CN102642242B - Intelligent powder distribution system in ceramic tile production - Google Patents
Intelligent powder distribution system in ceramic tile production Download PDFInfo
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- CN102642242B CN102642242B CN201210153347.0A CN201210153347A CN102642242B CN 102642242 B CN102642242 B CN 102642242B CN 201210153347 A CN201210153347 A CN 201210153347A CN 102642242 B CN102642242 B CN 102642242B
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- Prior art keywords
- cloth
- image processing
- micro mist
- processing system
- feeding belt
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- 239000000919 ceramic Substances 0.000 title claims abstract description 39
- 239000000843 powder Substances 0.000 title claims abstract description 38
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 24
- 239000004744 fabric Substances 0.000 claims description 108
- 239000000463 material Substances 0.000 claims description 92
- 239000003595 mist Substances 0.000 claims description 40
- 239000011449 brick Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 3
- 238000012163 sequencing technique Methods 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 abstract 7
- 238000005516 engineering process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 235000012364 Peperomia pellucida Nutrition 0.000 description 1
- 240000007711 Peperomia pellucida Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Landscapes
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides an intelligent powder distribution system in ceramic tile production. The intelligent powder distribution system comprises a ceramic tile powder distribution mechanism, a programmable logic controller (PLC) conversion controller and an image processing system, wherein the PLC conversion controller is used for controlling the distribution of the ceramic tile powder distribution mechanism, the image processing system is used for converting images into data, and the PLC conversion controller is respectively and electrically connected with the ceramic tile powder distribution mechanism and the image processing system, so when in work, the ceramic tile powder distribution mechanism can realize the distribution of textured patterns displayed by the image processing system through the control and the driving of the PLC conversion controller. The intelligent powder distribution system has the advantages that after the adoption of the scheme, the humanized operation can be carried out through the image processing system and the PLC conversion controller, during work, firstly, required textured patterns are artificially drawn on a touch type screen of the image processing system, then, the textured direction route of the drawn patterns is calculated by the image processing system and is converted into data to be transmitted to the PLC conversion controller, and the PLC conversion controller drives corresponding modules arranged on the ceramic tile powder distribution mechanism to execute the program action.
Description
Technical field
The present invention relates to the technical field of ceramic tile production equipment, refer in particular to the powder intelligence cloth system in a kind of ceramic tile production.
Background technology
At present, producing the surperficial Ceramic Tiles that has decorative pattern, is generally to adopt grid to be shaped, to push methods such as piling up lines, template appearance, free blanking accumulation decorative pattern, vertical material-distributing, can produce the pattern of many kinds of stone texture-likes.Although, above-mentioned multiple production method mostly has no lack of automated job, but be confined to existing structure feature, in the time need to producing multiple different textured pattern, to be not suitable for adopting grid to be shaped or the mode of production of template appearance, because, no matter be that grid is shaped, or template appearance, as everyone knows, they are all man-to-man pattern appearance modes, be that a grid can only form a kind of pattern, equally, a template also can only be made a kind of pattern, so, in the time adopting the method for grid shaping or template appearance to produce multiple different textured pattern, often need to change multiple grids or template, such way can make production cost greatly increase.In addition, the important point is to make a general survey of existing market, although, also occur that in the market some can produce the ceramic brick feeding equipment of multiple different texture pattern, but due to the mostly impersonalityization operation of this kind equipment, be intelligent low, make the shortcomings such as its ubiquity product quality is uneven, control difficulty, the production interchange cycle is long, production efficiency is low, maintenance cost is high, fail to popularize.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, provide a kind of reliable, compact conformation reasonable in design, stable action, production efficiency high there is the powder intelligence cloth system in ceramic tile production.
For achieving the above object, technical scheme provided by the present invention is: the powder intelligence cloth system in a kind of ceramic tile production, it includes ceramic brick powder lot material-feeding mechanism, it also includes PLC switching controller for controlling ceramic brick powder lot material-feeding mechanism cloth and for image being converted to the image processing system of data, wherein, described PLC switching controller is electrically connected with ceramic brick powder lot material-feeding mechanism and image processing system respectively, while making work, ceramic brick powder lot material-feeding mechanism can be realized cloth via PLC switching controller control driving and go out the shown textured pattern of image processing system.
Described PLC switching controller and image processing system all have multiple, and they respectively one by one correspondence join, meanwhile, each PLC switching controller respectively with ceramic brick powder lot material-feeding mechanism on corresponding micro mist fabric cloth module and draw a material graphics module and join.
Described ceramic brick powder lot material-feeding mechanism includes one or more micro mist fabric cloth module, one or more stroke of material graphics module, one or more First Line billot cloth material unit, feeding belt, wherein, described micro mist fabric cloth module, stroke material graphics module are placed in the top of this feeding belt abreast along the throughput direction interval of feeding belt according to sequencing; Meanwhile, described First Line billot cloth material unit is arranged on corresponding micro mist fabric cloth module one side and draws material graphics module one side along the throughput direction correspondence of feeding belt, and is positioned at feeding belt top.
