CN211028914U - Automatic assembly equipment of incoming material device and power adapter - Google Patents

Automatic assembly equipment of incoming material device and power adapter Download PDF

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Publication number
CN211028914U
CN211028914U CN201921600022.6U CN201921600022U CN211028914U CN 211028914 U CN211028914 U CN 211028914U CN 201921600022 U CN201921600022 U CN 201921600022U CN 211028914 U CN211028914 U CN 211028914U
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station
materials
feeding device
mold core
assembly
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Chinese (zh)
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王程明
李文龙
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Robotics Robotics Shenzhen Ltd
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Robotics Robotics Shenzhen Ltd
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Abstract

The utility model is suitable for an automatic assembly technical field provides an incoming material device and automatic rigging equipment of power adapter, and the incoming material device includes: the material grabbing mechanism is used for grabbing materials; the mold core is used for accommodating materials; a preparation station, a defect detection station, a processing station and an assembly station which are sequentially butted with the mold core; the preparation station is used for placing materials into the die core, the defect detection station is used for detecting whether the materials in the die core meet preset assembly conditions or not, the processing station is used for processing the materials which do not meet the preset assembly conditions in the die core, and the assembly station is used for loading the materials in the die core into the box body. The utility model discloses full automation operation does not need artifical the participation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, has reduced manufacturing cost.

Description

Automatic assembly equipment of incoming material device and power adapter
Technical Field
The utility model relates to an automatic assembly technical field, in particular to supplied materials device and automatic rigging equipment of power adapter.
Background
With the development of social economy, the consumption level of people is increased day by day, the requirements on the type and quality of daily products are higher and higher, and the traditional manual intensive labor industry needs to be upgraded and updated urgently to adapt to market changes.
At present, power adapters are assembled manually, and a large number of workers are required to repeatedly assemble the power adapters on an actual production line, and time and labor are consumed when other supplied materials such as slingshots and the like are manually placed into adapter rubber boxes. Further, since a large amount of labor is required, the production cost continues to increase as the problem of involving workers becomes more serious. In addition, the quality of the product is difficult to ensure by manual assembly.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a, the catapult that aims at solving present power adapter adopts the technical problem that manual assembly efficiency is low, with high costs and the yields is not high.
The utility model discloses a realize like this, a supplied materials device, include:
the material grabbing mechanism is used for grabbing materials;
the mold core is used for accommodating materials; and
a preparation station, a defect detection station, a processing station and an assembly station which are sequentially butted with the mold core;
the preparation station is used for placing the materials into the die cores butted with the preparation station, the defect detection station is used for detecting whether the materials in the die cores butted with the defect detection station meet preset assembly conditions or not, the processing station is used for processing the materials which do not meet the preset assembly conditions in the die cores butted with the defect detection station, and the assembly station is used for loading the materials in the die cores butted with the defect detection station into a box body.
In one embodiment, the material grabbing mechanism comprises a material tray for placing materials and a manipulator arranged on one side of the material tray and used for grabbing the materials on the material tray and transferring the grabbed materials.
In one embodiment, the manipulator comprises a manipulator body and at least one group of clamps rotatably arranged at the tail end of the manipulator body, and the clamps are used for clamping the materials on the material tray.
In one embodiment, the tail end of the manipulator body is provided with a first rotary driving element and a second rotary driving element which are opposite; the output end of the first rotary driving piece is connected with a first clamping driving piece, the output end of the first clamping driving piece is connected with two first fingers, and the first clamping driving piece is used for driving the two first fingers to clamp or open; the output of second rotary driving piece is connected with the tight driving piece of second clamp, the output that the tight driving piece of second clamp is connected with two second fingers, the tight driving piece of second clamp is used for driving two the second finger presss from both sides tightly or opens.
In one embodiment, the material tray is a light-permeable material, and the material grabbing mechanism further includes a backlight plate disposed below the material tray, and a first image sensor disposed above the material tray and used for shooting a backlight image of the material.
In one embodiment, the feeding device further comprises a turning table, and the turning table is used for transferring the materials grabbed by the material grabbing mechanism to the preparation station.
In one embodiment, the steering table comprises a first support, a platform which is arranged on the first support and can rotate along a horizontal plane, wings which are arranged at two opposite ends of the platform, and adapter seats which are arranged at one ends, far away from the platform, of the wings and can rotate along a vertical plane, the manipulator is used for placing the materials into the adapter seats at one ends, close to the manipulator, of the steering table, and the adapter seats at one ends, far away from the manipulator, of the steering table are used for being matched with the preparation station.
In one embodiment, the adapter comprises a base body, the base body has a first surface and a second surface which are arranged oppositely, at least one guide groove is arranged on the base body, the guide groove is of a groove body structure, the guide groove is made of a magnetic conductive material capable of adsorbing a magnetic target part, two opposite ends of the guide groove respectively penetrate through the first surface and the second surface, and the guide groove is used for holding the material.
In one embodiment, an insertion hole is formed in one side of the seat body, which is located on the guide groove, and a magnetic part for magnetically attracting the material is arranged in the insertion hole.
In one embodiment, the feeding device comprises a conveying mechanism, and the conveying mechanism is provided with the mold cores along a conveying direction.
In one embodiment, the conveying mechanism is a working turntable, the feeding device further includes a second bracket and a fourth driving member disposed in the second bracket, and an output end of the fourth driving member penetrates through the second bracket and is fixedly connected to the working turntable on the second bracket.
In one embodiment, the working turntable includes a central disc fixedly connected to the output end of the fourth driving member, and a plurality of sub-turntables arranged along the circumferential direction of the central disc, one end of each sub-turntable, which is far away from the central disc, is connected to the mold core, and the mold core is provided with material holes for accommodating the material.
