CN1915629A - Equipment and method for cloth in use for producing ceramic brick - Google Patents
Equipment and method for cloth in use for producing ceramic brick Download PDFInfo
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- CN1915629A CN1915629A CN 200610127701 CN200610127701A CN1915629A CN 1915629 A CN1915629 A CN 1915629A CN 200610127701 CN200610127701 CN 200610127701 CN 200610127701 A CN200610127701 A CN 200610127701A CN 1915629 A CN1915629 A CN 1915629A
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- Prior art keywords
- cloth
- cloth tube
- distributing
- colorant
- ceramic tile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/0225—Feeding specific quantities of material at specific locations in the mould
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Manufacturing & Machinery (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
A material distributing apparatus used for producing ceramic tile is composed of at least one group of distributing tubes (at least one) to form a dot matrix structure, and a programmable controller for controlling the material distributing mode of each tube. Its material distributing method includes such steps as setting up the dot matrix structure and distributing program according to the pattern on ceramic tile, and sequentially distributing the pigments and basic material onto a carrier of delivering platform.
Description
Technical field
The present invention relates to a kind of ceramic tile production equipment and method, particularly a kind of integrate the fine pattern cloth and at random the ceramic tile production of lines cloth function with apparatus for distributing and distributing method.
Background technology
Along with the raising of the aesthetic level of people, the requirement of Ceramic Tiles decorative effect is also improved constantly, wish that promptly brick face decorative pattern is abundant, accurate, wish the whole effect that spreads out kind at random, changes again.At present on the means of production of Ceramic Tiles, produce Ceramic Tiles and take mode of printing usually with fine decorative patterns, produce have that the Ceramic Tiles of decorative pattern is at random taked to expect to manage usually, distributing mode that hopper, powder feed belt combine.
Mode of printing can be produced the Ceramic Tiles of multiple color or complex pattern, but just need to increase hopper and cooperate special grid, cylinder or silk screen with the mode of printing that pigment distribution is realized, the entire equipment complex structure, along with increasing of powder color, kind, mechanical movement increases exponentially, and efficient is very low.In addition, apparatus for distributing function singlenesses such as cylinder and silk screen can not realize multiple decorative effect simultaneously, must change complete equipment when the brick version is changed, and have bigger waste.
The general Ceramic Tiles that only is fit to produce similar line image of the distributing mode that material pipe, hopper, powder feed belt combine.During work, material pipe and hopper move to the belt conveyor top, and the powder by by-pass valve control folding input different colours and component is to belt conveyor, and belt conveyor is transported to powder in the aggregate bin at last, finishes the work of powder cloth.The powder injected volume and the placement position of this kind mode can't meticulously be controlled, and powder through the input conversion of powder conveyer belt, makes the serious distortion of the powder material pattern that drops in the aggregate bin again, and the Ceramic Tiles pattern of being printed out is coarse, does not reach the effect of meticulous decoration.
Summary of the invention
The purpose of this invention is to provide a kind of ceramic tile production apparatus for distributing and distributing method, adopt dot matrix cloth tube structure, integrate fine pattern cloth and lines cloth function at random, realize the powder cloth of Ceramic Tiles fine pattern and random pattern, effectively solve technological deficiencies such as existing apparatus for distributing function singleness, complex structure, efficient are low, powder is thrown in distortion, pattern is coarse.
In order to realize the object of the invention, the invention provides a kind of ceramic tile production apparatus for distributing, comprise at least one cloth tube group, each described cloth tube group comprises at least one cloth tube, form dot matrix cloth tube structure, each cloth tube is by its distributing mode of Controlled by Programmable Controller.
Described cloth tube group is 5～15, and each cloth tube group comprises 3～6 cloth tubes, forms whole dot matrix cloth tube structure.
Described cloth tube group is in transmission connection on the transverse axis or the longitudinal axis, and described cloth tube group is moved on the described transverse axis or the longitudinal axis by Controlled by Programmable Controller, forms laterally or vertically move dot matrix cloth tube structure.Further, the described transverse axis or the longitudinal axis are the mobile transverse axis or the mobile longitudinal axis by Controlled by Programmable Controller.
In technique scheme, described cloth tube comprises body and is arranged on controllable valve in the described body, whether controls described controllable valve folding, the Programmable Logic Controller of folding degree and folding time length is connected with described controllable valve.Further, described body also connects one and makes described body be in the vibrating device of vibrational state.
In technique scheme, described cloth tube comprises body and is arranged on described body interior hinge valve and controllable piston, one sprue is provided with on the tube wall of described body, controls the Programmable Logic Controller that described controllable piston pushes the pushing force of colorant, pushes stroke and push time length and is connected with described controllable piston.
