CN110625389A - Automatic assembling equipment and assembling method for power adapter - Google Patents

Automatic assembling equipment and assembling method for power adapter Download PDF

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Publication number
CN110625389A
CN110625389A CN201910906784.7A CN201910906784A CN110625389A CN 110625389 A CN110625389 A CN 110625389A CN 201910906784 A CN201910906784 A CN 201910906784A CN 110625389 A CN110625389 A CN 110625389A
Authority
CN
China
Prior art keywords
feeding
slingshot
pin
station
power adapter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201910906784.7A
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Chinese (zh)
Inventor
王程明
李文龙
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Luban's Robot (shenzhen) Co Ltd
Original Assignee
Luban's Robot (shenzhen) Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Luban's Robot (shenzhen) Co Ltd filed Critical Luban's Robot (shenzhen) Co Ltd
Priority to CN201910906784.7A priority Critical patent/CN110625389A/en
Publication of CN110625389A publication Critical patent/CN110625389A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • B23P21/006Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table

Abstract

The invention is suitable for the technical field of automatic assembly, and provides automatic assembly equipment and an assembly method of a power adapter, wherein the automatic assembly equipment of the power adapter comprises: a container; the bullet feeding device is used for feeding bullets to the bullet feeding position of the container; the rubber box feeding device is used for feeding the rubber box to a rubber box feeding position of the container, wherein the rubber box feeding position and the warhead feeding position form a preset assembly position relation; the catapult PIN needle feeding device is used for loading the catapult and the PIN needle into the glue box; the finished product preparation device is used for matching with the container to integrally form the rubber box which is provided with the slingshot and the PIN needle in the container and the warhead; the container is used for butting the bullet feeding device, the rubber box feeding device, the slingshot PIN feeding device and the finished product preparation device. The invention can improve the production efficiency of the product, ensure the product quality and reduce the production cost.

Description

Automatic assembling equipment and assembling method for power adapter
Technical Field
The invention relates to the technical field of automatic assembly, in particular to automatic assembly equipment and an assembly method of a power adapter.
Background
With the development of social economy, the consumption level of people is increased day by day, the requirements on the type and quality of daily products are higher and higher, and the traditional manual intensive labor industry needs to be upgraded and updated urgently to adapt to market changes.
At present, power adapters are assembled manually, and in an actual production line, a large number of workers are required to repeatedly assemble the power adapters, for example, incoming materials such as slingshots, warheads and PIN needles are manually placed into adapter glue boxes, and time and labor are consumed. Further, since a large amount of labor is required, the production cost continues to increase as the problem of involving workers becomes more serious. In addition, the quality of the product is difficult to ensure by manual assembly.
Disclosure of Invention
The invention aims to provide automatic assembling equipment for a power adapter, and aims to solve the technical problems of low efficiency, high cost and low yield of the conventional power adapter adopting manual assembly.
The invention is realized in this way, a power adapter automatic assembly device, comprising:
a container;
the bullet feeding device is used for feeding bullets to the bullet feeding position of the container;
the rubber box feeding device is used for feeding the rubber box to a rubber box feeding position of the container, wherein the rubber box feeding position and the warhead feeding position form a preset assembly position relation;
the catapult PIN needle feeding device is used for loading the catapult and the PIN needle into the glue box; and
the finished product preparation device is used for matching with the container to integrally form the rubber box which is provided with the slingshot and the PIN needle in the container and the warhead;
the container is used for butting the bullet feeding device, the rubber box feeding device, the slingshot PIN feeding device and the finished product preparation device.
Another object of the present invention is to provide an automatic assembling method of a power adapter, which uses the automatic assembling apparatus of a power adapter as described above, the automatic assembling method of a power adapter including the steps of:
the bullet feeding device feeds the bullet to a bullet feeding position of the container;
the accommodating device provided with the warhead is butted with the glue box feeding device, the glue box feeding device feeds the glue box to a glue box feeding position of the accommodating device, and the glue box feeding position and the warhead feeding position form a preset assembling position relation;
the container with the rubber box is in butt joint with the catapult PIN needle feeding device, and the catapult PIN needle feeding device is used for loading the catapult and the PIN needle into the rubber box;
the container with the slingshot and the PIN needle is butted with a slingshot finished product preparation device, and the finished product preparation device integrally forms a rubber box with the slingshot and the PIN needle in the container with the warhead.
The automatic assembling equipment and the assembling method for the power adapter have the following beneficial effects that: the feeding of the warhead is realized by arranging the warhead feeding device, the feeding of the rubber box is realized by arranging the rubber box feeding device, the feeding of the slingshot and the PIN needle is realized by arranging the slingshot PIN needle feeding device, and the integrated molding of the rubber box with the slingshot and the PIN needle in the container and the warhead is realized by arranging the finished product preparation device; the container is used for butting the warhead feeding device, the rubber box feeding device, the slingshot PIN feeding device and the finished product preparation device, so that the continuous work of the whole equipment is realized; in the assembly process of the warhead, the glue box, the slingshot and the PIN needle of the power adapter, the degree of automation is high, the production efficiency of the product can be improved, the product quality can be guaranteed, a large amount of labor force can be liberated, people can spend more appropriate work, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic top view of an automatic assembling apparatus for a power adapter according to an embodiment of the present invention;
FIG. 2 is a schematic perspective view of an automatic assembling apparatus for a power adapter according to an embodiment of the present invention;
fig. 3 is a schematic perspective view of a container and a glue box according to an embodiment of the present invention;
fig. 4 is a schematic perspective structure diagram of a slingshot PIN feeding device provided by the embodiment of the invention;
fig. 5 is a schematic perspective view of a second robot provided in an embodiment of the present invention;
FIG. 6 is an enlarged schematic view of area A of FIG. 5;
FIG. 7 is a schematic structural diagram of a first operating rod and a mold core according to an embodiment of the present invention;
fig. 8 is a schematic perspective view of a first operating rod, an adapter, a mold core and a slingshot according to an embodiment of the present invention;
FIG. 9 is a schematic perspective view of an operating lever according to an embodiment of the present invention;
FIG. 10 is a schematic side view of a steering table according to an embodiment of the present invention;
FIG. 11 is a schematic perspective view of a portion of a steering table provided in an embodiment of the present invention;
FIG. 12 is an enlarged schematic view of region B of FIG. 11;
FIG. 13 is a schematic view of the adapter and slingshot assembly provided by an embodiment of the present invention;
fig. 14 is a schematic perspective view of a first angle of a PIN receiving device according to an embodiment of the present invention;
FIG. 15 is an enlarged schematic view of region C of this FIG. 14;
fig. 16 is a schematic perspective view of a second angle of the slingshot PIN receiving device according to the embodiment of the invention;
FIG. 17 is an enlarged schematic view of region D of FIG. 16;
fig. 18 is a schematic perspective view of a bullet feeding device at a first angle according to an embodiment of the present invention;
fig. 19 is a schematic perspective view of a bullet feeding device at a second angle according to an embodiment of the present invention;
fig. 20 is a schematic perspective view of a bullet feeding device at a third angle according to an embodiment of the present invention;
fig. 21 is an enlarged schematic view of region E in fig. 20.
Reference numerals referred to in the above figures are detailed below:
1-a turntable; 2-a container; 21-warhead loading level; 22-glue box material loading level; 3-bullet feeding device; 4-a glue box feeding device; 41-a conveyor belt; 42-a first manipulator; 5-a slingshot PIN needle feeding device; 6-a finished product preparation device; 7-a frame; 71-a working surface; 8-slingshot; 9-PIN needle; 10-glue box; 101-a reinforcement;
51-a slingshot grabbing mechanism; 511-slingshot disk; 512-a second manipulator; 5121-manipulator body; 5122-a base; 5123-a first rotary drive; 5124-a second rotary drive; 5125-a first clamp drive; 5126-first finger; 5127-a second clamp drive; 5128-second finger; 52-a working turntable; 521-a central disc; 522-sub turntable; 523-second scaffold; 524 — a fourth drive; 53-preparation station; 531-first lever; 54-a defect detection station; 541-a second image sensor; 55-a processing station; 551-second lever; 56-assembly station; 561-a lever; 5611-Utility section; 5612-a mounting portion; 57-a steering table; 571-a first bracket; 5711-a first horizontal plate; 5712-a second horizontal plate; 5713-support column; 572-a platform; 573-wing; 574-adapter; 5741-seat body; 5742-first surface; 5743-guide groove; 5744-placing hole; 575-a first driving member; 576-a second drive member; 577-rotating shaft; 578-a swivel strap; 579-third sensor; 5701-structural plate; 5702-third driving member; 58-mold core; 581-slingshot hole;
61-a first feeding device; 611-a discharge hole; 62-a discharge channel; 621-magnetic attraction piece; 63-a gripping mechanism; 631-a third rotary drive; 632 — a first linear drive; 633-a third clamping drive; 634-a first splint; 635-second splint; 64-needle channel; 65-a changeover mechanism; 651-a second linear drive; 652-a mounting plate; 653-an adaptor; 654-a third linear drive; 655-fill block; 656-determining the rod; 66-a third bracket;
31-a second feeding device; 311-warhead channel; 32-a pipeline; 33-a transfer mechanism; 331-a drive assembly; 332-a slide; 333-sliding block; 34-a base; 35-bullet box.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positions based on the orientations or positions shown in the drawings, and are for convenience of description only and not to be construed as limiting the technical solution. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless specifically limited otherwise.
At present, the demand of automatic assembly equipment is bigger and bigger, for example, power adapter in the past is manual assembly, and output is low in efficiency, and the yields is not high. The power adapter mainly comprises a bullet, a rubber box, a slingshot and a PIN needle, all the components are manually assembled at present, and the power adapter mainly realizes automation aiming at the assembly of the components. The invention can improve the production efficiency of products, ensure the product quality, and simultaneously liberate a large amount of labor force, so that people can spend more energy on more proper work.
In order to explain the technical solution of the present invention, the following detailed description is made with reference to the specific drawings and examples.