In one embodiment, the preparation station comprises a first operating rod arranged above the working turntable, and the first operating rod is used for poking the material in the adapter into the die core which is in butt joint with the preparation station.
In one embodiment, the defect detection station comprises a second image sensor arranged above the working turntable, and the second image sensor is used for detecting whether the materials in the die cores butted with the defect detection station meet preset assembly conditions.
In one embodiment, the processing station comprises a second operating rod arranged above the working turntable, and the second operating rod is used for rejecting materials which do not meet preset assembly conditions in the die core butted with the processing station.
In one embodiment, the assembly station comprises a third operating rod arranged above the working turntable, and the third operating rod is used for poking the materials in the die cores butted with the assembly station to the preset position of the box body.
Another object of the utility model is to provide an automatic rigging equipment of power adapter, it includes as above the supplied materials device.
Implement the utility model discloses a supplied materials device and automatic rigging equipment of power adapter has following beneficial effect: it snatchs the mechanism through setting up the material and snatchs the material automatically, then shift the material to the mold core of preparing the station on, the mold core can dock the defect detection station in proper order after the material of packing into, handle station and assembly station, carry out defect detection and reject the material that is not conform to preset assembly condition in the mold core to the material in the mold core, finally pack into the box body with the material that accords with preset assembly condition on the assembly station, full automation is operated, do not need artifical the participation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, and the production cost is reduced.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
Fig. 1 is a schematic perspective view of a slingshot feeding device provided in an embodiment of the present invention;
fig. 2 is a schematic perspective view of a manipulator provided in an embodiment of the present invention;
FIG. 3 is an enlarged schematic view of area A of FIG. 2;
fig. 4 is a schematic structural diagram of a first operating rod and a mold core provided in an embodiment of the present invention;
fig. 5 is a schematic perspective view of a first operating rod, an adapter, a mold core and a slingshot according to an embodiment of the present invention;
fig. 6 is an assembly schematic view (one) of the first operating lever and the slingshot provided by the embodiment of the invention;
fig. 7 is an assembly schematic view (two) of the first operating lever and the slingshot provided by the embodiment of the invention;
fig. 8 is a schematic side view of a steering table according to an embodiment of the present invention;
fig. 9 is a schematic partial perspective view of a steering table according to an embodiment of the present invention;
FIG. 10 is an enlarged schematic view of region B of FIG. 9;
fig. 11 is an assembly diagram of an adapter and a slingshot according to an embodiment of the present invention.
Reference numerals referred to in the above figures are detailed below:
1-a material gripping mechanism; 11-a material tray; 12-a manipulator; 121-a manipulator body; 122-a base; 123-a first rotary drive; 124-a second rotary drive; 125-a first clamp drive; 126-first finger; 127-a second clamp drive; 128-second finger; 2-a working turntable; 21-a central disc; 22-a sub-carousel; 23-a second scaffold; 24-a fourth drive; 3-preparing a station; 31-a first operating lever; 311-a fixed part; 312-a cylindrical portion; 313-square column part; 4-defect detection station; 41-a second image sensor; 5-processing the station; 51-a second lever; 6-assembling station; 61-third operating lever; 7-a steering table; 71-a first scaffold; 711-a first horizontal plate; 712-a second horizontal plate; 713-support column; 72-a platform; 73-wing; 74-an adapter; 741-seat; 7410-a first surface; 7411-guide grooves; 7412-insertion hole; 75-a first drive member; 76-a second drive member; 77-a rotating shaft; 78-a rotating shaft belt; 79-a sensor; 701-structural panels; 702-a third driver; 8, mold core; 81-material holes; 9-a frame; 91-a working surface; 10-slingshot.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly or indirectly secured to the other element. When an element is referred to as being "connected to" another element, it can be directly or indirectly connected to the other element. The terms "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like indicate orientations or positions based on the orientations or positions shown in the drawings, and are for convenience of description only and not to be construed as limiting the technical solution. The terms "first", "second" and "first" are used merely for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features. The meaning of "plurality" is two or more unless specifically limited otherwise.
It should be noted that the material of the present invention may be a slingshot or other materials, and the following description will be made in detail by taking the material as a slingshot as an example. Correspondingly, the box body is a glue box.
At present, the demand of automatic assembly equipment is bigger and bigger, for example, power adapter in the past is manual assembly, and output is low in efficiency, and the yields is not high. Wherein, power adapter mainly includes warhead, gluey box, catapult and PIN needle, and these several kinds of parts all adopt manual assembly at present, the embodiment of the utility model provides a mainly realize automaticly to the assembly of catapult, pack into the catapult automatically and glue in the box. The utility model discloses can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work.
In order to explain the technical solution of the present invention, the following detailed description is made with reference to the specific drawings and examples.
Referring to fig. 1 and 5, an embodiment of the present invention first provides a feeding device, which includes a material grabbing mechanism 1, a mold core 8, a preparation station 3, a defect detection station 4, a processing station 5, and an assembly station 6. The material grabbing mechanism 1 is used for grabbing the slingshot 10; the preparation station 3, the defect detection station 4, the processing station 5 and the assembly station 6 are in butt joint with the mold core 8 in sequence.
The preparation station 3 is used for placing the slingshot 10 into a mold core 8 butted with the preparation station 3; the defect detection station 4 is used for detecting whether the slingshot 10 in the mold core 8 butted with the defect detection station 4 meets preset assembly conditions; the processing station 5 is used for processing the slingshot 10 which does not accord with the preset assembly condition in the mold core 8 butted with the processing station 5, and if the slingshot 10 which does not accord with the preset assembly condition in the mold core 8 is removed, the slingshot 10 which does not accord with the preset assembly condition can be prevented from being loaded into a rubber box; the assembly station 6 is used for loading the slingshot 10 in the mould core 8 which is butted with the assembly station 6 into the box body.
