CN104646994B - Automatic assembling device for static sheet of valve element - Google Patents
Automatic assembling device for static sheet of valve element Download PDFInfo
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- CN104646994B CN104646994B CN201510077357.4A CN201510077357A CN104646994B CN 104646994 B CN104646994 B CN 104646994B CN 201510077357 A CN201510077357 A CN 201510077357A CN 104646994 B CN104646994 B CN 104646994B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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Abstract
The invention discloses an automatic assembling device for a static sheet of a valve element. The automatic assembling device comprises a feeding module, an overturning charging module, a static sheet orientation module, a material transferring module and an assembling module, wherein the feeding module conveys a static sheet workpiece with the upward smooth surface to the overturning charging module; the overturning charging module overturns the static sheet workpiece vertically, so that the smooth surface of the static sheet workpiece is downward; the material transferring module conveys the overturned static sheet workpiece from the overturning charging module to the static sheet orientation module; the static sheet orientation module initially and accurately orientates the static sheet workpiece, so that the static sheet workpiece can be circumferentially and accurately positioned; the assembling module captures the static sheet workpiece which is accurately orientated and assembles the static sheet workpiece with a valve body. By the combination of a mechanical positioning technology and a sensor technology, a ceramic static sheet can be accurately positioned so as to be automatically assembled. According to the automatic assembling device, waste of manpower resources can be reduced, and the assembling efficiency and the assembling quality are improved.
Description
Technical field
The present invention relates to a kind of automated assembling equipment is and in particular to a kind of automatic assembling apparatus of valve element still.
Background technology
Ceramic cartridge is to control the break-make of current and the sanitaryware of flow by valve rod, because its sealing property is excellent
More, long service life, is widely used in the exit of tap.Ceramic still is the important component part of ceramic cartridge, passes through
Break-make and flow to control current for the cooperation of ceramic still and ceramic moving plate.
Ceramic still is in flattened cylindrical shape, and its front is smooth surface, as shown in figure 1, offering two in still 100 mutually
Symmetrical fan-shaped pylone 100-1, the outer ring of still 100 is symmetrically distributed with the microtia 100-2 axially extending a pair, for less advising
Then shape.
The assembling of ceramic still does not only have positive and negative and requires, and for adapting to require with the cooperation of valve interior wall during assembling, also will
Ask and precise positioning is carried out to its circumference.At present, how by being accomplished manually, efficiency is relatively low for the assembling work of still.
Content of the invention
The technical problem to be solved is to provide a kind of automatic assembling apparatus of valve element still, and it can realize making pottery
The circumferential precise positioning of porcelain still and automatically assembling in order.
For solving above-mentioned technical problem, the technical solution of the automatic assembling apparatus of valve element still of the present invention is:
Including feeding module 1, upset feeding module 2, still orientation module 3, move material module 4, load module 5；Feeding mold
Block 1 is used for realizing the automatic order feeding function of still, the discharge end setting upset feeding module 2 of feeding module 1, overturns feeding
Module 2 is used for realizing spinning upside down of still；Still orientation module 3 completes the circumferential precise positioning of still；Move material module 4 to arrange
In the top of still orientation module 3, for realize transport between upset feeding module 2 is to still orientation module 3 for the still with
And movement in still orientation module 3 for the still；Load module 5 is arranged at one end of still orientation module 3, is used for realizing still
Assembling with valve body；Bright and clean face-up still workpiece is delivered to upset feeding module 2 by feeding module 1, overturns feeding module 2
Still workpiece is spun upside down, so that the bright and clean of still workpiece is faced down；Shifting material module 4 is by the still workpiece after overturning from upset
Material module 2 is delivered to still orientation module 3；Still orientation module 3 carries out initial orientation and accurate orientation to still workpiece, realizes
The circumferential precise positioning of still workpiece；Load module 5 captures the still workpiece of accurate orientation and carries out still workpiece 100 and valve body
101 assembling.
Described feeding module 1 includes still vibrating disk 1-1, chute feeder 1-2, synchronous belt drive mechanism 1-3, feeding motor 1-
4, feeding motor 1-4 connects chute feeder 1-2 by synchronous belt drive mechanism 1-3, and the entrance of chute feeder 1-2 connects still vibrating disk
The outlet of 1-1, the outlet of chute feeder 1-2 connects the entrance of upset feeding module 2；Still vibrating disk 1-1 will be quiet in vibration processes
Piece workpiece is conveyed to chute feeder 1-2；Feeding motor 1-4 drives chute feeder 1-2 to run by synchronous belt drive mechanism 1-3, makes to send
Still workpiece in hopper 1-2 is delivered to upset feeding module 2；By controlling the rotating speed of feeding motor 1-4, feeding can be adjusted
The travelling speed of still in groove 1-2.
