The utility model content
The purpose of this utility model provides a kind of ceramic tile production apparatus for distributing, adopt dot matrix cloth tube structure, integrate fine pattern cloth and lines cloth function at random, realize the powder cloth of Ceramic Tiles fine pattern and random pattern, effectively solve technological deficiencies such as existing apparatus for distributing function singleness, complex structure, efficient are low, powder is thrown in distortion, pattern is coarse.
In order to realize the utility model purpose, the utility model provides a kind of ceramic tile production apparatus for distributing, comprise at least one cloth tube group, each described cloth tube group comprises at least one cloth tube, form dot matrix cloth tube structure, each cloth tube is connected with the Programmable Logic Controller of its distributing mode of control.
Described cloth tube group is 5~15, and each cloth tube group comprises 3~6 cloth tubes, forms whole dot matrix cloth tube structure.Preferred cloth tube group is 9, is arranged in order along the vertical direction of holding the powder carrier throughput direction, and each cloth tube group comprises 4 cloth tubes, is arranged in order along holding the powder carrier throughput direction.
Described cloth tube group is in transmission connection on transverse axis, and is connected with its Programmable Logic Controller that moves on described transverse axis of control, forms horizontal transfer point configuration cloth tube structure.Further, described transverse axis is the mobile transverse axis that is connected with Programmable Logic Controller.
Described cloth tube group is in transmission connection on the longitudinal axis, and is connected with its Programmable Logic Controller that moves on the described longitudinal axis of control, forms and vertically moves dot matrix cloth tube structure.Further, the described longitudinal axis is the mobile longitudinal axis that is connected with Programmable Logic Controller.
In technique scheme, described cloth tube comprises body and is arranged on controllable valve in the described body, whether controls described controllable valve folding, the Programmable Logic Controller of folding degree and folding time length is connected with described controllable valve.Further, described body also connects one and makes described body be in the vibrating device of vibrational state.
In technique scheme, described cloth tube comprises body and is arranged on body interior hinge valve and controllable piston, one sprue is provided with on the tube wall of described body, controls the Programmable Logic Controller that described controllable piston pushes the pushing force of colorant, pushes stroke and push time length and is connected with described controllable piston.
Whether the utility model proposes a kind of cloth with dot matrix cloth tube structure and each cloth tube, cloth amount and cloth time is by the ceramic tile production apparatus for distributing of Controlled by Programmable Controller, with the fine pattern cloth and at random the lines cloth organically be combined into one.Compared with prior art, the colorant amount and the color of each picture element of the utility model can be accomplished meticulous control, the grain pattern that cloth goes out is more exquisite, when being used to produce the Ceramic Tiles of multiple color or complex pattern, pattern is undistorted, when being used to produce the Ceramic Tiles with decorative pattern at random, the texture randomness that cloth is made is good, even large-scale production can not produce the repetition grain pattern yet.The utility model is simple in structure, complete function, compatible strong, can extensively be suitable for the powder carrier that holds of various ways such as grid, base pad, has easy to adjust, easy operating, efficient advantages of higher simultaneously, need not change other auxiliary equipment during online replacing product.
The utility model has proposed multiple implementation structure for this reason, is respectively whole, laterally moves, vertically moves with omnidirectional transfer point configuration cloth tube structure.Further, the utility model has been realized the control of cloth tube distributing mode by the control of controllable valve or controllable piston, and control is simple, reliable operation, and efficiently solve that colorant in the cloth tube may be tied arch and the technological deficiency of stopping up cloth tube.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
The specific embodiment
Fig. 1 is the utility model structural representation.As shown in Figure 1, ceramic tile production comprises at least one cloth tube group 11 with apparatus for distributing 1, each cloth tube group 11 comprises at least one cloth tube 10, formation is suspended in the dot matrix cloth tube structure of delivery platform 2 tops, each cloth tube 10 filling colorant, throw the cloth colorant by the powder carrier 3 that holds that Controlled by Programmable Controller is responsible on delivery platform 2, form powder zone of illuviation 4.Programmable Logic Controller is connected with each cloth tube 10, control the distributing mode of each cloth tube 10, whether distributing mode comprises cloth, cloth amount and cloth time, and the different distributing modes of each cloth tube 10 will produce difform powder zone of illuviation 4 holding on the powder carrier 3.