Referring to fig. 1 to 3, an embodiment of the invention provides an automatic assembling device for a power adapter, which includes a container 2, a bullet feeding device 3, a glue box feeding device 4, a slingshot PIN feeding device 5, and a finished product preparing device 6. Wherein, warhead coming device 3 is used for the warhead material loading 21 of bullet material loading to holding ware 2, glues box coming device 4 and is used for gluing box 10 material loading 22 to the gluey box material loading of holding ware 2, and wherein, glues box material loading 22 and warhead material loading 21 and forms predetermined fitting position relation. The slingshot PIN needle feeding device 5 is used for loading the slingshot 8 and the PIN needle 9 into the glue box 10, and the finished product preparation device 6 is used for integrally forming the glue box 10 which is loaded with the slingshot 8 and the PIN needle 9 in the container 2 and the warhead, so that the automatic assembly of the whole power adapter is completed. The container 2 is used for butting the warhead feeding device 3, the rubber box feeding device 4, the slingshot PIN feeding device 5 and the finished product preparation device 6.
Among them, the number of the container 2 may be one, but is preferably four or more in order to improve the production efficiency.
The container 2 comprises a bullet loading level 21 and a box loading level 22. The bullet loading position 21 is used for placing a bullet, and can be a groove structure with a shape matched with that of the bullet. The glue box material loading position 22 is located above the warhead material loading position 21 and is used for placing the glue box 10, and the glue box material loading position 22 can be a groove body structure with a shape matched with the bottom of the glue box 10. In this embodiment, the end of the container 2 close to the loading position 21 of the bullet is connected to the turntable 1, so that the bullet is loaded to the loading position 21 of the bullet and the glue box 10 is loaded to the glue box loading position 22. In a specific application, when the container 2 is butted with the finished product preparation device 6, the rubber box 10 provided with the slingshot 8 and the PIN needle 9 and positioned at the rubber box feeding position 22 and the warhead positioned at the warhead feeding position 21 are integrally formed through a riveting technology.
In this embodiment, the container 2 may be kept stationary, and the bullet receiving and feeding device 3, the glue box receiving device 4, the slingshot PIN receiving device 5 and the finished product preparation device 6 are driven, so that the bullet receiving and feeding device 3, the glue box receiving device 4, the slingshot PIN receiving device 5 and the finished product preparation device 6 are respectively butted with the container 2; or the bullet receiving feeding device 3, the rubber box feeding device 4, the slingshot PIN feeding device 5 and the finished product preparation device 6 are kept still, the accommodating devices 2 are driven, at the moment, the automatic power adapter assembling equipment further comprises a conveying device, and the accommodating devices 2 are arranged on the conveying device at intervals along the conveying direction of the conveying device.
Preferably, the conveying device is a rotating disc 1, the rotating disc 1 can rotate, and in particular, the rotating disc 1 can be driven to rotate in a horizontal plane through a driving structure, and the rotating disc can rotate clockwise or anticlockwise. It is further preferable that the containers 2 have four, and the four containers 2 are arranged at equal intervals along the circumferential direction of the turntable 1, that is, the four containers 2 are respectively located in four directions of east, west, south and north of the turntable 1. In a certain state, the four containers 2 are respectively butted with the bullet feeding device 3, the rubber box feeding device 4, the slingshot PIN feeding device 5 and the finished product preparation device 6. The bullet feeding device 3, the rubber box feeding device 4, the slingshot PIN feeding device 5 and the finished product preparation device 6 are arranged in sequence along the circumferential direction of the turntable 1 in a counterclockwise mode. The bullet feeding device 3 is arranged on one side of the turntable 1 and used for feeding bullets to the container 2 in butt joint with the bullet feeding device 3. The rubber box feeding device 4 is arranged on one side of the bullet feeding device 3 and is used for automatically feeding the rubber box 10 to the container 2 in butt joint with the rubber box feeding device 4. The catapult PIN needle feeding device 5 is arranged on one side of the rotary table 1 opposite to the bullet feeding device 3, the catapult PIN needle feeding device 5 comprises a mold core 58 and an operating rod 561 matched with the mold core 58, the catapult PIN needle feeding device 5 is used for loading a catapult 8 into the mold core 58 and poking the catapult 8 into a preset position of the glue box 10 under the action of the operating rod 561, the catapult PIN needle feeding device 5 is also used for automatically feeding a PIN needle 9 to the operating rod 561, and the PIN needle 9 penetrates through the operating rod 561 to the glue box 10. The finished product preparation device 6 is arranged on one side of the rotary table 1 opposite to the glue box feeding device 4, and the finished product preparation device 6 is used for integrally forming a glue box 10 which is provided with a slingshot 8 and a PIN needle 9 and is arranged in the container 2 with a warhead, so that the automatic assembly of the whole power adapter is completed.
It is worth mentioning that the turntable 1 can rotate clockwise or counterclockwise, and when the turntable 1 rotates 90 ° from the butt joint position, the four containers 2 also rotate 90 ° correspondingly, for example, when a first container of the turntable 1 is butt jointed with the bullet feeding device 3, a second container is butt jointed with the glue box feeding device 4, a third container is butt jointed with the catapult PIN feeding device 5, and a fourth container is butt jointed with the finished product preparation device 6. After the containers 2 on the four stations complete work, the first sensors are used for sensing and receiving, the rotating disc 1 rotates anticlockwise by 90 degrees, and the first sensors comprise but are not limited to distance sensors, electromagnetic sensors, optical fiber sensors and the like.
It is understood that the conveying device can also be a conveying structure such as a conveyor belt; the bullet feeding device 3, the rubber box feeding device 4 and the slingshot PIN feeding device 5 can also be manually participated; the number of the containers 2 can be less than four or more than four, and the specific number is selected according to actual conditions.
In the embodiment, the bullet feeding device 3 is arranged to realize automatic feeding of the bullet, the rubber box feeding device 4 is arranged to realize automatic feeding of the rubber box 10, the catapult PIN needle feeding device 5 is arranged to realize automatic feeding of the catapult 8 and the PIN needle 9, the catapult PIN needle feeding device 5 is used for loading the catapult 8 into the mold core 58 and poking the catapult 8 into the preset position of the rubber box 10 under the action of the operating rod 561, the catapult PIN needle feeding device 5 is also used for automatically feeding the PIN needle 9, the PIN needle 9 penetrates through the operating rod 561 to the rubber box 10, and the rubber box 10 which is provided with the catapult 8 and the PIN needle 9 and is arranged in the container 2 is integrally formed with the bullet by arranging the finished product preparation device 6; the continuous work of the whole equipment is realized by arranging the turntable 1 and four containers 2 which are arranged at equal intervals along the circumferential direction of the turntable 1, wherein the four containers 2 are respectively butted with the bullet feeding device 3, the rubber box feeding device 4, the slingshot PIN feeding device 5 and the finished product preparation device 6; in the assembly process of the warhead, the glue box 10, the slingshot 8 and the PIN needle 9 of the power adapter, the whole process is automatically operated without manual participation, the production efficiency of products can be improved, the product quality can be ensured, a large amount of labor force can be liberated, people can spend more proper work, and the production cost is reduced.
In specific application, the automatic assembling equipment for the power adapter further comprises a rack 7, and the turntable 1, the bullet feeding device 3, the rubber box feeding device 4 and the finished product preparing device 6 are uniformly distributed on a working surface 71 of the rack 7. Also, the electric control device can be housed in the housing 7.
Referring to fig. 4 and 8, in one embodiment of the present invention, the slingshot PIN feeding device 5 includes a slingshot grabbing mechanism 51, a conveying mechanism, a preparation station 53, a defect detecting station 54, a processing station 55 and an assembling station 56.
Wherein, the slingshot grabbing mechanism 51 is used for grabbing the slingshot 8; the conveying mechanism is provided with a plurality of mould cores 58 along the conveying direction of the conveying mechanism, and the mould cores 58 are used for accommodating the slingshot 8; the preparation station 53, the defect detection station 54, the processing station 55 and the assembly station 56 are sequentially arranged along the transmission direction of the transmission mechanism, in a certain state, the preparation station 53, the defect detection station 54, the processing station 55 and the assembly station 56 are respectively butted with one mold core 58, along with the movement of the transmission mechanism, each mold core 58 is sequentially butted with the preparation station 53, the defect detection station 54, the processing station 55 and the assembly station 56 to complete one-time assembly, then the mold core 58 moves to the preparation station 53 along with the movement of the transmission mechanism again to enter the preparation work of the next assembly, and the operation is repeated according to the above steps, so that the catapult PIN needle feeding device 5 can continuously work, and the assembly efficiency is improved. It will be appreciated that in other embodiments, one mold core 58 may be included and the mold core 58 held stationary and the stations rotated so that the preparation station 53, the defect inspection station 54, the processing station 55, and the assembly station 56 sequentially abut the mold core 58.
In the present embodiment, the preparation station 53 is used to place the slingshot 8 into a mold core 58 that interfaces with the preparation station 53; the defect detection station 54 is used for detecting whether the slingshot 8 in the mold core 58 butted with the defect detection station 54 meets preset assembly conditions; the processing station 55 is used for processing the slingshot 8 which is not in accordance with the preset conditions in the mold core 58 butted with the processing station 55, and if the slingshot 8 which is not in accordance with the preset conditions in the mold core 58 is removed, the slingshot 8 which is not in accordance with the preset conditions can be prevented from being loaded into the rubber box 10; the assembly station 56 is used to insert the slingshot 8 in the mold core 58 abutting the assembly station 56 into a predetermined position of the glue cartridge 10 on the receptacle 2 by means of the operating rod 561.
It is worth mentioning that instead of only handling the rejected slingshot 8 at the processing station 55, when only one rejected slingshot 8 is present in the two slingshots 8 in the mold core 58, the other accepted slingshot 8 will also be disposed of.
This embodiment snatchs mechanism 51 through setting up the catapult and from automatically snatching catapult 8, shift catapult 8 to the mold core 58 of preparing station 53 on, can drive four mold cores 58 synchronous rotations on it when transmission device moves, and then make mold core 58 dock defect detection station 54 in proper order after packing into catapult 8, handle station 55 and assembly station 56, carry out defect detection and reject the catapult 8 that is not conform to the preset condition in the mold core 58 to the catapult 8 in the mold core 58, finally pack into gluey box 10 with qualified catapult 8 on assembly station 56, full automation does not need artifical the participation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, and the production cost is reduced.
In one embodiment of the present invention, the transmission mechanism is a working turntable 52, the working turntable 52 is rotatably disposed and can rotate clockwise or counterclockwise, the working turntable 52 is sequentially provided with four mold cores 58 at equal intervals along the circumference thereof, and the four mold cores 58 can rotate together with the working turntable 52. In the present embodiment, the preparation station 53, the defect detection station 54, the processing station 55, and the assembly station 56 are disposed at equal intervals in the circumferential direction of the work turret 52. It is understood that in other embodiments, the transport mechanism may be in other modes such as a belt conveyor.