Described upset feeding module 2 include turn to cylinder 2-1, upset charging tray 2-2, hopper block 2-7, feeding cylinder 2-8, on
Material cylinder 2-9, the axis of upset charging tray 2-2 is horizontally extending, and one end of upset charging tray 2-2 connects going out of chute feeder 1-2
Mouthful, the other end of upset charging tray 2-2 is provided with hopper block 2-7；Upset charging tray 2-2 can be around under the drive turning to cylinder 2-1
Its horizontal axis rotates, and makes still workpiece move to the other end from one end of upset charging tray 2-2；It is provided with upset charging tray 2-2
Shedding mechanism；Shedding mechanism includes discharging spring 2-3, discharging line slideway 2-4, stripper 2-5, discharging cylinder 2-6, stripper
Discharging spring 2-3 is provided with 2-5；Stripper 2-5 is movably set on discharging line slideway 2-4, and stripper 2-5 connects discharging
Cylinder 2-6；Discharging cylinder 2-6 can drive stripper 2-5 to move along discharging line slideway 2-4, thus it is another to overturn charging tray 2-2
The still workpiece of one end pushes to the bottom of hopper block 2-7 from upset charging tray 2-2；The lower section setting feeding cylinder of hopper block 2-7
2-8, feeding cylinder 2-8 connect feeding cylinder 2-9；The still passage extending up and down is offered in hopper block 2-7；In feeding cylinder
Under 2-9 drives, feeding cylinder 2-8 can be made to move upwards along the still passage in hopper block 2-7, by hopper block 2-7 bottom
Still workpiece pushes upwards.
Described still orientation module 3 includes orientation device 3-1, orientation gyroaxis 3-2, big synchronous pulley 3-3, small synchronous pulley
3-4, Timing Belt 3-5, orientation motor 3-6, storing stand 3-7 to be installed, diffusing reflection sensor 3-9, orientation gyroaxis 3-2 is vertically arranged
On orientation device 3-1, orientation gyroaxis 3-2 is fixedly installed big synchronous pulley 3-3, big synchronous pulley 3-3 passes through Timing Belt
3-5 connects small synchronous pulley 3-4, and small synchronous pulley 3-4 passes through to orient motor 3-6 realization driving；Open up on big synchronous pulley 3-3
There is still groove, for placing still workpiece；It is provided with diffusing reflection sensor 3-9 in still groove；The side of orientation device 3-1 sets
It is equipped with storing stand 3-7 to be installed, storing stand 3-7 to be installed offers storing groove, the diameter of storing groove is slightly larger than the straight of still
Footpath；The circular arc circumference of storing groove offers microtia groove, for accurate pointing still.
The both sides of described upset charging tray 2-2 are respectively arranged with opposite type sensor 2-10, and opposite type sensor 2-10 is used for detecting
Whether still workpiece puts in place.
It is provided with opposite type sensor 3-8 on described big synchronous pulley 3-3；Be provided with storing stand 3-7 to be installed another to penetrating
Sensor 3-8.
Described move material module 4 include move material platform 4-1, move material cylinder 4-2, move material line slideway 4-3, slide block output board 4-4,
First lift cylinder 4-5, the first shifting material gas pawl 4-6, the second lift cylinder 4-7, the second shifting material gas pawl 4-8, move and expect line slideway
4-3 is fixedly installed on shifting material platform 4-1, moves and is movably set with slide block output board 4-4, slide block output board on material line slideway 4-3
4-4 connects shifting material cylinder 4-2, moves material cylinder 4-2 and movable slider output board 4-4 can be carried to move back and forth along shifting material line slideway 4-3；
The bottom surface moving material platform 4-1 is set side by side with the first lift cylinder 4-5 and the second lift cylinder 4-7, under the first lift cylinder 4-5
End setting first moves material gas pawl 4-6, and the lower end setting second of the second lift cylinder 4-7 moves material gas pawl 4-8.
Described load module 5 includes assembly bench 5-1, assembling cylinder 5-2, assembling line slideway 5-3, assembling cylinder output board
5-4, the 3rd lift cylinder 5-5, the 3rd gas pawl 5-6, built-up jig 5-8, clamp positioning mechanism 5-9, assembling line slideway 5-3 is solid
Surely it is arranged on assembly bench 5-1, assembling line slideway 5-3 is movably set with assembling cylinder output board 5-4；Assembling cylinder output
Plate 5-4 is linked and packed cylinder 5-2；Assembling cylinder 5-2 can drive assembling cylinder output board 5-4 past along assembling line slideway 5-3
Multiple motion；3rd lift cylinder 5-5, the piston output of the 3rd lift cylinder 5-5 are fixedly installed on assembling cylinder output board 5-4
End connects the 3rd gas pawl 5-6, and the 3rd lift cylinder 5-5 can drive the 3rd gas pawl 5-6 to move up and down；The lower section of assembly bench 5-1
It is provided with clamp positioning mechanism 5-9, clamp positioning mechanism 5-9 is provided with built-up jig 5-8, clamp positioning mechanism 5-9 is by group
Co-clip tool 5-8 fixes and positions；Built-up jig 5-8 is used for positioning and clamp valve body 101.
