CN201192772Y - Assembly equipment of tube/seat ring - Google Patents
Assembly equipment of tube/seat ring Download PDFInfo
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- CN201192772Y CN201192772Y CNU2008200130819U CN200820013081U CN201192772Y CN 201192772 Y CN201192772 Y CN 201192772Y CN U2008200130819 U CNU2008200130819 U CN U2008200130819U CN 200820013081 U CN200820013081 U CN 200820013081U CN 201192772 Y CN201192772 Y CN 201192772Y
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- seat ring
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- conduit
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Abstract
The utility model discloses a duct/seat ring assembling device which comprises an air inlet duct assembling device, an exhaust duct assembling device, a feeding platform, a feed passage device, a displacement/pressure sensor, a servo system and an electrical system; and which is characterized in that: the device further comprises a duct press-assembling system and a seat ring press-assembling system which are respectively formed by adjacently combining the air inlet duct assembling device and the exhaust duct assembling device, a feed selecting device and a feed turning device arranged between the systems, duct/seat press head devices respectively arranged on the air inlet duct assembling device and/or the exhaust duct assembling device, a duct direction positioning identification device and/or a seat ring direction positioning identification device arranged on the feed platform, and a feed-splitting device and a displacement/pressure monitoring system arranged on the feed passage device, wherein the displacement/pressure monitoring system is composed of a displacement sensor, a pressure sensor and an electric control system. The duct/seat ring assembling device adopts the automatic feed system, the direction positioning identification and work piece identification system and the full-range displacement pressure monitoring system and thereby improves the automation degree, the efficiency and the product quality.
Description
Technical field
The utility model relates to a kind of conduit pipe/seat ring assembly equipment of cylinder cap, is used for engine and produces the assembling of making cylinder lid conduit pipe/seat ring in batches.
Background technology
At present, also have a lot of producers to adopt semi-automatic or the automation degree is not very high assembling mode no matter be gasoline engine or diesel engine at the fit on of conduit pipe/seat ring.This mode labour intensity is big, and cylinder cap percent defective height is searched the trouble point difficulty, and stand-by time is long, has reduced labor productivity.
Summary of the invention
In order to improve the limitation of the existing semi-automatic and not high assembling mode of automaticity, the utility model provides a kind of conduit pipe/seat ring assembly equipment, this equipment has adopted the feeding-distribution device of automatic feed and one-in-and-two-out, the directed recognition system of conduit pipe/seat ring, can perception conduit pipe/seat ring have or not with the indenter device of both forward and reverse directions and by displacement and pressure sensor and monitoring system to press-fiting the monitoring of overall process, improve the automaticity of conduit pipe/seat ring assembly equipment, in the hope of further enhancing productivity, reduce labour intensity, reduce production costs and improve the quality of products.
Technical solution of the present utility model is achieved in that
A kind of conduit pipe/seat ring assembly equipment, comprise material loading raceway, air induction conduit assembly machine, exhaust manifolds assembly machine fork conveying device, pivot angle device, material loading platform, material duct device, displacement transducer, pressure sensor, servo-drive system and electric-control system, it is characterized in that also comprising with air induction conduit assembly machine and exhaust manifolds assembly machine respectively disposed adjacent be combined as conduit press mounting system and seat ring press mounting system, arrange therebetween and pick materials device and turning device; Duct/pedestal ring indenter device all is housed on described air induction conduit assembly machine and/or exhaust manifolds assembly machine, duct direction positioning and recognizing device and/or seat ring direction positioning and recognizing device, the displacement and pressure monitoring system that feeding-distribution device is housed on described material duct device and is made of displacement transducer, pressure sensor and servo-drive system and electric-control system are housed on described material loading platform; When described assembly equipment starts, the material loading raceway is delivered to the pivot angle station with workpiece, by pivot angle device pivot angle, fork is sent on the anchor clamps, feeding manipulator is delivered to the conduit and/or the seat ring of correct attitude on the pressure head, and what pressure head automatically detected workpiece in press-fiting process has or not whether correct and monitoring in real time press-fit process with direction; Nc sliding table is walked four positions, and pressure head press-fits four times; After air induction conduit had press-fited, nc sliding table was got back to original position, and fork is transported to next pivot angle station with workpiece, and another fork is delivered to workpiece on the next slide unit, carried out exhaust manifolds and press-fited, and moved the same; Press-fit finish after, workpiece is sent to the blanking station, and is defective if workpiece press-fits, by picked the material manipulator pick the material raceway on; Qualified workpiece will be continued to carry to next procedure, proceeds seat ring and press-fits, and moves the same.