In order to realize the object of the invention, the present invention also provides a kind of ceramic tile production distributing method, comprises step:
Wherein, described step 1 is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Wherein, described step 12 is specially:
Step 121, define the colour cell of each cloth tube group and the pigment color of each cloth tube;
The transfer rate that powder carrier is held in step 123, setting.
Wherein, also comprise the step of setting each cloth tube group move mode between described step 121 and the step 122.
In technique scheme, described step 2 can for:
Step 212, at the cloth base-material on the powder carrier that holds of the good colorant of cloth.
In technique scheme, described step 2 also can for:
Step 221, with base-material cloth holding on the powder carrier on the delivery platform;
Step 222, Programmable Logic Controller are according to hold powder carrier on the cloth colorant of the material loading procedure control cloth tube of setting at the good base-material of cloth.
In technique scheme, described step 2 can also for:
Step 232, the operation of belt transport tape drop on holding on the powder carrier on the delivery platform with colorant;
Whether the present invention proposes a kind of cloth with dot matrix cloth tube structure and each cloth tube, cloth amount and cloth time by the ceramic tile production of Controlled by Programmable Controller with apparatus for distributing and distributing method, with the fine pattern cloth and at random the lines cloth organically be combined into one.Compared with prior art, the colorant amount and the color of each picture element of the present invention can be accomplished meticulous control, the grain pattern that cloth goes out is more exquisite, when being used to produce the Ceramic Tiles of multiple color or complex pattern, pattern is undistorted, when being used to produce the Ceramic Tiles with decorative pattern at random, the texture randomness that cloth is made is good, even large-scale production can not produce the repetition grain pattern yet.The present invention is simple in structure, complete function, compatible strong, can extensively be suitable for the powder carrier that holds of various ways such as grid, base pad, has easy to adjust, easy operating, efficient advantages of higher simultaneously, need not change other auxiliary equipment during online replacing product.
The present invention has proposed multiple implementation structure for this reason, is respectively whole, laterally moves, vertically moves with omnidirectional transfer point configuration cloth tube structure.Further, the present invention has realized the control of cloth tube distributing mode by the control of controllable valve or controllable piston, and control is simple, reliable operation, and efficiently solve that colorant in the cloth tube may be tied arch and the technological deficiency of stopping up cloth tube.
Because the colorant grain pattern fineness that goes out of cloth of the present invention, pattern is undistorted, applicable to multiple cloth flow process, both can be first cloth colorant cloth base-material again, also can be first cloth base-material cloth colorant again, or earlier with colorant cloth on the belt transport tape.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is ceramic tile production of the present invention apparatus for distributing structural representation;
Fig. 2 is the structural representation of first embodiment of the invention;
Fig. 3～Fig. 6 is the arrangement schematic diagram of cloth tube of the present invention;
Fig. 7 is the structural representation of second embodiment of the invention;
Fig. 8 is the structural representation of third embodiment of the invention;
Fig. 9 is the structural representation of fourth embodiment of the invention;
Figure 10～Figure 12 is the structural representation of cloth tube of the present invention;
Figure 13 is the flow chart of ceramic tile production of the present invention with distributing method;
Figure 14 is the flow chart of set-point of the present invention configuration cloth tube structure and material loading procedure;
Figure 15 sets material loading procedure and holds the flow chart of the transfer rate of powder carrier for the present invention;
Figure 16 is the present invention elder generation cloth colorant flow chart of cloth base-material again;
Figure 17 is the present invention elder generation cloth base-material flow chart of cloth colorant again;
Figure 18 is that the present invention is earlier with the flow chart of colorant cloth on the belt transport tape.
Description of reference numerals:
The 2-delivery platform; 3-holds powder carrier; 4-powder zone of illuviation; The 10-cloth tube;
11-cloth tube group; The 12-transverse axis; The 13-longitudinal axis; The 101-body;
The 102-controllable valve; The 103-vibrating device; 104-hinge valve; The 105-controllable piston;
The 106-sprue.
The specific embodiment
Fig. 1 is ceramic tile production of the present invention apparatus for distributing structural representation.As shown in Figure 1, ceramic tile production comprises at least one cloth tube group 11 with apparatus for distributing 1, each cloth tube group 11 comprises at least one cloth tube 10, formation is suspended in the dot matrix cloth tube structure of delivery platform 2 tops, each cloth tube 10 filling colorant, throw the cloth colorant by the powder carrier 3 that holds that Controlled by Programmable Controller is responsible on delivery platform 2, form powder zone of illuviation 4.Programmable Logic Controller is connected with each cloth tube 10, control the distributing mode of each cloth tube 10, whether distributing mode comprises cloth, cloth amount and cloth time, and the different distributing modes of each cloth tube 10 will produce difform powder zone of illuviation 4 holding on the powder carrier 3.
