CN203773018U - LED tube testing device - Google Patents

LED tube testing device Download PDF

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Publication number
CN203773018U
CN203773018U CN201420159129.2U CN201420159129U CN203773018U CN 203773018 U CN203773018 U CN 203773018U CN 201420159129 U CN201420159129 U CN 201420159129U CN 203773018 U CN203773018 U CN 203773018U
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CN
China
Prior art keywords
deck
fluorescent tube
led fluorescent
draw
groove
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Expired - Lifetime
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CN201420159129.2U
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Chinese (zh)
Inventor
钟尚乾
何光胜
何乃涛
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SHENZHEN SKYWORTH LIGHTING ELECTRIC CO Ltd
Shenzhen Skyworth RGB Electronics Co Ltd
Original Assignee
SHENZHEN SKYWORTH LIGHTING ELECTRIC CO Ltd
Shenzhen Skyworth RGB Electronics Co Ltd
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Application filed by SHENZHEN SKYWORTH LIGHTING ELECTRIC CO Ltd, Shenzhen Skyworth RGB Electronics Co Ltd filed Critical SHENZHEN SKYWORTH LIGHTING ELECTRIC CO Ltd
Priority to CN201420159129.2U priority Critical patent/CN203773018U/en
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Publication of CN203773018U publication Critical patent/CN203773018U/en
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Abstract

The utility model discloses an LED tube testing device comprising a testing support and a testing controller connected with an external alternating current power source and the testing support. The two ends of the testing support are provided with a first clamping base and a second clamping base which are connected with end cap pins of a to-be-tested LED tube. The testing support is provided with an electric leakage detection probe between the first clamping base and the second clamping base. The testing controller comprises an installation box and a detection circuit module mounted in the installation box. The detection circuit module converts the alternating current electric supply to low-tension direct current, outputs the low-tension direct current to the first clamping base and the second clamping base and performs electric leakage detection on the to-be-tested LED tube according to the current output of the electric leakage detection probe, and outputs alternating current electric supply to the first clamping base and the second clamping base when the to-be-tested LED tube is free of electric leakage for performing open circuit detection on the to-be-tested LED tube. The LED tube testing device increases the safety factor and the efficiency of LED tube tests.

Description

LED fluorescent tube proving installation
Technical field
The utility model relates to production test technical field, relates in particular to a kind of LED fluorescent tube proving installation.
Background technology
LED fluorescent tube with energy-conservation, efficient, be convenient to install famous, in order to replace better traditional energy-saving fluorescent lamp, LED fluorescent tube has structurally been done all many-sided improvement and breakthrough, for example: in order to meet better heat radiation requirement, LED lamp tube profile adopts aluminium section bar as the carrier of LED lamp pearl heat radiation, so both met heat radiation requirement, economical and practical again; In addition, in order to mate better the mounting bracket of traditional energy-conservation fluorescent tube, LED lamp tube ends plug contact pin is used respectively "T"-shaped sheet metal parallel join, prevents the situation that support rotation deck one end causes LED fluorescent tube normally to light without electricity; , in order to save the installing space of LED driving power, the power supply that insulating protection is good is implanted in aluminium section bar inner chamber meanwhile, be convenient to power supply heat sinking on the one hand, save on the other hand installing space.
Yet along with improvement and the breakthrough structurally of LED fluorescent tube, it is complicated and important that procedure for producing technology controlling and process also becomes thereupon.Especially the LED fluorescent tube of built-in power, its power supply (alternating current 220V) circuit is walked and mistake in aluminium section bar, once built-in LED constant-current driving power supply insulating protection imperfection, or production operation is improper, to cause power supply short circuit or crush conductor insulation sheath causes heat-dissipation aluminum sectional material charged, for example operator's hot line job when mounted LED lamp pipe, by threat to life safety; In addition, because the mounting bracket rotation dop of traditional energy-saving fluorescent lamp only has one-sided access power supply, both sides are in electroless state, if the "T"-shaped sheet metal screw from not being marked of LED lighting tube plug or screw are not screwed to position, during installation, just in time the "T"-shaped sheet metal screw from not being marked of LED lighting tube plug or screw are not screwed to that one end access support live end of position, fluorescent tube there will be LED fluorescent tube not work or the arc pulling type lamp that causes because of loose contact dodges so; In addition, existing LED lamp tube starting testing scheme is that the LED fluorescent tube assembling is snapped in and carries out 90 ° of rotations test of just switching on after mounting bracket again, and testing single fluorescent tube needs 6 seconds, and this operating type labour intensity is large, and testing efficiency is low.
Utility model content
Fundamental purpose of the present utility model is to provide a kind of LED fluorescent tube proving installation, is intended to improve test safety coefficient and the testing efficiency of LED fluorescent tube.
In order to achieve the above object, the utility model provides a kind of LED fluorescent tube proving installation, and this LED fluorescent tube proving installation comprises test bracket, and the test controller being connected with described test bracket with external ac power source respectively;
The two ends of described test bracket are provided with for connecting the first deck and second deck of the plug contact pin of LED fluorescent tube to be measured, are provided with detection of electrical leakage probe on described test bracket, and described detection of electrical leakage probe is between described the first deck and the second deck;
Described test controller comprises mounting box, and be placed in the testing circuit module in described mounting box, described testing circuit module is converted to low-voltage DC by electric main and exports respectively described the first deck and the second deck to, according to the electric current output situation of described detection of electrical leakage probe, LED fluorescent tube to be measured is carried out to detection of electrical leakage, and at LED fluorescent tube to be measured, export respectively electric main to described the first deck and the second deck during without leaky, to the LED fluorescent tube to be measured detection of opening a way.