Described duct/pedestal ring indenter device, comprise cover, pressure sensor and depression bar guide pin bushing, it is characterized in that also comprising the depression bar that places the depression bar guide pin bushing, the top shock mount of depression bar, and fixedly connected with the depression bar guide pin bushing by cutting ferrule, the top of depression bar and pressure sensor have a specified gap; There is mesopore the lower end of depression bar, wherein adorns pressure head, and described pressure head is fixedlyed connected by pin with depression bar; Connection for breather pipe I and pipe joint II are housed in the bottom of pressure head, and pipe joint I wherein is communicated with the gas verify I of guide pipe, and pipe joint II then is connected with the gas verify II of pressure head; Unguiculus also is equipped with in bottom at described pressure head, and unguiculus middle part and depression bar are movably hinged; Its tail end then freely connects with spring.
Described duct direction positioner comprises support and slideway, and cylinder I I is housed on the described support; The front end of cylinder I I is equipped with feeler lever, has issue an order frame and probe on the feeler lever, and described cylinder I I, feeler lever, probe and displacement transducer form the test macro of a sealing; Described slideway divides does three layers, and its middle slideway II is a ground floor, and an end connects hopper, and the other end is equipped with near switch, and the second layer is slideway I, and the 3rd layer is slideway III; Between slideway II and slideway I, have and the vertically arranged arm-tie II of slideway center line, vertically arranged arm-tie I is arranged between slideway I and slideway III; Described arm-tie II is connected with cylinder I II, and arm-tie I then is connected with cylinder I; Conduit comes out to deliver on the slideway II in hopper, and enters in the arm-tie II, and arm-tie II delivers to slideway III top with conduit along slideway II, by cylinder V and push rod I continuous conduit is delivered to test position again; Cylinder I I drives probe and moves down, and the frame of issuing an order also moves down simultaneously, and the compression displacement sensor, and this displacement transducer carries out stroke according to drafts and judges that if the conduit attitude is correct, cylinder I I stroke is big, and displacement transducer is then issued an order correctly; If conduit attitude mistake, cylinder I I stroke is little, the mistake just displacement transducer is issued an order, and cylinder VI drive this moment pin II returns; Test finishes, and arm-tie I delivers to next position with conduit along slideway I, because the gravity effect, conduit is fallen on the pumping board; If test result is correct, cylinder VII promotes push rod II, and conduit is shifted onto in the material road; Otherwise cylinder I V drives pumping board and returns, and conduit falls.
Described conduit pipe/seat ring assembly equipment, it is characterized in that described feeding-distribution device comprises cylinder, baffle plate and slide, the side of described baffle plate and slide has notch, with the one side of trough of belt mouth in opposite directions closing the slideway chamber that has constituted the square-section, the upper wall of described slide has pan feeding material road, and its both sides have inflatable mouth I and inflatable mouth II; Have discharging material road I and discharging material road II accordingly at its lower wall and inflatable mouth position; One end in described slideway chamber has baffle plate, and the other end has cylinder, and cylinder is connected with the slide plate that is arranged in the slideway chamber, and slide plate is driven by cylinder, can move reciprocatingly in the slideway chamber.
Described seat ring direction positioning and recognizing device comprises hopper and slideway II, seat ring is sent on the arm-tie II among the described slideway II by described hopper, near switch closure, cylinder I II starts the top that drive arm-tie II delivers to seat ring along slideway II slideway III, slideway II and slideway III have drop, and cylinder I II drives arm-tie II and carries seat ring continuously; Seat ring drops in the slideway III in the gravity effect; Cylinder V drives push pedal I and along slideway III seat ring is delivered on the test position arm-tie I; Cylinder I I is fixed on the bracket I V, and cylinder I I is connected with probe, and displacement transducer is fixedlyed connected with sensor stand; The frame of issuing an order is connected with probe, cylinder I I drives probe and the frame of issuing an order moves downward, the frame compression displacement of issuing an order sensor contact, probe contacts with the seat ring desired location and produces detection signal, afterwards, cylinder I I drives probe and the frame of issuing an order moves upward, both forward and reverse directions and/or special-shaped seat ring that displacement transducer is judged seat ring according to stroke and the setting program of cylinder I I; Test finishes, and cylinder I drives arm-tie I seat ring is delivered to the pumping board top, and described slideway III and described slideway I have drop, and seat ring drops on the pumping board in the gravity effect, and test result is correct, and cylinder VI drives push pedal II seat ring is shifted onto in the material road; Test result mistake and/or be special-shaped seat ring, then cylinder I V drives pumping board and returns, and seat ring is fallen in the pulp-collecting box, realizes the automatic identification of seat ring both forward and reverse directions and/or special-shaped seat ring.
Described displacement and pressure monitoring system comprises the sensor unit, Programmable Logic Controller PLC and the industrial control computer that have D.C. regulated power supply, and data collecting card PCI1716 and input-output card PCI1730 are housed on the described industrial control computer; Described sensor unit is made up of 8 displacement transducers and 8 pressure sensors, be connected with data collecting card PCI1716 by 16 tunnel single-ended altogether data wires, displacement transducer on the same pressure head and pressure sensor are connected on the adjacency channel of same data collecting card; Described Programmable Logic Controller PLC connects input-output card PIC1730 by isolating the I/O port; Described industrial control computer carries out high speed acquisition and processing by data collecting card PCI1716 to sensor signal, and reads the conditions of machine tool of press-loading device and/or give Programmable Logic Controller PLC with monitoring state parameter and result by isolating the I/O mouth by input-output card PCI1730.