When the utility model is used to produce the Ceramic Tiles of multiple color or complex pattern, arrange the arrangement of dot matrix cloth tube structure earlier according to brick version pattern designing requirement, the distribution of each cloth tube colorant and the control program of Programmable Logic Controller, by the cloth of each cloth tube of Controlled by Programmable Controller whether, cloth amount and cloth time, shape and the color that the powder carrier generation sets can held, the colorant amount and the color of each picture element can be accomplished meticulous control, so the grain pattern that the existing relatively mode of printing of the grain pattern made of cloth and distributing mode institute cloth are made is more exquisite.When the utility model is used to produce the Ceramic Tiles with decorative pattern at random, arrange the arrangement of dot matrix cloth tube structure and the distribution of each cloth tube colorant earlier, the cloth of controlling each cloth tube by random process by Programmable Logic Controller whether, cloth amount and cloth time, powder carrier generation shape and color at random can held, the texture randomness that cloth is made is good, even large-scale production can not produce the repetition grain pattern yet.Therefore, the utility model with the fine pattern cloth and at random the lines cloth organically be combined into one, simple in structure, complete function, compatible strong can extensively be suitable for the powder carrier that holds of various ways such as grid, base pad, realizes the completely random of undistorted meticulous cloth of pattern and fine textures.In addition, that the utility model has simultaneously is easy to adjust, easy operating, efficient advantages of higher, only needs the arrangement of point of adjustment configuration cloth tube structure or change the cloth tube colorant or revise material loading procedure to get final product during online replacing product, need not change other auxiliary equipment.
On the technique scheme basis, the utility model ceramic tile production can have multiple implementation structure with apparatus for distributing, is further specified below by specific embodiment.
First embodiment
Fig. 2~Fig. 6 is the structural representation of the utility model first embodiment.The ceramic tile production of present embodiment is made up of by certain layout arrangement 5~15 cloth tube groups 11 with apparatus for distributing 1, each cloth tube group 11 is made up of 3~6 cloth tubes 10 by certain layout arrangement, each cloth tube 10 is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms whole dot matrix cloth tube structure above delivery platform 2.Particularly, as shown in Figure 2,9 cloth tube groups 11 are arranged in order composition along the vertical direction of holding powder carrier 3 throughput direction A, and 11 of each cloth tube groups are held the cloth tube 10 that powder carrier 3 throughput direction A are arranged in order by 4 edges and formed, and form the dot matrix cloth tube structure of 36 dot matrix.The pigment color of 4 cloth tubes 10 can adopt print field colour cell commonly used in each cloth tube group 11, as red, yellow, blue, black, to guarantee the needs of colored grain pattern.The colour cell of each cloth tube group 11 can be the same, also can be different, and allotment arbitrarily as required.Programmable Logic Controller is responsible for controlling the distributing mode of cloth tube 10, whether specifically controls the cloth tube cloth, cloth amount and cloth time, therefore can produce difform powder zone of illuviation 4 on the powder carrier 3 holding.
When being used to produce the Ceramic Tiles of setting pattern, arrange arrangement, the distribution of each cloth tube colorant and the control program of Programmable Logic Controller of dot matrix cloth tube structure earlier according to brick version pattern designing requirement, the distributing mode by each cloth tube of Controlled by Programmable Controller can present required pattern at last.When being used to produce Ceramic Tiles with decorative pattern at random, arrange the arrangement of dot matrix cloth tube structure and the distribution of each cloth tube colorant earlier, can realize random distributing by Programmable Logic Controller by random process control cloth tube cloth.With the whether control of cloth tube cloth analyze, the distribution device 1 of 9 group of 4 look shown in Figure 2 just has 4
9Individual control combination, can produce a considerable amount of powder zone of illuviation shapes, add the variation of cloth amount and cloth time, the cloth combination that the utility model can produce can guarantee at random real, the extensive generation make the ceramic tile texture randomness of printing out good, even also can not produce the repetition grain pattern.The more important thing is,, can accomplish meticulous control,, guarantee that pattern can distortion so the grain pattern that cloth is made is quite meticulous to the color of each picture element because cloth tube becomes dot matrix to distribute.Generation about Programmable Logic Controller STOCHASTIC CONTROL and random function belongs to the computer realm prior art, does not repeat them here.
In the above-mentioned technical solutions of this embodiment in the arrangement of cloth tube group and each the cloth tube group arrangement of cloth tube multiple arrangement mode can also be arranged, Fig. 3~Fig. 6 shows several simple arrangement modes of cloth tube, and the arrangement of cloth tube group can be according to the arrangement mode relative set of cloth tube.