In one embodiment of the invention, the feeding device further comprises a turning table 57, the turning table 57 is arranged between the slingshot grabbing mechanism 51 and the preparation station 53, and the turning table 57 is used for transferring the slingshot 8 grabbed by the slingshot grabbing mechanism 51 to the preparation station 53. Wherein, the arrangement of the steering table 57 solves the problem that the movement space of the slingshot grabbing mechanism 51 is limited. It will be appreciated that the slingshot 8 may also be directly gripped to the preparation station 53 by the slingshot gripping mechanism 51 when the turn table 57 is not provided.
Referring to fig. 14 to 17, in an embodiment of the present invention, the slingshot PIN feeding device 5 further includes a feeding mechanism, a grabbing mechanism 63 and an adapting mechanism 65. The feeding mechanism is used for feeding the PIN needles 9, and can feed materials automatically or manually; the grabbing mechanism 63 is arranged at the discharge end of the feeding mechanism and used for grabbing the PIN needles 9 on the feeding mechanism; the switching mechanism 65 is used for receiving the PIN 9 grabbed by the grabbing mechanism 63 and transferring the PIN 9 into the operating rod 561. So, just realized PIN needle 9's automatic supplied materials, at PIN needle 9's supplied materials in-process, do not need artifical the participation, full automation can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, lets people's energy spend more appropriate work, has reduced manufacturing cost. Wherein, the assembling station 56 is located below the switching mechanism 65, the operating rod 561 is arranged on the assembling station 56, and the container 2 is located below the assembling station 56.
In one embodiment, the feeding mechanism comprises a first feeding device 61, an outlet channel 62 for discharging the PIN 9 is arranged at the top of the first feeding device 61, and a grabbing mechanism 63 is arranged on the outlet channel and used for grabbing the PIN 9 on the outlet channel 62. Preferably, the first feeding device 61 is a vibrating disk.
Wherein, the top of first material feeding unit 61 is provided with the discharge gate 611 that is used for supplying PIN needle 9 ejection of compact, and when first material feeding unit 61 vibrated, PIN needle 9 followed the ejection of compact in proper order from discharge gate 611. One end of the discharge channel 62 is communicated with the discharge hole 611, and specifically, the discharge channel 62 can be a tubular body in which the PIN 9 passes. The grabbing mechanism 63 is arranged at one end of the discharging channel 62 far away from the discharging hole 611, and the grabbing mechanism 63 is used for grabbing the PIN 9 at the end of the discharging channel 62 far away from the discharging hole 611. It is understood that in other embodiments, other feed structures may be employed for the feed mechanism. In addition, the discharge channel 62 may be integral with the vibratory pan or may be an attachment structure.
In the present embodiment, the vibration plate is an auxiliary feeding device for an automatic assembling or automatic processing machine, and the vibration plate may adopt a currently-used component feeding structure, and the working principle and the specific structure thereof are not described in detail herein.
In one embodiment, the PIN feeding device further comprises a PIN channel 64, the PIN channel 64 is arranged below the grabbing mechanism 63 and is vertically arranged, and when the grabbing mechanism 63 transfers the PIN 9 to the entrance of the PIN channel 64, the PIN 9 makes a free-fall movement in the PIN channel 64. In particular, the needle passage 64 may be a tubular body within which the PIN needle 9 makes a free fall movement. The switching mechanism 65 is connected with one end of the needle channel 64 far away from the grabbing mechanism 63, the switching mechanism 65 is used for transferring the PIN needle 9 in the needle channel 64 into the operating rod 561, and then the PIN needle 9 penetrates through the operating rod 561 to enter the operating rod 561, so that the automatic assembly of the PIN needle 9 is realized.
In this embodiment, because be provided with two PIN needles 9 in the power adapter, so be provided with two discharge gates 611 at first material feeding unit 61 top to set up two discharge channels 62 that are parallel to each other, snatch mechanism 63 and can snatch two PIN needles 9 simultaneously, and similarly, needle passageway 64 sets up two and be parallel to each other, and the switching structure is used for shifting two PIN needles 9 to in gluey box 10 simultaneously.
In a specific application, the slingshot PIN feeding device 5 further comprises a support frame arranged on the rack 7, and the first feeding device 61, the discharge channel 62, the grabbing mechanism 63, the PIN channel 64 and the switching mechanism 65 are all arranged on the support frame. Optionally, in order to ensure the stability of the supporting frame, a reinforcing member 101 is disposed at the joint of the supporting frame and the frame 7, the reinforcing member 101 is substantially triangular, and two adjacent side surfaces thereof abut against the supporting frame and the frame 7 respectively.
In the embodiment, by arranging the first feeding device 61, the discharging channel 62, the grabbing mechanism 63, the needle channel 64 and the switching mechanism 65, wherein one end of the discharging channel 62 is communicated with the discharging port 611 of the first feeding device 61, the grabbing mechanism 63 is arranged at one end of the discharging channel 62 away from the discharging port 611 and is used for grabbing the PIN 9 on the discharging channel 62 and transferring the PIN 9 into the needle channel 64, the PIN 9 freely falls in the needle channel 64, the switching mechanism 65 is connected with one end of the needle channel 64 away from the grabbing mechanism 63, the switching mechanism 65 is used for transferring the PIN 9 in the channel into the glue box 10, so that the automatic feeding of the PIN 9 is realized, the manual participation is not needed in the feeding process of the PIN 9, the whole process is automatic, the product production efficiency can be improved, the product quality can be ensured, a large amount of labor force can be liberated at the same time, and the energy of people can be more appropriately worked, the production cost is reduced.
Referring to fig. 1 and 2, in an embodiment of the present invention, the magazine loader 4 mainly includes a conveying assembly for conveying the magazine 10. The assembly of the glue cartridge 10 to the receptacle 2 can be done either manually or automatically. Preferably, the conveying assembly is a conveyor belt 41, and the magazine loader 4 further comprises a first robot 42. The conveyor belt 41 is used for conveying the glue box 10, the first manipulator 42 is arranged at the tail end of the conveyor belt 41, and the first manipulator 42 is used for grabbing the glue box 10 on the conveyor belt 41 and transferring the glue box 10 to the glue box loading position 22 of the container 2 butted with the glue box feeding device 4. In a specific application, a baffle is further arranged at the tail end of the conveying belt and used for blocking the glue box 10 and preventing the glue box 10 from falling out when coming to the tail end of the conveying belt 41; the first robot 42 may be a robot that is commonly used at present, and will not be described in detail. Of course, the magazine loader 4 further comprises a driving mechanism for driving the conveyor belt 41.
Further preferably, the magazine feeding device 4 further includes a second sensor for detecting whether the magazine 10 grasped by the manipulator is in a state to be set in. In the feeding process of the glue box 10, the glue box 10 needs to be placed into the glue box feeding position 22 in a certain fixed posture, so that the posture of the glue box 10 grabbed by the manipulator needs to be detected. When the container 2 is turned to be in butt joint with the glue box feeding device 4, the manipulator takes down the glue box 10 from the conveyor belt 41, detects whether the glue box 10 is in a to-be-placed posture through the second sensor, and adjusts the to-be-placed posture through the claw of the manipulator if the glue box 10 is not in the to-be-placed posture, and then places the glue box feeding position 22 of the container 2. The second sensor includes, but is not limited to, a fiber optic sensor, a photoelectric sensor, and the like.
Referring to fig. 5 and 6, in one embodiment of the present invention, the slingshot grabbing mechanism 51 includes a slingshot tray 511 and a second robot arm 512. Wherein the slingshot disc 511 is horizontally arranged and used for placing the slingshots 8, for example, the slingshots 8 are arranged in order or randomly on the surface of the slingshot disc 511. A second robot arm 512 is provided at one side of the slingshot tray 511, and the second robot arm 512 is used to grasp the slingshot 8 on the slingshot tray 511 and transfer the grasped slingshot 8 to one end of the turn table 57. In this embodiment, the slingshot 8 is grabbed by the second manipulator 512, so that the automatic operation can be realized, and the grabbing precision is high.
In a specific application, the second manipulator 512 is disposed on the working surface 71 of the frame 7, the slingshot disc 511 can be supported on the ground through a supporting structure, and the height of the slingshot disc 511 is selectively set according to actual needs.
The second manipulator 512 may specifically be a three-axis manipulator, and the posture of the end of the second manipulator 512 may be adjusted by rotation of each manipulator of the second manipulator 512, so as to adjust the posture of the slingshot 8 clamped by the end of the second manipulator 512.
Referring to fig. 5 and 6, in an embodiment of the present invention, the second robot 512 includes a robot body 5121 and at least one set of clamps rotatably disposed at an end of the robot body 5121 for clamping the slingshot 8 on the slingshot tray 511. Wherein a set of clamps can hold one slingshot 8 at a time. In the present embodiment, since the slingshot 8 is small in size, the slingshot 8 on the slingshot tray 511 can be stably held by providing the jig. In a specific application, in order to improve the working efficiency of the slingshot grabbing mechanism 51, two sets of clamps are arranged at the tail end of the manipulator body 5121. The robot body 5121 is disposed on the work surface 71 of the frame 7 via a base 5122.
Specifically, a first rotary driving member 5123 and a second rotary driving member 5124 are oppositely disposed at the end of the manipulator body 5121, wherein the first rotary driving member 5123 and the second rotary driving member 5124 are vertically disposed and parallel to each other, and the output ends of the first rotary driving member 5123 and the second rotary driving member 5124 are oppositely disposed. A first clamping driving member 5125 is connected to an output end of the first rotary driving member 5123, the first clamping driving member 5125 can perform a rotary motion along a vertical plane under the driving of the first rotary driving member 5123, two first fingers 5126 are connected to an output end of the first clamping driving member 5125, and the first clamping driving member 5125 is used for driving the two first fingers 5126 to clamp or open so as to grab or release the slingshot 8. A second clamping driving member 5127 is connected to an output end of the second rotary driving member 5124, the second clamping driving member 5127 can perform rotary motion along the vertical plane under the driving of the second rotary driving member 5124, two second fingers 5128 are connected to the output end of the second clamping driving member 5127, and the second clamping driving member 5127 is used for driving the two second fingers 5128 to clamp or spread so as to grab or release the slingshot 8. In this embodiment, the first finger 5126 and the second finger 5128 have the same structure, and both the first finger 5126 and the second finger 5128 are hook-shaped. Preferably, the first rotary drive 5123 is a first rotary cylinder, the second rotary drive 5124 is a second rotary cylinder, the first clamp drive 5125 is a first clamp cylinder, and the second clamp drive 5127 is a second clamp cylinder.