The monitoring method of described displacement and pressure monitoring system is included in the step and the following step of the monitoring system software of packing on the known industrial computer:
(1) system starts;
(2) systematic parameter reading and setting up;
(3) foundation of man-machine interface and initialization;
(4) initialization of data collecting card and input-output card;
(5) monitoring starts;
(6) read the lathe state parameter by input-output card PCI1730;
(7) judge the pressure head assembling not;
(8) the unassembled step (6) of then returning of pressure head;
(9) pressure head assembles, then carries out the high speed acquisition of signal according to the acquisition time of lathe duty and setting;
(10) high speed acquisition of signal;
(11) computation of characteristic values, promptly calculate:
The pressure maximum
Be pressed into positional value
The compression distance value
Lag coefficient and
Work done;
(12) above-mentioned characteristic value and setting value are compared and analyze;
(13) drafting press-fits conditional curve, and the current state and the result of each pressure head shown on display;
(14) export monitoring state and result by the isolation I/O mouth of input-output card PCI1730.
Described air induction conduit assembly machine and/or exhaust manifolds assembly machine all are located on the lathe bed by nc sliding table, and Steel Plated rectangular Guideway is equipped with in the bottom of nc sliding table, and the guide rail of described steel guideway and lathe bed is slidingly connected, and has improved the bearing capacity that press-fits process.
Described duct/pedestal ring indenter device has adopted floating structure, utilizes the gap between its pressure head and the depression bar, and the O type of packing into circle adapts to different position dimensions by its reset capability, has prevented the interference of pressure head and depression bar, has reached the flexible purpose that press-fits.
Compared with prior art, the utility model has the advantages that conspicuously, mainly be: the device structure practicality, improved automaticity, reduced labour intensity, improved efficient, guaranteed quality.
Description of drawings
The utility model drawings attached 17 width of cloth, wherein:
Fig. 1 is a front view of the present utility model;
Fig. 2 is the left view of Fig. 1;
Fig. 3 is the vertical view of Fig. 1;
Fig. 4 is the fork vertical view of Fig. 1;
Fig. 5 is a duct/pedestal ring indenter device structural representation of the present utility model;
Fig. 6 is the partial enlarged drawing of Fig. 5;
Fig. 7 is a duct direction positioning device structure schematic diagram of the present utility model;
Fig. 8 is the left view of Fig. 7;
Fig. 9 is the vertical view of Fig. 7;
Figure 10 is a feeding-distribution device structural representation of the present utility model;
Figure 11 is the left view of Figure 10;
Figure 12 is a seat ring direction positioning device structure schematic diagram of the present utility model;
Figure 13 is the left view of Figure 12;
Figure 14 is the vertical view of Figure 12;
Figure 15 is a displacement and pressure monitoring system structured flowchart of the present utility model;
Figure 16 is the flow chart of displacement and pressure monitoring system;
Figure 17 is the interface mode figure of data collecting card, input-output card and peripheral lathe.
In the drawings: 1, the material loading raceway, 2, the air induction conduit assembly machine, 3, the air induction conduit feeding manipulator, 4, the exhaust manifolds assembly machine, 5, pick materials device, 6, turning device, 7, the fork conveying device, 8, the pivot angle device, 9, nc sliding table, 10, lowering or hoisting gear, 11, material loading platform, 12, the material duct device, 13, displacement transducer, 14, pressure sensor, 15, servo-drive system, 16, ladder, 17, Electric Appliance Cabinet, 18, pick the motor-driven raceway of material, 100, duct/pedestal ring indenter device, 101, cover, 102, ring washer, 103, cutting ferrule, 105, the depression bar guide pin bushing, 106, spring, 107, depression bar, 108, pin, 109, guide pin bushing, 110, pressure head, 111, joint, 112, guide post, 113, spring, 114, unguiculus, 115, little axle, 116, O shape circle; 200, the duct direction positioner, 201, bracket I, 202, cylinder I, 203, arm-tie I, 204, slideway I, 205, feeler lever, 206, bracket I I, 207 covers, 208, cylinder I I, 209, bracket I II, 210, bracket I V, 211 framves of issuing an order, 212, slideway II, 213, arm-tie II, 214, bracket I II, 215, support V, 216, support VI, 217, sensor stand, 219, probe, 220, pumping board, 221, support VII, 222, cylinder I V, 223, lever I, 224 support VIII, 225, near switch, 226, push rod I, 227, joint, 228, cylinder V, 229, bracket I X, 230, guide pin bushing, 231, slideway III, 232, hopper, 233, cylinder VI, 234, support X, 235, lever II, 236, cylinder VII, 237, push rod II; 300, feeding-distribution device, 301, cylinder, 302, baffle plate I, 303 slide plates, 304, slide, 305, inflatable mouth I, 306, inflatable mouth II, 307, pan feeding material road, 308, discharging material road I, 309, discharging material road II, 310, baffle plate II, 311, material chamber I, 312, material chamber II; 400, seat ring direction positioner, 401, bracket I, 402, cylinder I, 403, arm-tie I, 404, slideway I, 405, probe, 406, bracket I I, 407, cover, 408, cylinder I I, 409, bracket I II, 410, bracket I V, 411, the frame of issuing an order, 412, slideway II, 413, arm-tie II, 414, cylinder I II, 415, support V, 416, support VI, 417, sensor stand, 419, pulp-collecting box, 420, pumping board, 421 support VII, 422, cylinder I V, 423, lever, 424, support VIII, 425, near switch, 426, push pedal I, 427, joint, 428, cylinder V, 429, bracket I X, 430, guide pin bushing, 431, hopper, 432, slideway III, 433, cylinder VI, 434, push pedal II; 501, sensor unit, 502, D.C. regulated power supply, 503, data collecting card, 504, input-output card, 505, Programmable Logic Controller, 506, industrial control computer.
