CN210270117U - Full-automatic aging test line for T8 lamp tube - Google Patents
Full-automatic aging test line for T8 lamp tube Download PDFInfo
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- CN210270117U CN210270117U CN201920542949.2U CN201920542949U CN210270117U CN 210270117 U CN210270117 U CN 210270117U CN 201920542949 U CN201920542949 U CN 201920542949U CN 210270117 U CN210270117 U CN 210270117U
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Abstract
The application discloses full-automatic aging test line of T8 fluorescent tube belongs to aging test equipment technical field, this application is through a plurality of heating areas, a plurality of voltage areas and encircle the ageing link joint that conductor rail set up, ageing link joint drives T8 fluorescent tube and rotates in the casing, make T8 fluorescent tube through a plurality of heating areas and a plurality of voltage areas, thereby can carry out voltage to T8 fluorescent tube, the aging test of temperature, effectively improve the aging test efficiency of T8 fluorescent tube, reduce the cost of labor, make producer's benefit maximize.
Description
Technical Field
The utility model belongs to the technical field of aging testing equipment, especially, relate to a full-automatic aging testing line of T8 fluorescent tube.
Background
The application of the LED technology in the lighting market at the present stage is deeply popularized, wherein the LED T8 lamp tube has the advantages of energy conservation, long service life, environmental protection, convenience in installation, healthier light to human bodies and the like, so that the demand of consumers on the LED T8 lamp tube is increasingly increased; at present, the aging test of the LED T8 lamp tube mainly depends on a manual assembly line operation form, various voltages are input into the LED T8 lamp tube by hands to simulate the fluctuation change of the voltage of the LED T8 in actual application, so that the aging test has low automation degree and low efficiency, long-time repeated work easily causes operator fatigue, the labor cost of a manufacturer is increased, the benefit of the manufacturer is difficult to be maximized, the manual operation is difficult to realize standardization and unification, and the manual lamp installation is also easy to induce electric shock and harm of strong light to eyes and other aspects.
SUMMERY OF THE UTILITY MODEL
Objects of the invention
In order to overcome the above insufficiency, the utility model aims to provide a LED T8 fluorescent tube to solve current aging test and need manual work, aging test inefficiency increases manufacturer's labour cost, and aging test's product is difficult to realize standardization, the problem of unification.
(II) technical scheme
In order to achieve the purpose, the technical scheme provided by the application is as follows:
a full-automatic aging test line for T8 lamp tubes comprises:
the heating device comprises a shell, wherein a plurality of heating areas are arranged in the shell along the length direction of the shell;
the conductor rail is arranged inside the shell along the length direction of the shell and is provided with a plurality of voltage areas;
the feeding mechanism is arranged at one end of the shell and used for feeding the T8 lamp tube;
the transmission mechanism is rotatably arranged in the shell around the conductive rail and is provided with a plurality of groups of mounting seats, wherein one group of mounting seats comprises two conductive clamping blocks which are symmetrically arranged at two sides of the transmission mechanism, and the two conductive clamping blocks are driven to respectively move oppositely or relatively and are electrically connected with the conductive rail, are used for clamping the T8 lamp tube and supply power to the T8 lamp tube;
and the finished product discharging and sorting mechanism is adjacent to the feeding mechanism and is used for sorting and discharging the T8 lamp tubes which finish the aging test.
Furthermore, a plurality of fixing grooves for fixing a T8 lamp tube are symmetrically arranged on the two symmetrically arranged conductive clamping blocks respectively.
Further, the plurality of voltage zones includes: the low-voltage area, the middle-voltage area, the normal voltage area, the high-voltage area, and the high-voltage area, the low-voltage area, the middle-voltage area, the high-voltage area are arranged on the conducting rail in sequence.
Further, the voltage of the low-voltage region is 180V, the voltage of the middle-voltage region is 200V, the voltage of the normal-voltage region is 220V, the voltage of the high-voltage region is 240V, and the voltage of the high-voltage region is 180V or 240V.