Further preferably, a certain distance is provided between the first clamping driving member 5125 and the second clamping driving member 5127, and when the first clamp and the second clamp perform a rotation motion on a vertical plane, the opening and closing direction of the first finger 5126 of the first clamp is perpendicular to the direction of the first clamp, and the opening and closing direction of the second finger 5128 of the second clamp is perpendicular to the direction of the second clamp, so that the opening and closing of the first finger 5126 and the opening and closing of the second finger 5128 cannot be affected by each other.
In one embodiment of the present invention, the slingshot disc 511 is a piece of light-permeable material, i.e., the slingshot disc 511 is made of light-permeable material, such as glass or the like. In the present embodiment, the slingshot grabbing mechanism 51 further includes a backlight plate disposed below the slingshot tray 511, and a first image sensor disposed above the slingshot tray 511, the first image sensor being configured to capture an image of the slingshot 8, and the backlight plate being configured to provide a condition for the first image sensor to capture a backlight image of the slingshot 8 so as to recognize the outline of the slingshot 8. In a specific application, two slingshot discs 511 can be arranged, and the two slingshot discs 511 are used alternately. In addition, a cleaning structure for cleaning the slingshot disc 511 and a loading structure for scattering the slingshot 8 to the slingshot disc 511 may be further provided at one side of the slingshot disc 511. It is understood that in other embodiments, the slingshot disc 511 may be made of other materials.
Referring to fig. 10, in one embodiment of the present invention, the steering stage 57 includes a first bracket 571, a platform 572, two wings 573, and two adapters 574. Wherein, the first bracket 571 can be placed on the working surface 71 of the rack 7; the platform 572 is disposed on the first bracket 571 and can rotate along a horizontal plane; the two wings 573 are respectively arranged at two opposite ends of the platform 572, and when the platform 572 rotates, the wings 573 are driven to rotate synchronously; an adapter 574 is provided at the end of the wing 573 remote from the platform 572 and is rotatable in a vertical plane, which adapter 574 serves for placing a slingshot 8. The second manipulator 512 is used to place the slingshot 8 into the adapter 574 at the end of the turning table 57 close to the second manipulator 512, and the adapter 574 at the end of the turning table 57 far from the second manipulator 512 is used to cooperate with the preparation station 53. In this embodiment, wings 573 and adapters 574 at opposite ends of platform 572 are symmetrically disposed. Wherein the horizontal and vertical planes are oriented in the orientation shown in figure 10.
This embodiment is through setting up between second manipulator 512 and preparation station 53 and turning to platform 57, because platform 572 that turns to platform 57 can be rotatory along the horizontal plane, and then the wing 573 that drives platform 572 both ends rotates, wing 573 rotates and further drives adapter 574 and the catapult 8 on the adapter 574 and rotates, make catapult 8 can be by second manipulator 512 automatic movement to preparation station 53, the limited problem in activity space of second manipulator 512 has been solved, and simultaneously, in catapult 8's removal process, do not need artifical the participation, full automation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, and production cost is reduced.
In the present embodiment, due to the adapter 574, the slingshot 8 is placed into the mold core 58 of the preparation station 53 through the adapter 574, and then the slingshot 8 is indirectly placed into a specific position in the glue box 10 through the mold core 58, rather than being directly placed into the mold core 58 by clamping, for the following reasons:
firstly, when the slingshot 8 is clamped, the slingshot 8 has different postures, and the slingshot 8 put into the mold core 58 needs specific posture/posture conversion;
secondly, even if the slingshot 8 can be directly clamped and placed into the mold core 58, the second mechanical arm 512 cannot enter a narrow space area;
thirdly, the utilization efficiency of the second manipulator 512 and the vision device can be improved by adopting the mode of switching the adapter 574.
Referring to fig. 13, in an embodiment of the invention, the adapter 574 includes a seat body 5741, the seat body 5741 has a first surface 5742 and a second surface which are opposite to each other, at least one guide groove 5743 is disposed on the seat body 5741, the guide groove 5743 is a groove structure, the guide groove 5743 is a magnetic conductive material which can adsorb a magnetic target, and two opposite ends of the guide groove 5743 respectively penetrate through the first surface 5742 and the second surface. In this embodiment, the guide groove 5743 is used to hold the slingshot 8, for example, the slingshot 8 may be placed into the guide groove 5743 from an end of the guide groove 5743 near the first surface 5742 and removed from the end of the guide groove 5743 near the second surface out of the guide groove 5743, the guide groove 5743 serving primarily to temporarily store the slingshot 8 to facilitate transfer of the slingshot 8 from one station to another.
This embodiment is through setting up at least one guide way 5743 on the pedestal 5741, this guide way 5743 is the cell body structure, the first surface 5742 and the second surface are run through respectively to the relative both ends of this guide way 5743, and this guide way 5743 is used for keeping catapult 8, when needs assemble catapult 8, through this adapter 574 can shift catapult 8 to another station from a station is automatic, necessary condition is provided for realizing automatic assembly, in catapult 8's transfer process, do not need artifical the participation, full automation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, and production cost is reduced.
In a specific application, seat body 5741 may have a rectangular parallelepiped shape, and guide slot 5743 extends through first surface 5742 and second surface of seat body 5741 along a height direction of seat body 5741.
In one embodiment of the present invention, an insertion hole 5744 is provided in the housing 5741 at a side of the guide groove 5743, the insertion hole 5744 is spaced apart from the guide groove 5743, and a magnetic member for magnetically attracting the slingshot 8 is accommodated in the insertion hole 5744. In the present embodiment, the slingshot 8 can be helped to be stably attracted in the guide groove 5743 with the help of the magnetic member. In addition, through adopting the mode that the magnetic part adsorbs catapult 8, can not damage catapult 8 when realizing conveying catapult 8, can not make catapult 8 take place deformation in the transfer process promptly. It is understood that in the present embodiment, the slingshot 8 is made of a material that can be magnetically attracted by the magnetic member. It will be appreciated that in other embodiments, the guide 5743 may hold the slingshot 8 in other ways, such as providing an access hole in the bottom of the guide 5743 that is adapted to receive a magnetic member.
In one embodiment of the present invention, two guide grooves 5743 are provided on the housing 5741, and the two guide grooves 5743 are parallel to each other. In the present embodiment, the adapter 574 provided with two guide grooves 5743 is suitable for the case where two slingshots 8 need to be assembled at the same time, so as to improve the assembly efficiency. It is understood that in other embodiments, the number of guide slots 5743 may be other values as the case may be.
Referring to fig. 10 to 12, in an embodiment of the present invention, the turning table 57 further includes a first driving member 575, the first driving member 575 is disposed in the first bracket 571, an output shaft of the first driving member 575 is vertically disposed and penetrates through the first bracket 571 to be fixedly connected to the platform 572, so as to drive the platform 572 to rotate along a horizontal plane. In a specific application, the first driving member 575 is a servo motor vertically disposed in the first bracket 571, and an output shaft of the servo motor penetrates through the first bracket 571 and is then fixedly connected to the platform 572. It is understood that the first driving member 575 may be other motors, such as a stepper motor, in other embodiments of the present invention.
Referring also to fig. 10-12, in one embodiment of the present invention, the steering stage 57 further includes a second driving member 576, a shaft 577, a bearing and a shaft strap 578. The wings 573 at both ends of the platform 572 are each provided with a second driving member 576, a rotating shaft 577, a bearing and a rotating shaft strap 578. Specifically, the second driving member 576 is disposed at an end of the wing 573 close to the platform 572 and is disposed horizontally, that is, the output shaft of the second driving member 576 is disposed horizontally; a rotating shaft 577 is arranged at one end of the wing 573 away from the platform 572, and the rotating shaft 577 is arranged in parallel with the output shaft of the second driving member 576; the bearings are fixedly arranged in the wings 573 and sleeved outside the rotating shaft 577, and the rotating shaft 577 can rotate in the bearings; the shaft band 578 is sleeved outside the output shaft of the second driving member 576 and the shaft 577, and the shaft band 578 transmits the rotation of the output shaft of the second driving member 576 to the shaft 577, so that the shaft 577 and the output shaft of the second driving member 576 rotate synchronously. The adapter 574 is sleeved outside one end, far away from the rotating shaft band 578, of the rotating shaft 577, the adapter 574 can rotate together with the rotating shaft 577, when the second driving piece 576 drives the output shaft of the second driving piece to rotate, the rotating shaft 577 is driven to rotate, and then the adapter 574 is driven to rotate, so that the posture adjustment of the slingshot 8 in the adapter 574 is realized. In a particular application, the second drive member 576 is a motor. In this embodiment, the adaptor 574 can be turned by 360 °, and the adaptor 574 can be rotated by 180 ° at the position where the original insertion hole 5744 is vertically upward, under the action of the rotation shaft 577 and the rotation shaft strap 578, so that the insertion hole 5744 is vertically downward and the opening of the guide slot 5743 is also vertically downward, so that the second manipulator 512 can clamp the slingshot 8 in a certain posture by using a clamp and place the slingshot 8 into the guide slot 5743 with the opening vertically upward or vertically downward.
Referring to fig. 10 to 12, in an embodiment of the present invention, the steering table 57 further includes a third sensor 579, the third sensor 579 is disposed at an end of the wing 573 close to the platform 572, and the third sensor 579 is used for detecting whether the slingshot 8 is mounted in the adaptor 574. Third sensors 579 are provided on the wings 573 at both ends of the platform 572. In this embodiment, the slingshot 8 in the adapter 574 is detected by the third sensor 579, so that the subsequent work station can not work normally due to the fact that the slingshot 8 is not loaded in the adapter 574, and the assembling efficiency is improved.