It is worth mentioning that instead of only handling the rejected slingshot 10 at the processing station 5, when only one rejected slingshot 10 is present in the two slingshots 10 in the mold core 8, the other rejected slingshot 10 will also be disposed of.
In specific application, the feeding device further comprises a frame 9, and the material grabbing mechanism 1, the preparation station 3, the defect detection station 4, the processing station 5 and the assembly station 6 can be arranged on a working surface 91 of the frame 9. Also, the electric control device can be housed in the housing 9.
Taking the material as slingshot 1 as an example, this embodiment snatchs catapult 10 automatically through setting up material snatchs mechanism 1, then shift slingshot 10 to prepare on the mold core 8 of station 3, mold core 8 can dock defect detection station 4, processing station 5 and assembly station 6 in proper order after loading into slingshot 10, carry out defect detection and reject the slingshot 10 that does not accord with preset assembly condition in the mold core 8 to slingshot 10 in the mold core 8, finally pack into the gluey box with the slingshot 10 that accords with preset assembly condition on assembly station 6, full automation operation, do not need artifical the participation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, manufacturing cost is reduced.
In an embodiment of the present invention, the feeding device further comprises a transmission mechanism, and the transmission mechanism is provided with the mold core 8 along the conveying direction thereof. Wherein, the mold core 8 can be one, also can be a plurality of, for improving assembly efficiency, mold core 8 is preferably four, and four mold cores 8 set up along the direction of delivery of transport mechanism at interval. In a certain state, the preparation station 3, the defect detection station 4, the processing station 5 and the assembly station 6 are respectively butted with one mold core 8, each mold core 8 is sequentially butted with the preparation station 3, the defect detection station 4, the processing station 5 and the assembly station 6 along with the movement of the transmission mechanism to complete one-time assembly, then the mold cores 8 are transmitted to the preparation station 3 again through the movement of the transmission mechanism to enter the preparation work of the next assembly, and the cycle is repeated according to the operation, so that the feeding device can continuously work, and the assembly efficiency is improved.
The utility model discloses an in one embodiment, transmission device is work carousel 2, and this work carousel 2 rotatable setting, it can clockwise or anticlockwise rotation, and this work carousel 2 has set gradually four mold cores 8 along its circumference equidistance, and four mold cores 8 can rotate with work carousel 2 together. In the present embodiment, the preparation station 3, the defect detection station 4, the processing station 5, and the assembly station 6 are disposed at equal intervals in the circumferential direction of the work turret 2. It is understood that in other embodiments, the transport mechanism may be in other modes such as a belt conveyor.
The utility model discloses an in one embodiment, the feeding device still includes the platform 7 that turns to, this platform 7 that turns to set up and snatch between mechanism 1 and the preparation station 3 in the material, and this platform 7 that turns to is used for snatching the catapult 10 that mechanism 1 snatched with the material and shifts to preparation station 3. Wherein, the limited problem of activity space of the material grabbing mechanism 1 has been solved to the setting of platform 7 that turns to. It is understood that when the feeding device is not provided with the turning table 7, the slingshot 10 can be directly grabbed to the preparation station 3 through the material grabbing mechanism 1.
Referring to fig. 2 and 3, in an embodiment of the present invention, the material grabbing mechanism 1 includes a material tray 11 and a manipulator 12. Wherein, the material tray 11 is horizontally arranged and used for placing the slingshot 10, for example, the slingshots 10 are orderly arranged or randomly arranged on the surface of the material tray 11. A robot arm 12 is disposed at one side of the material tray 11, and the robot arm 12 is configured to grasp the slingshot 10 on the material tray 11 and transfer the grasped slingshot 10 to one end of the steering table 7. In the embodiment, the slingshot 10 is grabbed by the manipulator 12, so that the automatic operation can be realized, and the grabbing precision is high.
In a specific application, the manipulator 12 is arranged on the working surface 91 of the frame 9, the material tray 11 can be supported on the ground through a supporting structure, and the height of the material tray 11 is selectively set according to actual needs.
The manipulator 12 may be a three-axis manipulator, and the posture of the end of the manipulator 12 may be adjusted by rotating each of the manipulators 12, so as to adjust the posture of the slingshot 10 clamped by the end of the manipulator 12.
Referring to fig. 2 and 3, in an embodiment of the present invention, the manipulator 12 includes a manipulator body 121 and at least one set of clamps rotatably disposed at the end of the manipulator body 121, and the clamps are used for clamping the slingshot 10 on the material tray 11. Wherein a set of clamps can hold one slingshot 10 at a time. In this embodiment, since the slingshot 10 is small in size, the slingshot 10 on the material tray 11 can be stably held by the jig. In specific application, in order to improve the work efficiency of the material grabbing mechanism 1, two sets of clamps are arranged at the tail end of the manipulator body 121. The robot main body 121 is provided on the work surface 91 of the rack 9 via a susceptor 122.
