CN109959662B - Empty bottle on-line measuring device - Google Patents

Empty bottle on-line measuring device Download PDF

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Publication number
CN109959662B
CN109959662B CN201910339313.2A CN201910339313A CN109959662B CN 109959662 B CN109959662 B CN 109959662B CN 201910339313 A CN201910339313 A CN 201910339313A CN 109959662 B CN109959662 B CN 109959662B
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China
Prior art keywords
conveying
empty bottle
illumination
conveying mechanism
annular
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CN201910339313.2A
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CN109959662A (en
Inventor
杨晓兵
韩朝武
罗飞
吴玉文
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China Great Wall Wine Co ltd
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China Great Wall Wine Co ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8803Visual inspection
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8806Specially adapted optical and illumination features
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents
    • G01N21/9018Dirt detection in containers
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/90Investigating the presence of flaws or contamination in a container or its contents
    • G01N21/9072Investigating the presence of flaws or contamination in a container or its contents with illumination or detection from inside the container

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Specific Conveyance Elements (AREA)
  • Sorting Of Articles (AREA)

Abstract

The invention provides an empty bottle online detection device, which belongs to the technical field of detection devices and comprises a first conveying mechanism, a second conveying mechanism and a plurality of illumination components; the first conveying mechanism is used for conveying empty bottles; the second conveying mechanism is arranged above the first conveying mechanism and is provided with an annular conveying part and a driving wheel for driving the annular conveying part to move; the illumination component is arranged on the second conveying mechanism and synchronously moves along with the annular conveying piece; the conveying speed of the first conveying mechanism is the same as the linear speed of the annular conveying member, and the sides close to each other are conveyed in the same direction, and the illumination component is used for illuminating empty bottles on the first conveying mechanism at a preset detection station; the illuminating component is used for conveying empty bottles at a preset detection station in the same direction and irradiating the inside of the empty bottles, so that operators can clearly observe the inside condition of the empty bottles, the labor intensity of the operators is reduced, and the detection efficiency and the detection accuracy are improved.