Second embodiment
Fig. 7 is the structural representation of the utility model second embodiment.The ceramic tile production of present embodiment comprises one or more transverse axis 12 and one or more cloth tube groups 11 with apparatus for distributing 1, transverse axis 12 is arranged to hold powder carrier throughput direction A vertical, cloth tube group 11 is in transmission connection with transverse axis 12, cloth tube group 11 can be in transverse axis 12 upper edge direction B move left and right, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms horizontal transfer point configuration cloth tube structure above delivery platform 2.The present embodiment and the first embodiment technical scheme are basic identical at aspects such as cloth tube group, cloth tube structure, distributing modes, difference is to form the mode of dot matrix cloth tube structure, present embodiment is a kind of moving cloth pipe prescription formula, move to the relevant position by Controlled by Programmable Controller cloth tube group and throw in colorant, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.
The 3rd embodiment
Fig. 8 is the structural representation of the utility model the 3rd embodiment.The ceramic tile production of present embodiment comprises one or more longitudinal axis 13 and one or more cloth tube groups 11 with apparatus for distributing 1, the longitudinal axis 13 is arranged to hold powder carrier throughput direction A parallel, cloth tube group 11 is in transmission connection with the longitudinal axis 13, cloth tube group 11 can move forward and backward at the longitudinal axis 13 upper edge direction A, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms above delivery platform 2 and vertically moves dot matrix cloth tube structure.The present embodiment and the first embodiment technical scheme are basic identical at aspects such as cloth tube group, cloth tube structure, distributing modes, difference is to form the mode of dot matrix cloth tube structure, present embodiment also is a kind of moving cloth pipe prescription formula, move to the relevant position by Controlled by Programmable Controller cloth tube group and throw in colorant, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.
The 4th embodiment
Fig. 9 is the structural representation of the utility model the 4th embodiment.Present embodiment is the improvement on the second embodiment technical scheme basis shown in Figure 7, comprise one or more cloth tube groups 11, with the suitable transverse axis of cloth tube group 11 quantity, transverse axis is arranged to and is held vertical and the mobile transverse axis for moving forward and backward along direction A of powder carrier throughput direction A, and whether it moves, translational speed and traveling time be by Controlled by Programmable Controller; Cloth tube group 11 is in transmission connection with mobile transverse axis, cloth tube group 11 can be in mobile transverse axis upper edge direction B move left and right, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms omnidirectional's transfer point configuration cloth tube structure above delivery platform 2.
Present embodiment also can be the improvement on the 3rd embodiment technical scheme basis shown in Figure 8, comprise one or more cloth tube groups 11, with the suitable longitudinal axis of cloth tube group 11 quantity, the longitudinal axis is arranged to hold powder carrier throughput direction A parallel and for can be along the mobile longitudinal axis of direction B move left and right, and whether it moves, translational speed and traveling time be by Controlled by Programmable Controller; Cloth tube group 11 is in transmission connection with the mobile longitudinal axis, cloth tube group 11 can move forward and backward at mobile longitudinal axis upper edge direction A, whether it moves, translational speed and traveling time be by Controlled by Programmable Controller, each cloth tube 10 in the cloth tube group 11 also is responsible for throwing in monochrome or colour mixture colorant by Controlled by Programmable Controller, forms omnidirectional's transfer point configuration cloth tube structure above delivery platform 2.
Present embodiment moves by Controlled by Programmable Controller cloth tube group, mobile transverse axis and/or the mobile longitudinal axis, finally realized cloth tube omnidirectional moving above delivery platform, can be in any position, carry out cloth by any way, its cloth effect is equivalent to the whole dot matrix cloth tube structure of first embodiment.For for simplicity, mobile transverse axis, mobile longitudinal axis structure have been omitted in the structure shown in Figure 9.
The 5th embodiment
Figure 10~Figure 12 is the structural representation of the utility model cloth tube.On Fig. 1~first embodiment shown in Figure 9~the 4th embodiment technical scheme basis, the utility model cloth tube can have multiple implementation structure.
As shown in figure 10, cloth tube comprises body 101 and controllable valve 102, controllable valve 102 is arranged in the body 101, be connected with Programmable Logic Controller, 102 foldings of Controlled by Programmable Controller controllable valve whether, folding degree and folding time length, whether finally realize the cloth tube cloth, cloth amount and the control of cloth time.
Cloth tube structure shown in Figure 11 is the improvement on technical scheme shown in Figure 10 basis, and cloth tube comprises body 101, controllable valve 102 and vibrating device 103, and vibrating device 103 is connected with body 101, makes body 101 be in vibrational state.Because the humidity of air, the colorant in the cloth tube may be tied arch and stop up cloth tube, cause powder to fall.Present embodiment applies external force by vibrating device is set, and cloth tube is in vibrational state always, colorant can't be remained on the cloth tube inwall form arch form structure, efficiently solves the cloth tube blockage problem.