The side of described 3rd gas pawl 5-6 is provided with still cleaning mechanism 5-7.
Bright and clean face-up still workpiece is conveyed to upset feeding module 2 by chute feeder 1-2 by described feeding module 1
Upset charging tray 2-2 after, make steering cylinder 2-1 drive upset charging tray 2-2 rotation 180 degree, still workpiece from upset charging tray 2-2 one
End motion, to the other end, is realized spinning upside down, and so that the bright and clean of still workpiece is faced down；Discharging cylinder 2-6 is made to drive stripper 2-5
Move along discharging line slideway 2-4, the still workpiece after overturning is pushed to hopper block 2-7 from upset charging tray 2-2 by stripper 2-5
Bottom；Then make feeding cylinder 2-9 drive feeding cylinder 2-8 to move upwards, the still workpiece of hopper block 2-7 bottom is pushed
To the top of hopper block 2-7, wait moving and expect that module 4 grips to still orientation module 3；Make the first lift cylinder of shifting material module 4
4-5 drives first to move material gas pawl 4-6 decline, the still workpiece to be oriented at crawl hopper block 2-7 top；Then make the first shifting material gas
Pawl 4-6 rises, and makes shifting material cylinder 4-2 carry movable slider output board 4-4 to move along moving material line slideway 4-3, until first moves material gas
Pawl 4-6 reaches above big synchronous pulley 3-3；Make the first lift cylinder 4-5 drive first to move material gas pawl 4-6 again to decline, will treat
Orientation still workpiece is placed in the still groove of big synchronous pulley 3-3；The first shifting material gas pawl 4-6 is made to reset afterwards；Make orientation
Motor 3-6 passes through Timing Belt 3-5 and drives big synchronous pulley 3-3 to rotate an angle, makes still workpiece synchronous axial system to installation requirement
Angle, completes the initial orientation of still；The rotational angle of still workpiece is determined by diffusing reflection sensor 3-9；Make shifting material
Second lift cylinder 4-7 of module 4 drives second to move material gas pawl 4-8 decline, and it is initially fixed that the big synchronous pulley 3-3 of crawl has completed
To still workpiece, then make second shifting material gas pawl 4-8 rise；Shifting material cylinder 4-2 is made to carry movable slider output board 4-4 straight along moving material
Line guide rail 4-3 moves, until second moves above material gas pawl 4-8 arrival storing stand 3-7 to be installed；The second lift cylinder 4-7 is made to drive
Second moves material gas pawl 4-8 declines, and the still workpiece having been completed initial orientation is placed in the storing groove of storing stand 3-7 to be installed
Precisely oriented；The second shifting material gas pawl 4-8 is made to reset afterwards；Make shifting material cylinder 4-2 carry movable slider output board 4-4 to reset, enter
Row moves material work next time；Valve body 101 to be assembled is passed through the built-up jig 5-8 clamping and positioning of load module 5；Make load module
5 the 3rd lift cylinder 5-5 drives the 3rd gas pawl 5-6 to decline, and the 3rd gas pawl 5-6 is in the storing groove of still orientation module 3
Still after the accurate orientation of crawl；Then make the 3rd lift cylinder 5-5 drive the 3rd gas pawl 5-6 to rise, then make assembling cylinder 5-2
Drive assembling cylinder output board 5-4 to move horizontally along assembling line slideway 5-3, make still workpiece 100 reach just going up of valve body 101
Side, assembles cylinder 5-2 stopping action afterwards；The 3rd lift cylinder 5-5 is made to drive the 3rd gas pawl 5-6 to decline again；3rd gas pawl
5-6, during declining, drives still workpiece 100 to move downward, thus still workpiece 100 is assembled in valve body 101；It
After make the 3rd lift cylinder 5-5 drive the 3rd gas pawl 5-6 rise, make cylinder output board 5-4 reset, assembled next time.
What the present invention can reach has the technical effect that
The present invention combines sensor technology using machinery positioning, is capable of being accurately positioned of ceramic still, to realize making pottery
The Automated assembly of porcelain still.
The present invention can reduce the waste of human resources, improves efficiency of assembling and assembling quality.
Brief description
The present invention is further detailed explanation with reference to the accompanying drawings and detailed description:
Fig. 1 is the schematic diagram of the still of ceramic cartridge；
Fig. 2 is the schematic diagram of the automatic assembling apparatus of valve element still of the present invention；
Fig. 3 is the schematic diagram of the feeding module of the present invention；
Fig. 4 is the schematic diagram of the upset feeding module of the present invention；
Fig. 5 is the side view of Fig. 4；
Fig. 6 is the schematic diagram of the still orientation module of the present invention；
Fig. 7 is the schematic diagram of the shifting material module of the present invention；
Fig. 8 is the schematic diagram of the load module of the present invention.