Specifically, a first rotary driving element 123 and a second rotary driving element 124 are oppositely disposed at the tail end of the manipulator body 121, wherein the first rotary driving element 123 and the second rotary driving element 124 are vertically disposed and parallel to each other, and the output ends of the first rotary driving element 123 and the second rotary driving element 124 are oppositely disposed. A first clamping driving member 125 is connected to an output end of the first rotary driving member 123, the first clamping driving member 125 is driven by the first rotary driving member 123 to perform a rotary motion along a vertical plane, two first fingers 126 are connected to an output end of the first clamping driving member 125, and the first clamping driving member 125 is used for driving the two first fingers 126 to clamp or open so as to grasp or release the slingshot 10. A second clamping driving member 127 is connected to an output end of the second rotary driving member 124, the second clamping driving member 127 can rotate along the vertical plane under the driving of the second rotary driving member 124, two second fingers 128 are connected to the output end of the second clamping driving member 127, and the second clamping driving member 127 is used for driving the two second fingers 128 to clamp or spread so as to grab or release the slingshot 10. In the present embodiment, the first finger 126 and the second finger 128 have the same structure, and both the first finger 126 and the second finger 128 are hook-shaped. Preferably, the first rotary drive member 123 is a first rotary cylinder, the second rotary drive member 124 is a second rotary cylinder, the first clamp drive member 125 is a first clamp cylinder, and the second clamp drive member 127 is a second clamp cylinder.
Preferably, a certain distance is arranged between the first clamping driving member 125 and the second clamping driving member 127, when the first clamp and the second clamp perform a rotation motion on a vertical plane, the opening and closing direction of the first finger 126 of the first clamp is perpendicular to the direction of the first clamp, and the opening and closing direction of the second finger 128 of the second clamp is perpendicular to the direction of the second clamp, so that the opening and closing of the first finger 126 and the opening and closing of the second finger 128 cannot be influenced with each other.
In an embodiment of the present invention, the material tray 11 is made of a light-permeable material, that is, the material tray 11 is made of a light-permeable material, such as glass. In this embodiment, the material grabbing mechanism 1 further includes a backlight plate and a first image sensor, wherein the backlight plate is disposed below the material tray 11, the first image sensor is disposed above the material tray 11, the first image sensor is used for capturing an image of the slingshot 10, and the backlight plate is used for providing a condition for the first image sensor to capture a backlight image of the slingshot 10 so as to identify the contour of the slingshot 10. In a specific application, two material trays 11 can be arranged, and the two material trays 11 can be used alternately. In addition, a cleaning structure for cleaning the material tray 11 and a feeding structure for scattering the slingshot 10 to the material tray 11 may be further provided at one side of the material tray 11. It will be appreciated that in other embodiments the tray 11 may be made of other materials.
Referring to fig. 8, in an embodiment of the present invention, the steering table 7 includes a first bracket 71, a platform 72, two wings 73 and two adapters 74. Wherein, the first bracket 71 can be placed on the working surface 91 of the frame 9; the platform 72 is disposed on the first bracket 71 and can rotate along a horizontal plane; the two wings 73 are respectively arranged at two opposite ends of the platform 72, and when the platform 72 rotates, the wings 73 are driven to synchronously rotate; an adapter 74 is provided at an end of the wing 73 remote from the platform 72 and is rotatable in a vertical plane, the adapter 74 being used to hold the slingshot 10. The manipulator 12 is used to place the slingshot 10 into the adapter 74 at the end of the turn table 7 close to the manipulator 12, and the adapter 74 at the end of the turn table 7 remote from the manipulator 12 is used to mate with the preparation station 3. In this embodiment, the wings 73 and the adapters 74 at both ends of the platform 72 are symmetrically arranged. Wherein the horizontal and vertical planes are oriented as shown in figure 1.
This embodiment is through setting up between manipulator 12 and preparation station 3 and turn to platform 7, because the platform 72 that turns to platform 7 can be followed the horizontal plane and rotated, and then the wing 73 that drives the platform 72 both ends rotates, wing 73 rotates and further drives the catapult 10 on adapter 74 and the adapter 74 and rotates, make the catapult 10 can be by manipulator 12 automatic movement to preparing station 3, the limited problem of activity space of manipulator 12 has been solved, and simultaneously, at the removal in-process of catapult 10, do not need artifical the participation, full automation, can improve product production efficiency and also can guarantee product quality, can liberate a large amount of labours simultaneously, let people's energy spend more appropriate work, and the production cost is reduced.
In the present embodiment, due to the adapter 74, the slingshot 10 is placed into the mold core 8 of the preparation station 3 through the adapter 74, and then the slingshot 10 is indirectly placed into a specific position in the rubber box through the mold core 8, rather than being directly placed into the mold core 8 through clamping, for the following reasons:
firstly, when the slingshot 10 is clamped, the slingshot 10 has different postures, and the slingshot 10 put into the mold core 8 needs specific posture/posture conversion;
secondly, even if the slingshot 10 can be directly clamped and placed into the mold core 8, the mechanical arm 12 cannot enter a narrow space area;
thirdly, the use efficiency of the manipulator 12 and the vision device can be improved by adopting the switching way of the switching seat 74.
Referring to fig. 11, in an embodiment of the present invention, the adaptor 74 includes a base 741, the base 741 has a first surface 7410 and a second surface opposite to each other, at least one guiding groove 7411 is disposed on the base 741, the guiding groove 7411 is a groove structure, the guiding groove 7411 is a magnetic conductive material capable of adsorbing a magnetic target, and two opposite ends of the guiding groove 7411 respectively penetrate through the first surface 7410 and the second surface. In this embodiment, the guide groove 7411 is used to hold material, for example, material may be placed into the guide groove 7411 from the end of the guide groove 7411 adjacent the first surface 7410 and removed from the guide groove 7411 from the end of the guide groove 7411 adjacent the second surface 7411, the guide groove 7411 primarily serving to temporarily store material to facilitate the transfer of material from one station to another.