When the present invention is used to produce the Ceramic Tiles of multiple color or complex pattern, arrange arrangement, the distribution of each cloth tube colorant and the control program of Programmable Logic Controller of dot matrix cloth tube structure earlier according to brick version pattern designing requirement, by the cloth of each cloth tube of Controlled by Programmable Controller whether, cloth amount and cloth time, shape and the color that the powder carrier generation sets can held, the colorant amount and the color of each picture element can be accomplished meticulous control, so the grain pattern that the existing relatively mode of printing of the grain pattern made of cloth and distributing mode institute cloth are made is more exquisite.When the present invention is used to produce the Ceramic Tiles with decorative pattern at random, arrange the arrangement of dot matrix cloth tube structure and the distribution of each cloth tube colorant earlier, the cloth of controlling each cloth tube by random process by Programmable Logic Controller whether, cloth amount and cloth time, powder carrier generation shape and color at random can held, the texture randomness that cloth is made is good, even large-scale production can not produce the repetition grain pattern yet.Therefore, the present invention with the fine pattern cloth and at random the lines cloth organically be combined into one, simple in structure, complete function, compatible strong can extensively be suitable for the powder carrier that holds of various ways such as grid, base pad, realizes the completely random of undistorted meticulous cloth of pattern and fine textures.In addition, that the present invention has simultaneously is easy to adjust, easy operating, efficient advantages of higher, only needs the arrangement of point of adjustment configuration cloth tube structure or change the cloth tube colorant or revise material loading procedure to get final product during online replacing product, need not change other auxiliary equipment.
In technique scheme of the present invention, holding powder carrier 3 is the carriers that place grid, base pad, plate body or those skilled in the art on the delivery platform to habitually practise, colorant directly cloth in holding powder carrier, also can cloth on the belt transport tape that is positioned at above the delivery platform, and colorant is dropped on holding in the powder carrier on the delivery platform by the operation of belt transport tape.Particularly, the course of work of the present invention is:
(1) arranges the arrangement and the material loading procedure of dot matrix cloth tube structure according to the designing requirement of brick version pattern, the delivery platform operation, Programmable Logic Controller holds colorant cloth on the powder carrier at base pad on the delivery platform or grid etc. according to the material loading procedure control cloth tube of setting, cloth base-material on the base pad of the good colorant of cloth or grid is finished whole cloth work afterwards; Or
(2) arrange the arrangement and the material loading procedure of dot matrix cloth tube structure according to the designing requirement of brick version pattern, the delivery platform operation, base-material cloth is held on the powder carrier at base pad on the delivery platform or grid etc., Programmable Logic Controller is finished whole cloth work according to the material loading procedure control cloth tube of setting cloth colorant on the base pad of the good base-material of cloth or grid afterwards; Or
(3) arrange the arrangement and the material loading procedure of dot matrix cloth tube structure according to the designing requirement of brick version pattern, the operation of belt transport tape, Programmable Logic Controller according to the material loading procedure control cloth tube of setting with colorant cloth on the belt transport tape, the belt transport tape is in service to be dropped on base pad on the delivery platform or grid etc. with colorant and holds on the powder carrier, cloth base-material on the base pad of the good colorant of cloth or grid is finished whole cloth work afterwards.
On the technique scheme basis, ceramic tile production of the present invention can have multiple implementation structure with apparatus for distributing, is further specified below by specific embodiment.
First embodiment
Fig. 2～Fig. 6 is the structural representation of first embodiment of the invention.The ceramic tile production of present embodiment is made up of by certain layout arrangement 5～15 cloth tube groups 11 with apparatus for distributing 1, each cloth tube group 11 is made up of 3～6 cloth tubes 10 by certain layout arrangement, each cloth tube 10 is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms whole dot matrix cloth tube structure above delivery platform 2.Particularly, as shown in Figure 2,9 cloth tube groups 11 are arranged in order composition along the vertical direction of holding powder carrier 3 throughput direction A, and 11 of each cloth tube groups are held the cloth tube 10 that powder carrier 3 throughput direction A are arranged in order by 4 edges and formed, and form the dot matrix cloth tube structure of 36 dot matrix.The pigment color of 4 cloth tubes 10 can adopt print field colour cell commonly used in each cloth tube group 11, as red, yellow, blue, black, to guarantee the needs of colored grain pattern.The colour cell of each cloth tube group 11 can be the same, also can be different, and allotment arbitrarily as required.Programmable Logic Controller is responsible for controlling the distributing mode of cloth tube 10, whether specifically controls the cloth tube cloth, cloth amount and cloth time, therefore can produce difform powder zone of illuviation 4 on the powder carrier 3 holding.