In figure description of reference numerals:
1 is feeding module, and 2 is upset feeding module,
3 is still orientation module, and 4 is to move material module,
5 is load module,
1-1 is still vibrating disk, and 1-2 is chute feeder,
1-3 is synchronous belt drive mechanism, and 1-4 is feeding motor,
2-1 is to turn to cylinder, and 2-2 is upset charging tray,
2-3 is discharging spring, and 2-4 is discharging line slideway,
2-5 is stripper, and 2-6 is discharging cylinder,
2-7 is hopper block, and 2-8 is feeding cylinder,
2-9 is feeding cylinder, and 2-10 is opposite type sensor,
3-1 is orientation device, and 3-2 is orientation gyroaxis,
3-3 is big synchronous pulley, and 3-4 is small synchronous pulley,
3-5 is Timing Belt, and 3-6 is orientation motor,
3-7 is storing stand to be installed, and 3-8 is opposite type sensor,
3-9 is diffusing reflection sensor,
4-1 is to move material platform, and 4-2 is to move material cylinder,
4-3 is to move material line slideway, and 4-4 is slide block output board,
4-5 is the first lift cylinder, and 4-6 is the first shifting material gas pawl,
4-7 is the second lift cylinder, and 4-8 is the second shifting material gas pawl,
5-1 is assembly bench, and 5-2 is assembling cylinder,
5-3 is assembling line slideway, and 5-4 is assembling cylinder output board,
5-5 is the 3rd lift cylinder, and 5-6 is the 3rd gas pawl,
5-7 is still cleaning mechanism, and 5-8 is built-up jig,
5-9 is clamp positioning mechanism,
100 is still workpiece, and 101 is valve body.
Specific embodiment
As shown in Fig. 2 the automatic assembling apparatus of valve element still of the present invention, including feeding module 1, upset feeding module 2, quiet
Piece orientation module 3, shifting material module 4, load module 5；Feeding module 1 is used for realizing the automatic order feeding function of still, feeding
The discharge end setting upset feeding module 2 of module 1, the 180 degree that upset feeding module 2 is used for realizing still spins upside down；Still
Orientation module 3 precisely orients according to the setting angle that matching requirements complete still；Move material module 4 and be arranged at still orientation module 3
Top, for realize still upset feeding module 2 to still orientation module 3 between transport and still still orient
Movement in module 3；Load module 5 is arranged at the front end of still orientation module 3, for realizing the assembling of still and valve body；
Bright and clean face-up still workpiece is delivered to upset feeding module 2 by feeding module 1, and upset feeding module 2 will be quiet
Piece workpiece spins upside down, and so that the bright and clean of still workpiece is faced down；Move material module 4 by the still workpiece after overturning from upset feeding mould
Block 2 is delivered to still orientation module 3；Still orientation module 3 carries out initial orientation and accurate orientation to still workpiece, realizes still
The circumferential precise positioning of workpiece；Load module 5 captures the still workpiece of accurate orientation and carries out still workpiece 100 and valve body 101
Assembling.
As shown in figure 3, feeding module 1 includes still vibrating disk 1-1, chute feeder 1-2, synchronous belt drive mechanism 1-3, feeding
Motor 1-4, feeding motor 1-4 connects chute feeder 1-2 by synchronous belt drive mechanism 1-3, and the entrance of chute feeder 1-2 connects still
The outlet of vibrating disk 1-1, the outlet of chute feeder 1-2 connects the entrance of upset feeding module 2；
Still workpiece is conveyed to chute feeder 1-2 in vibration processes by still vibrating disk 1-1；Feeding motor 1-4 is passed through synchronous
Tape handler 1-3 drives chute feeder 1-2 to run, and makes the still workpiece in chute feeder 1-2 be delivered to upset feeding module 2；Logical
Cross the rotating speed controlling feeding motor 1-4, the travelling speed of still in chute feeder 1-2 can be adjusted.
As shown in Figure 4, Figure 5, upset feeding module 2 includes turning to cylinder 2-1, upset charging tray 2-2, hopper block 2-7, feeding
Cylinder 2-8, feeding cylinder 2-9, opposite type sensor 2-10, the axis of upset charging tray 2-2 is horizontally extending, overturns charging tray 2-
2 one end connects the outlet of chute feeder 1-2, and the other end of upset charging tray 2-2 is provided with hopper block 2-7；Upset charging tray 2-2 is turning
Can rotate around its horizontal axis under the drive of cylinder 2-1, so that still workpiece is moved to from one end of upset charging tray 2-2 another
End；The both sides of upset charging tray 2-2 are respectively arranged with opposite type sensor 2-10, and opposite type sensor 2-10 is used for detecting that still workpiece is
No put in place；
It is provided with shedding mechanism on upset charging tray 2-2；Shedding mechanism include discharging spring 2-3, discharging line slideway 2-4,
Stripper 2-5, discharging cylinder 2-6, stripper 2-5 is provided with discharging spring 2-3；It is straight that stripper 2-5 is movably set in discharging
On line guide rail 2-4, stripper 2-5 connects discharging cylinder 2-6；Discharging cylinder 2-6 can drive stripper 2-5 to lead along discharging straight line
Rail 2-4 moves, thus the still workpiece that will move to overturn the charging tray 2-2 other end pushes to hopper block 2-7 from upset charging tray 2-2
Bottom；
The lower section setting feeding cylinder 2-8 of hopper block 2-7, feeding cylinder 2-8 connect feeding cylinder 2-9；In hopper block 2-7
Offer the still passage extending up and down；Under feeding cylinder 2-9 drives, feeding cylinder 2-8 can be made along along hopper block 2-7
Still passage moves upwards, and the still workpiece of hopper block 2-7 bottom is pushed upwards.