Further, the plurality of heating zones includes: the temperature value of the high-temperature area is sixty ℃, and the temperature value of the low-temperature area is fifty ℃.
Further, the transmission mechanism comprises a plurality of aging chain plates which are detachably connected, and the aging chain plates are connected side by side to form an annular structure surrounding the conductive rail.
Furthermore, a conductive copper brush is arranged on one side, opposite to the conductive rail, of the aging chain plate, the conductive copper brush is electrically connected with the mounting seat and the conductive rail, and a plurality of voltages on the conductive rail flow into the mounting seat through the conductive copper brush.
Further, finished product unloading letter sorting mechanism includes: the sorting table is provided with a qualified area and a non-qualified area on the sorting table, a frame arranged on the sorting table, a guide rail transversely arranged on the frame, and a suction device which is arranged on the guide rail in a sliding manner and used for sucking the T8 lamp tube for completing the aging test and placing the qualified area or the non-qualified area.
Furthermore, a plurality of observation windows for observing the aging state of the T8 lamp tube are respectively arranged on two side surfaces of the shell along the length direction of the shell.
Borrow by above technical scheme, the beneficial effect of this application lies in: the T8 lamp tube aging test line is characterized in that a plurality of temperature adding regions, an aging chain plate and a conductive rail are arranged in a shell along the length direction of the shell, the temperature adding regions have different temperatures, a plurality of voltage regions are arranged on the conductive rail, the aging chain plate is arranged around the conductive rail in a rotating mode and is electrically connected with the conductive rail, when the aging chain plate rotates around the conductive rail, the aging chain plate drives a T8 lamp tube placed on the aging chain plate to pass through the voltage regions and the temperature adding regions, the voltage regions set a plurality of voltages to the T8 lamp tube for voltage testing, the temperature adding regions perform heating testing on the T8 lamp tube, the T8 lamp tube aging test is fully automated, the phenomenon that a plurality of voltages are input to the T8 lamp tube one by one through a human hand and the heating is avoided, the aging test efficiency of the T8 lamp tube is effectively improved, the labor cost is.
Drawings
Fig. 1 is a schematic structural diagram of a full-automatic aging test line for T8 lamp tubes according to the present invention;
fig. 2 is a schematic structural diagram of a front section of a full-automatic aging test line for a T8 lamp tube of the present invention;
fig. 3 is a schematic diagram of a middle section structure of a full-automatic aging test line for a T8 lamp tube of the present invention;
fig. 4 is a rear-section structure schematic diagram of a full-automatic aging test line for a T8 lamp tube of the present invention;
fig. 5 is a schematic structural diagram of a mounting seat of a full-automatic aging test line for a T8 lamp tube of the present invention;
reference numerals:
1: a housing; 2: a feeding mechanism; 3: finished product blanking and sorting mechanism; 4: an observation window; 5: a transmission rod; 6: a conductive clamping block; 7: t8 lamp tube; 8: a conductive rail; 9: a drive device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be described in detail with reference to the accompanying drawings. It should be understood that the description is intended to be illustrative only and is not intended to limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present invention.
Referring to fig. 1-4, the present invention provides a T8 lamp tube aging test line, which includes: the heating device comprises a shell 1, wherein a plurality of heating areas are arranged in the shell 1 along the length direction of the shell 1;
the conducting rail 8 is arranged inside the shell 1 along the length direction of the shell 1, and the conducting rail 8 is provided with a plurality of voltage areas;
the feeding mechanism 2 is arranged at one end of the shell 1 and used for feeding the T8 lamp tube 7;
the transmission mechanism is rotatably arranged in the shell 1 around the conductive rail 8 and is provided with a plurality of groups of mounting seats, wherein one group of mounting seats comprises two conductive clamping blocks 6 symmetrically arranged at two sides of the transmission mechanism, and the two conductive clamping blocks 6 are driven to respectively move oppositely or relatively and are electrically connected with the conductive rail 8 and used for clamping a T8 lamp tube and supplying power to a T8 lamp tube;
and the finished product discharging and sorting mechanism 3 is adjacent to the feeding mechanism 2 and is used for sorting and discharging the T8 lamp tubes 7 which are subjected to the aging test.