Preferably, described test controller also comprises ac plug and five core sockets; Described testing circuit module is connected to external ac power source by described ac plug, and described testing circuit module connects described test bracket by described five core sockets.
Preferably, on described the first deck, be provided with for connecting the first draw-in groove and second draw-in groove of the plug contact pin of LED fluorescent tube to be measured, on described the second deck, be provided with for connecting the 3rd draw-in groove and the 4th draw-in groove of the plug contact pin of LED fluorescent tube to be measured.
Preferably, be also provided with bending rotation deck on described test bracket, described bending revotating card seat is positioned between described the first deck and the second deck;
Described detection of electrical leakage probe comprises the first probe and the second probe, and described the first probe is between described the first deck and described bending rotation deck, and described the second probe is between described bending rotation deck and described the second deck.
Preferably, on described bending rotation deck, be provided with for connecting the 5th draw-in groove and the 6th draw-in groove of the plug contact pin of LED fluorescent tube to be measured.
Preferably, the distance between described bending rotation deck and described the first deck equals the distance between described bending rotation deck and described the second deck.
Preferably, described testing circuit module comprises direct supply for the electric main of access being converted to low-voltage DC, for controlling test bracket, connects low-voltage DC or the ON-OFF control circuit of electric main, the electric-leakage detection circuit whether leaking electricity for detection of LED fluorescent tube to be measured, and the open detection circuit of whether opening a way for detection of LED fluorescent tube to be measured;
The input end of described direct supply is connected to external ac power source, and the input end of described ON-OFF control circuit is connected with the output terminal of described direct supply, and two output terminals of described ON-OFF control circuit are connected to respectively described the first draw-in groove and the 3rd draw-in groove; Described electric-leakage detection circuit is connected with the second probe with described the first probe, and described open detection circuit is connected with the 4th draw-in groove with described the second draw-in groove respectively.
Preferably, described ON-OFF control circuit comprises change-over switch, the first relay, the second relay and the 3rd relay;
Coil one end of described the first relay is connected with the output terminal of described direct supply via described change-over switch, the coil other end ground connection of described the first relay, the fixed contact of described the first relay is connected with the output terminal of described direct supply, the normally closed contact of described the first relay is unsettled, and the normally opened contact of described the first relay is connected with coil one end of described the 3rd relay with coil one end of described the second relay respectively;
The coil other end ground connection of described the second relay, the first fixed contact of described the second relay, the second fixed contact are all connected with the output terminal of described direct supply, the first normally closed contact of described the second relay is connected with described the first draw-in groove, the second normally closed contact of described the second relay is connected with described the 3rd draw-in groove, and the first normally opened contact, second normally opened contact of described the second relay are all unsettled;
The coil other end ground connection of described the 3rd relay, the first fixed contact of described the 3rd relay, the second fixed contact are connected to respectively the two ends of external ac power source, the first normally closed contact, second normally closed contact of described the 3rd relay are all unsettled, the first normally opened contact of described the 3rd relay is connected with described the first draw-in groove, and the second normally opened contact of described the 3rd relay is connected with described the 3rd draw-in groove.
Preferably, described electric-leakage detection circuit comprises hummer, the first light emitting diode, the first resistance and the second resistance;
One end of described hummer is connected with the second probe with described the first probe respectively via described the first resistance, the other end ground connection of hummer; The anode of described the first light emitting diode is connected with the second probe with described the first probe respectively via described the second resistance, the plus earth of described the first light emitting diode.
Preferably, described open detection circuit comprises the second light emitting diode and the 3rd resistance;
The anode of described the second light emitting diode is connected with described the second draw-in groove via described the 3rd resistance, and the negative electrode of described the second light emitting diode is connected with described the 4th draw-in groove.
The LED fluorescent tube proving installation the utility model proposes, when packing LED fluorescent tube to be measured into test bracket, directly the plug contact pin of LED lamp tube ends to be measured is vertically snapped in to the first deck and the second deck, swift to operate, LED fluorescent tube to be measured to bit time while saving test, and after LED fluorescent tube to be measured packs test bracket into, do not need rotating light tube, reduce the frock time, improve testing efficiency.Simultaneously, testing circuit module is from external ac power source incoming transport civil power, after being converted to low-voltage DC, electric main exports respectively described the first deck and the second deck to, connect low-voltage DC to LED fluorescent tube to be measured, testing circuit module is carried out detection of electrical leakage according to the electric current output situation of described detection of electrical leakage probe to LED fluorescent tube to be measured, and at LED fluorescent tube to be measured without electric leakage during situation, testing circuit module exports respectively the electric main of access to described the first deck and the second deck, connect electric main to LED fluorescent tube to be measured, to the LED fluorescent tube to be measured detection of opening a way, avoid because LED fluorescent tube open circuit to be measured detects.Thereby can fast detecting LED fluorescent tube to be measured whether qualified, improved the testing efficiency of LED fluorescent tube, can avoid again the threat to life safety due to LED fluorescent tube electric leakage to be measured, improved the test safety coefficient of LED fluorescent tube.