When being used to produce the Ceramic Tiles of setting pattern, arrange arrangement, the distribution of each cloth tube colorant and the control program of Programmable Logic Controller of dot matrix cloth tube structure earlier according to brick version pattern designing requirement, the distributing mode by each cloth tube of Controlled by Programmable Controller can present required pattern at last.When being used to produce Ceramic Tiles with decorative pattern at random, arrange the arrangement of dot matrix cloth tube structure and the distribution of each cloth tube colorant earlier, can realize random distributing by Programmable Logic Controller by random process control cloth tube cloth.With the whether control of cloth tube cloth analyze, the distribution device 1 of 9 group of 4 look shown in Figure 2 just has 49 control combinations, can produce a considerable amount of powder zone of illuviation shapes, add cloth amount and the variation of cloth time, the cloth combination that the present invention can produce can guarantee at random real, the extensive generation make the ceramic tile texture randomness of printing out good, even also can not produce the repetition grain pattern.The more important thing is,, can accomplish meticulous control,, guarantee that pattern can distortion so the grain pattern that cloth is made is quite meticulous to the color of each picture element because cloth tube becomes dot matrix to distribute.Generation about Programmable Logic Controller STOCHASTIC CONTROL and random function belongs to the computer realm prior art, does not repeat them here.
In the above-mentioned technical solutions of this embodiment in the arrangement of cloth tube group and each the cloth tube group arrangement of cloth tube multiple arrangement mode can also be arranged, Fig. 3～Fig. 6 shows several simple arrangement modes of cloth tube, and the arrangement of cloth tube group can be according to the arrangement mode relative set of cloth tube.
Second embodiment
Fig. 7 is the structural representation of second embodiment of the invention.The ceramic tile production of present embodiment comprises one or more transverse axis 12 and one or more cloth tube groups 11 with apparatus for distributing 1, transverse axis 12 is arranged to hold powder carrier throughput direction A vertical, cloth tube group 11 is in transmission connection with transverse axis 12, cloth tube group 11 can be in transverse axis 12 upper edge direction B move left and right, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms horizontal transfer point configuration cloth tube structure above delivery platform 2.The present embodiment and the first embodiment technical scheme are basic identical at aspects such as cloth tube group, cloth tube structure, distributing modes, difference is to form the mode of dot matrix cloth tube structure, present embodiment is a kind of moving cloth pipe prescription formula, move to the relevant position by Controlled by Programmable Controller cloth tube group and throw in colorant, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.
The 3rd embodiment
Fig. 8 is the structural representation of third embodiment of the invention.The ceramic tile production of present embodiment comprises one or more longitudinal axis 13 and one or more cloth tube groups 11 with apparatus for distributing 1, the longitudinal axis 13 is arranged to hold powder carrier throughput direction A parallel, cloth tube group 11 is in transmission connection with the longitudinal axis 13, cloth tube group 11 can move forward and backward at the longitudinal axis 13 upper edge direction A, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms above delivery platform 2 and vertically moves dot matrix cloth tube structure.The present embodiment and the first embodiment technical scheme are basic identical at aspects such as cloth tube group, cloth tube structure, distributing modes, difference is to form the mode of dot matrix cloth tube structure, present embodiment also is a kind of moving cloth pipe prescription formula, move to the relevant position by Controlled by Programmable Controller cloth tube group and throw in colorant, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.
The 4th embodiment
Fig. 9 is the structural representation of fourth embodiment of the invention.Present embodiment is the improvement on the second embodiment technical scheme basis shown in Figure 7, comprise one or more cloth tube groups 11, with the suitable transverse axis of cloth tube group 11 quantity, transverse axis is arranged to and is held vertical and the mobile transverse axis for moving forward and backward along direction A of powder carrier throughput direction A, and whether it moves, translational speed and traveling time be by Controlled by Programmable Controller; Cloth tube group 11 is in transmission connection with mobile transverse axis, cloth tube group 11 can be in mobile transverse axis upper edge direction B move left and right, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms omnidirectional's transfer point configuration cloth tube structure above delivery platform 2.