The specific embodiment
As the described a kind of conduit pipe/seat ring assembly equipment of Fig. 1-Figure 16, comprise material loading raceway 1, air induction conduit assembly machine 2, exhaust manifolds assembly machine 4, fork conveying device 7, pivot angle device 8, material loading platform 11, material duct device 12, displacement transducer 13, pressure sensor 14, servo-drive system 15 and electric-control system 17, it is characterized in that also comprising with air induction conduit assembly machine 2 and to arrange therebetween and to pick materials device 5 and turning device 6 with exhaust manifolds assembly machine 4 disposed adjacent and be combined as the conduit press mounting system and the seat ring press mounting system; Duct/pedestal ring indenter device 100 all is being housed on described air induction conduit assembly machine 2 and/or the exhaust manifolds assembly machine 4, duct direction positioning and recognizing device 200 and/or seat ring direction positioning and recognizing device 400, the displacement and pressure monitoring system that feeding-distribution device 300 is housed on described material duct device 11 and is made of displacement transducer 13, pressure sensor 14 and electric-control system 17 are being housed on described material loading platform 10; When described assembly equipment starts, material loading raceway 1 is delivered to the pivot angle station with workpiece, by pivot angle device 8 pivot angles, fork is sent on the anchor clamps, feeding manipulator 3 is delivered to the conduit and/or the seat ring of correct attitude on the pressure head, and what pressure head automatically detected workpiece in press-fiting process has or not whether correct and monitoring in real time press-fit process with direction; Nc sliding table 9 is walked four positions, and pressure head press-fits four times; After air induction conduit had press-fited, nc sliding table 9 was got back to original position, and fork is transported to next swash angle position with workpiece, and another fork is delivered to workpiece on the next slide unit, carried out exhaust manifolds and press-fited, and moved the same; Press-fit finish after, workpiece is sent to the blanking station, and is defective if workpiece press-fits, then picked the material manipulator pick the material raceway 18 on; Qualified workpiece will be continued to carry to next procedure, proceeds seat ring and press-fits, and moves the same.
The utility model is described in further detail below in conjunction with accompanying drawing:
As Fig. 5-duct/pedestal ring indenter device 100 shown in Figure 6, comprise cover 101, pressure sensor 104 and depression bar guide pin bushing 105, it is characterized in that also comprising the depression bar 107 that places depression bar guide pin bushing 105, the top pocketed springs 106 of depression bar 107, and fixedly connected with depression bar guide pin bushing 105 by cutting ferrule 103, the probe of the top of depression bar 107 and pressure sensor 104 maintains certain interval; Mesopore is arranged at the bottom of depression bar 107, wherein adorns pressure head 110, fixedlys connected by pin 108 with depression bar 7; Connection for breather pipe I and pipe joint II are equipped with in the bottom of pressure head 110, are connected with the gas verify I of guide pipe 112 and the gas verify II of pressure head 110 respectively; Unguiculus 114 also is equipped with in bottom at described pressure head 110, and position, intermediate portion and depression bar 107 are movably hinged; Its tail end then freely connects with spring 113.
When conduit pipe/seat ring was sent on the pressure head, unguiculus 114 compression springs 113 opened, and the unguiculus head were hooked in the little hook groove of conduit pipe/seat ring conduit is hooked, the having or not of the gas verify I detected catheter/seat ring of gas check by guide post 112.After detection has material, begin to press-fit, pressure head moves downward, and when conduit pipe/seat ring touches guide hole on the cylinder cap, behind pressure head 110, the depression bar 107 compression springs 106, pushes up on the pressure sensor, and pressure sensor sends out pressure signal in real time simultaneously; When pressure head touched cylinder lid surface, pressure head stopped downwards, and simultaneously whether another checkout gear detects pressure head by the gas verify II on the pressure head 110 and be press-fit into place, and when being press-fit into place, pressure head returns, and press-fited when not in place, and the gas inspection is reported to the police.
