor clamps, joins strip conductor, reaches the aging function of conduction.4, after aging, online voltage-withstand test and power test system are arranged, can on-line testing single products withstand voltage properties and power bracket.5, the test result of its each single products all can be passed through the touch-screen instant playback of electrical equipment control display terminal, and can preserve in the database.6, aging and test mode is simple and convenient, the every result of cheer and bright instant playback.7, the whole production line occupation of land is little, and required operating personnel two people get final product.

Description of drawings

Fig. 1 is the one-piece construction synoptic diagram that embodiment of the present utility model provides,

Fig. 2 is the line body section synoptic diagram of running part,

Fig. 3 is the line body section synoptic diagram that is in aging position,

Fig. 4 is the line body section synoptic diagram that is in the voltage-withstand test position,

Fig. 5 is the line body section synoptic diagram that is in the power test position,

Fig. 6 is the mounting structure synoptic diagram of anchor clamps,

Fig. 7 is the structural representation of carrier bar,

Fig. 8 is the structural representation of anchor clamps.

Embodiment

Embodiment one: see Fig. 1 and Fig. 8, present embodiment comprises: line body frame 1, motor 2, power chain 3, driving-chain 4, drive sprocket 5, chain 6, carrier bar 7, insulated electro plank 8, anchor clamps 9, conductor rail 10, zero line conduction brush 11, air switch 12, live wire conduction brush 13, impacting with high pressure brush 14, by movable sprocket 15, Frame lamp socket 16, anchor clamps conducting block 17 and chain gear frame 18, bottom in the motor 2 fixing online body frames 1, power chain 3 is fixed on the output shaft of motor 2, drive sprocket 5 and by the both sides of fixing online body frame 1 internal upper parts of movable sprocket 15, be in transmission connection by driving-chain 4 between power chain 3 and the drive sprocket 5, drive sprocket 5 is connected with 18 of chain gear frames, chain gear frame 18 and be connected with chain 6 between the movable sprocket 15, carrier bar 7 is arranged on the chain 6, be fixed with insulated electro plank 8 on the carrier bar 7, be fixed with anchor clamps conducting block 17 on the insulated electro plank 8, be fixed with Frame lamp socket 16 on the anchor clamps conducting block 17, be fixed with anchor clamps 9 on the Frame lamp socket 16, air switch 12 is fixed on above the side of carrier bar 7, the top of conductor rail 10 fixing online body frames 1, zero line conduction brush 11 and live wire conduction brush 13 are separately fixed on the carrier bar 7 of anchor clamps 9 opposite sides, the top of impacting with high pressure brush 14 fixing online body frames 1.

Embodiment two: see Fig. 2～Fig. 7, each carrier bar 7 of present embodiment is provided with ten to 20 anchor clamps 9.Other is identical with embodiment one.

Principle of work is: when the line running body, with product by in the anchor clamps on every block of carrier bar of artificial insertion, the aging exactly needed time (its digestion time designs according to product needed) of the time that the carrier bar operation is passed through, product is carried out withstand voltage and power test in the aging back that finishes.Test result is shown by display terminal.During the line running body, run to the not charged position of each first, second anchor clamps at line body frame two ends.

The principle of work of anchor clamps and conducting system: Frame lamp is communicated with the Frame lamp socket after putting into anchor clamps, the live wire in socket below, a zero line, a ground wire; Live wire connects carrier bar conduction brush down, when moving by conduction brush and the friction of conductor rail switch on; Zero line is connected in parallel and is connected with the total conduction brush of zero line by an air switch again, and ground wire is connected with current-carrying plate under the carrier bar, tests with contacting with instrument and meter of conductor rail by conduction brush.

Claims

1. vertical burn-in test production line of Frame lamp, comprise: line body frame (1), motor (2), power chain (3), driving-chain (4), drive sprocket (5), chain (6), carrier bar (7), insulated electro plank (8), anchor clamps (9), conductor rail (10), zero line conduction brush (11), air switch (12), live wire conduction brush (13), impacting with high pressure brush (14), by movable sprocket (15), Frame lamp socket (16), anchor clamps conducting block (17) and chain gear frame (18), it is characterized in that, bottom in the fixing online body frame (1) of motor (2), power chain (3) is fixed on the output shaft of motor (2), drive sprocket (5) and by the both sides of fixing online body frame (1) internal upper part of movable sprocket (15), be in transmission connection by driving-chain (4) between power chain (3) and the drive sprocket (5), drive sprocket (5) is connected with chain gear frame (18) axle, chain gear frame (18) and be connected with chain (6) between the movable sprocket (15), carrier bar (7) is arranged on the chain (6), be fixed with insulated electro plank (8) on the carrier bar (7), be fixed with anchor clamps conducting block (17) on the insulated electro plank (8), be fixed with Frame lamp socket (16) on the anchor clamps conducting block (17), be fixed with anchor clamps (9) on the Frame lamp socket (16), air switch (12) is fixed on above the side of carrier bar (7), the top of the fixing online body frame (1) of conductor rail (10), zero line conduction brush (11) and live wire conduction brush (13) are separately fixed on the carrier bar (7) of anchor clamps (9) opposite side, the top of the fixing online body frame (1) of impacting with high pressure brush (14).

2. the vertical burn-in test production line of Frame lamp according to claim 1 is characterized in that each carrier bar (7) is provided with ten to 20 anchor clamps (9).