The T8 lamp tube full-automatic aging test line is mainly butted with a T8 lamp tube 7 assembly line and used for carrying out aging test on the T8 lamp tube 7 which is assembled, wherein the aging test comprises the steps of applying a plurality of voltages to the T8 lamp tube 7 within a period of time or detecting the working state of the T8 lamp tube 7 after the T8 lamp tube 7 is at different temperatures within a period of time.
Referring to fig. 5, the mounting seats include two conductive clamping blocks 6 symmetrically disposed on two sides of the aging chain plate, the two conductive clamping blocks 6 are respectively connected to the driving device 9 in a transmission manner, when the feeding mechanism 2 clamps the assembled T8 lamp 7 to the upper side of the conductive clamping blocks 6, the external controller controls the driving device 9 to start, the driving device 9 drives the two conductive clamping blocks 6 to respectively move towards two sides in an opposite manner, and when the T8 lamp 7 is placed on the two conductive clamping blocks 6, the two conductive clamping blocks 6 are driven to move towards each other to abut against two ends of the T8 lamp 7 to fix the T8 lamp 7.
Optionally, the two symmetrically arranged conductive clamping blocks 6 include a plurality of fixing grooves for fixing one T8 lamp, and when the driving device 9 drives the two conductive clamping blocks 6 to move towards two sides, the feeding mechanism 2 can simultaneously place a plurality of T8 lamps 7 between the two conductive clamping blocks 6, so as to improve the efficiency of the conductive clamping blocks 6 in fixing the T8 lamps 7.
Referring to fig. 3-4, in the present embodiment, the conductive rail 8 is a double-layer structure, and the conductive rail 8 is sequentially disposed with a low-voltage region, a middle-voltage region, a normal-voltage region, a high-voltage region, and a high-low-voltage region, specifically, the voltage of the low-voltage region is 180V, the voltage of the middle-voltage region is 200V, the voltage of the normal-voltage region is 220V, and the voltage of the high-voltage region is 240V, and the voltage of the high-voltage region is 180V or 240V. The arrangement of the plurality of voltage zones is mainly used for detecting whether the instability of the alternating current voltage in real life can affect the normal operation of the T8 lamp tube 7, after a plurality of voltages are input, whether the power factor of the T8 lamp tube 7 is in a normal level value is tested, and if the power factor is in the normal level value, the T8 lamp tube 7 is a qualified product.
In a preferred embodiment, the conductive rail 8 is provided with a low-pressure region, a middle-pressure region, a high-pressure region and a normal-pressure region from the upper layer to the lower layer along one end close to the blanking sorting mechanism 3 in a clockwise direction, and the low-pressure region and the normal-pressure region are arranged close to one end of the feeding mechanism 2, so that safety accidents caused by mistakenly touching the high-pressure region when an operator adjusts the blanking sorting mechanism 3 are mainly prevented.
For temperature detection, the embodiment is provided with a plurality of heating areas, specifically, the heating areas are a high temperature area and a low temperature area respectively, the temperature of the high temperature area is sixty degrees centigrade, the temperature of the low temperature area is fifty degrees centigrade, the high temperature and the low temperature are set to mainly simulate whether the outer wall of the T8 lamp tube 7 is cracked or not when the T8 lamp tube 7 is in high-temperature weather and low-temperature weather in real life, and when the T8 lamp tube 7 is in high-temperature or the low-temperature T8 lamp tube 7 is cracked, the T8 lamp tube 7 is an unqualified product.
The transmission mechanism comprises a plurality of aging chain plates which are detachably connected, the aging chain plates are connected side by side to form an annular structure surrounding the conductor rail 8, and the two transmission rods 5 are respectively arranged at two ends of the aging chain plates to drive the aging chain plates to rotate around the conductor rail 8. Concretely, connect through the detachable buckle between each ageing link joint, when needs lengthen ageing line, open the buckle and insert newly-added ageing link joint between former ageing link joint can, install the process simple and fast additional.