As Fig. 7-duct direction positioning and recognizing device 200 shown in Figure 9, comprise hopper 232, displacement transducer 218 and near switch 225, it is characterized in that also comprising bracket I 210 and slideway, on the described bracket I 210 cylinder I I208 is arranged, the lower end of cylinder I I208 is adapter sleeve 207, bracket I I206, feeler lever 205 successively, and the probe 219 and the frame 211 of issuing an order are housed on the feeler lever 205; Described slideway is made of slideway I204, slideway II212 and slideway III231, and slideway I and slideway II have drop, and slideway II and slideway III also have drop; Between slideway II and slideway I, have and the vertically arranged arm-tie II213 of slideway center line, vertically arranged arm-tie I203 is arranged between slideway II and slideway III; Described arm-tie II213 is connected with cylinder I II214, and arm-tie I203 then is connected with cylinder I 202; Conduit comes out to deliver on the slideway II212 from 232 li in hopper, and enter in the arm-tie II213, arm-tie II213 delivers to slideway III231 top with conduit along slideway II212, because gravity conduit is fallen in the slideway III231, promotes push rod I226 by cylinder V228 more continuous conduit is delivered to test position.It is downward that cylinder I I208 drives probe 219, and the frame 211 compression displacement sensors 218 of issuing an order simultaneously carry out stroke according to its drafts and judge, if when the conduit attitude is correct, the cylinder stroke is big, and displacement transducer is issued an order correctly; When if the conduit attitude is mistake, the cylinder stroke is little, the displacement transducer mistake of issuing an order.If conduit is special-shaped, the cylinder stroke is little, the displacement transducer mistake of issuing an order.Cylinder VI233 drives pin II235 and returns.After test finished, arm-tie I203 delivered to next position with conduit along slideway I204, because the gravity effect, conduit is fallen on the pumping board 220; If the front test is correct, cylinder VII236 promotes push rod II237, and conduit is shifted onto in the material road; If the front test is wrong, cylinder I V222 drives pumping board 220 and returns, and conduit falls, and has realized the material that picks of conduit.So far the both forward and reverse directions identification and the special-shaped identification of conduit have been realized.
As Figure 10-feeding-distribution device 300 shown in Figure 11, comprise cylinder 301, baffle plate I302, slide plate 303, slide 304, inflatable mouth I305, inflatable mouth II306, pan feeding material road 307, discharging material road I308, discharging material road II309, baffle plate II310, material chamber I311, material chamber II312.Wherein said baffle plate I302 and slide 304 constitute a rectangle slideway chamber closing the back, the upper wall of described slide 304 has pan feeding material road 307 and inflatable mouth I305 and inflatable mouth II306, and correspondingly there are discharging material road I308 and discharging material road II309 in its lower wall and inflatable mouth position; Slide plate 303 is arranged in the slideway chamber, slide plate 303 is can be reciprocating in the slideway chamber under the driving of cylinder 301, when cylinder 301 drive slide plates 303 move forward in slideway, material in the material chamber I311 of slide plate 303 is fallen and is realized sub-material in the corresponding discharging material road I308, simultaneously a material in the pan feeding material road is fallen among the material chamber II312 of slide plate and is realized connecting material, inflatable mouth II306 blows simultaneously, auxiliary blanking; When cylinder 301 drives slide plate 303 counter motions, material in the material chamber II312 of slide plate 303 is fallen and is realized sub-material in the corresponding discharging material road II309, simultaneously a material in the pan feeding material road is fallen among the material chamber I311 of slide plate and is realized connecting material, and blanking is assisted in inflatable mouth I305 air blowing simultaneously.
As Figure 12-seat ring direction positioning and recognizing device 400 shown in Figure 14, comprise hopper 431, seat ring is sent on the arm-tie II413 among the slideway II412 by it, near switch 425 closures, cylinder I II414 starts the top that drive arm-tie II413 delivers to seat ring along slideway II412 slideway III432, slideway II412 and slideway III432 have drop, and cylinder I II414 drives arm-tie II413 and carries seat ring continuously; Seat ring drops in the slideway III432 in the gravity effect; Cylinder V428 drives push pedal I426 and along slideway III432 seat ring is delivered on the test position arm-tie I403; Cylinder I I408 is fixed on the bracket I V410, and is connected with probe 405, and displacement transducer 418 is fixedlyed connected with sensor stand 417; Cylinder I I408 drives probe 405 and the frame 411 of issuing an order moves downward, frame 411 compression displacement sensors 418 contacts of issuing an order, probe 405 contacts the generation detection signal with the seat ring desired location, afterwards, cylinder I I408 drives probe 405 and the frame 411 of issuing an order moves upward, both forward and reverse directions and/or special-shaped seat ring that displacement transducer 418 is judged seat ring according to stroke and the setting program of cylinder I I408; Test finishes, cylinder I 402 drives arm-tie I403 seat ring is delivered to pumping board 420 tops, and described slideway III432 and described slideway I404 have drop, and seat ring drops on the pumping board 420 in the gravity effect, test result is correct, and cylinder VI433 drives push pedal II434 seat ring is shifted onto in the material road; Test result mistake and/or be special-shaped seat ring, then cylinder I V422 drives pumping board 420 and returns, and seat ring is fallen in the pulp-collecting box 419, realizes the automatic identification of seat ring both forward and reverse directions and/or special-shaped seat ring.