Present embodiment also can be the improvement on the 3rd embodiment technical scheme basis shown in Figure 8, comprise one or more cloth tube groups 11, with the suitable longitudinal axis of cloth tube group 11 quantity, the longitudinal axis is arranged to hold powder carrier throughput direction A parallel and for can be along the mobile longitudinal axis of direction B move left and right, and whether it moves, translational speed and traveling time be by Controlled by Programmable Controller; Cloth tube group 11 is in transmission connection with the mobile longitudinal axis, cloth tube group 11 can move forward and backward at mobile longitudinal axis upper edge direction A, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms omnidirectional's transfer point configuration cloth tube structure above delivery platform 2.
Present embodiment moves by Controlled by Programmable Controller cloth tube group, mobile transverse axis and/or the mobile longitudinal axis, finally realized cloth tube omnidirectional moving above delivery platform, can be in any position, carry out cloth by any way, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.For for simplicity, mobile transverse axis, mobile longitudinal axis structure have been omitted in the structure shown in Figure 9.
The 5th embodiment
Figure 10～Figure 12 is the structural representation of cloth tube of the present invention.On Fig. 1～first embodiment shown in Figure 9～the 4th embodiment technical scheme basis, cloth tube of the present invention can have multiple implementation structure.
As shown in figure 10, cloth tube comprises body 101 and controllable valve 102, controllable valve 102 is arranged in the body 101, be connected with Programmable Logic Controller, 102 foldings of Controlled by Programmable Controller controllable valve whether, folding degree and folding time length, whether finally realize the cloth tube cloth, cloth amount and the control of cloth time.
Cloth tube structure shown in Figure 11 is the improvement on technical scheme shown in Figure 10 basis, and cloth tube comprises body 101, controllable valve 102 and vibrating device 103, and vibrating device 103 is connected with body 101, makes body 101 be in vibrational state.Because the humidity of air, the colorant in the cloth tube may be tied arch and stop up cloth tube, cause powder to fall.Present embodiment applies external force by vibrating device is set, and cloth tube is in vibrational state always, colorant can't be remained on the cloth tube inwall form arch form structure, efficiently solves the cloth tube blockage problem.
Cloth tube structure shown in Figure 12 is the technical scheme that another kind prevents colorant knot arch.As shown in figure 12, cloth tube comprises body 101, hinge valve 104, controllable piston 105 and sprue 106, hinge valve 104 and controllable piston 105 are arranged in the body 101, controllable piston 105 is used for pushing the pipe colorant, be connected with Programmable Logic Controller, hinge valve 104 adopts hinge arrangement, opens when being subjected to pushing, and does not have closure when pushing; Sprue 106 is arranged on the tube wall of body 101, and the distance of sprue 106 and hinge valve 104 is advisable so that the colorant amount that this segment distance can add up in the cloth tube is not more than the required colorant amount of pure color point cloth.When cloth, by sprue 106 colorant is injected body 101, controllable piston 105 is moved downward by Controlled by Programmable Controller, colorant and then push hinge valve 104, hinge valve 104 is opened, and colorant drops out.Said structure can reach the needs of the just satisfied cloth of amount of each input colorant, prevents the colorant accumulation, reaches effects such as destroying colorant knot arch condition.Programmable Logic Controller can control controllable piston 105 pushing force, push stroke and push time length with control distributing mode.
Figure 13 is the flow chart of ceramic tile production of the present invention with distributing method, comprises step:
Figure 14 is the flow chart of set-point of the present invention configuration cloth tube structure and material loading procedure, is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Figure 15 sets material loading procedure and holds the flow chart of the transfer rate of powder carrier for the present invention, is specially:
Step 121, define the colour cell of each cloth tube group and the pigment color of each cloth tube;
The transfer rate that powder carrier is held in step 123, setting.
Wherein, can also comprise the step of setting each cloth tube group move mode between step 121 and the step 122.