This embodiment is through setting up at least one guide way 7411 on pedestal 741, this guide way 7411 is the cell body structure, first surface 7410 and second surface are run through respectively to the relative both ends of this guide way 7411, and this guide way 7411 is used for keeping the material, when needs assembly material, can shift the material to another station by a station automation through this adapter 74, necessary condition is provided for realizing automatic assembly, in the transfer process of material, do not need artifical the participation, full automation, product production efficiency can be improved and product quality also can be guaranteed, simultaneously can liberate a large amount of labours, let people's energy spend more appropriate work, and production cost is reduced.
In a specific application, the housing 741 may be a rectangular parallelepiped, and the guide groove 7411 penetrates the first surface 7410 and the second surface of the housing 741 along the height direction of the housing 741.
In an embodiment of the present invention, an insertion hole 7412 is formed in the seat 741 at a side of the guide groove 7411, the insertion hole 7412 is spaced apart from the guide groove 7411, and a magnetic member for magnetically attracting the target member is accommodated in the insertion hole 7412. In this embodiment, the magnetic member helps the material member to be stably attracted to the guide groove 7411. In addition, through the mode that adopts the magnetism part to adsorb the material, can not harm the target piece when realizing the conveying material, can not make the material take place deformation in the data send process promptly. It is understood that in this embodiment, the material is made of a material that can be magnetically attracted by the magnetic member. It will be appreciated that in other embodiments, the guide groove 7411 may hold the material in other manners, such as providing an access hole in the bottom surface of the guide groove 7411 for receiving a magnetic member.
In an embodiment of the present invention, two guide grooves 7411 are provided on the housing 741, and the two guide grooves 7411 are parallel to each other. In this embodiment, the adaptor 74 with two guiding grooves 7411 is suitable for the situation where two materials need to be assembled at the same time, so as to improve the assembly efficiency. It will be appreciated that in other embodiments, the number of guide slots 7411 may be other values as may be desired. In a particular application, the guide slot 7411 is Y-shaped to match the shape of the slingshot.
Referring to fig. 8 to 10, in an embodiment of the present invention, the steering table 7 further includes a first driving member 75, the first driving member 75 is disposed in the first bracket 71, and an output shaft of the first driving member 75 is vertically disposed and penetrates through the first bracket 71 to be fixedly connected to the platform 72, so as to drive the platform 72 to rotate along a horizontal plane. In a specific application, the first driving member 75 is a servo motor, which is vertically disposed in the first bracket 71, and an output shaft of the servo motor penetrates through the first bracket 71 and then is fixedly connected to the platform 72. It is understood that in other embodiments of the present invention, the first driving member 75 can be other motors, such as a stepping motor.
Referring to fig. 8 to 10, in an embodiment of the present invention, the steering table 7 further includes a second driving member 76, a rotating shaft 77, a bearing and a rotating shaft belt 78. Wherein, the wings 73 at both ends of the platform 72 are provided with a second driving member 76, a rotating shaft 77, a bearing and a rotating shaft belt 78. Specifically, the second driving member 76 is disposed at one end of the wing 73 close to the platform 72 and is disposed horizontally, that is, the output shaft of the second driving member 76 is disposed horizontally; the rotating shaft 77 is disposed at one end of the wing 73 away from the platform 72, and the rotating shaft 77 is disposed in parallel with the output shaft of the second driving member 76; the bearing is fixedly arranged in the wing 73 and sleeved outside the rotating shaft 77, and the rotating shaft 77 can rotate in the bearing; the rotation shaft belt 78 is sleeved outside the output shaft of the second driving member 76 and the rotation shaft 77, and the rotation of the output shaft of the second driving member 76 is transmitted to the rotation shaft 77 through the rotation shaft belt 78, so that the rotation shaft 77 and the output shaft of the second driving member 76 rotate synchronously. The adapter 74 is sleeved outside one end of the rotating shaft 77 far away from the rotating shaft belt 78, the adapter 74 can rotate together with the rotating shaft 77, and when the second driving member 76 drives the output shaft thereof to rotate, the rotating shaft 77 is driven to rotate, and then the adapter 74 is driven to rotate, so that the posture adjustment of the slingshot 10 in the adapter 74 is realized. In a particular application, the second drive member 76 is a motor. In this embodiment, the adaptor 74 can be turned 360 degrees, and the adaptor 74 can be rotated 180 degrees at the position where the original insertion hole 7412 is vertically upward under the action of the rotation shaft 77 and the rotation shaft belt 78, so that the insertion hole 7412 is vertically downward and the opening of the guide groove 7411 is also vertically downward, so that the manipulator 12 can clamp the slingshot 10 in a certain posture by the clamp and place the slingshot 10 into the guide groove 7411 with the opening vertically upward or vertically downward.
Referring to fig. 8 to 10, in an embodiment of the present invention, the steering table 7 further includes a sensor 79, the sensor 79 is disposed at an end of the wing 73 close to the platform 72, and the sensor 79 is used for detecting whether the slingshot 10 is mounted in the adapter 74. Wherein sensors 79 are provided on the wings 73 at both ends of the platform 72. In this embodiment, the sensor 79 is arranged to detect the slingshot 10 in the adapter 74, so that the situation that the subsequent stations cannot work normally due to the fact that the slingshot 10 is leaked in the adapter 74 can be prevented, and the assembly efficiency is improved.
Referring to fig. 8 to 10, in an embodiment of the present invention, the steering table 7 further includes a structural plate 701 and a third driving member 702. Wherein the structural panels 701 are connected to opposite sides of the platform 72 and are arranged perpendicular to the corresponding wing 73. Specifically, two structural plates 701 are disposed on opposite sides of the first support 71, and can be fixed to the corresponding wing 73 by fasteners such as screws. The output shaft of the third driving member 702 is disposed on the structural plate 701, and the output end of the third driving member 702 is connected to the wing 73 and is used for driving the wing 73 to lift and lower in the vertical direction. In this embodiment, the third driving member 702 drives the wing 73 to ascend and descend in the vertical direction, so as to drive the wing 73 connected to the wing to ascend and descend, thereby realizing the height adjustment of the adapter 74, so that the adapter 74 is matched with the adjacent grabbing station and preparation station 3. In a particular application, the third drive member 702 may be a linear air cylinder. Preferably, the structural panels 701 are "chevron" shaped to enhance the stability of the overall structure.