Description

Empty bottle on-line measuring device
Technical Field
The invention belongs to the technical field of detection devices, and particularly relates to an empty bottle online detection device.
Background
The living standard of people is continuously improved at present, and the consumption of grape wine is increased year by year. In the production process of grape wine, need to fill the grape wine into empty bottle, before the filling operation, need detect empty bottle to guarantee that there is not impurity such as water, glass in the empty bottle, but because the empty bottle body has the colour, operating personnel observes in the bottle through the bottleneck from the empty bottle, and intensity of labour is big, and production efficiency is low, and the detection effect is not good.
Disclosure of Invention
The invention aims to provide an empty bottle online detection device, which aims to solve the problems of high labor intensity, low efficiency and poor detection effect of operators in the existing empty bottle detection method.
In order to achieve the above purpose, the invention adopts the following technical scheme: an empty bottle on-line measuring device is provided, including:
the first conveying mechanism is used for conveying empty bottles;
the second conveying mechanism is arranged above the first conveying mechanism and is provided with an annular conveying part and a driving wheel for driving the annular conveying part to move; and
a plurality of illumination components arranged on the second conveying mechanism and synchronously moving along with the annular conveying piece;
the conveying speed of the first conveying mechanism is the same as the linear speed of the annular conveying piece, the two sides close to each other are conveyed in the same direction, and the illumination component is used for illuminating empty bottles on the first conveying mechanism at a preset detection station.
Further, the empty bottle on-line detection device further comprises:
the illumination switching-on mechanism is arranged in the area surrounded by the annular conveying piece and corresponds to the preset detection station, and is used for switching on the illumination component passing through the preset detection station.
Further, the illumination turning-on mechanism includes:
a mounting plate;
the two conductive rails are arranged on the lower bottom surface of the mounting plate, are arranged side by side in the direction perpendicular to the conveying direction of the lighting component and are arranged along the conveying direction of the lighting component, and are respectively connected with the positive electrode and the negative electrode of the power supply; and
the two conductive elastic sheets are fixedly arranged on the lighting component and are electrically connected with the corresponding conductive rail and are in sliding fit with the conductive rail.
Further, the lighting component includes:
the base is provided with a mounting part fixedly connected with the annular conveying piece and an illumination part positioned at the outer side of the annular conveying piece; and
a lighting lamp provided on the lighting section;
the two conductive elastic sheets are arranged on the mounting part.
Further, the base is a cylinder.
Further, the mounting portion is screwed with the endless transmission member.
Further, the conductive elastic sheet is obliquely arranged on the mounting part, and the oblique direction is the opposite direction of the conveying of the annular conveying piece.
Further, the conductive rail is a rectangular guide rail.
Further, the conductor rail is fixed with the mounting plate through screws.
Further, the endless conveyor is a chain or a belt.
The empty bottle online detection device provided by the invention has the beneficial effects that: compared with the prior art, the empty bottle online detection device provided by the invention has the advantages that the empty bottles and the illumination components are respectively transmitted by the first conveying mechanism and the second conveying mechanism, so that the labor intensity of operators is reduced. The second conveying mechanism adopts an annular conveying part and a driving wheel structure, and the illumination component synchronously moves along with the annular conveying part, so that the annular reciprocating movement of the illumination component is realized. The conveying speed of the first conveying mechanism is the same as the linear speed of the annular conveying part, and one sides close to each other are conveyed in the same direction, so that the illumination component located at a preset detection station and the empty bottle can move relatively still, the illumination time of the illumination component to the empty bottle is prolonged, an operator can clearly observe the internal condition of the empty bottle, and the detection efficiency and the detection accuracy are improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings can be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of an empty bottle online detection device provided by an embodiment of the invention;
fig. 2 is a schematic structural diagram of an illumination switching mechanism according to an embodiment of the present invention;
FIG. 3 is a first cross-sectional view taken along line C-C of FIG. 1;
fig. 4 is a schematic structural diagram of an illumination component according to an embodiment of the present invention;
FIG. 5 is a second cross-sectional view taken along line C-C of FIG. 1;
fig. 6 is a schematic structural diagram of a lighting component according to an embodiment of the present invention.
In the figure: 1. a first conveying mechanism; 2. a second conveying mechanism; 21. a driving wheel; 22. an endless transfer member; 3. a lighting member; 31. a base; 311. a mounting part; 3111. a guide groove; 312. an illumination section; 32. a lighting lamp; 33. wedge blocks; 4. a lighting on mechanism; 41. a mounting plate; 42. a conductive rail; 43. a conductive spring plate; 5. a spring; 6. empty bottles.