The operation principle of upset feeding module 2 is as follows:
After in chute feeder 1-2, bright and clean face-up still workpiece is conveyed to the upset charging tray 2-2 of upset feeding module 2, make
Turn to cylinder 2-1 and drive upset charging tray 2-2 rotation 180 degree, still workpiece moves to the other end from one end of upset charging tray 2-2,
Realize 180 degree upset, so that the bright and clean of still workpiece is faced down；
Make discharging cylinder 2-6 drive stripper 2-5 move along discharging line slideway 2-4, stripper 2-5 will overturn after quiet
Piece workpiece pushes to the bottom of hopper block 2-7 from upset charging tray 2-2；
Then make feeding cylinder 2-9 drive feeding cylinder 2-8 to move upwards, the still workpiece of hopper block 2-7 bottom is pushed away
Deliver to the top of hopper block 2-7, wait moving and expect that module 4 grips to still orientation module 3.
As shown in fig. 6, still orientation module 3 include orientation device 3-1, orientation gyroaxis 3-2, big synchronous pulley 3-3, little with
Step belt wheel 3-4, Timing Belt 3-5, orientation motor 3-6, storing stand 3-7 to be installed, opposite type sensor 3-8, diffusing reflection sensor 3-9,
Orientation gyroaxis 3-2 is vertically installed on orientation device 3-1, and orientation gyroaxis 3-2 is fixedly installed big synchronous pulley 3-3, greatly
Synchronous pulley 3-3 connects small synchronous pulley 3-4 by Timing Belt 3-5, and small synchronous pulley 3-4 passes through orientation motor 3-6 and realizes driving
Dynamic；
Still groove is offered, for placing still workpiece on big synchronous pulley 3-3；It is provided with diffusing reflection in still groove
Sensor 3-9；It is additionally provided with opposite type sensor 3-8 on big synchronous pulley 3-3；
The side of orientation device 3-1 is provided with storing stand 3-7 to be installed, and storing stand 3-7 to be installed offers storing groove, storing
The diameter of groove is slightly larger than the diameter of still；The circular arc circumference of storing groove offers microtia groove, the direction of this microtia groove
It is configured according to still installation requirement, for accurate pointing still；It is provided with another opposite type sensor on storing stand 3-7 to be installed
3-8.
The operation principle of still orientation module 3 is as follows:
Move material module 4 the still workpiece completing to overturn to be placed in the still groove of big synchronous pulley 3-3, by big synchronization
Whether the opposite type sensor 3-8 detection still on belt wheel 3-3 puts in place；
Making orientation motor 3-6 pass through Timing Belt 3-5 drives big synchronous pulley 3-3 to rotate an angle, makes still workpiece synchronous
Turn to installation requirement angle, complete the initial orientation of still；The rotational angle of still workpiece is entered by diffusing reflection sensor 3-9
Row determines；
Then, move the storing groove that the still workpiece completing initial orientation is transported to storing stand 3-7 to be installed by material module 4
Interior, whether put in place by the opposite type sensor 3-8 detection still on storing stand 3-7 to be installed；
Accurate orientation to still workpiece is realized by the microtia groove of storing groove.
As shown in fig. 7, move material module 4 and including moving material platform 4-1, moving material cylinder 4-2, move material line slideway 4-3, slide block output
Plate 4-4, the first lift cylinder 4-5, the first shifting material gas pawl 4-6, the second lift cylinder 4-7, the second shifting material gas pawl 4-8, shifting is expected straight
Line guide rail 4-3 is fixedly installed on shifting material platform 4-1, moves and is movably set with slide block output board 4-4, slide block on material line slideway 4-3
Output board 4-4 connects shifting material cylinder 4-2, moves material cylinder 4-2 and movable slider output board 4-4 can be carried past along shifting material line slideway 4-3
Multiple motion；
The bottom surface moving material platform 4-1 is set side by side with the first lift cylinder 4-5 and the second lift cylinder 4-7, the first lifting air
The lower end setting first of cylinder 4-5 moves material gas pawl 4-6, and the lower end setting second of the second lift cylinder 4-7 moves material gas pawl 4-8.