One side of each aging chain plate opposite to the conductive rail 8 is provided with one or more conductive copper brushes, one end of each conductive copper brush is in contact with the conductive rail 8, the other end of each conductive copper brush is electrically connected with the two conductive clamping blocks 6 through a conducting wire, when the aging chain plates are driven to rotate, the conductive copper brushes move on the conductive rail 8 along with the rotation of the aging chain plates, the conductive copper brushes are in sequential contact with a plurality of voltage areas, and the voltages in the voltage areas flow into the conductive clamping blocks 6 through the conductive copper brushes and flow into the T8 lamp tube 7 through the conductive clamping blocks 6.
It should be noted that the length ranges of the voltage regions may be the same, and the ranges of the voltage regions may also be adjusted according to actual requirements. Specifically, in the present embodiment, the length ranges of the voltage zones are not uniform, and the time for one T8 lamp tube 7 to pass through the voltage zone is 8 minutes, the time for the lamp tube to pass through the middle voltage zone is 10 minutes, the time for the lamp tube to pass through the high voltage zone is 2 minutes, and the time for the lamp tube to pass through the normal voltage zone is 10 minutes.
Referring to fig. 1, the feeding mechanism 2 is adjacent to the finished product unloading and sorting mechanism 3, the feeding mechanism 2 clamps the assembled T8 lamp 7 onto the conveying mechanism, and the finished product unloading and sorting mechanism 3 clamps the T8 lamp 7 which has completed the aging test and rotates one circle to the outside for packaging. Specifically, the feed mechanism 2 includes: two slide rails are respectively provided with two feeding manipulators on the two slide rails, the feeding manipulators are connected with a motor and a cylinder in a transmission manner, the motor drives the feeding manipulators to move along the front and back directions of the slide rails, the cylinder drives the manipulators to move in the up-and-down direction, and the feeding manipulators clamp the T8 lamp tubes 7 assembled to be tested to the T8 lamp tube aging test line under the common cooperation of the cylinder and the motor for aging test.
Finished product unloading letter sorting mechanism includes: the sorting table is provided with qualified area and non-qualified area on the sorting table, the frame is arranged on the sorting table, the guide rail is transversely arranged on the frame, the T8 lamp tubes which are arranged on the guide rail in a sliding mode and used for absorbing the finished aging test are placed on the suction device in the qualified area or the non-qualified area, the finished product blanking sorting mechanism sorts the T8 lamp tubes after the finished aging test under the control action of the controller, and the yield of the T8 lamp tubes can be guaranteed.
In an alternative embodiment, a plurality of observation windows 4 are respectively arranged on two side surfaces of the shell 1 along the length direction of the shell 1, and the observation windows 4 can be used for observing the T8 lamp tube 7 in the aging process at any time.
It is to be understood that the above-described embodiments of the present invention are merely illustrative of or explaining the principles of the invention and are not to be construed as limiting the invention. Therefore, any modification, equivalent replacement, improvement and the like made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. Further, it is intended that the appended claims cover all such variations and modifications as fall within the scope and boundaries of the appended claims or the equivalents of such scope and boundaries.
Claims (9)
1. A full-automatic aging test line for T8 lamp tubes is characterized by comprising:
the heating device comprises a shell, wherein a plurality of heating areas are arranged in the shell along the length direction of the shell;
the conducting rail is arranged inside the shell along the length direction of the shell and is provided with a plurality of voltage areas;
the feeding mechanism is arranged at one end of the shell and used for feeding T8 lamp tubes;
the transmission mechanism is rotatably arranged in the shell around the conductive rail and is provided with a plurality of groups of mounting seats, wherein one group of the mounting seats comprises two conductive clamping blocks which are symmetrically arranged at two sides of the transmission mechanism, and the two conductive clamping blocks are driven to respectively move oppositely or relatively and are electrically connected with the conductive rail, are used for clamping the T8 lamp tube and supply power to the T8 lamp tube;
and the finished product discharging and sorting mechanism is adjacent to the feeding mechanism and is used for sorting and discharging the T8 lamp tubes which finish the aging test.