Referring to fig. 8 to 10, in an embodiment of the present invention, the first bracket 71 includes a first horizontal plate 711 and a second horizontal plate 712 that are parallel to each other and are disposed at an interval, and a plurality of supporting pillars 713 that are disposed between the first horizontal plate 711 and the second horizontal plate 712 at an interval, two ends of each supporting pillar 713 are respectively fixedly connected to the first horizontal plate 711 and the second horizontal plate 712, and the first driving member 75 is accommodated in a space that is formed by the supporting pillars 713, the first horizontal plate 711 and the second horizontal plate 712. The output shaft of the first driving member 75 is fixed to the platform 72 after passing through the second horizontal plate 712. In the present embodiment, the first horizontal plate 711 and the second horizontal plate 712 are both disposed horizontally, the second horizontal plate 712 is disposed above the first horizontal plate 711, and the first driving member 75 is disposed on the first horizontal plate 711. In a specific application, the first bracket 71 includes four supporting pillars 713, and two ends of each supporting pillar 713 are fixed to the first horizontal plate 711 and the second horizontal plate 712 by fasteners such as screws.
Referring to fig. 1, in an embodiment of the present invention, when the transmission mechanism is the working turntable 2, the feeding device further includes a second bracket 23 and a fourth driving member 24 disposed in the second bracket 23, an output end of the fourth driving member 24 penetrates through the second bracket 23 and is fixedly connected to the working turntable 2 on the second bracket 23, and the fourth driving member 24 drives the working turntable 2 to rotate. In a specific application, the second bracket 23 may be placed on the working surface 91 of the frame 9, the fourth driving component 24 may be a servo motor, and the structure of the second bracket 23 is the same as that of the first bracket 71, and will not be described herein again.
Referring to fig. 1, in an embodiment of the present invention, the working turntable 2 includes a central plate 21 and four sub-turntables 22, wherein the central plate 21 is disposed on the second bracket 23 and is fixedly connected to the output end of the fourth driving member 24, and the four sub-turntables 22 are disposed at equal intervals along the circumference of the central plate 21, for example, the four sub-turntables 22 are respectively located at four locations of east, west, south and north of the central plate 21. In the embodiment, the sub-turntable 22 is substantially in a zigzag shape, and one end thereof is fixedly connected with the central disk 21, and can be fixed on the central disk 21 by a fastener such as a screw; one end of each sub-turntable 22 remote from the central disc 21 is connected to one of the above-mentioned mould cores 8. This mold core 8 is vertical placing, has seted up the material hole 81 that is used for holding catapult 10 in mold core 8, and this material hole 81 sets up and runs through mold core 8 along length direction's relative both ends along length direction along the length direction along mold core 8. In a specific application, the shape of the material holes 81 is adapted to the slingshot 10, and the number of the material holes 81 can be set to be one, two or even more. In order to cooperate with the adapter 74, two material openings 81 are provided in the mold core 8, which are in each case in abutment with two guide grooves 7411 in the adapter 74.
Referring to fig. 1, 4 and 5, in an embodiment of the present invention, the preparation station 3 includes a first operating rod 31 disposed above the working turntable 2 and near the wing 73 of the turning table 7, and the first operating rod 31 is used to insert the slingshot 10 in the adapter 74 into the mold core 8 that is butted against the preparation station 3. Specifically, when the wing 73 of the steering table 7 rotates 180 °, the adapter 74 containing the slingshot 10 is transferred to a position right below the first operating rod 31 of the preparation station 3, and at this time, the working turntable 2 is rotated to enable the empty mold core 8 not containing the slingshot 10 to also rotate to a position right below the first operating rod 31, and the mold core 8 is located right below the adapter 74, and then the first operating rod 31 is driven by a driving structure to poke the slingshot 10 in the adapter 74 into the empty mold core 8, wherein the driving structure may be an air cylinder or the like, the first operating rod 31 is connected to an output end of the driving structure, and the driving structure drives the first operating rod 31 to move up and down. In the present embodiment, in order to mate the adaptor 74 and the core 8, two first operating levers 31 are provided, and the two first operating levers 31 are arranged in parallel with each other.
Referring to fig. 1, in an embodiment of the present invention, the defect detecting station 4 includes a second image sensor 41 disposed above the working turntable 2, and the second image sensor 41 is used to detect whether the slingshot 10 in the mold core 8 butted with the defect detecting station 4 meets the preset assembling condition. In particular, the second image sensor 41 may be supported above the work turret 2 by a support structure. When the working turntable 2 rotates 90 degrees, the mold core 8 containing the slingshot 10 rotates to a position right below the second image sensor 41, at the moment, the second image sensor 41 shoots an image of the slingshot 10 in the mold core 8, then the defect detection of the slingshot 10 is realized through the help of a machine learning algorithm, and then whether the slingshot 10 meets the preset assembly condition is judged, and finally the detection information is sent to the processing station 5. In the present embodiment, in order to fit the core 8, two second image sensors 41 are provided, and two second image sensors 41 are provided in parallel with each other, and one second image sensor 41 detects one slingshot 10.