Referring to fig. 10-12, in one embodiment of the invention, the steering table 57 further includes a structural plate 5701 and a third driving member 5702. Structural plates 5701 are connected to opposite sides of the platform 572 and are disposed perpendicular to the corresponding airfoils 573. Specifically, two structural plates 5701 are disposed on opposite sides of the first bracket 571 and may be fixed to the corresponding wing 573 by fasteners such as screws. An output shaft of the third driving member 5702 is provided on the structural plate 5701, and an output end of the third driving member 5702 is connected with the airfoil 573 and is used for driving the airfoil 573 to ascend and descend in the vertical direction. In this embodiment, the third driving element 5702 drives the wings 573 to ascend and descend in the vertical direction, so as to drive the wings 573 connected with the wings to ascend and descend, thereby realizing the height adjustment of the adapter 574, so that the adapter 574 can be matched with the adjacent grabbing station and preparation station 53. In a particular application, the third drive 5702 may be a linear cylinder. Preferably, the structural panels 5701 are "chevron" shaped to enhance the stability of the overall structure.
Referring to fig. 10 to 12, in an embodiment of the invention, the first bracket 571 includes a first horizontal plate 5711 and a second horizontal plate 5712 which are parallel to each other and are disposed at an interval, and a plurality of supporting columns 5713 which are disposed between the first horizontal plate 5711 and the second horizontal plate 5712 at an interval, two ends of each supporting column 5713 are respectively fixedly connected to the first horizontal plate 5711 and the second horizontal plate 5712, and the first driving member 575 is accommodated in a space which is enclosed by the plurality of supporting columns 5713, the first horizontal plate 5711 and the second horizontal plate 5712. Wherein, the output shaft of the first driving member 575 penetrates the second horizontal plate 5712 and is then fixedly connected with the platform 572. In this embodiment, the first horizontal plate 5711 and the second horizontal plate 5712 are both disposed horizontally, the second horizontal plate 5712 is located above the first horizontal plate 5711, and the first driving member 575 is disposed on the first horizontal plate 5711. In a specific application, the first bracket 571 includes four support columns 5713, and two ends of each support column 5713 are respectively fixed to the first horizontal plate 5711 and the second horizontal plate 5712 by fasteners such as screws.
Referring to fig. 4, in an embodiment of the present invention, the slingshot PIN feeding device 5 further includes a second bracket 523 and a fourth driving part 524 disposed in the second bracket 523, an output end of the fourth driving part 524 penetrates through the second bracket 523 and is fixedly connected to the working turntable 52 on the second bracket 523, and the fourth driving part 524 drives the working turntable 52 to rotate. In a specific application, the second frame 523 can be placed on the working surface 71 of the frame 7, the fourth driving part 524 can be a servo motor, and the structure of the second frame 523 is the same as that of the first frame 571, and is not described herein again.
Referring to fig. 4, in an embodiment of the present invention, the working turret 52 includes a central disc 521 and four sub-turrets 522, wherein the central disc 521 is disposed on the second bracket 523 and is fixedly connected to an output end of the fourth driving member 524, and the four sub-turrets 522 are disposed at equal intervals along a circumferential direction of the central disc 521, for example, the four sub-turrets 522 are respectively located at four locations of east, west, south and north of the central disc 521. In this embodiment, the sub-turntable 522 is substantially zigzag, and one end thereof is fixedly connected to the central disk 521, and can be fixed to the central disk 521 by a fastener such as a screw; one of the above-mentioned mold cores 58 is attached to an end of each sub-turntable 522 remote from the central plate 521. The mold core 58 is vertically placed, slingshot holes 581 used for accommodating slingshots 8 are formed in the mold core 58, and the slingshot holes 581 are arranged along the length direction of the mold core 58 and penetrate through the two opposite ends of the mold core 58 along the length direction. In a specific application, the shape of the slingshot holes 581 is adapted to the slingshot 8, and the number of the slingshot holes 581 can be set to one, two or even more. To mate with adapter 574, two slingshot holes 581 are provided in mold core 58, which mate with two guide slots 5743 in adapter 574.
Referring to fig. 4, 7 and 8, in one embodiment of the invention, the preparation station 53 comprises a first operating rod 531 arranged above the work rotor 52 and close to the wing 573 of the turning table 57, which first operating rod 531 is used to poke the slingshot 8 in the adapter 574 into the mould core 58 that is docked with the preparation station 53. Specifically, when the wing 573 of the turning table 57 rotates 180 °, the adapter 574 containing the slingshot 8 is shifted to a position right below the first operating rod 531 of the preparation station 53, at this time, the working turntable 52 is rotated so that the empty mold core 58 not containing the slingshot 8 is also rotated to a position right below the first operating rod 531, and the mold core 58 is located right below the adapter 574, and the first operating rod 531 is driven by a driving structure to insert the slingshot 8 in the adapter 574 into the empty mold core 58, wherein the driving structure may be an air cylinder or the like, the first operating rod 531 is connected to an output end of the driving structure, and the driving structure drives the first operating rod 531 to move up and down. In the present embodiment, in order to mate adapter 574 and mold core 58, two first operating levers 531 are provided, and the two first operating levers 531 are arranged in parallel with each other.
Referring to fig. 4, in an embodiment of the present invention, the defect detecting station 54 includes a second image sensor 541 disposed above the working turntable 52, where the second image sensor 541 is used to detect whether the slingshot 8 in the mold core 58 abutting against the defect detecting station 54 meets a predetermined assembly condition. Specifically, the second image sensor 541 may be supported above the work turret 52 by a support structure. When the working turntable 52 rotates 90 °, the mold core 58 containing the slingshot 8 rotates to a position right below the second image sensor 541, at this time, the second image sensor 541 shoots an image of the slingshot 8 in the mold core 58, then the defect detection of the slingshot 8 is realized through the help of a machine learning algorithm, and then whether the slingshot 8 meets the preset assembly condition is judged, and finally the detection information is sent to the processing station 55. In this embodiment, in order to fit the mold core 58, two second image sensors 541 are provided, and two second image sensors 541 are provided in parallel with each other, and one second image sensor 541 detects one slingshot 8 correspondingly.
Referring to fig. 4, in one embodiment of the present invention, the processing station 55 includes a second operating rod 551 disposed above the working turntable 52, and the second operating rod 551 is used for removing slingshots 8 which do not meet the preset condition in the mold cores 58 butted against the processing station 55. Specifically, after the work changing disc rotates 90 °, the slingshot 8 detected by the defect detection station 54 is transferred to a position right below the processing station 55, so that the slingshot hole 581 is located right below the second operation rod 551, at this time, the processing station 55 pokes the corresponding slingshot 8 which does not meet the preset condition out of the mold core 58 according to the result detected by the defect detection station 54, and specifically drives the second operation rod 551 to poke the slingshot 8 which does not meet the preset condition out of the mold core 58 through a driving structure, wherein the driving structure may be an air cylinder or the like, the second operation rod 551 is connected to the output end of the driving structure, and the driving structure drives the second operation rod 551 to move up and down. In the present embodiment, in order to fit the mold core 58, two second operation bars 551 are provided, and the two second operation bars 551 are arranged in parallel with each other. Of course, if the defect detection station 54 detects that both slingshots 8 in the mold core 58 are slingshots 8 meeting the preset conditions, the second operating rod 551 will not act.
Referring to fig. 4 and 9, in an embodiment of the present invention, an operating rod 561 is disposed above the working turntable 52 at the assembling station 56, and the operating rod 561 is used to insert the slingshot 8 abutting against the assembling station 56 and inside the mold core 58 to a predetermined position of the glue box 10, so as to complete the assembling of the slingshot 8. Specifically, after the work changing plate is rotated by 90 °, the slingshot 8 processed by the processing station 55 is transferred to the position right below the assembling station 56, so that the slingshot 8 hole is located right below the operating rod 561, at this time, the operating rod 561 is driven by a driving structure to poke the slingshot 8 in the mold core 58 to the preset position of the glue box 10, wherein the driving structure can be an air cylinder or the like, the operating rod 561 is connected to the output end of the driving structure, and the operating rod 561 is driven by the driving structure to move up and down. In the present embodiment, in order to fit the mold core 58, the operation levers 561 are provided in two, and the two operation levers 561 are arranged in parallel with each other.
In the embodiment of the present invention, the first operating rod 531 of the preparation station 53, the second operating rod 551 of the processing station 55 and the operating rod of the assembly station 56 have the same structure, one end of each operating rod is connected with the corresponding driving structure, the other end extends vertically and downwards, one end of each operating rod away from the driving structure is used for matching with the slingshot 8, so that the shape of one end of each operating rod away from the driving structure is matched with the slingshot 8 so as to push the slingshot 8 to move.
In the embodiment of the present invention, the four mold cores 58 are respectively set as a first mold core, a second mold core, a third mold core and a fourth mold core, and the first mold core, the second mold core, the third mold core and the fourth mold core are respectively located in the north-south-east direction where the four distances of the working turntable 52 are equal, so that the first mold core, the second mold core, the third mold core and the fourth mold core are respectively butted with the first operating rod 531 of the preparation station 53, the second image sensor 541 of the defect detection station 54, the second operating rod 551 of the processing station 55 and the operating rod 561 of the assembly station 56. When the work turret 52 is rotated by 90 ° from any of the docking positions, the four cores are also correspondingly rotated by 90 °, for example, when the first core of the work turret 52 is docked with the first operating rod 531 of the preparation station 53, the second core is docked with the second image sensor 541 of the defect detection station 54, the third core is docked with the second operating rod 551 of the processing station 55, and the fourth core is docked with the operating rod 561 of the assembly station 56.
It should be noted that each of the preparation station 53, the defect detection station 54, the processing station 55 and the transfer station in the embodiment of the present invention needs to be located at a certain position (a certain coordinate, height and orientation, including a requirement on perpendicularity) at the same time, and after rotation, the same requirement still needs to be met, so that the debugging requirement on the equipment is very high.
Referring to fig. 14 to 17, in an embodiment of the present invention, a magnetic element 621 is disposed at an end of the discharging channel 62 away from the discharging hole 611, and the magnetic element 621 is configured to absorb the PIN 9 in the discharging channel 62, so that the PIN 9 is partially exposed out of the discharging channel 62. Specifically, the PIN 9 enters the discharging channel 62 through the first feeding device 61, and since the adsorbable part of the PIN body of the PIN 9 is adsorbed by the magnetic attraction piece 621 at the end of the discharging channel 62, the PIN body is exposed to one section outside the discharging channel 62, and the exposed part is convenient for the grabbing mechanism 63 to grab.
