CN202476370U - 一种汽爆花椒及提取花椒油树脂装置 - Google Patents
一种汽爆花椒及提取花椒油树脂装置 Download PDFInfo
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Abstract
一种汽爆花椒及提取花椒油树脂装置，它涉及植物分成提取技术领域，具体涉及一种汽爆花椒及提取花椒油树脂装置。它包含汽爆罐(1)、输送管(2)、萃取罐(3)、分水处理器(4)、泄压阀(5)、蒸汽管(6)、泄压管(7)、进水口(8)和出水口(9)；汽爆罐(1)通过输送管(2)依次连接萃取罐(3)和分水处理器(4)，汽爆罐(1)上部两端分别设置有蒸汽管(6)和泄压管(7)，且泄压管(7)上设置有泄压阀(5)，分水处理器(4)两端分别设置有进水口(8)和出水口(9)。它处理能耗低，操作简单，成本低，无污染，提取效率快，产品纯度高。
Description
技术领域：
本实用新型植物分成提取技术领域，具体涉及一种汽爆花椒及提取花椒油树脂装置。
背景技术：
花椒属芸香科植物，又名山椒、川椒、青椒等，其果皮被誉为“八大调味品”之一，是家庭常用的烹饪调料和中药配料。花椒属植物的化学成分主要有生物碱、酰胺、木脂素、香豆素、挥发油和脂肪酸等。花椒的呈香和呈味物质主要是花椒挥发油和呈麻味的山椒素等多烯酰胺类物质。由花椒中提取的花椒油树脂主要在食品工业中应用，可用于调配各种复合调味料，还可进一步加工成微胶囊，用于配制各种粉末复合调味料。此外，花椒油树脂还具有很强的杀菌作用，可作为杀菌剂和植物性杀虫剂使用，具有广泛的开发应用前景。
目前对花椒中有效成分的提取主要有水蒸气蒸馏法，有机溶剂浸提法及超临界二氧化碳萃取法等几种方法。但是无论采用那种方法，为使物料与提取剂充分接触，在提取前通常要对物料进行粉碎处理，以便破坏花椒细胞的细胞壁使其中的有效成分能充分、快速地溶解到提取剂中。但是由于花椒中的挥发油物质极易挥发，在粉碎过程中会挥发一部分的花椒挥发油，并且这一部分挥发油很难回收而白白损失掉。
实用新型内容：
本实用新型的目的是提供一种汽爆花椒及提取花椒油树脂装置，它处理能耗低，操作简单，成本低，无污染，提取效率快，且提取品质好。
为了解决背景技术所存在的问题，本实用新型是采用以下技术方案：它包含汽爆罐1、输送管2、萃取罐3、分水处理器4、泄压阀5、蒸汽管6、泄压管7、进水口8和出水口9；汽爆罐1通过输送管2依次连接萃取罐3和分水处理器4，汽爆罐1上部两端分别设置有蒸汽管6和泄压管7，且泄压管7上设置有泄压阀5，分水处理器4两端分别设置有进水口8和出水口9。
本实用新型与粉碎相比，汽爆法更容易使植物细胞壁受到破坏，大大减少了传质阻力，使得物料中的有效成分与溶剂充分迅速接触，溶解，扩散，加快其传质速率，在较短的时间内便达到较高提取收率。同时，由于汽爆法也是在较高温度下进行，同样会有部分挥发油在卸压放料时被蒸汽带走，因此在收集物料时需要在卸料口加一个常压回收罐以便收集这一部分挥发油。
附图说明：
图1是本实用新型的结构示意图。
具体实施方式：
参看图1，本具体实施方式是采用以下技术方案：它包含汽爆罐1、输送管2、萃取罐3、分水处理器4、泄压阀5、蒸汽管6、泄压管7、进水口8和出水口9；汽爆罐1通过输送管2依次连接萃取罐3和分水处理器4，汽爆罐1上部两端分别设置有蒸汽管6和泄压管7，且泄压管7上设置有泄压阀5，分水处理器4两端分别设置有进 水口8和出水口9。
本具体实施方式提取步骤如下：将物料投入到汽爆罐中，通入蒸汽使压力维持在0.5-1.0Mpa；对汽爆罐进行加温，使温度维持在115℃；保压5-15min后，快开泄压阀，将物料泄入到常压回收罐中；将物料装入萃取罐中，利用液体二氧化碳萃取技术对汽爆后的花椒进行萃取，萃取条件为：萃取压力6-7Mpa，萃取温度15-25℃，二氧化碳流量90L/h；萃取完成后，对萃取物进行分水处理，处理后即得到产品花椒油树脂。
本具体是实施方式具有以下有益效果：与粉碎处理相比，汽爆处理能耗低，操作简单，成本低，无污染；提取效率快，提取时间由原来的4小时缩短为2小时；产品提取率提高，产品出率可以达到6％-10％。；产品品质好，利用该法提取的花椒油树脂香气更加逼真、饱满、柔和同时以多烯酰胺为代表的麻味物质含量可以达到30％以上。
Claims (1)
1.一种汽爆花椒及提取花椒油树脂装置，其特征在于它包含汽爆罐(1)、输送管(2)、萃取罐(3)、分水处理器(4)、泄压阀(5)、蒸汽管(6)、泄压管(7)、进水口(8)和出水口(9)；汽爆罐(1)通过输送管(2)依次连接萃取罐(3)和分水处理器(4)，汽爆罐(1)上部两端分别设置有蒸汽管(6)和泄压管(7)，且泄压管(7)上设置有泄压阀(5)，分水处理器(4)两端分别设置有进水口(8)和出水口(9)。
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965186A (zh) * | 2012-11-26 | 2013-03-13 | 中国热带农业科学院橡胶研究所 | 一种油棕鲜果的杀酵方法 |
| CN109432361A (zh) * | 2018-12-21 | 2019-03-08 | 安徽东盛友邦制药有限公司 | 一种提高抗病毒口服液有效成分的制备方法 |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102965186A (zh) * | 2012-11-26 | 2013-03-13 | 中国热带农业科学院橡胶研究所 | 一种油棕鲜果的杀酵方法 |
| CN109432361A (zh) * | 2018-12-21 | 2019-03-08 | 安徽东盛友邦制药有限公司 | 一种提高抗病毒口服液有效成分的制备方法 |
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