The operation principle moving material module 4 is as follows:
Make first lift cylinder 4-5 drive first move material gas pawl 4-6 decline, crawl hopper block 2-7 top wait orient quiet
Piece workpiece, then makes the first shifting material gas pawl 4-6 rise；
Meanwhile, make the second lift cylinder 4-7 drive second to move material gas pawl 4-8 to decline, capture on big synchronous pulley 3-3
Complete another still workpiece of initial orientation, so that the second shifting material gas pawl 4-8 is increased；
Then shifting material cylinder 4-2 band movable slider output board 4-4 is made to move along moving material line slideway 4-3, until first moves material
Gas pawl 4-6 reaches above big synchronous pulley 3-3, and second moves material gas pawl 4-8 reaches stopping after storing stand 3-7 to be installed；
Make the first lift cylinder 4-5 drive first to move material gas pawl 4-6 again to decline, still workpiece to be oriented is placed into greatly
In the still groove of synchronous pulley 3-3；The first shifting material gas pawl 4-6 is made to reset afterwards；
Meanwhile, make the second lift cylinder 4-7 drive second to move material gas pawl 4-8 to decline, completed initial orientation
Another still workpiece is placed in the storing groove of storing stand 3-7 to be installed and is precisely oriented；Make the second shifting material gas pawl 4-8 afterwards
Reset；
Make shifting material cylinder 4-2 carry movable slider output board 4-4 to reset, moved material work next time.
As shown in figure 8, load module 5 includes assembly bench 5-1, assembling cylinder 5-2, assembling line slideway 5-3, assembling cylinder
Output board 5-4, the 3rd lift cylinder 5-5, the 3rd gas pawl 5-6, still cleaning mechanism 5-7, built-up jig 5-8, fixture localization machine
Structure 5-9, assembling line slideway 5-3 is fixedly installed on assembly bench 5-1, and assembling line slideway 5-3 is movably set with assembling gas
Cylinder output board 5-4；Assembling cylinder output board 5-4 is linked and packed cylinder 5-2；Assembling cylinder 5-2 can drive assembling cylinder output
Plate 5-4 moves back and forth along assembling line slideway 5-3；It is fixedly installed the 3rd lift cylinder 5-5 on assembling cylinder output board 5-4,
The piston output end of the 3rd lift cylinder 5-5 connects the 3rd gas pawl 5-6, and the 3rd lift cylinder 5-5 can drive the 3rd gas pawl 5-6
Move up and down；The side of the 3rd gas pawl 5-6 is provided with still cleaning mechanism 5-7；
The lower section of assembly bench 5-1 is provided with clamp positioning mechanism 5-9, and clamp positioning mechanism 5-9 is provided with built-up jig
Built-up jig 5-8 is fixed and positions by 5-8, clamp positioning mechanism 5-9；Built-up jig 5-8 is used for positioning and clamp valve body 101.
The operation principle of load module 5 is as follows:
Valve body 101 to be assembled is passed through built-up jig 5-8 clamping and positioning；
The 3rd lift cylinder 5-5 is made to drive the 3rd gas pawl 5-6 to decline, the 3rd gas pawl 5-6 is from the storing of still orientation module 3
Still after crawl precisely orients in groove；Then make the 3rd lift cylinder 5-5 drive the 3rd gas pawl 5-6 to rise, then make assembling
Cylinder 5-2 drives assembling cylinder output board 5-4 to move horizontally along assembling line slideway 5-3, makes still workpiece 100 reach valve body
101 surface, assembles cylinder 5-2 stopping action afterwards；The 3rd lift cylinder 5-5 is made to drive the 3rd gas pawl 5-6 to decline again,
Make still cleaning mechanism 5-7 work it is ensured that still surface cleaning, to improve assembling quality simultaneously；
3rd gas pawl 5-6, during declining, drives still workpiece 100 to move downward, thus still workpiece 100 is filled
It is assigned in valve body 101；Make the 3rd lift cylinder 5-5 drive the 3rd gas pawl 5-6 to rise afterwards, so that cylinder output board 5-4 is resetted, enter
Row assembles next time.