Accompanying drawing explanation
Fig. 1 is the structural representation of the utility model LED fluorescent tube proving installation preferred embodiment;
Fig. 2 is the enlarged drawing at A place in Fig. 1;
Fig. 3 is the enlarged drawing at B place in Fig. 1;
Fig. 4 is the enlarged drawing at C place in Fig. 1;
Fig. 5 is the enlarged drawing at D place in Fig. 1;
Fig. 6 is the enlarged drawing at E place in Fig. 1;
Fig. 7 is the enlarged drawing at F place in Fig. 1;
Fig. 8 is the electrical block diagram of the utility model LED fluorescent tube proving installation preferred embodiment.
The realization of the purpose of this utility model, functional characteristics and advantage, in connection with embodiment, and is described further with reference to accompanying drawing.
Embodiment
Below in conjunction with Figure of description and specific embodiment, further illustrate the technical solution of the utility model.Should be appreciated that specific embodiment described herein is only in order to explain the utility model, and be not used in restriction the utility model.
Referring to figs. 1 through Fig. 7, Fig. 1 is the structural representation of the utility model LED fluorescent tube proving installation preferred embodiment; Fig. 2 is the enlarged drawing at A place in Fig. 1; Fig. 3 is the enlarged drawing at B place in Fig. 1; Fig. 4 is the enlarged drawing at C place in Fig. 1; Fig. 5 is the enlarged drawing at D place in Fig. 1; Fig. 6 is the enlarged drawing at E place in Fig. 1.
In the utility model preferred embodiment, LED fluorescent tube proving installation comprises test bracket 10 and test controller 20, and test controller 20 is connected with test bracket 10 with external ac power source (Fig. 1 does not show) respectively.External ac power source provides electric main (220V alternating current, i.e. AC220V).
The two ends of test bracket 10 are provided with for connecting the first deck 11 and second deck 12 of the plug contact pin of LED fluorescent tube to be measured, are provided with detection of electrical leakage probe on test bracket 10, and detection of electrical leakage probe is between the first deck 11 and the second deck 12.
Test controller 20 comprises mounting box 21 and testing circuit module, testing circuit module is placed in mounting box 21, testing circuit module is converted to low-voltage DC (as 12V direct current by electric main, be DC12V) export respectively the first deck 11 and the second deck 12 to, according to the electric current output situation of detection of electrical leakage probe, LED fluorescent tube to be measured is carried out to detection of electrical leakage, and at LED fluorescent tube to be measured, export respectively electric main to the first deck 11 and the second deck 12 during without leaky, to the LED fluorescent tube to be measured detection of opening a way.
The present embodiment is when packing LED fluorescent tube to be measured into test bracket 10, directly the plug contact pin of LED lamp tube ends to be measured is vertically snapped in to the first deck 11 and the second deck 12, swift to operate, LED fluorescent tube to be measured to bit time while saving test, and after packing test bracket 10 into, LED fluorescent tube to be measured do not need to rotate LED fluorescent tube to be measured, reduce the frock time, improve testing efficiency.
Simultaneously, testing circuit module is from external ac power source incoming transport civil power, after being converted to low-voltage DC, electric main exports respectively the first deck 11 and the second deck 12 to, connect low-voltage DC to LED fluorescent tube to be measured, testing circuit module is carried out detection of electrical leakage according to the electric current output situation of detection of electrical leakage probe to LED fluorescent tube to be measured, when the electric current of detection of electrical leakage probe is exported, testing circuit module detects LED fluorescent tube electric leakage to be measured, when detection of electrical leakage probe there is no electric current when output, testing circuit module detects not electric leakage of LED fluorescent tube to be measured.And at LED fluorescent tube to be measured without electric leakage during situation, testing circuit module exports respectively the electric main of access to the first deck 11 and the second deck 12, connect electric main to LED fluorescent tube to be measured, to LED fluorescent tube to be measured detections of open a way, avoid due to the LED fluorescent tube to be measured detection of opening a way.Thereby can fast detecting LED fluorescent tube to be measured whether qualified, improved the testing efficiency of LED fluorescent tube, can avoid again the threat to life safety due to LED fluorescent tube electric leakage to be measured, improved the test safety coefficient of LED fluorescent tube.
As shown in Figure 1, test controller 20 also comprises ac plug 26 and five core sockets 27; Testing circuit module is connected to external ac power source by ac plug 26, and testing circuit module is by five core socket 27 connecting test supports 10.
LED fluorescent tube to be measured is being packed into after test bracket 10, by ac plug 26, be connected to external ac power source (being outside commercial power socket), incoming transport civil power, testing circuit module is by five core socket 27 connecting test supports 10, after being converted to low-voltage DC by electric main or by electric main, by five core sockets 27, export test bracket 10 to, give the LED fluorescent tube energising to be measured being arranged on test bracket 10.
As shown in Figure 2, on the first deck 11, be provided with for connecting the first draw-in groove 111 and second draw-in groove 112 of the plug contact pin of LED fluorescent tube to be measured, as shown in Figure 3, on the second deck 12, be provided with for connecting the 3rd draw-in groove 121 and the 4th draw-in groove 122 of the plug contact pin of LED fluorescent tube to be measured.