As Figure 15-displacement and pressure monitoring system shown in Figure 17, comprise the sensor unit 501, Programmable Logic Controller PLC505 and the industrial control computer 506 that have D.C. regulated power supply 502, it is characterized in that magnificent data collecting plate card PCI1716503 is ground in described industrial computer configuration and I/O integrated circuit board PCI173504 is isolated in input and output, can carry out data acquisition process the displacement of 8 pressure heads and 16 passages of force value.Because the press-in speed of pressure head is fast, the compression distance of conduit pipe/seat ring is short, so need be than higher data acquiring frequency.In the effective travel that is pressed into of conduit pipe/seat ring, the analysis that finish whole assembling process needs 20 groups of data, about 0.04 second process of press at least.If adopting each channel frequence is 600 hertz, then conduit can produce 70 to 80 groups of data, and seat ring can produce 15 to 25 groups of data, so just can analyze the process characteristic that press-fits in current institute respective cylinder hole.The data acquiring frequency of each passage can be adjusted, and frequency is low more certainly, and data acquisition process is stable more.The data acquiring frequency that facts have proved each passage preferably is no more than 1000 hertz.
The configuration of data collecting card and input-output card is according to the position and the number decision of the pressure head of the required detection of lathe.The data collecting card of the lathe of shown in Figure 17 is 8 pressure heads of 4 stations and the allocation plan of input-output card.Select the PCI-1712 or the PCI-1716 capture card of 16 passages for use, input-output card selects for use the PCI-1730 of 16 inputs and 16 outputs to isolate the I/O card.2 pressure heads of every station need to press 48 rigging positions, and input signal is the duty of lathe; The position signal is current rigging position, and 2 position signals of every station can be represented 4 positions, and detection signal is a pressure head assembling run signal." online " in the output signal, " being ready to " and " interruption " signal are the state of displacement and pressure detection system; " detected ", " press-fiting OK " signal is displacement and pressure detecting result's embodiment.
Press-fit process characteristic and characterized, maximum pressure value kg wherein, the force value that is press-fit into place for pressure head with following 5 characteristic values; Being pressed into positional value mm is the absolute value that puts in place of displacement transducer, and compression distance value mm is for beginning to the stroke that is pressed into positional value from the beginning positional value that is provided with; Control point force value kg is the force value of the position that reach sets of being press-fit into place; Lag parameter kg/mm is the be press-fit into place pressure differential of 2 of front and back positions that reach sets and the ratio of displacement difference; Work done kgm is the integration that press-fits the displacement x pressure in the process.
Displacement and pressure monitoring function described in the utility model must realize that its technical process is included in the step of the monitoring system software of packing on the known PC, it is characterized in that also comprising the steps: on the platform of the special application software of researching and developing
1), system starts, and begins to set up and the reading system parameter, sets up and the initialization man-machine interface initialization data capture card and input-output card, and notify Programmable Logic Controller PLC by input-output card with the on-line system state.
2), start detection, will be ready to system mode by input-output card notice Programmable Logic Controller PLC.
3), by input-output card PCI1730 timing scan conditions of machine tool, comprise press-fiting the position that pressure head such as press-fits at information, press-fits until judging the lathe pressure head.
4), carry out high-speed signal acquisition, and carry out information processing, comprise medium filtering, weighted average and unit conversion according to lathe duty and the maximum acquisition time that sets.
5), computation of characteristic values, comprise maximum pressure value, be pressed into positional value, the compression distance value, the control point force value, lag coefficient and work done according to the bound of institute's calculated feature values and setting relatively, are analyzed and are press-fited the result.
6), dynamically show to press-fit the state of conditional curve and each pressure head and press-fit the result, and will press-fit process and press-fit the result and store in the database, review for inquiry at any time.
7), isolate input-output card PCI1730 by 16 the tunnel and will press-fit the result and export to Programmable Logic Controller PLC, make lathe carry out next action according to press-fiting the result.