Detailed Description
In order to make the technical problems, technical schemes and beneficial effects to be solved more clear, the invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1, an on-line empty bottle detection device provided by the invention will now be described. The empty bottle on-line measuring device includes: a first conveying mechanism 1, a second conveying mechanism 2, and a plurality of illumination members 3; the first conveying mechanism 1 is used for conveying empty bottles 6; the second conveying mechanism 2 is arranged above the first conveying mechanism 1 and is provided with an annular conveying member 22 and a driving wheel 21 for driving the annular conveying member 22 to move; the illumination component 3 is arranged on the second conveying mechanism 2 and moves synchronously with the annular conveying member 22; the first conveyor 1 is conveyed in the same direction on the side of the endless conveyor 22 where the conveyor speed is the same as the linear speed of the conveyor 22 and where the conveyor is adjacent to each other, and the illumination means 3 are arranged to illuminate empty bottles 6 located on the first conveyor 1 at a predetermined inspection station.
Compared with the prior art, the empty bottle online detection device provided by the invention adopts the first conveying mechanism 1 and the second conveying mechanism 2 to respectively convey the empty bottle 6 and the lighting component 3, so that the labor intensity of operators is reduced. The second conveying mechanism 2 adopts a structure of an annular conveying member 22 and a driving wheel 21, and the illumination component 3 synchronously moves along with the annular conveying member 22, so that the illumination component 3 can reciprocate along the annular shape. The conveying speed of the first conveying mechanism 1 is the same as the linear speed of the annular conveying member 22, and the adjacent sides are conveyed in the same direction, so that the illumination component 3 and the empty bottle 6 at the preset detection station can move relatively and still, the illumination time of the illumination component 3 to the empty bottle 6 is prolonged, an operator can clearly observe the internal condition of the empty bottle 6, and the detection efficiency and the detection accuracy are improved. It should be noted that: the illumination means 3 may be lighted all the time or may be lighted after moving to a predetermined detection position.
As a specific embodiment of the empty bottle online detection device provided by the present invention, referring to fig. 1, the empty bottle online detection device further includes: a lighting switching-on mechanism 4; the illumination switching mechanism 4 is disposed in an area surrounded by the endless conveyor 22 and corresponds to a preset detection station for switching on the illumination means 3 passing through the preset detection station. The illumination component 3 passing through the preset detection station can be connected through the illumination connection mechanism 4, so that the illumination component 3 positioned at the preset detection station is connected, the illumination components 3 positioned at other positions are disconnected, electric energy is saved, production cost is reduced, and the environment is protected.
As a specific implementation manner of the embodiment of the present invention, referring to fig. 1, the illumination component 3 close to the first conveying mechanism 1 is located right above the empty bottle 6 and moves relative to the corresponding empty bottle 6 in a static manner, so that the interior of the empty bottle 6 is ensured to be continuously illuminated in the moving process of the empty bottle 6, and the brightness of light in the bottle is further enhanced through diffuse reflection of the bottle body, the definition of the interior of the empty bottle 6 is improved, and the detection accuracy is ensured.
As a specific implementation of the embodiment of the present invention, referring to fig. 2 and 3, the illumination turning-on mechanism 4 includes: the mounting plate 41, two conductive rails 42 and two conductive spring pieces 43; the conductive rails 42 are disposed on the lower bottom surface of the mounting plate 41, are arranged side by side in the direction perpendicular to the conveying direction of the lighting component 3 and along the conveying direction of the lighting component 3, and are respectively connected with the positive and negative poles of the power supply; the conductive spring piece 43 is fixedly arranged on the lighting component 3 and is used for being electrically connected with and in sliding fit with the corresponding conductive rail 42. Through the sliding connection of the conductive spring piece 43 and the conductive rail 42, the connection and disconnection of the lighting component 3 are realized, and the structure is simple and the installation is convenient.
As a specific implementation of the embodiment of the present invention, referring to fig. 1 and 3, the lighting unit 3 includes: a base 31 and an illumination lamp 32; the base 31 is provided with a mounting portion 311 fixedly connected with the endless conveyor 22 and an illumination portion 312 located outside the endless conveyor 22; the illumination lamp 32 is provided on the illumination section 312; two conductive spring pieces 43 are provided on the mounting portion 311. The illuminating lamp 32 does not interfere with the empty bottle 6 in the movement process, and the driving wheel 21 and the driven wheel are provided with the giving-up grooves of the illuminating part 3 and the conductive elastic sheet 43, so that the normal operation of the illuminating part 3 and the conductive elastic sheet 43 is ensured. When conductive spring piece 43 and conductive track 42 sliding connection, light 32, conductive spring piece 43, conductive track 42 and power form the electric current return circuit, and light 32 intercommunication begins to shine the inside of empty bottle 6, and after conductive spring piece 43 breaks away from with conductive track 42, the electric current return circuit disconnection, light 32 is closed, finishes shining empty bottle 6, has reduced the consumption of electric energy, has saved manufacturing cost.