By the first deck 11 and the second deck 12, LED fluorescent tube to be measured is being packed in test bracket 10 processes, the plug contact pin of LED fluorescent tube to be measured one end directly vertically can be snapped in to the first draw-in groove 111 and the second draw-in groove 112 on the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 3rd draw-in groove 121 and the 4th draw-in groove 122 on the second deck 12, while exporting test bracket 10 to after test controller 20 is converted to low-voltage DC by electric main or by electric main, the first draw-in groove 111 on the first deck 11 and the second draw-in groove 112 conductions, the 3rd draw-in groove 121 and the 4th draw-in groove 122 on the second deck 12 also conduct electricity, thereby the electric current of test controller 20 outputs is walked and mistake in LED fluorescent tube to be measured, LED fluorescent tube energising to be measured.
Because dissimilar LED fluorescent tube length is different, for example nowadays the length of two kinds of the most frequently used LED fluorescent tubes is respectively 1.2 meters and 0.6 meter, the present embodiment is for making test bracket 10 all be suitable for for 1.2 meters of LED fluorescent tubes and 0.6 meter of LED fluorescent tube, as shown in Figure 1, on test bracket 10, be also provided with bending rotation deck 13, this bending rotation deck 13 can bend and can rotate, and bending rotation deck 13 is between the first deck 11 and the second deck 12.And the distance between bending rotation deck 13 and the first deck 11 equals the distance between bending rotation deck 13 and the second deck 12.
Detection of electrical leakage probe comprises that the first probe 14 and the second probe 15, the first probes 14 are between the first deck 11 and bending rotation deck 13, and the second probe 15 is between bending rotation deck 13 and the second deck 12.
The bending rotation deck 13 of the present embodiment can 90 ° of bending and can be rotated.As shown in Figure 1, in the time will packing LED fluorescent tube to be measured (as 1.2 meters of LED fluorescent tubes) into test bracket 10 by the first deck 11 and the second deck 12, first will bend rotation deck 13 90-degree bents, make bending rotation deck 13 not stop that LED fluorescent tube to be measured packs test bracket 10 into, and the current-carrying part of bending rotation deck 13 does not contact with the heat-dissipation aluminum sectional material of LED fluorescent tube to be measured, again the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the second deck 12, install after LED fluorescent tube to be measured, detection of electrical leakage probe (the first probe 14 and the second probe 15) contacts with the heat-dissipation aluminum sectional material of LED fluorescent tube to be measured.In the time will packing LED fluorescent tube to be measured (as 0.6 meter of LED fluorescent tube) into test bracket 10 by the first deck 11 and bending rotation deck 13, the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to bending rotation deck 13, install after LED fluorescent tube to be measured, the first probe 14 contacts with the heat-dissipation aluminum sectional material of LED fluorescent tube to be measured.In the time will packing LED fluorescent tube to be measured (as 0.6 meter of LED fluorescent tube) into test bracket 10 by the second deck 12 and bending rotation deck 13, the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the second deck 12, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to bending rotation deck 13, install after LED fluorescent tube to be measured, the second probe 15 contacts with the heat-dissipation aluminum sectional material of LED fluorescent tube to be measured.
There is ground, as shown in Figure 4, on bending rotation deck 13, be provided with for connecting the 5th draw-in groove 131 and the 6th draw-in groove 132 of the plug contact pin of LED fluorescent tube to be measured.
As shown in Figure 1, passing through the first deck 11 and the second deck 12 by the process of LED fluorescent tube to be measured, first will bend rotation deck 13 90-degree bents, make bending rotation deck 13 not stop that LED fluorescent tube to be measured packs test bracket 10 into, and after bending rotation deck 13 90-degree bents, the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 are down, towards test bracket 10, the current-carrying part of bending rotation deck 13 is not contacted with the heat-dissipation aluminum sectional material of LED fluorescent tube to be measured, again the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the second deck 12.Thereby, while exporting test bracket 10 to after test controller 20 is converted to low-voltage DC by electric main or by electric main, the first draw-in groove 111 on the first deck 11 and the second draw-in groove 112 conductions, the 3rd draw-in groove 121 and the 4th draw-in groove 122 on the second deck 12 also conduct electricity, the electric current of test controller 20 outputs flows into LED fluorescent tube to be measured, LED fluorescent tube energising to be measured.
By the first deck 11 and bending rotation deck 13, LED fluorescent tube to be measured is being packed in the process of test bracket 10, if the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 arranged (state as shown in Figure 1) towards the 3rd draw-in groove 121 and the 4th draw-in groove 122 of the second deck 12 originally, so can be first by 13 rotations of bending rotation deck, make the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 towards the first draw-in groove 111 and second draw-in groove 112 of the first deck 11, again the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the first draw-in groove 111 and the second draw-in groove 112 on the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13, if the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 arranged towards the first draw-in groove 111 and second draw-in groove 112 of the first deck 11 originally, can directly the plug contact pin of LED fluorescent tube to be measured one end directly vertically be snapped in to the first draw-in groove 111 and the second draw-in groove 112 on the first deck 11 so, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13.While exporting test bracket 10 to after test controller 20 is converted to low-voltage DC by electric main or by electric main, the first draw-in groove 111 on the first deck 11 and the second draw-in groove 112 conductions, because the 5th draw-in groove 131 on bending rotation deck 13 is connected with the first draw-in groove 111 on the first deck 11, the 6th draw-in groove 132 on bending rotation deck 13 is connected with the second draw-in groove 112 on the first deck 11, therefore the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13 also conducts electricity, thereby the electric current of test controller 20 outputs flows into LED fluorescent tube to be measured, LED fluorescent tube energising to be measured.