The invention provides a kind of ceramic tile production distributing method of the dot matrix cloth by Controlled by Programmable Controller, distribution device is arranged to dot matrix cloth tube structure, and the distributing mode of cloth tube is by Controlled by Programmable Controller, whether distributing mode comprises cloth, cloth amount and cloth time, and the control by different distributing modes finally makes to hold and produces difform powder zone of illuviation on the powder carrier.When this method is used to produce the Ceramic Tiles of multiple color or complex pattern, arrange arrangement, the distribution of each cloth tube colorant and the control program of Programmable Logic Controller of dot matrix cloth tube structure earlier according to brick version pattern designing requirement, by the cloth of each cloth tube of Controlled by Programmable Controller whether, cloth amount and cloth time, shape and the color that the powder carrier generation sets can held, the colorant amount and the color of each picture element can be accomplished meticulous control, so the grain pattern that the existing relatively mode of printing of the grain pattern made of cloth and distributing mode institute cloth are made is more exquisite.When this method is used to produce the Ceramic Tiles with decorative pattern at random, arrange the arrangement of dot matrix cloth tube structure and the distribution of each cloth tube colorant earlier, the cloth of controlling each cloth tube by random process by Programmable Logic Controller whether, cloth amount and cloth time, powder carrier generation shape and color at random can held, the texture randomness that cloth is made is good, even large-scale production can not produce the repetition grain pattern yet.Therefore, the present invention with the fine pattern cloth and at random the lines cloth organically assemble a kind of distributing method, cloth efficient height, easy to adjust, complete function, compatible strong, grid, base pad etc. be can extensively be suitable for and powder carrier and belt transport tape held, realize the completely random of undistorted meticulous cloth of pattern and fine textures, only need the arrangement of point of adjustment configuration cloth tube structure when online replacing product or replacing pattern or change the cloth tube colorant or revise material loading procedure to get final product, need not other programs.
Dot matrix cloth tube structure in the technique scheme can be whole dot matrix cloth tube structure, also can be horizontal transfer point configuration cloth tube structure or vertically move dot matrix cloth tube structure, and can also further be omnidirectional's transfer point configuration cloth tube structure.Whole, laterally move or vertically move and omnidirectional's transfer point configuration cloth tube structure is introduced in front in detail, repeat no more here.
In the technique scheme, the colour cell of each cloth tube group can adopt print field colour cell commonly used in the step 121, and as red, yellow, blue, black, to guarantee the needs of colored grain pattern, the pigment color of each cloth tube can be monochromatic, also can be secondary colour; Set move mode in each cloth tube group move mode step and be at laterally move, vertically move or omnidirectional's transfer point configuration cloth tube structure in the move mode of cloth tube group, comprise whether the cloth tube group moves, translational speed and traveling time, can further include the moving direction of cloth tube group or hold the relative moving speed of powder carrier relatively; Distributing mode in the step 122 is the distributing mode at each cloth tube, whether comprises cloth, cloth amount and cloth time.Further, version according to cloth tube, the distributing mode of cloth tube can specific explanations be to be the folding mode of controllable valve or the mode of pushing of controllable piston, whether the folding mode of controllable valve comprises the controllable valve folding, folding degree and folding time length, the mode of pushing of controllable piston comprise controllable piston pushing force, push stroke and push time length, with the control of final realization cloth tube distributing mode.
In the technique scheme, step 2 can have multiple realization flow, both can be the first cloth colorant flow process of cloth base-material again, also can be the first cloth base-material flow process of cloth colorant again, can also be earlier with the flow process of colorant cloth on the belt transport tape.
Figure 16 is the present invention elder generation cloth colorant flow chart of cloth base-material again, is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Step 212, at the cloth base-material on the powder carrier that holds of the good colorant of cloth, finish whole cloth work.
Figure 17 is the present invention elder generation cloth base-material flow chart of cloth colorant again, is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Step 221, with base-material cloth holding on the powder carrier on the delivery platform;
Step 222, Programmable Logic Controller are finished whole cloth work according to the cloth colorant on the powder carrier that holds of the material loading procedure control cloth tube of setting at the good base-material of cloth.
Figure 18 is first with the flow chart of colorant cloth on the belt transport tape for the present invention, is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Step 232, the operation of belt transport tape drop on holding on the powder carrier on the delivery platform with colorant;
In technique scheme, Programmable Logic Controller comprises that holding on the delivery platform Programmable Logic Controller is to the control of cloth tube group move mode with to the control of cloth tube distributing mode with colorant cloth according to the material loading procedure control cloth tube of setting on the powder carrier.To the control of cloth tube group move mode can be laterally move, vertically move or laterally longitudinally omnidirectional move control, utilize the respective drive device to drive the cloth tube group on the one hand and move, the mobile transverse axis and/or the mobile longitudinal axis that drive the cloth tube group that is in transmission connection on the other hand move.Whether control to the cloth tube distributing mode comprises cloth, cloth amount and cloth time.
Colorant in cloth tube may be tied arch and stop up cloth tube, cause powder to fall, technique scheme of the present invention can also comprise that the vibrating device that is connected with cloth tube makes cloth tube be in the step of vibrational state, colorant can't be remained on the cloth tube inwall form arch form structure, effectively solve the cloth tube blockage problem.