In one embodiment of the present invention, the grasping mechanism 63 includes a third rotary actuator 631, a first linear actuator 632, and at least one set of clamps. Wherein the third rotary driver 631 is used for driving the first linear driver 632 and the at least one set of clamps to rotate in the vertical plane; the first linear driving element 632 is connected to the output end of the third rotary driving element 631, and the first linear driving element 632 is used for driving at least one group of clamps to do linear reciprocating motion; at least one set of clamps for clamping or releasing the PIN 9 is connected to the output end of the first linear drive 632.
Specifically, when at least one group of clamps horizontally contact with the discharge channel 62 under the driving of the first linear driving element 632, the exposed PIN 9 is clamped by the clamps, after the clamping is completed, the clamping mechanism 63 horizontally moves linearly and away from the discharge channel 62 for a certain distance to rotate 90 degrees under the control of the third rotary driving element 631, so that one end of the PIN 9 clamped by the clamping mechanism 63 for clamping the PIN 9 is vertically downward and aligned with the channel entrance of the PIN channel 64, at this time, under the driving of the first linear driving element 632 of the clamping mechanism 63, the clamps vertically reciprocate linearly so that the PIN 9 enters the PIN channel 64 from the channel entrance until the clamps contact with the channel entrance, the clamps loosen the PIN 9, and the PIN 9 freely falls in the PIN channel 64 to further reach the switching mechanism 65 connected with the PIN channel 64.
In a specific application, in order to correspond to two PIN PINs 9, two sets of clamps are provided at the output end of the first linear driving member 632, each set of clamps being for clamping one PIN 9.
Preferably, the third rotary actuator 631 is a third rotary cylinder and the first linear actuator 632 is a first linear cylinder. It is understood that in other embodiments of the present invention, the first linear driver 632 and the third rotary driver 631 may also adopt other driving structures such as motors.
Referring to fig. 14 to 17, in one embodiment of the present invention, the clamp includes a third clamping driving member 633, and a first clamping plate 634 and a second clamping plate 635 connected to an output end of the third clamping driving member 633. Wherein the third clamping driving member 633 is connected to the output end of the first linear driving member 632, and the third clamping driving member 633 is used for driving the first clamping plate 634 and the second clamping plate 635 to move toward or away from each other. Specifically, two first arc-shaped grooves parallel to each other are formed on one side of the first clamping plate 634 close to the second clamping plate 635, and two second arc-shaped grooves parallel to each other are formed on one side of the second clamping plate 635 close to the first clamping plate 634, and the second arc-shaped grooves are opposite to the first arc-shaped grooves. When the first clamping plate 634 and the second clamping plate 635 are driven by the third clamping driving member 633 to approach each other, the first arc-shaped groove of the first clamping plate 634 and the second arc-shaped groove of the second clamping plate 635 enclose to form a receiving groove for receiving the PIN 9, that is, the PIN 9 is clamped between the first clamping plate 634 and the second clamping plate 635 and located in the first arc-shaped groove and the second arc-shaped groove. In a specific application, when the gripping mechanism 63 is horizontally contacted with the discharging channel 62, the exposed PIN 9 is gripped by the inward contraction of the first clamping plate 634 and the second clamping plate 635 of the clamp; when PIN 9 enters needle passage 64 and first and second jaws 634, 635 are brought into contact with the entrance to the passage of needle passage 64, PIN 9 is free-falling within needle passage 64 by expanding first and second jaws 634, 635 of the clamp outwardly so that the clamp releases PIN 9. Preferably, the third clamp drive 633 is a third clamp cylinder.
In one embodiment of the present invention, the changeover mechanism 65 includes a second linear drive 651, a mounting plate 652, an changeover 653, a third linear drive 654 and a lever 561. Wherein:
the second linear driving member 651 is vertically arranged, and the second linear driving member 651 is mounted on the third bracket 66;
the mounting plate 652 is mounted on the output end of the second linear driving member 651, the mounting plate 652 is horizontally arranged, the mounting plate 652 is driven by the second linear driving member 651 to reciprocate linearly in the vertical direction, specifically, one end of the mounting plate 652 is connected with the output end of the second linear driving member 651, and the mounting plate 652 is provided with a first guide hole for the PIN 9 to pass through;
the adaptor 653 is arranged on the mounting plate 652 and located below the needle channel 64, and a first accommodating hole for communicating with the needle channel 64 is formed in the adaptor 653 and is used for accommodating the PIN 9;
the third linear driving element 654 is disposed on one end of the mounting plate 652 far from the second linear driving element 651, the third linear driving element 654 is disposed horizontally, the output end of the third linear driving element 654 is connected to the adaptor 653, and is used for driving the adaptor 653 to perform reciprocating linear motion along the length direction of the mounting plate 652, under the driving action of the third linear driving element 654, the first accommodating hole can be coaxially communicated with the first guide hole and the needle channel 64, when the adaptor 653 is driven by the third linear driving element 654 to come under the needle channel 64, the first accommodating hole of the adaptor 653 is directly opposite to and communicated with the needle channel 64, and the PIN 9 enters the first accommodating hole from the needle channel 64;
the operation rod 561 is mounted below the mounting plate 652, a second guide hole facing and communicating with the first guide hole is formed in the operation rod 561, and specifically, the operation rod 561 is fixedly connected below the mounting plate 652.
Optionally, the adapting mechanism 65 further comprises a filling block 655, the filling block 655 is disposed at one end of the mounting plate 652 close to the second linear driving element 651, and a third guiding hole is opened on the filling block 655, and the third guiding hole is used for the PIN 9 to pass through.
In this embodiment, after a whole PIN 9 is accommodated in the first accommodating hole of the adaptor 653, the second linear driving element 651 controls the operating rod 561, the mounting plate 652 fixedly connected to the operating rod 561, and components (including the above-mentioned grasping mechanism 63 and the PIN channel 64) above the mounting plate 652 to move vertically and downwardly, so that the qualified slingshot 8 after the defect detection is poked into the glue box 10 from the mold core 58 through the operating rod 561, at this time, the mold core 58 is embedded into the glue box 10, the operating rod 561 is extended into the bottom end of the mold core 58, the third linear driving element 654 drives the adaptor 653 to move to above the filling block 655, so that the first accommodating hole is in butt joint with the corresponding third accommodating hole, and at this time, the PIN 9 in the first accommodating hole sequentially passes through the third accommodating hole, the first accommodating hole, and the second accommodating hole to enter the glue box 10.
In a specific application, in order to correspond to two PIN PINs 9, two first receiving holes are provided in the adaptor 653, correspondingly, two third guide holes are provided in the filling block 655, two first guide holes are provided in the mounting plate 652, two operating rods 561 are connected below the mounting plate 652, and one second guide hole is provided in each operating rod 561.
In this embodiment, the role of the set padding 655 includes: firstly, the filling block 655 is made of steel and iron materials and is wear-resistant, the adapter 653 is made of aluminum, the mass of the aluminum is light, and the inertia of the cylinder cannot be increased; secondly, the fastening members such as screws for mounting the operating rod 561 need a certain height, which may cause the surface of the mounting plate 652 to be uneven if directly mounted on the mounting plate 652, and the filling block 655 is disposed to embed the fastening members into the filling block 655, so as to ensure that the upper surface of the filling block 655 is flat.
Preferably, the filling block 655 is detachably connected to the mounting plate 652, so that different filling blocks 655 can be replaced to correspond to different PIN 9 models, and the trouble of complete machine modification when the PIN 9 models are changed can be avoided.
Preferably, the second linear drive member 651 is a second linear air cylinder and the third linear drive member 654 is a third linear air cylinder. It will be appreciated that other drive arrangements, such as motors, can be used for the second and third linear drives 651, 654 in other embodiments of the invention.
Preferably, a groove is formed on the mounting plate 652, the filling block 655 is filled in the groove, and the upper surface of the filling block 655 is flush with the upper surface of the mounting plate 652 so as to match the adaptor 653 to do linear reciprocating motion on the upper surface of the mounting plate 652.
Referring to fig. 14-17, in one embodiment of the present invention, the adapting mechanism 65 further includes a fourth linear driving member and a determination rod 656 drivingly connected to an output end of the fourth linear driving member, wherein the determination rod 656 corresponds to the first guide hole. Specifically, when the PIN 9 passes through the filling block 655 and the mounting plate 652 from the first receiving hole of the adaptor 653 into the operating rod 561, the decision lever 656 passes through the first receiving hole of the adaptor 653, the third guide hole of the filling block 655, the first guide hole of the mounting plate 652 and the second guide hole of the operating rod 561 in sequence under the control of the fourth linear driving member to ensure that the PIN 9 is placed into the magazine 10 under the operation of the decision lever 656.
Preferably, a sensor is provided on the determination lever 656 for detecting whether the PIN 9 is inserted into the magazine 10, which signal that the assembly station 56 has completed its operation if the PIN 9 is inserted into the magazine 10.
In order to correspond to two PIN PINs 9 in the specific application, two determination rods 656 are provided on the output of the fourth linear drive.
Preferably, the fourth linear drive is a fourth linear cylinder. It will be appreciated that in other embodiments of the present invention, other drive arrangements such as an electric motor may be used for the fourth linear drive member.
Referring to fig. 14 to 17, in an embodiment of the invention, in order to facilitate the installation of the filler block 655 and the operation rod 561, a first installation hole is further formed in the filler block 655, a second installation hole is formed in the installation plate 652 at a position corresponding to the first installation hole, and a third installation hole is formed in the operation rod 561, and the first installation hole, the second installation hole, and the third installation hole are used for connecting the operation rod 561 and the filler block 655 to opposite sides of the installation plate 652. Specifically, one end of a fastener, such as a screw, is fixed in the third mounting hole after sequentially passing through the first mounting hole and the second mounting hole, or one end of the screw is fixed in the first mounting hole after sequentially passing through the third mounting hole and the second mounting hole. In specific application, the number of the first mounting holes, the second mounting holes and the third mounting holes can be selected according to actual conditions.
In this embodiment, referring to fig. 9, the operating lever 561 includes a practical portion 5611 and a mounting portion 5612, wherein the mounting portion 5612 is fixedly connected to one end of the practical portion 5611, the third mounting hole is formed in the mounting portion 5612, the second guide hole is formed in the practical portion 5611, and one end of the practical portion 5611 away from the mounting portion 5612 is used for engaging with the slingshot 8. Specifically, utility 5611 is used to allow PIN 9 to pass through and insert slingshot 8 from mold core 58 into cartridge 10, wherein utility 5611 is configured to conform to slingshot 8 size for efficient operation of slingshot 8.