By the second deck 12 and bending rotation deck 13, LED fluorescent tube to be measured is being packed in the process of test bracket 10, if the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 arranged (state as shown in Figure 1) towards the 3rd draw-in groove 121 and the 4th draw-in groove 122 of the second deck 12 originally, can directly the plug contact pin of LED fluorescent tube to be measured one end directly vertically be snapped in to the 3rd draw-in groove 121 and the 4th draw-in groove 122 on the second deck 12 so, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13, if the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 arranged towards the first draw-in groove 111 and second draw-in groove 112 of the first deck 11 originally, so can be first by 13 rotations of bending rotation deck, make the 5th draw-in groove 131 of bending rotation deck 13 and the 6th draw-in groove 132 towards the 3rd draw-in groove 121 and the 4th draw-in groove 122 of the second deck 12, again the plug contact pin of LED fluorescent tube to be measured one end is directly vertically snapped in to the 3rd draw-in groove 121 and the 4th draw-in groove 122 on the second deck 12, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13.While exporting test bracket 10 to after test controller 20 is converted to low-voltage DC by electric main or by electric main, the 3rd draw-in groove 121 on the second deck 12 and the 4th draw-in groove 122 conductions, because the 5th draw-in groove 131 on bending rotation deck 13 is connected with the 3rd draw-in groove 121 on the second deck 12, the 6th draw-in groove 132 on bending rotation deck 13 is connected with the 4th draw-in groove 122 on the second deck 12, therefore the 5th draw-in groove 131 and the 6th draw-in groove 132 on bending rotation deck 13 also conducts electricity, thereby the electric current of test controller 20 outputs flows into LED fluorescent tube to be measured, LED fluorescent tube energising to be measured.
In a variant embodiment, slide rail can be set on support, the first deck 11 is fixed on support, the second deck 12 can slide along slide rail, or the second deck 12 is fixed on support, and the first deck 11 can slide along slide rail, thereby when the LED fluorescent tube of test different length, can arrive appropriate location by mobile the second deck 12 or the first deck 11, pack LED fluorescent tube into test bracket 10, make test bracket 10 be applicable to the LED fluorescent tube of various different lengths.
Refer again to Fig. 7 and Fig. 8, Fig. 7 is the enlarged drawing at F place in Fig. 1; Fig. 8 is the electrical block diagram of the utility model LED fluorescent tube proving installation preferred embodiment.
As shown in Figure 8, testing circuit module comprises direct supply 22, ON-OFF control circuit 23, electric-leakage detection circuit 24 and open detection circuit 25, wherein, direct supply 22 is for being converted to low-voltage DC by the electric main of access, ON-OFF control circuit 23 is connected low-voltage DC or electric main for controlling test bracket 10, whether electric-leakage detection circuit 24 leaks electricity for detection of LED fluorescent tube to be measured, and whether open detection circuit 25 opens a way for detection of LED fluorescent tube to be measured.
The input end of direct supply 22 is connected to external ac power source 30, and the input end of ON-OFF control circuit 23 is connected with the output terminal of direct supply 22, and two output terminals of ON-OFF control circuit 23 are connected to respectively the first draw-in groove 111 and the 3rd draw-in groove 121; Electric-leakage detection circuit 24 is connected with the second probe 15 with the first probe 14, and open detection circuit 25 is connected with the 4th draw-in groove 122 with the second draw-in groove 112 respectively.
Particularly, ON-OFF control circuit 23 comprises change-over switch S1, the first relay K 1, the second relay K 2 and the 3rd relay K 3.
Coil one end of the first relay K 1 is connected with the output terminal of direct supply 22 via change-over switch S1, the coil other end ground connection of the first relay K 1, the fixed contact a1 of the first relay K 1 is connected with the output terminal of direct supply 22, the normally closed contact a2 of the first relay K 1 is unsettled, and the normally opened contact a3 of the first relay K 1 is connected with coil one end of the 3rd relay K 3 with coil one end of the second relay K 2 respectively.
The coil other end ground connection of the second relay K 2, the first fixed contact b1, the second fixed contact b2 of the second relay K 2 are all connected with the output terminal of direct supply 22, the first normally closed contact b3 of the second relay K 2 is connected with the first draw-in groove 111, the second normally closed contact b5 of the second relay K 2 is connected with the 3rd draw-in groove 121, and the first normally opened contact b4, the second normally opened contact b6 of the second relay K 2 are all unsettled.
The coil other end ground connection of the 3rd relay K 3, the first fixed contact c1 of the 3rd relay K 3, the second fixed contact c2 are connected to respectively the two ends of external ac power source 30, the first normally closed contact c3, the second normally closed contact c5 of the 3rd relay K 3 are all unsettled, the first normally opened contact c4 of the 3rd relay K 3 is connected with the first draw-in groove 111, and the second normally opened contact c6 of the 3rd relay K 3 is connected with the 3rd draw-in groove 121.