It should be noted last that, above embodiment is only unrestricted in order to technical scheme of the present invention to be described, although the present invention is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement technical scheme of the present invention, and not break away from the spirit and scope of technical solution of the present invention.
Claims (14)
1. a ceramic tile production apparatus for distributing is characterized in that, comprises at least one cloth tube group, and each described cloth tube group comprises at least one cloth tube, forms dot matrix cloth tube structure, and each cloth tube is by its distributing mode of Controlled by Programmable Controller.
2. ceramic tile production apparatus for distributing as claimed in claim 1 is characterized in that, described cloth tube group is 5～15, and each cloth tube group comprises 3～6 cloth tubes, forms whole dot matrix cloth tube structure.
3. ceramic tile production apparatus for distributing as claimed in claim 1, it is characterized in that, described cloth tube group is in transmission connection on the transverse axis or the longitudinal axis, and described cloth tube group is moved on the described transverse axis or the longitudinal axis by Controlled by Programmable Controller, forms laterally or vertically move dot matrix cloth tube structure.
4. ceramic tile production apparatus for distributing as claimed in claim 3 is characterized in that, the described transverse axis or the longitudinal axis are by the mobile transverse axis of Controlled by Programmable Controller or the mobile longitudinal axis.
5. as the arbitrary described ceramic tile production apparatus for distributing of claim 1～4, it is characterized in that, described cloth tube comprises body and is arranged on controllable valve in the described body, whether controls described controllable valve folding, the Programmable Logic Controller of folding degree and folding time length is connected with described controllable valve.
6. ceramic tile production apparatus for distributing as claimed in claim 5 is characterized in that, described body also connects one makes described body be in the vibrating device of vibrational state.
7. as the arbitrary described ceramic tile production apparatus for distributing of claim 1～4, it is characterized in that, described cloth tube comprises body and is arranged on described body interior hinge valve and controllable piston, one sprue is provided with on the tube wall of described body, controls the Programmable Logic Controller that described controllable piston pushes the pushing force of colorant, pushes stroke and push time length and is connected with described controllable piston.
8. a ceramic tile production distributing method is characterized in that, comprises step:
Step 1, according to brick version pattern designing requirement set-point configuration cloth tube structure and material loading procedure;
Step 2, with colorant and base-material cloth successively holding on the powder carrier on the delivery platform.
9. ceramic tile production distributing method as claimed in claim 8 is characterized in that, described step 1 is specially:
The arrangement of step 11, set-point configuration cloth tube structure;
Step 12, the transfer rate of setting material loading procedure and holding powder carrier;
Step 13, in each cloth tube of each cloth tube group, load colorant.
10. ceramic tile production distributing method as claimed in claim 9 is characterized in that, described step 12 is specially:
Step 121, define the colour cell of each cloth tube group and the pigment color of each cloth tube;
Step 122, set the distributing mode of each cloth tube;
The transfer rate that powder carrier is held in step 123, setting.
11. ceramic tile production distributing method as claimed in claim 10 is characterized in that, also comprises the step of setting each cloth tube group move mode between described step 121 and the step 122.
12., it is characterized in that described step 2 is specially as the arbitrary described ceramic tile production distributing method of claim 8～11:
Step 211, Programmable Logic Controller according to the material loading procedure control cloth tube of setting with colorant cloth holding on the powder carrier on the delivery platform;
Step 212, at the cloth base-material on the powder carrier that holds of the good colorant of cloth.
13., it is characterized in that described step 2 is specially as the arbitrary described ceramic tile production distributing method of claim 8～11:
Step 221, with base-material cloth holding on the powder carrier on the delivery platform;
Step 222, Programmable Logic Controller are according to hold powder carrier on the cloth colorant of the material loading procedure control cloth tube of setting at the good base-material of cloth.