Specifically, the illuminating lamp 32 is an LED lamp (i.e. a light emitting diode), which occupies a small space and saves energy, the number of the LED lamps can be determined according to practical situations, the LED lamps can also work in a high-speed state, and frequent starting or closing of the LED lamps can not affect the performance of the LED lamps, and the LED lamps are communicated with the conductive elastic sheet 43 through wires or other conductive media.
As a specific implementation manner of the embodiment of the present invention, referring to fig. 1 and 4, the base 31 is a cylinder, when the base 31 moves above the empty bottle 6, the illumination portion 312 just contacts with the bottle mouth of the empty bottle 6, and the diameter of the base 31 is larger than that of the bottle mouth, so that the base 31 can completely cover the bottle mouth, and the light of the illumination lamp 32 can completely irradiate into the bottle of the empty bottle 6, so as to further improve the brightness and definition inside the empty bottle 6.
Specifically, the base 31 is made of rubber or plastic, so that the risk of leakage is prevented, and the production safety is ensured.
As a specific implementation manner of the embodiment of the present invention, referring to fig. 3, the mounting portion 311 is connected to the annular transmission member 22 through threads, which is simple in structure and convenient to install.
As a specific implementation manner of the embodiment of the present invention, referring to fig. 1 and 4, the conductive elastic sheet 43 is obliquely disposed on the mounting portion 311, the oblique direction is the opposite direction of the conveying direction of the annular conveying member 22, and the conductive elastic sheet 43 is an elastic component and can conduct electricity. The conductive spring piece 43 adopts an inclined mode, has a simple structure, is easy to obtain and has low production or purchase cost.
As a specific implementation manner of the embodiment of the present invention, referring to fig. 2 and 3, the conductive rail 42 is a rectangular guide rail, which is stable in installation and convenient for processing, increases the contact area with the conductive spring piece 43, and ensures the smooth conduction between the conductive rail 42 and the conductive spring piece 43.
Specifically, the conductive rail 42 is made of copper alloy, and has better conductivity, wear resistance and heat dissipation, which is beneficial to prolonging the service life of the detection device and reducing the failure rate of the detection device.
Specifically, the distance between the conductive track 42 and the base 31 is smaller than the distance between the conductive spring piece 43 and the base 31, and the conductive spring piece 43 is in a compressed state when sliding on the conductive track 42, so as to further enhance the contact effect between the conductive spring piece 43 and the conductive track 42.
As a specific implementation manner of the embodiment of the invention, the conductive rail 42 and the mounting plate 41 are fixed by screws, so that the structure is simple and the assembly and the disassembly are convenient.
As a specific implementation of the embodiment of the invention, the endless conveyor 22 is a chain, but a belt or a roller may be used.
As a specific implementation of the embodiment of the present invention, the first conveying mechanism 1, the second conveying mechanism 2 and the illumination switching mechanism 4 are all fixed on the same mounting platform.
As a specific implementation of the embodiment of the present invention, referring to fig. 1, 5 and 6, the base 31 is slidably connected with the endless conveyor 22, and has a degree of freedom along a radial direction of the endless conveyor 22, the mounting portion 311 is provided with a guide groove 3111, the endless conveyor 22 is provided with a mounting hole matching with the guide groove 3111, a spring 5 is provided at an outer side of the guide groove 3111, a wedge-shaped block 33 is provided at a top end of the mounting portion 311 between the two conductive elastic sheets 43, and the wedge-shaped block 33 is fixed on the mounting portion 311 by anaerobic adhesive. The wedge block 33 and the mounting plate 41 cooperate to drive the base 31 to move downwards, so that the illumination part 312 is pressed on the bottle mouth of the empty bottle 6, the illumination lamp 32 can penetrate into the bottle, and the spring 5 is in a compressed state at the moment; before the wedge block 33 contacts the mounting plate 41, the illumination portion 312 has moved directly above the empty bottle 6, but is not in contact with the mouth of the empty bottle 6; after the wedge block 33 is separated from the mounting plate 41, the spring 5 is naturally released to push the base 31 to move upwards, so that the lighting part 312 is separated from the bottle mouth of the empty bottle 6, the stability of the movement of the detection device is improved, and the lighting effect is improved. In the process that the wedge block 33 slides on the mounting plate 41, the conductive spring piece 43 is always in contact with the conductive rail 42, so that the communication of a circuit is ensured.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.