Particularly, electric-leakage detection circuit 24 comprises hummer BE1, the first light emitting diode D1, the first resistance R 1 and the second resistance R 2.
One end of hummer BE1 is connected with the second probe 15 with the first probe 14 respectively via the first resistance R 1, the other end ground connection of hummer BE1; The anode of the first light emitting diode D1 is connected with the second probe 15 with the first probe 14 respectively via the second resistance R 2, the plus earth of the first light emitting diode D1.
Particularly, open detection circuit 25 comprises the second light emitting diode D2 and the 3rd resistance R 3; The anode of the second light emitting diode D2 is connected with the second draw-in groove 112 via the 3rd resistance R 3, and the negative electrode of the second light emitting diode D2 is connected with the 4th draw-in groove 122.
The plug contact pin of LED lamp tube ends to be measured of take below snaps in the first deck 11 and the second deck 12 and packs test bracket 10 into and test as example, and the principle of work of the utility model LED fluorescent tube proving installation is specifically described:
According to Fig. 1 shown device, test controller 20 connects after test bracket 10 by five core sockets 27, by ac plug 26 incoming transport civil powers (AC220V), now the direct supply 22 in testing circuit module is started working, electric main is converted to low-voltage DC (DC12V), and constant output low-voltage DC, shown in Fig. 8 in circuit, during original state, change-over switch S1 is in off-state, the first relay K 1, the second relay K 2 and the 3rd relay K 3 are all in normally off, the fixed contact a1 of the first relay K 1 is connected with the normally closed contact a2 of the first relay K 1, the first fixed contact b1 of the second relay K 2 is connected with the first normally closed contact b3 of the second relay K 2, and the second fixed contact b2 of the second relay K 2 is connected with the second normally closed contact b5 of the second relay K 2, the first fixed contact c1 of the 3rd relay K 3 is connected with the first normally closed contact c3 of the 3rd relay K 3, and the second fixed contact c2 of the 3rd relay K 3 is connected with the second normally closed contact c5 of the 3rd relay K 3.
The second relay K 2 is in normally off when initial, therefore the low-voltage DC of direct supply 22 output terminal outputs is through the first fixed contact b1 of the second relay K 2, the first normally closed contact b3 exports respectively the first draw-in groove 111 on the first deck 11 and the first normally opened contact c4 of the 3rd relay K 3 to, simultaneously, the low-voltage DC of direct supply 22 output terminal outputs is through the second fixed contact b2 of the second relay K 2, the second normally closed contact b5 exports respectively the 3rd draw-in groove 121 on the second deck 12 and the second normally opened contact c6 of the 3rd relay K 3 to, be that a DC12V electric current part flows to the first draw-in groove 111 of the first deck 11 and the 3rd draw-in groove 121 of the second deck 12, DC12V electric current another part flows to the first normally opened contact c4 and the second normally opened contact c6 of the 3rd relay K 3.
The plug contact pin of LED fluorescent tube to be measured one end is vertically being snapped in to the first draw-in groove 111 and second draw-in groove 112 of the first deck 11, the plug contact pin of the LED fluorescent tube other end to be measured is vertically snapped in to the 3rd draw-in groove 121 and the 4th draw-in groove 122 of the second deck 12, LED fluorescent tube to be measured snaps in after first deck 11 and the second deck 12 of test bracket 10, the heat-dissipation aluminum sectional material of the first probe 14 and the second probe 15 contact measured LED fluorescent tubes also contacts well, and DC12V electric current enters LED fluorescent tube to be measured inside by the plug contact pin of LED lamp tube ends to be measured immediately.Now, if there is power supply short circuit in LED fluorescent tube to be measured inside, or conductor insulation sheath is crushed and wire touches heat-dissipation aluminum sectional material and causes leaky, DC12V electric current will flow to the first probe 14 and the second probe 15 by electric leakage contact point so, and through the first probe 14, the second probe 15, the first resistance R 1 flows to hummer BE1, hummer BE1 sounding alarm, simultaneously, DC12V electric current is through the first probe 14, the second probe 15, the second resistance R 2 flows to the anode of the first light emitting diode D1, the first light emitting diode D1 luminous alarm, there is leaky in the LED fluorescent tube of the current test of prompting tester, can not carry out next step operation (open test, light test operation), thereby avoid the life security that jeopardizes tester because of the electric leakage of LED fluorescent tube.On the contrary, if there is not power supply short circuit in LED fluorescent tube to be measured inside, or conductor insulation sheath is crushed and wire touches heat-dissipation aluminum sectional material and causes leaky, DC12V electric current will can not flow to the first probe 14 and the second probe 15 so, accordingly, hummer BE1 is sounding not, and the first light emitting diode D1 is not luminous yet, there is not leaky in the LED fluorescent tube of the current test of prompting tester, can carry out next step operation.