Referring to fig. 18 to 20, in an embodiment of the present invention, the bullet feeding device 3 includes a second feeding device 31, a pipe 32 and a turning mechanism 33. Wherein, a bullet channel 311 which extends from bottom to top and is in a spiral shape is arranged on the inner wall of the second feeding device 31, the bullet channel 311 is used for allowing a bullet to pass through, an inlet of the bullet channel 311 is communicated with the bottom of the second feeding device 31, and an outlet of the bullet channel 311 is positioned at the top of the second feeding device 31; one end of the pipe 32 is communicated with the outlet of the bullet channel 311, and a through hole for passing the bullet is arranged in the pipe 32; the transfer mechanism 33 is provided with a second accommodating hole for accommodating the warhead, the second accommodating hole is communicated with one end of the pipeline 32 far away from the warhead channel 311, and the transfer mechanism 33 is used for transferring the warhead in the second accommodating hole to the position right above the warhead discharging position 21 so as to enable the second accommodating hole to be right opposite to the warhead discharging position 21, and further enable the warhead in the second accommodating hole to drop the warhead discharging position 21 under the action of self gravity.
Preferably, the second feeding device 31 is a vibrating disk, which is an auxiliary feeding device of an automatic assembling or automatic processing machine, and the vibrating disk can adopt a currently common component feeding structure, and the working principle and the specific structure thereof are not described in detail herein.
In this embodiment, in order to allow the bullet to smoothly pass through the duct 32, the relay mechanism 33 is disposed below the outlet of the bullet passage 311, and the bullet passes through the duct 32 and enters the second receiving hole of the relay mechanism 33 under the action of its own gravity.
In this embodiment, since two bullets are disposed in the power adapter, two pipelines 32 are communicated with the outlet of the bullet channel 311 of the second feeding device 31, and correspondingly, two second accommodating holes are disposed in the transfer mechanism 33, and the two pipelines 32 are in one-to-one correspondence with the two second accommodating holes and are communicated with each other.
In a specific application, the bullet feeding device 3 further includes a base 34 disposed on the working surface 71 of the frame 7, the second feeding device 31 is disposed on the base 34, and the transferring mechanism 33 is disposed on the working surface 71 of the frame 7. Optionally, in order to ensure the stability of the base 34, a reinforcing member 101 is disposed at the junction between the base 34 and the working surface 71, the reinforcing member 101 is substantially triangular, and two adjacent side surfaces thereof abut against the base 34 and the working surface 71, respectively.
In the embodiment, the second feeding device 31, the pipeline 32 and the transit mechanism 33 are provided, wherein a spiral warhead channel 311 is provided on the inner wall of the second feeding device 31, one end of the pipeline 32 is communicated with an outlet of the warhead channel 311, a second accommodating hole for accommodating a warhead is provided in the transit mechanism 33, the second accommodating hole is communicated with the other end of the pipeline 32, the warhead in the second feeding device 31 enters the pipeline 32 from the warhead channel 311 and further enters the second accommodating hole, the transit mechanism 33 is used for transferring the warhead in the second accommodating hole to the position right above the warhead discharging position 21 so that the second accommodating hole is right opposite to the warhead discharging position 21, at this time, the warhead in the second accommodating hole falls off the warhead discharging position 21 under the action of self gravity, thereby realizing automatic feeding of the warhead, and in the feeding process of the warhead, manual participation is not needed, the whole process is automatic, the production efficiency of products can be improved, the product quality can be guaranteed, a large amount of labor force can be liberated, people can spend more appropriate work, and the production cost is reduced.
Referring to fig. 21, in an embodiment of the present invention, the intermediary mechanism 33 includes a driving component 331, and a sliding block 333 and a sliding component 332 connected to an output end of the driving component 331, the sliding block 333 is disposed below the sliding component 332 in a stacked manner, the sliding component 332 is provided with the second accommodating hole, the driving component 331 is configured to drive the sliding block 333 and the sliding component 332 to reciprocate toward the warhead discharging position 21, and a surface of a side of the sliding block 333 close to the sliding component 332 is flush with an upper surface of the warhead discharging position 21. When the driving component 331 drives the sliding block 333 and the sliding member 332 to move towards the direction of the bullet discharging position 21, the bullet in the second accommodating hole is driven to move together, because the upper surface of the sliding block 333 is flush with the upper surface of the bullet discharging position 21, when the sliding block 333 moves to be in contact with a part of the bullet discharging position 21, the sliding block 333 stops moving, the sliding member 332 continues to move towards the direction of the bullet discharging position 21 until the lower surface of the sliding member 332 is in contact with the plane where the bullet discharging position 21 is located, and the second accommodating hole is located right above the bullet discharging position 21, at this time, the bullet in the second accommodating hole of the sliding member 332 falls to the bullet discharging position 21 under the action of gravity.
In this embodiment, the driving component 331 may include a driving member, and the driving member drives the sliding member 332 and the sliding block 333 to move simultaneously; the driving component 331 may also include two driving members, wherein one driving member drives the sliding member 332 to move, the other driving member drives the sliding block 333 to move, and the two driving members drive the sliding member 332 and the sliding block 333 to move synchronously.
In an embodiment of the present invention, a guide hole is formed in the sliding block 333, the guide hole and the second receiving hole are circular holes, and the diameter of the guide hole is smaller than that of the second receiving hole, so as to prevent the bullet from falling into the sliding block 333 from the second receiving hole. In this embodiment, the bullet feeding device 3 further includes a fourth sensor disposed below the guide hole, and the fourth sensor is used for detecting whether the bullet in the second accommodating hole is in place or not, so as to prevent the bullet in the second accommodating hole from not in place and causing the subsequent station to work normally, thereby improving the assembly efficiency.
In one embodiment of the invention, the fourth sensor is a fiber optic sensor that detects whether the warhead is in place through the guide hole. It is understood that in other embodiments of the present invention, the fourth sensor may be other types of sensors, and is not limited to a fiber optic sensor.
In an embodiment of the present invention, the bullet feeding device 3 further includes a control module, the driving assembly 331 includes a fifth driving element and a sixth driving element, the fifth driving element is drivingly connected to the sliding element 332, that is, the sliding element 332 is connected to an output end of the fifth driving element, the fifth driving element is used for driving the sliding element 332 to reciprocate towards the bullet discharging position 21, the sixth driving element is drivingly connected to the sliding block 333, that is, the sliding block 333 is connected to an output end of the sixth driving element, and the sixth driving element is used for driving the sliding block 333 to reciprocate towards the bullet discharging position 21. The control module is electrically connected with the fourth sensor, the fifth driving piece and the sixth driving piece respectively, and the control module is used for controlling the fifth driving piece to act according to information detected by the sensors.
Specifically, if the fourth sensor detects that one of the bullets in the two second receiving holes is not in place, the fourth sensor sends a command to the control module, so that the control module controls the fifth driving element to move, so that the sliding element 332 moves away from the sliding block 333 and is located in the gap between the sliding block 333 and the receiver 2, so that the bullet falls from the gap through the second receiving hole. It will be appreciated that the sixth driving element does not perform any action at this time, i.e. keeps the slide block 333 stationary.
Optionally, the fifth driving part and the sixth driving part are both air cylinders, the cost of the air cylinders is low, and the control mode is simple. Of course, the fifth driver and the sixth driver may be a driving structure such as an electric push rod that can drive the slider 332 and the slide block 333 to move linearly.
Referring to fig. 21, in an embodiment of the present invention, the bullet feeding device 3 further includes a bullet box 35 disposed below the gap between the sliding block 333 and the bullet discharging position 21, the bullet box 35 is used for collecting the bullets 8 which are not in place in the second receiving hole, and the collected bullets 8 can be reused, thereby saving the cost.
In an embodiment of the present invention, the pipe 32 is made of a spring material so as to be stretched and deformed, so that the distance between the second feeding device 31 and the transferring mechanism 33 is adjustable.
In one embodiment of the present invention, the second feeding device 31 is configured to discharge the bullet in a predetermined direction, for example, the forward and reverse directions of the bullet are determined by the configuration of the bullet channel 311 in the second feeding device 31. Specifically, the path parameters of the warhead passage 311 are set such that a warhead with a direction different from the preset direction falls into the drain pan of the second feeding device 31, such as the road width, the road block setting, and the like, while a warhead with the same direction as the preset direction smoothly passes through and enters the duct port, and falls from the duct 32 into the second accommodating hole of the transit mechanism 33.
The working process of the bullet feeding device 3 provided by the embodiment of the invention is as follows: the warhead is poured into the second feeding device 31, and the second feeding device 31 is started to discharge the warhead to the outlet of the warhead channel 311 in the preset direction, fall into the pipeline 32 and finally fall into the second accommodating hole of the sliding piece 332; the fourth sensor detects whether the warheads in the two second accommodating holes are in place, and if one of the warheads is not in place, the fourth sensor sends an instruction to the control module, so that the fifth driving piece is controlled to move, the sliding piece 332 is moved away from the sliding block 333 and is positioned at the gap between the sliding block 333 and the accommodating device 2, and the warheads fall into the warhead box 35 below the gap; if the fourth sensor detects that both warheads are in place, the fourth sensor sends a command to the control module, and the control module controls the fifth driving element and the sixth driving element to move synchronously, so that the sliding piece 332 and the sliding piece 333 move to the warhead discharging position 21 of the container 2, wherein the upper surface of the sliding piece 333 and the upper surface of the warhead discharging position 21 are on the same horizontal plane, when the sliding piece 333 contacts with a component of the warhead discharging position 21, the sliding piece 333 stops moving, the sliding piece 332 continues to move towards the direction of the warhead discharging position 21 until the lower surface of the sliding piece 332 contacts with the plane where the warhead discharging position 21 is located, and at the moment, the warheads in the sliding piece 332 fall to the warhead discharging position 21 under the action of gravity.