Claims (7)

1. Empty bottle on-line measuring device, its characterized in that includes:
the first conveying mechanism is used for conveying empty bottles;
the second conveying mechanism is arranged above the first conveying mechanism and is provided with an annular conveying part and a driving wheel for driving the annular conveying part to move; and
a plurality of illumination components arranged on the second conveying mechanism and synchronously moving along with the annular conveying piece;
the conveying speed of the first conveying mechanism is the same as the linear speed of the annular conveying piece, and the two sides close to each other are conveyed in the same direction, and the illumination component is used for illuminating empty bottles on the first conveying mechanism at a preset detection station;
further comprises: the illumination switching-on mechanism is arranged in the area surrounded by the annular conveying piece, corresponds to the preset detection station and is used for switching on the illumination component passing through the preset detection station;
the illumination turning-on mechanism includes:
a mounting plate;
the two conductive rails are arranged on the lower bottom surface of the mounting plate, are arranged side by side in the direction perpendicular to the conveying direction of the lighting component and are arranged along the conveying direction of the lighting component, and are respectively connected with the positive electrode and the negative electrode of the power supply; and
the two conductive elastic sheets are fixedly arranged on the lighting component and are electrically connected with the corresponding conductive rail and are in sliding fit with the corresponding conductive rail;
the lighting component includes:
the base is provided with a mounting part fixedly connected with the annular conveying piece and an illumination part positioned at the outer side of the annular conveying piece; and
a lighting lamp provided on the lighting section;
the two conductive elastic sheets are arranged on the mounting part;
the base is in sliding connection with the annular conveying piece, the radial freedom degree of the annular conveying piece is provided, the installation part is provided with a guide groove, the annular conveying piece is provided with an installation hole matched with the guide groove, the outer side of the guide groove is provided with a spring, the top end of the installation part is provided with a wedge block positioned between the two conductive elastic sheets, and the wedge block is fixed on the installation part through anaerobic adhesive; the wedge block and the mounting plate are matched to drive the base to move downwards, so that the lighting part is pressed on the bottle mouth of the empty bottle, and the lighting lamp can penetrate into the bottle.
2. The empty bottle online detection device of claim 1, wherein the base is a cylinder.
3. The empty bottle online detection device as claimed in claim 1, wherein the mounting portion is screw-coupled to the annular transmission member.
4. The empty bottle online detection device according to claim 1, wherein the conductive elastic sheet is obliquely arranged on the mounting part, and the oblique direction is the opposite direction of the conveying of the annular conveying member.
5. The empty bottle online detection device of claim 1, wherein the conductive rail is a rectangular guide rail.
6. The empty bottle online detection device according to claim 5, wherein the conductive rail is fixed with the mounting plate by a screw.
7. The empty bottle online detection device of claim 1, wherein the endless conveyor is a chain.
CN201910339313.2A 2019-04-25 2019-04-25 Empty bottle on-line measuring device Active CN109959662B (en)

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Application Number Priority Date Filing Date Title
CN201910339313.2A CN109959662B (en) 2019-04-25 2019-04-25 Empty bottle on-line measuring device

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Application Number Priority Date Filing Date Title
CN201910339313.2A CN109959662B (en) 2019-04-25 2019-04-25 Empty bottle on-line measuring device

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CN109959662B true CN109959662B (en) 2024-03-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114062378B (en) * 2021-10-28 2024-06-11 山东科技大学 Linear follow-up bottleneck crack detection system

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06218335A (en) * 1993-01-26 1994-08-09 Shin Meiwa Ind Co Ltd Device for identifying color of bottle
JPH0843321A (en) * 1994-08-03 1996-02-16 Dainippon Printing Co Ltd Method and device for inspecting inner surface
JP2005091243A (en) * 2003-09-19 2005-04-07 Sukiyan Technol:Kk Empty bottle inspection system
CN202057777U (en) * 2011-01-04 2011-11-30 石比伟 Vertical aging test production for bracket lamps
CN206788056U (en) * 2017-04-02 2017-12-22 南京汇川图像视觉技术有限公司 A kind of bottled product outer packing bottle mouth defect detecting system
CN108760760A (en) * 2018-07-25 2018-11-06 德玛克(长兴)自动化系统有限公司 A kind of full-automatic detection device of medicine bottle
CN210571992U (en) * 2019-04-25 2020-05-19 中国长城葡萄酒有限公司 Empty bottle on-line measuring device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06218335A (en) * 1993-01-26 1994-08-09 Shin Meiwa Ind Co Ltd Device for identifying color of bottle
JPH0843321A (en) * 1994-08-03 1996-02-16 Dainippon Printing Co Ltd Method and device for inspecting inner surface
JP2005091243A (en) * 2003-09-19 2005-04-07 Sukiyan Technol:Kk Empty bottle inspection system
CN202057777U (en) * 2011-01-04 2011-11-30 石比伟 Vertical aging test production for bracket lamps
CN206788056U (en) * 2017-04-02 2017-12-22 南京汇川图像视觉技术有限公司 A kind of bottled product outer packing bottle mouth defect detecting system
CN108760760A (en) * 2018-07-25 2018-11-06 德玛克(长兴)自动化系统有限公司 A kind of full-automatic detection device of medicine bottle
CN210571992U (en) * 2019-04-25 2020-05-19 中国长城葡萄酒有限公司 Empty bottle on-line measuring device

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