In the situation that hummer BE1 and the first light emitting diode D1 do not report to the police, change-over switch S1 is closed, the low-voltage DC (DC12V) of direct supply 22 outputs exports the coil of the first relay K 1 to through change-over switch S1, make the normal open switch of the first relay K 1 closed, the fixed contact a1 of the first relay K 1 is connected with the normally opened contact a3 of the first relay K 1, thereby, the low-voltage DC of direct supply 22 outputs is through the fixed contact a1 of the first relay K 1, normally opened contact a3 exports the coil of the second relay K 2 and the coil of the 3rd relay K 3 to, make the normal open switch of the second relay K 2 and the 3rd relay K 3 also closed, the first fixed contact b1 of the second relay K 2 and the first normally opened contact b4 of the second relay K 2 are connected, and the second fixed contact b2 of the second relay K 2 is connected with the second normally opened contact b6 of the second relay K 2, the first fixed contact c1 of the 3rd relay K 3 is connected with the first normally opened contact c4 of the 3rd relay K 3, and the second fixed contact c2 of the 3rd relay K 3 is connected with the second normally opened contact c6 of the 3rd relay K 3.Now, the electric main (AC220V) of external ac power source 30 outputs is through the first fixed contact c1 of the 3rd relay K 3, the first normally opened contact c4 exports respectively the first draw-in groove 111 of the first deck 11 and the first normally closed contact b3 of the second relay K 2 to, simultaneously, the electric main of external ac power source 30 outputs is through the second fixed contact c2 of the 3rd relay K 3, the second normally opened contact c6 exports respectively the 3rd draw-in groove 121 of the second deck 12 and the second normally closed contact b5 of the second relay K 2 to, thereby, an AC220V electric current part flows to the first normally closed contact b3 and the second normally closed contact b5 of the second relay K 2, AC220V electric current another part flows to the first draw-in groove 111 of the first deck 11 and the 3rd draw-in groove 121 of the second deck 12, to drive LED lamp tube starting to be measured.
In the situation that the 3rd draw-in groove 121 of the first draw-in groove 111 of the first deck 11 and the second deck 12 is connected electric main, if the plug T-shape sheet metal of LED fluorescent tube to be measured does not occur that screw from not being marked or screw are screwed to a phenomenon, the electric current flowing to so on the first draw-in groove 111 of the first deck 11 and the 3rd draw-in groove 121 of the second deck 12 flows to the second draw-in groove 112 of the first deck 11 and the 4th draw-in groove 122 of the second deck 12 by the plug T-shape sheet metal of LED fluorescent tube to be measured immediately, now, the second draw-in groove 112 of the first deck 11, the 3rd resistance R 3, the second light emitting diode D2, the 4th draw-in groove 122 of the second deck 12 forms loop, the second light emitting diode D2 is luminous, LED lamp tube starting, there is not screw from not being marked or the stubborn incomplete phenomena of screw in the LED fluorescent tube of the current test of prompting tester.On the contrary, if there is screw from not being marked or screw and twist incomplete phenomena in the plug T-shape sheet metal of LED fluorescent tube to be measured, be that open circuit phenomenon appears in LED fluorescent tube to be measured, the electric current flowing to so on the first draw-in groove 111 of the first deck 11 and the 3rd draw-in groove 121 of the second deck 12 will can not flow to the second draw-in groove 112 of the first deck 11 and the 4th draw-in groove 122 of the second deck 12, the second light emitting diode D2 is not luminous, LED fluorescent tube is not lighted, the LED fluorescent tube of the current test of prompting tester occurs that screw from not being marked or screw are screwed to a phenomenon, there is open circuit problem in the LED fluorescent tube that is current test, belong to substandard product.Thereby complete rapidly the test step of LED fluorescent tube, avoid underproof LED fluorescent tube to enter next process and cause potential safety hazard.
The foregoing is only preferred embodiment of the present utility model; not thereby limit the scope of the claims of the present utility model; every equivalent structure or conversion of equivalent flow process that utilizes the utility model instructions and accompanying drawing content to do; or be directly or indirectly used in other relevant technical fields, be all in like manner included in scope of patent protection of the present utility model.

Claims (10)

1. a LED fluorescent tube proving installation, is characterized in that, comprises test bracket, and the test controller being connected with described test bracket with external ac power source respectively;
The two ends of described test bracket are provided with for connecting the first deck and second deck of the plug contact pin of LED fluorescent tube to be measured, are provided with detection of electrical leakage probe on described test bracket, and described detection of electrical leakage probe is between described the first deck and the second deck;
Described test controller comprises mounting box, and be placed in the testing circuit module in described mounting box, described testing circuit module is converted to low-voltage DC by electric main and exports respectively described the first deck and the second deck to, according to the electric current output situation of described detection of electrical leakage probe, LED fluorescent tube to be measured is carried out to detection of electrical leakage, and at LED fluorescent tube to be measured, export respectively electric main to described the first deck and the second deck during without leaky, to the LED fluorescent tube to be measured detection of opening a way.
2. LED fluorescent tube proving installation as claimed in claim 1, is characterized in that, described test controller also comprises ac plug and five core sockets; Described testing circuit module is connected to external ac power source by described ac plug, and described testing circuit module connects described test bracket by described five core sockets.
3. LED fluorescent tube proving installation as claimed in claim 1 or 2, it is characterized in that, on described the first deck, be provided with for connecting the first draw-in groove and second draw-in groove of the plug contact pin of LED fluorescent tube to be measured, on described the second deck, be provided with for connecting the 3rd draw-in groove and the 4th draw-in groove of the plug contact pin of LED fluorescent tube to be measured.