Claims (9)
1. a kind of automatic assembling apparatus of valve element still it is characterised in that: include feeding module, upset feeding module, still fixed
To module, move material module, load module；Feeding module is used for realizing the automatic order feeding function of still, the going out of feeding module
Material end setting upset feeding module, upset feeding module is used for realizing spinning upside down of still；Still orientation module completes still
Circumferential precise positioning；Move the top that material module is arranged at still orientation module, be used for realizing still in upset feeding module extremely
Transport between the still orientation module and still movement in still orientation module；Load module is arranged at still orientation mould
One end of block, for realizing the assembling of still and valve body；
Bright and clean face-up still workpiece is delivered to upset feeding module by feeding module, and upset feeding module is by still workpiece
Lower upset, makes the bright and clean of still workpiece face down；Move material module to be delivered to the still workpiece after overturning from upset feeding module
Still orientation module；Still orientation module carries out initial orientation and accurate orientation to still workpiece, realizes the circumference of still workpiece
Precise positioning；The load module crawl still workpiece precisely orienting the assembling carrying out still workpiece and valve body；
Described upset feeding module includes turning to cylinder, upset charging tray, hopper block, feeding cylinder, feeding cylinder, upset charging tray
Axis is horizontally extending, and one end of upset charging tray connects the outlet of chute feeder, and the other end of upset charging tray is provided with hopper
Block；Upset charging tray can rotate around its horizontal axis under the drive turning to cylinder, makes still workpiece from one end of upset charging tray
Move to the other end；
It is provided with shedding mechanism on upset charging tray；Shedding mechanism includes discharging spring, discharging line slideway, stripper, discharging gas
Cylinder, stripper is provided with discharging spring；Stripper is movably set on discharging line slideway, and stripper connects discharging cylinder；
Discharging cylinder can drive stripper to move along discharging line slideway, thus by the still workpiece of the upset charging tray other end from upset
Charging tray pushes to the bottom of hopper block；
The lower section setting feeding cylinder of hopper block, feeding cylinder connects feeding cylinder；Extend up and down quiet is offered in hopper block
Piece passage；Under feeding cylinder drives, feeding cylinder can be made to move upwards along the still passage in hopper block, by hopper block bottom
The still workpiece in portion pushes upwards.
2. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described feeding module includes quiet
Piece vibrating disk, chute feeder, synchronous belt drive mechanism, feeding motor, feeding motor connects chute feeder by synchronous belt drive mechanism,
The entrance of chute feeder connects the outlet of still vibrating disk, and the outlet of chute feeder connects the entrance of upset feeding module；
Still workpiece is conveyed to chute feeder in vibration processes by still vibrating disk；Feeding motor is driven by synchronous belt drive mechanism
Chute feeder runs, and makes the still workpiece in chute feeder be delivered to upset feeding module；By controlling the rotating speed of feeding motor, can
Adjust the travelling speed of still in chute feeder.
3. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described still orientation module bag
Include orientation device, orientation gyroaxis, big synchronous pulley, small synchronous pulley, Timing Belt, orientation motor, storing stand to be installed, diffusing reflection biography
Sensor, orientation gyroaxis is vertically installed on orientation device, and orientation gyroaxis is fixedly installed big synchronous pulley, big synchronous pulley
Small synchronous pulley is connected by Timing Belt, small synchronous pulley passes through to orient motor realization driving；
Still groove is offered, for placing still workpiece on big synchronous pulley；It is provided with diffusing reflection sensor in still groove；
The side of orientation device is provided with storing stand to be installed, and storing stand to be installed offers storing groove, and the diameter of storing groove is slightly
Diameter more than still；The circular arc circumference of storing groove offers microtia groove, for accurate pointing still.
4. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described upset charging tray both sides
It is respectively arranged with opposite type sensor, opposite type sensor is used for detecting whether still workpiece puts in place.
5. valve element still according to claim 3 automatic assembling apparatus it is characterised in that: set on described big synchronous pulley
It is equipped with opposite type sensor；Another opposite type sensor is provided with storing stand to be installed.
6. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described move material module include move
Material platform, move material cylinder, move material line slideway, slide block output board, the first lift cylinder, first move material gas pawl, the second lift cylinder,
Second moves material gas pawl, moves material line slideway and is fixedly installed on shifting material platform, moves and be movably set with slide block output on material line slideway
Plate, slide block output board connects shifting material cylinder, moves material cylinder and movable slider output board can be carried to move back and forth along shifting material line slideway；
The bottom surface moving material platform is set side by side with the first lift cylinder and the second lift cylinder, the lower end setting of the first lift cylinder the
One moves material gas pawl, and the lower end setting second of the second lift cylinder moves material gas pawl.
7. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described load module include fill
Join platform, assembling cylinder, assembling line slideway, assembling cylinder output board, the 3rd lift cylinder, the 3rd gas pawl, built-up jig, fixture
Detent mechanism, assembling line slideway is fixedly installed on assembly bench, and assembling line slideway is movably set with assembling cylinder output
Plate；Assembling cylinder output board is linked and packed cylinder；Assembling cylinder can drive assembling cylinder output board past along assembling line slideway
Multiple motion；It is fixedly installed the 3rd lift cylinder, the piston output end of the 3rd lift cylinder connects the on assembling cylinder output board
Three gas pawls, the 3rd lift cylinder can drive the 3rd gas pawl to move up and down；
The lower section of assembly bench is provided with clamp positioning mechanism, and clamp positioning mechanism is provided with built-up jig, clamp positioning mechanism
Built-up jig is fixed and positions；Built-up jig is used for positioning and clamps valve body.
8. valve element still according to claim 7 automatic assembling apparatus it is characterised in that: the side of described 3rd gas pawl
It is provided with still cleaning mechanism.