Referring to fig. 1, in an embodiment of the present invention, the processing station 5 includes a second operating rod 51 disposed above the working turntable 2, and the second operating rod 51 is used for removing the slingshot 10 which does not conform to the preset assembly condition in the mold core 8 butted with the processing station 5. Specifically, after the work disc changing rotates 90 °, the slingshot 10 detected by the defect detection station 4 is transferred to the position under the processing station 5, so that the material hole 81 is located under the second operating rod 51, at this time, the processing station 5 pokes the corresponding slingshot 10 which does not conform to the preset assembly condition out of the mold core 8 according to the result detected by the defect detection station 4, and specifically drives the second operating rod 51 to poke the slingshot 10 which does not conform to the preset assembly condition out of the mold core 8 through a driving structure, wherein the driving structure can be an air cylinder or the like, the second operating rod 51 is connected to the output end of the driving structure, and the second operating rod 51 is driven by the driving structure to move up and down. In the present embodiment, in order to fit the mold core 8, two second operating levers 51 are provided, and the two second operating levers 51 are arranged in parallel with each other. Of course, if the defect detection station 4 detects that both slingshots 10 in the mold core 8 are qualified slingshots 10, the second operating rod 51 will not be actuated.
Referring to fig. 1, in an embodiment of the present invention, the assembling station 6 includes a third operating rod 61 disposed above the working turntable 2, and the third operating rod 61 is used for poking the slingshot 10 in the mold core 8 butted with the assembling station 6 to a preset position of the glue box, so as to complete the assembling of the slingshot 10. Specifically, after the work changing disc rotates by 90 °, the slingshot 10 processed by the processing station 5 is transferred to the position right below the assembling station 6, so that the material hole 81 is located right below the third operating rod 61, at this time, the third operating rod 61 is driven by a driving structure to poke the slingshot 10 in the mold core 8 to a preset position of the glue box, wherein the driving structure can be an air cylinder or the like, the third operating rod 61 is connected to the output end of the driving structure, and the third operating rod 61 is driven by the driving structure to move up and down. In the present embodiment, in order to fit the mold core 8, two third operating levers 61 are provided, and the two third operating levers 61 are arranged in parallel with each other.
The embodiment of the utility model provides an in, prepare that the first action bars 31 of station 3, the second action bars 51 of processing station 5 and the third action bars 61 of assembly station 6's structure is the same, the one end and the drive structural connection that corresponds of each action bars, the vertical downwardly extending of the other end, the one end that its drive structure was kept away from to each action bars is used for cooperating with catapult 10, so the shape that its drive structure's one end was kept away from to each action bars matches with catapult 10 to in order to promote the motion of catapult 10. Specifically, referring to fig. 6 and 7, each operating lever includes a cylindrical portion 312 and a square column portion 313 arranged in parallel, and a fixing portion 311 connected to one end of the square column portion 313, the fixing portion 311 is used for fixing the operating lever to the output end of the corresponding driving structure, the cylindrical portion 312 and the square column portion 313 are fixedly connected together, and one ends of the cylindrical portion 312 and the square column portion 313 far away from the fixing portion 311 are used for being matched with the slingshot 10.
The embodiment of the utility model provides an in, set up four mold cores 8 and be first mold core, second mold core, third mold core and fourth mold core respectively, and first mold core, second mold core, third mold core and fourth mold core are located the northeast-west position that four distances equal when work carousel 2 respectively for first mold core, second mold core, third mold core and fourth mold core dock with the first action bars 31 of preparing station 3, the second image sensor 41 of defect detection station 4, handle the second action bars 51 of station 5 and the third action bars 61 of assembly station 6 respectively. When the work turret 2 is rotated by 90 ° from any docking position, the four cores are correspondingly rotated by 90 °, for example, when the first core of the work turret 2 is docked with the first operating rod 31 of the preparation station 3, the second core is docked with the second image sensor 41 of the defect detection station 4, the third core is docked with the second operating rod 51 of the processing station 5, and the fourth core is docked with the third operating rod 61 of the assembly station 6.
It is worth mentioning, the embodiment of the utility model provides an in prepare station 3, defect detection station 4, handle each station in station 5 and the transfer station, all need be in definite position (definite coordinate and height, position, also including the requirement in the aspect of the straightness that hangs down) at the same moment, rotatory back, still need satisfy the same requirement, the event requires very high to the debugging of equipment.
Referring to fig. 1 to 11, based on the same concept, an embodiment of the present invention further provides an automatic assembling apparatus for a power adapter, which includes the slingshot feeding device according to any one of the embodiments. In the present embodiment, the problem of the limited movement space of the robot arm 12 can be solved by using the turn table 7, and the turn table 7 can be rotated by 180 °. Specifically, the manipulator 12 places the grabbed slingshot 10 into the adapter 74 close to one side of the grabbing station, after the sensor 79 senses the slingshot, the steering table 7 rotates 180 degrees under the power of the first driving piece 75, so that the adapter 74 close to the grabbing station originally rotates to the preparation station 3, the guide groove 7411 of the adapter 74 is opposite to the material hole 81 of the mold core 8 of the preparation station 3, the third driving piece 702 is used for driving the wing 73 to do reciprocating motion in the vertical direction, at the moment, the wing 73 on the side where the slingshot 10 is placed vertically moves downwards to adapt to the position height of the mold core 8, after the mold core 8 is contacted with the adapter 74, in the preparation station 3, the first operating rod 31 is controlled to poke the slingshot 10 into the mold core 8 from the guide groove 7411 of the adapter 74, the working turntable 2 rotates 90 degrees, and in the defect detection station 4, whether the slingshot 10 in the mold core 8 meets the preset assembly condition or not is detected, the working turntable 2 rotates 90 degrees counterclockwise again, the slingshot 10 which does not accord with the preset assembly condition is removed through the second operating rod 51 at the processing station 5, the working turntable 2 rotates 90 degrees counterclockwise again, the slingshot 10 which accords with the preset assembly condition is poked into the preset position of the rubber box through the third operating rod 61 at the assembly station 6, and the automatic assembly of the slingshot 10 is completed.