4. LED fluorescent tube proving installation as claimed in claim 3, is characterized in that, is also provided with bending rotation deck on described test bracket, and described bending revotating card seat is positioned between described the first deck and the second deck;
Described detection of electrical leakage probe comprises the first probe and the second probe, and described the first probe is between described the first deck and described bending rotation deck, and described the second probe is between described bending rotation deck and described the second deck.
5. LED fluorescent tube proving installation as claimed in claim 4, is characterized in that, on described bending rotation deck, is provided with for connecting the 5th draw-in groove and the 6th draw-in groove of the plug contact pin of LED fluorescent tube to be measured.
6. LED fluorescent tube proving installation as claimed in claim 4, is characterized in that, the distance between described bending rotation deck and described the first deck equals the distance between described bending rotation deck and described the second deck.
7. LED fluorescent tube proving installation as claimed in claim 5, it is characterized in that, described testing circuit module comprises direct supply for the electric main of access being converted to low-voltage DC, for controlling test bracket, connects low-voltage DC or the ON-OFF control circuit of electric main, the electric-leakage detection circuit whether leaking electricity for detection of LED fluorescent tube to be measured, and the open detection circuit of whether opening a way for detection of LED fluorescent tube to be measured;
The input end of described direct supply is connected to external ac power source, and the input end of described ON-OFF control circuit is connected with the output terminal of described direct supply, and two output terminals of described ON-OFF control circuit are connected to respectively described the first draw-in groove and the 3rd draw-in groove; Described electric-leakage detection circuit is connected with the second probe with described the first probe, and described open detection circuit is connected with the 4th draw-in groove with described the second draw-in groove respectively.
8. LED fluorescent tube proving installation as claimed in claim 7, is characterized in that, described ON-OFF control circuit comprises change-over switch, the first relay, the second relay and the 3rd relay;
Coil one end of described the first relay is connected with the output terminal of described direct supply via described change-over switch, the coil other end ground connection of described the first relay, the fixed contact of described the first relay is connected with the output terminal of described direct supply, the normally closed contact of described the first relay is unsettled, and the normally opened contact of described the first relay is connected with coil one end of described the 3rd relay with coil one end of described the second relay respectively;
The coil other end ground connection of described the second relay, the first fixed contact of described the second relay, the second fixed contact are all connected with the output terminal of described direct supply, the first normally closed contact of described the second relay is connected with described the first draw-in groove, the second normally closed contact of described the second relay is connected with described the 3rd draw-in groove, and the first normally opened contact, second normally opened contact of described the second relay are all unsettled;
The coil other end ground connection of described the 3rd relay, the first fixed contact of described the 3rd relay, the second fixed contact are connected to respectively the two ends of external ac power source, the first normally closed contact, second normally closed contact of described the 3rd relay are all unsettled, the first normally opened contact of described the 3rd relay is connected with described the first draw-in groove, and the second normally opened contact of described the 3rd relay is connected with described the 3rd draw-in groove.
9. LED fluorescent tube proving installation as claimed in claim 7, is characterized in that, described electric-leakage detection circuit comprises hummer, the first light emitting diode, the first resistance and the second resistance;
One end of described hummer is connected with the second probe with described the first probe respectively via described the first resistance, the other end ground connection of hummer; The anode of described the first light emitting diode is connected with the second probe with described the first probe respectively via described the second resistance, the plus earth of described the first light emitting diode.
10. LED fluorescent tube proving installation as claimed in claim 7, is characterized in that, described open detection circuit comprises the second light emitting diode and the 3rd resistance;
The anode of described the second light emitting diode is connected with described the second draw-in groove via described the 3rd resistance, and the negative electrode of described the second light emitting diode is connected with described the 4th draw-in groove.
CN201420159129.2U 2014-04-02 2014-04-02 LED tube testing device Expired - Lifetime CN203773018U (en)

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Application Number Priority Date Filing Date Title
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104459391A (en) * 2014-11-28 2015-03-25 国家电网公司 Bow-shaped wire clamp test device
CN105974292A (en) * 2016-06-20 2016-09-28 刘成 LED module electric leakage testing method
CN108279389A (en) * 2018-03-28 2018-07-13 江苏鸿佳电子科技有限公司 A kind of LED light bar grafting test fixture
CN109507614A (en) * 2018-11-21 2019-03-22 江苏新广联光电股份有限公司 A kind of test device of emergence lighting lamp
CN110280490A (en) * 2019-07-12 2019-09-27 王帅 A kind of equipment for the automatic mounted box of LED light

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104459391A (en) * 2014-11-28 2015-03-25 国家电网公司 Bow-shaped wire clamp test device
CN105974292A (en) * 2016-06-20 2016-09-28 刘成 LED module electric leakage testing method
CN108279389A (en) * 2018-03-28 2018-07-13 江苏鸿佳电子科技有限公司 A kind of LED light bar grafting test fixture
CN108279389B (en) * 2018-03-28 2024-06-04 江苏鸿佳电子科技有限公司 LED lamp strip grafting test fixture
CN109507614A (en) * 2018-11-21 2019-03-22 江苏新广联光电股份有限公司 A kind of test device of emergence lighting lamp
CN110280490A (en) * 2019-07-12 2019-09-27 王帅 A kind of equipment for the automatic mounted box of LED light

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