Cloth tube structure shown in Figure 12 is the technical scheme that another kind prevents colorant knot arch.As shown in figure 12, cloth tube comprises body 101, hinge valve 104, controllable piston 105 and sprue 106, hinge valve 104 and controllable piston 105 are arranged in the body 101, controllable piston 105 is used for pushing the pipe colorant, be connected with Programmable Logic Controller, hinge valve 104 adopts hinge arrangement, opens when being subjected to pushing, and does not have closure when pushing; Sprue 106 is arranged on the tube wall of body 101, and the distance of sprue 106 and hinge valve 104 is advisable so that the colorant amount that this segment distance can add up in the cloth tube is not more than the required colorant amount of pure color point cloth.When cloth, by sprue 106 colorant is injected body 101, controllable piston 105 is moved downward by Controlled by Programmable Controller, colorant and then push hinge valve 104, hinge valve 104 is opened, and colorant drops out.Said structure can reach the needs of the just satisfied cloth of amount of each input colorant, prevents the colorant accumulation, reaches effects such as destroying colorant knot arch condition.Programmable Logic Controller can control controllable piston 105 pushing force, push stroke and push time length with control distributing mode.
Further describe the technical solution of the utility model below by ceramic tile production with the workflow of apparatus for distributing.In the utility model technique scheme, holding powder carrier 3 is the carriers that place grid, base pad, plate body or those skilled in the art on the delivery platform to habitually practise.Because the colorant grain pattern fineness that goes out of the utility model cloth, pattern is undistorted, applicable to multiple cloth flow process, both can be first cloth colorant cloth base-material again, also can be first cloth base-material cloth colorant again, or earlier with colorant cloth on the belt transport tape.
The utility model elder generation cloth colorant workflow of cloth base-material again is:
Step 11, arrange dot matrix cloth tube structural arrangement and material loading procedure according to the designing requirement of brick version pattern;
Step 12, Programmable Logic Controller according to the material loading procedure control cloth tube of setting with colorant cloth holding on the powder carrier on the delivery platform;
Step 13, at the cloth base-material on the powder carrier that holds of the good colorant of cloth, finish whole cloth work.
The utility model elder generation cloth base-material workflow of cloth colorant again is:
Step 21, arrange dot matrix cloth tube structural arrangement and material loading procedure according to the designing requirement of brick version pattern;
Step 22, with base-material cloth holding on the powder carrier on the delivery platform;
Step 23, Programmable Logic Controller are finished whole cloth work according to the cloth colorant on the powder carrier that holds of the material loading procedure control cloth tube of setting at the good base-material of cloth.
The utility model with the workflow of colorant cloth on the belt transport tape is earlier:
Step 31, arrange dot matrix cloth tube structural arrangement and material loading procedure according to the designing requirement of brick version pattern;
Step 32, Programmable Logic Controller according to the material loading procedure control cloth tube of setting with colorant cloth on the belt transport tape;
Step 33, the operation of belt transport tape drop on holding on the powder carrier on the delivery platform with colorant;
Step 34, at the cloth base-material on the powder carrier that holds of the good colorant of cloth, finish whole cloth work.
In above-mentioned workflow, step 11, step 21 and step 31 are specially:
The arrangement of step 1, set-point configuration cloth tube structure;
Step 2, define the colour cell of each cloth tube group and the pigment color of each cloth tube;
Step 3, set the distributing mode of each cloth tube;
The transfer rate that powder carrier is held in step 4, setting.
Step 5, in each cloth tube of each cloth tube group, load colorant.
Wherein, can also comprise the step of setting each cloth tube group move mode between the step 2,3.
In above-mentioned flow process, Programmable Logic Controller comprises that holding on the delivery platform Programmable Logic Controller is to the control of cloth tube group move mode with to the control of cloth tube distributing mode with colorant cloth according to the material loading procedure control cloth tube of setting on the powder carrier.To the control of cloth tube group move mode can be laterally move, vertically move or laterally longitudinally omnidirectional move control, utilize the respective drive device to drive the cloth tube group on the one hand and move, the mobile transverse axis and/or the mobile longitudinal axis that drive the cloth tube group that is in transmission connection on the other hand move.The control of cloth tube distributing mode is actually control to cloth tube controllable valve or controllable piston, whether the control of controllable valve comprises control controllable valve folding, folding degree and folding time length, and the control of controllable piston comprises the pushing force of controlling controllable piston, pushes stroke and push time length.
It should be noted last that, above embodiment is only unrestricted in order to the explanation the technical solution of the utility model, although the utility model is had been described in detail with reference to preferred embodiment, those of ordinary skill in the art is to be understood that, can make amendment or be equal to replacement the technical solution of the utility model, and not break away from the spirit and scope of technical solutions of the utility model.