Referring to fig. 1 to 21, based on the same concept, an embodiment of the present invention further provides an automatic power adapter assembling method, which uses the automatic power adapter assembling apparatus according to any one of the above embodiments. The automatic assembling method of the power adapter comprises the following steps:
s1, the bullet feeding device 3 feeds bullets to the bullet feeding position 21 of the container 2;
s2, butting the container 2 with the warhead assembled with the container with the glue box feeding device 4, and feeding the glue box 10 to the glue box feeding position 22 of the container 2 by the glue box feeding device 4, wherein the glue box feeding position 22 and the warhead feeding position 21 form a preset assembly position relation;
s3, butting the container 2 provided with the rubber box 10 with the catapult PIN needle feeding device 5, and loading the catapult 8 and the PIN needle 9 into the rubber box 10 by the catapult PIN needle feeding device 5;
s4, the container 2 assembled with the slingshot 8 and the PIN needle 9 is butted with a finished product preparation device 6, and the finished product preparation device 6 integrally forms the rubber box 10 assembled with the slingshot 8 and the PIN needle 9 in the container 2 with the warhead.
Preferably, the conveying devices respectively convey a certain distance at steps S2 to S4. Specifically, in the above steps, the conveying means is preferably a turntable 1, which is rotated by a preset angle, preferably 90 °, in steps S2 to S4, respectively. In addition, but warhead loading attachment 3, gluey box loading attachment 4 and catapult PIN needle loading attachment 5 automatic feeding also manual feeding.
Further, the slingshot PIN feeding device 5 firstly loads the slingshot 8 into the mold core 58, and pokes the slingshot 8 into the preset position of the glue box 10 under the action of the operating rod 561, the slingshot PIN feeding device 5 also automatically feeds the PIN 9, and the PIN 9 passes through the operating rod 561 to enter the glue box 10.
Wherein, after step S4, carousel 1 rotates 90 once more for empty container 2 docks with warhead loading attachment 3, and then makes warhead loading attachment 3 with warhead automatic feeding to container 2 warhead material loading level 21, so circulate, realize power adapter automatic assembly equipment' S continuous operation.
The invention is not to be considered as limited to the particular embodiments shown and described, but is to be accorded the widest scope consistent with the principles and novel features herein disclosed.

Claims (18)

1. An automatic power adapter assembling device, comprising:
a container;
the bullet feeding device is used for feeding bullets to the bullet feeding position of the container;
the rubber box feeding device is used for feeding the rubber box to a rubber box feeding position of the container, wherein the rubber box feeding position and the warhead feeding position form a preset assembly position relation;
the catapult PIN needle feeding device is used for loading the catapult and the PIN needle into the glue box; and
the finished product preparation device is used for matching with the container to integrally form the rubber box which is provided with the slingshot and the PIN needle in the container and the warhead;
the container is used for butting the bullet feeding device, the rubber box feeding device, the slingshot PIN feeding device and the finished product preparation device.
2. The automatic power adapter assembling device according to claim 1, wherein the slingshot PIN needle feeding device comprises a mold core and an operating rod matched with the mold core, the slingshot PIN needle feeding device is used for feeding a slingshot into the mold core and poking the slingshot into a preset position of a glue box under the action of the operating rod, and the slingshot PIN needle feeding device is also used for automatically feeding a PIN needle into the operating rod, and the PIN needle penetrates through the operating rod and enters the glue box.
3. The automatic power adapter assembling apparatus according to claim 2, wherein said slingshot PIN feeding device comprises:
the slingshot grabbing mechanism is used for grabbing slingshots;
the mold core is used for accommodating the slingshot; and
a preparation station, a defect detection station, a processing station and an assembly station which are sequentially butted with the mold core;
the preparation station is used for placing the slingshot into the die core butted with the preparation station, the defect detection station is used for detecting whether the slingshot in the die core butted with the defect detection station meets preset assembly conditions or not, the processing station is used for processing the slingshot which does not meet the preset conditions in the die core butted with the defect detection station, and the assembly station is used for poking the slingshot in the die core butted with the defect detection station into a preset position of a glue box on the container through the operating rod.
4. The automatic power adapter assembling equipment according to claim 2, wherein the feeding device further comprises a turning table for transferring the material gripped by the material gripping mechanism to the preparation station.
5. The automatic power adapter assembling device according to claim 3, wherein said slingshot PIN feeding device further comprises:
the feeding mechanism is used for feeding the PIN needles;
the grabbing mechanism is arranged at one end of the feeding mechanism and is used for grabbing the PIN needles on the feeding mechanism; and
the switching mechanism is used for receiving the PIN needle grabbed by the grabbing mechanism and transferring the PIN needle into the operating rod;
the assembly station is located below the switching mechanism, the operating rod is arranged on the assembly station, and the container is located below the assembly station.
6. The automatic assembling equipment for the power adapter as claimed in claim 5, wherein the feeding mechanism comprises a feeding device, a discharging channel for discharging the PIN needles is arranged at the top of the feeding device, and the grabbing mechanism is arranged on the discharging channel and used for grabbing the PIN needles on the discharging channel.
7. The automatic assembling equipment for the power adapter as claimed in claim 5, wherein the PIN receiving device further comprises a PIN channel disposed below the grabbing mechanism and vertically disposed, the grabbing mechanism is used for transferring the grabbed PIN into the PIN channel, and the switching mechanism is used for transferring the PIN in the PIN channel into the operating rod.
8. The automatic power adapter assembling device according to claim 1, wherein said magazine loader comprises a transfer assembly for transferring said magazine.
9. The automatic power adapter assembling device according to claim 8, wherein the magazine loader further comprises a first manipulator, the first manipulator is disposed at an end of the conveying assembly, and is configured to grasp the magazine on the conveying assembly and transfer the magazine to the receptacle.
10. The automatic power adapter assembling device according to claim 9, wherein the cartridge supply unit further includes a second sensor for detecting whether the cartridge gripped by the first robot is in a state to be inserted.
11. The automatic assembling equipment for the power adapter as claimed in claim 4, wherein the steering table comprises a first support, a platform which is arranged on the first support and can rotate along a horizontal plane, wings which are arranged at two opposite ends of the platform, and an adapter which is arranged at one end of the wings far away from the platform and can rotate along a vertical plane, the slingshot grabbing mechanism is used for placing the slingshot into the adapter at one end of the steering table close to the slingshot grabbing mechanism, and the adapter at one end of the steering table far away from the slingshot grabbing mechanism is used for matching with the preparation station.
12. The automatic assembling device for power adapters according to claim 11, wherein the adapter comprises a base body, the base body has a first surface and a second surface which are arranged oppositely, the base body is provided with at least one guide groove, the guide groove is of a groove structure, the guide groove is made of a magnetic conductive material capable of adsorbing a target part, two opposite ends of the guide groove respectively penetrate through the first surface and the second surface, and the guide groove is used for holding a slingshot.
13. The automatic power adapter assembling device according to claim 12, wherein an insertion hole is provided in the housing at a side of the guide groove, and a magnetic member for magnetically attracting the slingshot is accommodated in the insertion hole.
14. The automatic power adapter assembling apparatus according to claim 5, wherein said grasping mechanism comprises:
a third rotary drive member;
the first linear driving piece is connected to the output end of the third rotary driving piece; and
at least one group of clamps connected to the output end of the first linear driving member;
the third rotary driving piece is used for driving the first linear driving piece and at least one group of clamps to rotate in a vertical plane, the first linear driving piece is used for driving at least one group of clamps to do linear motion, and at least one group of clamps is used for clamping or loosening the PIN needle.
15. The automatic power adapter assembling device according to claim 7, wherein said changeover mechanism comprises:
the second linear driving piece is vertically arranged;
the mounting plate is mounted on the output end of the second linear driving piece and is horizontally arranged, and a first guide hole for the PIN needle to pass through is formed in the mounting plate;
the adapter is arranged on the mounting plate and positioned below the needle channel, and a first accommodating hole is formed in the adapter; and
the third linear driving piece is arranged on the mounting plate and used for driving the adaptor to do linear motion along the length direction of the mounting plate, and the first accommodating hole can be coaxially communicated with the first guide hole and the needle channel under the driving action of the third linear driving piece;
the operating rod is installed below the mounting plate, and a second guide hole which is opposite to and communicated with the first guide hole is formed in the operating rod.
16. The automatic power adapter assembling apparatus according to claim 15, wherein said adapter mechanism further comprises a fourth linear driving member, and a determination rod corresponding to said first guide hole and connected to an output end of said fourth linear driving member.
17. The automatic power adapter assembling device according to claim 15, wherein said operating rod includes a utility portion and a mounting portion connected to an end of said utility portion, said mounting portion is adapted to be connected to said mounting plate, said second guide hole is formed in said utility portion, and an end of said utility portion remote from said mounting portion is adapted to be engaged with said slingshot.
18. An automatic power adapter assembling method, characterized in that the automatic power adapter assembling apparatus according to any one of claims 1 to 17 is used, and the automatic power adapter assembling method comprises the steps of:
the bullet feeding device feeds the bullet to a bullet feeding position of the container;
the accommodating device provided with the warhead is butted with the glue box feeding device, the glue box feeding device feeds the glue box to a glue box feeding position of the accommodating device, and the glue box feeding position and the warhead feeding position form a preset assembling position relation;
the container with the rubber box is in butt joint with the catapult PIN needle feeding device, and the catapult PIN needle feeding device is used for loading the catapult and the PIN needle into the rubber box;
the container with the slingshot and the PIN needle is butted with a slingshot finished product preparation device, and the finished product preparation device integrally forms a rubber box with the slingshot and the PIN needle in the container with the warhead.
CN201910906784.7A 2019-09-24 2019-09-24 Automatic assembling equipment and assembling method for power adapter Pending CN110625389A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201910906784.7A CN110625389A (en) 2019-09-24 2019-09-24 Automatic assembling equipment and assembling method for power adapter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201910906784.7A CN110625389A (en) 2019-09-24 2019-09-24 Automatic assembling equipment and assembling method for power adapter

Publications (1)

Publication Number Publication Date
CN110625389A true CN110625389A (en) 2019-12-31

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201910906784.7A Pending CN110625389A (en) 2019-09-24 2019-09-24 Automatic assembling equipment and assembling method for power adapter

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113097835A (en) * 2021-06-07 2021-07-09 山东精卫智能装备有限公司 Charging plug's conversion head assembly line and charging plug

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113097835A (en) * 2021-06-07 2021-07-09 山东精卫智能装备有限公司 Charging plug's conversion head assembly line and charging plug
CN113097835B (en) * 2021-06-07 2021-08-27 山东精卫智能装备有限公司 Charging plug's conversion head assembly line and charging plug

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