The above description is only an alternative embodiment of the present invention, and should not be construed as limiting the present invention, and any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (17)

1. A feeding device, comprising:
the material grabbing mechanism is used for grabbing materials;
the mold core is used for accommodating materials; and
a preparation station, a defect detection station, a processing station and an assembly station which are sequentially butted with the mold core;
the preparation station is used for placing the materials into the die cores butted with the preparation station, the defect detection station is used for detecting whether the materials in the die cores butted with the defect detection station meet preset assembly conditions or not, the processing station is used for processing the materials which do not meet the preset assembly conditions in the die cores butted with the defect detection station, and the assembly station is used for loading the materials in the die cores butted with the defect detection station into a box body.
2. The feeding device according to claim 1, wherein the material grabbing mechanism comprises a material tray for placing materials, and a manipulator arranged on one side of the material tray and used for grabbing the materials on the material tray and transferring the grabbed materials.
3. The feeding device according to claim 2, wherein the manipulator comprises a manipulator body, and at least one set of clamps rotatably disposed at a distal end of the manipulator body, and the clamps are configured to clamp the material on the material tray.
4. The feeding device as claimed in claim 3, wherein the robot body has a first rotary driving member and a second rotary driving member disposed at opposite ends thereof; the output end of the first rotary driving piece is connected with a first clamping driving piece, the output end of the first clamping driving piece is connected with two first fingers, and the first clamping driving piece is used for driving the two first fingers to clamp or open; the output of second rotary driving piece is connected with the tight driving piece of second clamp, the output that the tight driving piece of second clamp is connected with two second fingers, the tight driving piece of second clamp is used for driving two the second finger presss from both sides tightly or opens.
5. The feeding device according to claim 2, wherein the material tray is made of a light-permeable material, and the material grabbing mechanism further comprises a backlight plate disposed below the material tray, and a first image sensor disposed above the material tray and configured to capture a backlight image of the material.
6. The feeding device according to claim 2, further comprising a turning table for transferring the material gripped by the material gripping mechanism to the preparation station.
7. The feeding device as claimed in claim 6, wherein the turning table includes a first support, a platform disposed on the first support and capable of rotating along a horizontal plane, wings disposed at opposite ends of the platform, and an adapter disposed at an end of the wings away from the platform and capable of rotating along a vertical plane, the manipulator is configured to place the material into the adapter at an end of the turning table close to the manipulator, and the adapter at an end of the turning table away from the manipulator is configured to cooperate with the preparation station.
8. The feeding device as claimed in claim 7, wherein the adapter includes a base body, the base body has a first surface and a second surface that are opposite to each other, the base body is provided with at least one guide groove, the guide groove is a groove structure, the guide groove is a magnetic conductive material that can adsorb a magnetic target, opposite ends of the guide groove respectively penetrate through the first surface and the second surface, and the guide groove is used for holding the material.
9. The feeding device as claimed in claim 8, wherein an insertion hole is provided in the seat body at a side of the guide groove, and a magnetic member for magnetically attracting the material is accommodated in the insertion hole.
10. The feeding device according to claim 1, characterized in that the feeding device comprises a transport mechanism, which is provided with the mould cores in a conveying direction.
11. The feeding device according to claim 10, wherein the transmission mechanism is a working turntable, the feeding device further comprises a second bracket and a fourth driving member disposed in the second bracket, and an output end of the fourth driving member penetrates through the second bracket and is fixedly connected to the working turntable on the second bracket.
12. The feeding device according to claim 11, wherein the working turntable comprises a central plate fixedly connected to the output end of the fourth driving member, and a plurality of sub-turntables arranged along a circumferential direction of the central plate, one end of each sub-turntable, which is away from the central plate, is connected to the mold core, and the mold core is provided with material holes for accommodating the material.
13. The loading device according to claim 11, wherein said preparation station comprises a first operating rod disposed above said working turntable, said first operating rod being configured to insert the material in the adapter into said core abutting against said preparation station.
14. The loading device according to claim 11, wherein the defect detection station comprises a second image sensor disposed above the working turntable, the second image sensor being configured to detect whether the material in the mold core docked with the defect detection station meets a predetermined assembly condition.
15. The loading device according to claim 11, wherein said processing station comprises a second operating rod disposed above said work turret, said second operating rod being configured to reject material that does not meet predetermined assembly conditions in said core abutting said processing station.
16. The loading device according to claim 11, wherein the assembly station comprises a third operating rod disposed above the working turntable, the third operating rod being used for poking the material in the die core butted against the assembly station to a preset position of the box body.
17. An automatic power adapter assembling device, characterized by comprising the feeding device as claimed in any one of claims 1 to 16.
CN201921600022.6U 2019-09-24 2019-09-24 Automatic assembly equipment of incoming material device and power adapter Active CN211028914U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921600022.6U CN211028914U (en) 2019-09-24 2019-09-24 Automatic assembly equipment of incoming material device and power adapter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921600022.6U CN211028914U (en) 2019-09-24 2019-09-24 Automatic assembly equipment of incoming material device and power adapter

Publications (1)

Publication Number Publication Date
CN211028914U true CN211028914U (en) 2020-07-17

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201921600022.6U Active CN211028914U (en) 2019-09-24 2019-09-24 Automatic assembly equipment of incoming material device and power adapter

Country Status (1)

Country Link
CN (1) CN211028914U (en)

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