Claims (8)
1. conduit pipe/seat ring assembly equipment, comprise material loading raceway (1), air induction conduit assembly machine (2), exhaust manifolds assembly machine (4), fork conveying device (7), pivot angle device (8), material loading platform (11), material duct device (12), displacement transducer (13), pressure sensor (14), servo-drive system (15) and electric-control system (17), it is characterized in that also comprising with air induction conduit assembly machine (2) and exhaust manifolds assembly machine (4) respectively disposed adjacent be combined as conduit press mounting system and seat ring press mounting system, arrange therebetween and pick materials device (5) and turning device (6); Duct/pedestal ring indenter device (100) all is housed on described air induction conduit assembly machine (2) and/or exhaust manifolds assembly machine (4), duct direction positioning and recognizing device (200) and/or seat ring direction positioning and recognizing device (400) are housed on described material loading platform (10), the displacement and pressure monitoring system that feeding-distribution device (300) is housed on described material duct device (11) and constitutes by displacement transducer (13), pressure sensor (14) and servo-drive system (15) and electric-control system (17); When described assembly equipment starts, material loading raceway (1) is delivered to the pivot angle station with workpiece, by pivot angle device (8) pivot angle, fork is sent on the anchor clamps, feeding manipulator (3) is delivered to the conduit and/or the seat ring of correct attitude on the pressure head, and what pressure head automatically detected workpiece in press-fiting process has or not whether correct and monitoring in real time press-fit process with direction; Nc sliding table (9) is walked four positions, and pressure head press-fits four times; After air induction conduit had press-fited, nc sliding table (9) was got back to original position, and fork is transported to next pivot angle station with workpiece, and another fork is delivered to workpiece on the next slide unit, carried out exhaust manifolds and press-fited, and moved the same; Press-fit finish after, workpiece is sent to the blanking station, and is defective if workpiece press-fits, and picked the material manipulator and picks on material raceway (18); Qualified workpiece will be continued to carry to next procedure, proceeds seat ring and press-fits, and moves the same.
2. conduit pipe/seat ring assembly equipment according to claim 1, it is characterized in that described duct/pedestal ring indenter device (100) comprises cover (101), pressure sensor (14) and depression bar guide pin bushing (105), it is characterized in that also comprising the depression bar (107) that places depression bar guide pin bushing (105), the top shock mount (106) of depression bar (107), and fixedly connected with depression bar guide pin bushing (105) by cutting ferrule (103), the top of depression bar (107) and pressure sensor (14) have a specified gap; There is mesopore the lower end of depression bar (107), wherein adorns pressure head (110), and described pressure head is fixedlyed connected by pin (108) with depression bar (107); In the bottom of pressure head (110) connection for breather pipe I and pipe joint II are housed, pipe joint I wherein is communicated with the gas verify I of guide pipe (112), and pipe joint II then is connected with the gas verify II of pressure head (110); In the bottom of described pressure head (110) unguiculus (114) is housed also, unguiculus (114) middle part and depression bar (107) are movably hinged; Its tail end then freely connects with spring (113).
3. conduit pipe/seat ring assembly equipment according to claim 2 is characterized in that described duct direction positioner (200) comprises support (210) and slideway, is equipped with cylinder I I (208) on the described support (210); The front end of cylinder I I (208) is equipped with feeler lever (205), has frame of issuing an order (211) and probe (219) on the feeler lever (205), and described cylinder I I (208), feeler lever (205), probe (219) and displacement transducer (13) form the test macro of a sealing; Described slideway divides does three layers, and its middle slideway II is a ground floor, and an end connects hopper (232), and the other end is equipped with near switch (225), and the second layer is slideway I (204), and the 3rd layer is slideway III (231); Between slideway II and slideway I, have and the vertically arranged arm-tie II of slideway center line (213), vertically arranged arm-tie I (203) is arranged between slideway I and slideway III; Described arm-tie II (213) is connected with cylinder I II (214), and arm-tie I (203) then is connected with cylinder I (202); Conduit comes out to deliver on the slideway II (212) from hopper (232) lining, and enter arm-tie II (213) lining, arm-tie II (213) delivers to slideway III (231) top with conduit along slideway II (212), by cylinder V (228) and push rod I (226) continuous conduit is delivered to test position again; Cylinder I I (208) drives probe (219) and moves down, and the frame of issuing an order (211) also moves down simultaneously, and compression displacement sensor (13), this displacement transducer carries out stroke according to drafts and judges, if the conduit attitude is correct, cylinder I I (208) stroke is big, and displacement transducer is then issued an order correctly; If conduit attitude mistake, cylinder I I (208) stroke is little, the mistake just displacement transducer is issued an order, and cylinder VI this moment (233) drives pin II (235) and returns; Test finishes, and arm-tie I (203) delivers to next position with conduit along slideway I (204), because the gravity effect, conduit is fallen on the pumping board (220); If test result is correct, cylinder VII (236) promotes push rod II (237), and conduit is shifted onto in the material road; Otherwise cylinder I V (222) drives pumping board (220) and returns, and conduit falls.