14., it is characterized in that described step 2 is specially as the arbitrary described ceramic tile production distributing method of claim 8～11:
Step 231, Programmable Logic Controller according to the material loading procedure control cloth tube of setting with colorant cloth on the belt transport tape;
Step 232, the operation of belt transport tape drop on holding on the powder carrier on the delivery platform with colorant;
Step 233, at the cloth base-material on the powder carrier that holds of the good colorant of cloth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610127701 CN100519120C (en) | 2006-08-30 | 2006-08-30 | Equipment and method for cloth in use for producing ceramic brick |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 200610127701 CN100519120C (en) | 2006-08-30 | 2006-08-30 | Equipment and method for cloth in use for producing ceramic brick |
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| Publication Number | Publication Date |
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| CN1915629A true CN1915629A (en) | 2007-02-21 |
| CN100519120C CN100519120C (en) | 2009-07-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 200610127701 Expired - Fee Related CN100519120C (en) | 2006-08-30 | 2006-08-30 | Equipment and method for cloth in use for producing ceramic brick |
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| CN (1) | CN100519120C (en) |
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| CN102092090A (en) * | 2010-11-19 | 2011-06-15 | 梁海果 | Mechanism for distributing ceramic tiles with light and shade lines |
| CN104308970A (en) * | 2014-10-11 | 2015-01-28 | 佛山东承汇科技控股有限公司 | Material distribution system for producing ceramic wall tiles |
| CN105034156A (en) * | 2015-08-24 | 2015-11-11 | 佛山市赛普飞特机械有限公司 | 3D material distributing decoration method and 3D material distributing device utilizing method |
| CN104308970B (en) * | 2014-10-11 | 2017-01-04 | 广东东承汇智能装备股份有限公司 | A kind of cloth system producing ceramic wall and floor bricks |
| CN106827210A (en) * | 2016-12-26 | 2017-06-13 | 广东博晖机电有限公司 | A kind of method for ceramic brick surface pattern dot matrix cloth |
| CN107263673A (en) * | 2017-06-21 | 2017-10-20 | 广东清远蒙娜丽莎建陶有限公司 | A kind of any change micro mist Ceramic Tiles and preparation method thereof |
| CN107790059A (en) * | 2017-11-23 | 2018-03-13 | 广东嘉俊陶瓷有限公司 | Base-material mixing arrangement |
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| CN102092090B (en) * | 2010-11-19 | 2012-07-04 | 佛山市博晖机电有限公司 | Mechanism for distributing ceramic tiles with light and shade lines |
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| CN104308970B (en) * | 2014-10-11 | 2017-01-04 | 广东东承汇智能装备股份有限公司 | A kind of cloth system producing ceramic wall and floor bricks |
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| CN106827210A (en) * | 2016-12-26 | 2017-06-13 | 广东博晖机电有限公司 | A kind of method for ceramic brick surface pattern dot matrix cloth |
| CN107263673A (en) * | 2017-06-21 | 2017-10-20 | 广东清远蒙娜丽莎建陶有限公司 | A kind of any change micro mist Ceramic Tiles and preparation method thereof |
| CN107263673B (en) * | 2017-06-21 | 2020-09-04 | 广东清远蒙娜丽莎建陶有限公司 | Arbitrarily-changed micro-powder ceramic tile and preparation method thereof |
| CN107790059A (en) * | 2017-11-23 | 2018-03-13 | 广东嘉俊陶瓷有限公司 | Base-material mixing arrangement |
| CN107790059B (en) * | 2017-11-23 | 2024-01-19 | 广东嘉俊陶瓷有限公司 | Base material mixing device |
| ES2855030A1 (en) * | 2018-09-20 | 2021-09-23 | Scg Building Mat Co Ltd | Apparatus and method for feeding granular material to a plant for the production of slabs or tiles |
| WO2020058891A1 (en) * | 2018-09-20 | 2020-03-26 | Scg Building Materials Co., Ltd. | Apparatus and method for feeding granular material to a plant for the production of slabs or tiles |
| CN112805129A (en) * | 2018-09-20 | 2021-05-14 | Scg建筑材料有限公司 | Apparatus and method for feeding granular material to a plant for producing boards or bricks |
| CN109397509A (en) * | 2018-12-27 | 2019-03-01 | 佛山市三水区广顺自动化设备有限公司 | A kind of dot matrix number dusts blanking device, blanking component and baiting method |
| CN110253715A (en) * | 2019-06-17 | 2019-09-20 | 佛山市东鹏陶瓷有限公司 | A kind of entire body connects the preparation process of line brick and device and its entire body connect line brick |
| CN110181674A (en) * | 2019-06-17 | 2019-08-30 | 佛山市东鹏陶瓷有限公司 | A kind of preparation method for seeping flower ceramic tile |
| CN111203963A (en) * | 2020-01-09 | 2020-05-29 | 佛山慧谷科技股份有限公司 | Equipment and method for manufacturing texture pattern |
| CN112339089A (en) * | 2020-09-24 | 2021-02-09 | 佛山市赛普飞特科技有限公司 | Continuous ceramic tile digital printing decoration system and printing method |
| CN112339089B (en) * | 2020-09-24 | 2022-08-12 | 佛山市赛普飞特科技有限公司 | Continuous ceramic tile digital printing decoration system and printing method |
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