2. The full-automatic aging test line for T8 lamps according to claim 1, wherein two symmetrically disposed conductive clamping blocks are symmetrically disposed with a plurality of fixing slots for fixing one T8 lamp.
3. The full-automatic aging test line for T8 lamp tubes according to claim 1 or 2, wherein the plurality of voltage zones comprises: the low-voltage region, the middle-voltage region, the normal voltage region, the high-voltage region and the high-voltage region are sequentially arranged on the conductive rail in sequence.
4. The full-automatic aging test line for the T8 lamp tube of claim 3, wherein the voltage of the low voltage region is 180V, the voltage of the middle voltage region is 200V, the voltage of the normal voltage region is 220V, the voltage of the high voltage region is 240V, and the voltage of the high voltage region is 180V or 240V.
5. The full-automatic aging test line for T8 lamps according to claim 1, wherein the plurality of heating zones comprise: the temperature control device comprises a high-temperature area and a low-temperature area, wherein the temperature value of the high-temperature area is sixty ℃, and the temperature value of the low-temperature area is fifty ℃.
6. The full-automatic aging test line for the T8 lamp tube of claim 1, wherein the transmission mechanism comprises a plurality of aging chain plates detachably connected, and the aging chain plates are connected side by side to form an annular structure surrounding the conductive rail.
7. The full-automatic aging test line for the T8 lamp tube according to claim 6, wherein a conductive copper brush is disposed on a side of the aging chain plate opposite to the conductive rail, the conductive copper brush is electrically connected to the mounting seat and the conductive rail, and a plurality of voltages on the conductive rail flow into the mounting seat through the conductive copper brush.
8. The full-automatic aging test line for T8 lamp tubes according to claim 1, wherein the finished product blanking and sorting mechanism comprises: the sorting table is provided with a qualified area and a non-qualified area, a frame arranged on the sorting table, a guide rail transversely arranged on the frame, and a suction device which is arranged on the guide rail in a sliding manner and used for sucking the T8 lamp tube for completing the aging test and placing the T8 lamp tube in the qualified area or the non-qualified area.
9. The full-automatic aging test line for the T8 lamp tube according to any one of claims 1-2 and 4-8, wherein a plurality of observation windows for observing the aging state of the T8 lamp tube are respectively arranged on two side surfaces of the casing along the length direction of the casing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920542949.2U CN210270117U (en) | 2019-04-22 | 2019-04-22 | Full-automatic aging test line for T8 lamp tube |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920542949.2U CN210270117U (en) | 2019-04-22 | 2019-04-22 | Full-automatic aging test line for T8 lamp tube |
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| Publication Number | Publication Date |
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| CN210270117U true CN210270117U (en) | 2020-04-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201920542949.2U Active CN210270117U (en) | 2019-04-22 | 2019-04-22 | Full-automatic aging test line for T8 lamp tube |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830425A (en) * | 2020-07-16 | 2020-10-27 | 佛山市银河兰晶照明电器有限公司 | Full-automatic encapsulating aging test equipment |
| CN115639492A (en) * | 2022-10-17 | 2023-01-24 | 临沂市蓝晶光电科技有限公司 | Printer heating fluorescent tube overload verifying attachment |
-
2019
- 2019-04-22 CN CN201920542949.2U patent/CN210270117U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111830425A (en) * | 2020-07-16 | 2020-10-27 | 佛山市银河兰晶照明电器有限公司 | Full-automatic encapsulating aging test equipment |
| CN115639492A (en) * | 2022-10-17 | 2023-01-24 | 临沂市蓝晶光电科技有限公司 | Printer heating fluorescent tube overload verifying attachment |
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