4. conduit pipe/seat ring assembly equipment according to claim 3, it is characterized in that described feeding-distribution device (300), comprise cylinder (301), baffle plate (302) and slide (304), the side of described baffle plate and slide has notch, with the one side of trough of belt mouth in opposite directions closing the slideway chamber that has constituted the square-section, the upper wall of described slide (304) has pan feeding material road (307), and its both sides have inflatable mouth I (305) and inflatable mouth II (306); Have discharging material road I (308) and discharging material road II (309) accordingly at its lower wall and inflatable mouth position; One end in described slideway chamber has baffle plate (305), and the other end has cylinder (301), and cylinder (301) is connected with the slide plate that is arranged in the slideway chamber (303), and slide plate (303) is driven by cylinder (301), can move reciprocatingly in the slideway chamber.
5. conduit pipe/seat ring assembly equipment according to claim 4, it is characterized in that described seat ring direction positioning and recognizing device (400) comprises hopper (431) and slideway II (412), seat ring is sent on the arm-tie II (413) among the described slideway II (412) by described hopper (431), near switch (425) closure, cylinder I II (414) starts the top that drive arm-tie II (413) delivers to seat ring along slideway II (412) slideway III (432), slideway II (412) and slideway III (432) have drop, and cylinder I II (414) drives arm-tie II (413) and carries seat ring continuously; Seat ring drops to slideway III (432) lining in the gravity effect; Cylinder V (428) drives push pedal I (426) and along slideway III (432) seat ring is delivered on the test position arm-tie I (403); Cylinder I I (408) is fixed on the bracket I V (410), and cylinder I I (408) is connected with probe (405), and displacement transducer (13) is fixedlyed connected with sensor stand (417); The frame (411) of issuing an order is connected with probe (405), cylinder I I (408) drives probe (405) and the frame of issuing an order (411) moves downward, frame (411) compression displacement sensor (13) contact of issuing an order, probe (405) contacts with the seat ring desired location and produces detection signal, afterwards, cylinder I I (408) drives probe (405) and the frame of issuing an order (411) moves upward, both forward and reverse directions and/or special-shaped seat ring that displacement transducer (13) is judged seat ring according to stroke and the setting program of cylinder I I (408); Test finishes, cylinder I (402) drives arm-tie I (403) seat ring is delivered to pumping board (420) top, described slideway III (432) and described slideway I (404) have drop, seat ring drops on the pumping board (420) in the gravity effect, test result is correct, and cylinder VI (433) drives push pedal II (434) seat ring is shifted onto in the material road; Test result mistake and/or be special-shaped seat ring, then cylinder I V (422) drives pumping board (420) and returns, and seat ring is fallen in the pulp-collecting box (419), realizes the automatic identification of seat ring both forward and reverse directions and/or special-shaped seat ring.
6. conduit pipe/seat ring assembly equipment according to claim 5, it is characterized in that described displacement and pressure monitoring system, comprise the sensor unit (501), Programmable Logic Controller PLC (505) and the industrial control computer (506) that have D.C. regulated power supply, data collecting card PCI1716 (503) and input-output card PCI1730 (504) are housed on the described industrial control computer (506); Described sensor unit is made up of 8 displacement transducers and 8 pressure sensors, be connected with data collecting card PCI1716 (503) by 16 tunnel single-ended altogether data wires, displacement transducer on the same pressure head and pressure sensor are connected on the adjacency channel of same data collecting card; Described Programmable Logic Controller PLC (505) connects input-output card PIC1730 (504) by isolating the I/O port; Described industrial control computer (506) carries out high speed acquisition and processing by data collecting card PCI1716 (503) to sensor signal, and reads the conditions of machine tool of press-loading device and/or give Programmable Logic Controller PLC with monitoring state parameter and result by isolating the I/O mouth by input-output card PCI1730.
7. conduit pipe/seat ring assembly equipment according to claim 6 is characterized in that Steel Plated rectangular Guideway is equipped with in the bottom of described air inlet derivative control slide unit (9), and the guide rail of described steel guideway and lathe bed is slidingly connected, and has improved the bearing capacity that press-fits process.
8. conduit pipe/seat ring assembly equipment according to claim 1, it is characterized in that described duct/pedestal ring indenter device (100) has adopted floating structure, utilize the gap between its pressure head and the depression bar, the zero type circle of packing into, adapt to different position dimensions by its reset capability, prevent the interference of pressure head and depression bar, reached the flexible purpose that press-fits.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008200130819U CN201192772Y (en) | 2008-05-21 | 2008-05-21 | Assembly equipment of tube/seat ring |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CNU2008200130819U CN201192772Y (en) | 2008-05-21 | 2008-05-21 | Assembly equipment of tube/seat ring |
Publications (1)
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CN201192772Y true CN201192772Y (en) | 2009-02-11 |
Family
ID=40392317
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CNU2008200130819U Expired - Lifetime CN201192772Y (en) | 2008-05-21 | 2008-05-21 | Assembly equipment of tube/seat ring |
Country Status (1)
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CN (1) | CN201192772Y (en) |
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