9. valve element still according to claim 1 automatic assembling apparatus it is characterised in that: described feeding module pass through give
Bright and clean face-up still workpiece is conveyed to after the upset charging tray of upset feeding module hopper, makes steering cylinder drive upset material
Spiral turnback, still workpiece moves to the other end from one end of upset charging tray, realizes spinning upside down, makes the light of still workpiece
Face cleaning is down；
Discharging cylinder is made to drive stripper to move along discharging line slideway, stripper is by the still workpiece after overturning from upset charging tray
Push to the bottom of hopper block；Then feeding cylinder is made to drive feeding cylinder to move upwards, by the still workpiece of hopper block bottom
Push to the top of hopper block, wait moving and expect that module grips to still orientation module；
The first lift cylinder of shifting material module is made to drive first to move material gas pawl decline, the still work to be oriented at crawl hopper block top
Part；Then so that the first shifting material gas pawl is increased, so that shifting material cylinder band movable slider output board is moved along moving material line slideway, until first
Move material gas pawl to reach above big synchronous pulley；Make the first lift cylinder drive first to move material gas pawl again to decline, will wait to orient quiet
Piece workpiece is placed in the still groove of big synchronous pulley；The first shifting material gas pawl is made to reset afterwards；
Make orientation motor drive big synchronous pulley to rotate an angle by Timing Belt, make still workpiece synchronous axial system to installation requirement
Angle, completes the initial orientation of still；The rotational angle of still workpiece is determined by diffusing reflection sensor；
The second lift cylinder of shifting material module is made to drive second to move material gas pawl decline, it is initially fixed that the big synchronous pulley of crawl has completed
To still workpiece, then make second shifting material gas pawl rise；Shifting material cylinder band movable slider output board is made to transport along moving material line slideway
Dynamic, until second moves above material gas pawl arrival storing stand to be installed；Make the second lift cylinder drive second to move material gas pawl to decline, by
The still workpiece completing initial orientation is placed in the storing groove of storing stand to be installed and is precisely oriented；Make the second shifting material afterwards
Gas pawl resets；So that shifting material cylinder band movable slider output board is resetted, moved material work next time；
Valve body to be assembled is passed through the built-up jig clamping and positioning of load module；
The 3rd lift cylinder of load module is made to drive the 3rd gas pawl to decline, the 3rd gas pawl is from the storing groove of still orientation module
The interior still capturing after precisely orienting；Then make the 3rd lift cylinder drive the 3rd gas pawl to rise, then make assembling cylinder drive dress
Distribution cylinder output board moves horizontally along assembling line slideway, makes still workpiece reach the surface of valve body, and assembling cylinder stops afterwards
Stop is made；
The 3rd lift cylinder is made to drive the 3rd gas pawl to decline again；3rd gas pawl decline during, drive still workpiece to
Lower motion, thus still workpiece is assembled in valve body；Make the 3rd lift cylinder drive the 3rd gas pawl to rise afterwards, make cylinder defeated
Go out sheet reset, assembled next time.
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| CN201510077357.4A CN104646994B (en) | 2015-02-13 | 2015-02-13 | Automatic assembling device for static sheet of valve element |
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| CN201510077357.4A CN104646994B (en) | 2015-02-13 | 2015-02-13 | Automatic assembling device for static sheet of valve element |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107584258B (en) * | 2016-07-07 | 2024-02-23 | 浙江正泰电器股份有限公司 | Inclined runner assembly device |
| CN106346229B (en) * | 2016-11-21 | 2018-06-22 | 佛山市帝芝力五金塑料有限公司 | The indexed holder component of crankshaft-link rod kludge |
| CN106736822B (en) * | 2016-12-26 | 2018-09-14 | 浙江大学台州研究院 | Loading and unloading integration device for sewing machine staight needle crank automatic processing device |
| CN109001968B (en) * | 2017-01-19 | 2020-05-01 | 徐州佳联农业发展有限公司 | Watch back shell positioning and assembling device and machining process thereof |
| CN108637636A (en) * | 2018-07-28 | 2018-10-12 | 浙江理工大学瓯海研究院有限公司 | End ring attitude reference device for water piston frame component assembly equipment |
| CN112171222A (en) * | 2020-09-25 | 2021-01-05 | 长沙杰立特自动化设备有限公司 | Automatic commutator assembling device |
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| CN203853757U (en) * | 2014-03-18 | 2014-10-01 | 郑祥模 | Machine vision-based static piece assembling module |
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| JP4087962B2 (en) * | 1998-10-29 | 2008-05-21 | 積水化学工業株式会社 | Building unit manufacturing equipment |
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| CN201192772Y (en) * | 2008-05-21 | 2009-02-11 | 大连智云自动化装备股份有限公司 | Assembly equipment of tube/seat ring |
| CN201358157Y (en) * | 2009-03-02 | 2009-12-09 | 于平 | Full-automatic aluminium-foil gasket plugging machine |
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