Described micro mist fabric cloth module includes the first fixed mount across feeding belt, be located at the first guide rail on this first fixed mount, be slidably mounted on the micro mist fabric loader on this first guide rail, be fixed on the second lines material cloth material unit of this micro mist fabric loader one side and for drive micro mist fabric loader and the second lines material cloth material unit along the first motor moving forward and backward together with the throughput direction of feeding belt with for driving micro mist fabric loader and the second lines material cloth material unit along the second motor of doing to move left and right together with the throughput direction of feeding belt, wherein, the first described motor, the second motor joins with corresponding PLC switching controller respectively.
The described material graphics module of drawing includes across the second fixed mount of feeding belt, is located at the second guide rail on this second fixed mount, is slidably mounted on drawing materials device and draw the 3rd motor that materials device moves forward and backward along the throughput direction of feeding belt and draw a materials device and make along the throughput direction of feeding belt the 4th motor moving left and right for driving for driving on this second guide rail, wherein, the 3rd described motor, the 4th motor join with corresponding PLC switching controller respectively; The described materials device of drawing includes and draws material bar and for driving the lowering or hoisting gear of this stroke of material bar oscilaltion.
Described First Line billot cloth material unit includes First Line billot hopper and corresponding the first cylinder that is located at this First Line billot hopper discharging opening below.
Described micro mist fabric loader includes mixing container and correspondence is located at the branched tremie pipe in this mixing container.
The second described lines material cloth material unit includes the second lines material hopper and the corresponding second tin roller that is located at this second lines material hopper discharging opening below of mixing container one side that is fixed on micro mist fabric loader.
The described material bar of drawing is lip pencil.
Described image processing system is touch image processing system.
The present invention is adopting after such scheme, its great advantage is that intelligent degree of the present invention is high, can carry out hommization operation by image processing system and PLC switching controller, when work, first on the touch-screen of image processing system, people draws required textured pattern, and then calculated the grain direction route of drawn pattern by image processing system, and be translated into data and be sent to PLC switching controller place, drive the corresponding module performing a programme on ceramic brick powder lot material-feeding mechanism to move by PLC switching controller, accurately by processing the motion of direction route, thereby reach on feeding belt cloth and go out the effect of various setting patterns, so compared to existing technology, compact conformation of the present invention, stable action, production efficiency is high, and can carry out hommization operation, meet the demand of consumer to different floral designs, and the new floral designs of changing the line of production more easily sooner, greatly reduce the time that the product of changing the line of production use in the past.
Accompanying drawing explanation
Fig. 1 is overall simplified schematic diagram of the present invention.
Fig. 2 is the structural representation of micro mist fabric cloth module of the present invention.
Fig. 3 is the structural representation of of the present invention stroke of material graphics module.
The specific embodiment
Below in conjunction with specific embodiment, the invention will be further described.
Referring to accompanying drawing 1 to shown in accompanying drawing 3, ceramic brick powder lot cloth system described in the present embodiment, it includes ceramic brick powder lot material-feeding mechanism 1, for controlling the PLC switching controller 2 of this ceramic brick powder lot material-feeding mechanism 1 cloth and for image being converted to the touch image processing system 3 of data, wherein, described PLC switching controller 2 and the touch image processing system 3 of this enforcement all has four, and they respectively one by one correspondence join, simultaneously, each PLC switching controller 2 respectively with ceramic brick powder lot material-feeding mechanism 1 on corresponding micro mist fabric cloth module 4 and draw a material graphics module 5 and join, while making work, ceramic brick powder lot material-feeding mechanism 1 can be realized cloth via the 2 control drivings of PLC switching controller and go out the shown textured pattern of touch image processing system 3.
Described ceramic brick powder lot material-feeding mechanism 1 includes two micro mist fabric cloth modules 4, two and draws material graphics module 5, four First Line billot cloth material units 6, feeding belt 7, wherein, described micro mist fabric cloth module 4, stroke material graphics module 5 are placed in the top of this feeding belt 7 abreast along the throughput direction interval of feeding belt 7 according to sequencing; Meanwhile, each First Line billot cloth material unit 6 is arranged on corresponding micro mist fabric cloth module 4 one sides and draws material graphics module 5 one sides along the throughput direction correspondence of feeding belt 7, and is positioned at the top of feeding belt 7.
Described micro mist fabric cloth module 4 includes the first fixed mount 8 across feeding belt 7, be located at the first guide rail 9 on this first fixed mount 8, be slidably mounted on the micro mist fabric loader 10 on this first guide rail 9, be fixed on the second lines material cloth material unit 24 of these micro mist fabric loader 10 1 sides and for drive micro mist fabric loader 10 and the second lines material cloth material unit 24 along the first motor 11 moving forward and backward together with the throughput direction of feeding belt 7 with for driving micro mist fabric loader 10 and the second lines material cloth material unit 24 along the second motor 12 of doing to move left and right together with the throughput direction of feeding belt 7, wherein, the first described motor 11, the second motor 12 joins with corresponding PLC switching controller 2 respectively.
The described material graphics module 5 of drawing includes across the second fixed mount 13 of feeding belt 7, is located at the second guide rail 14 on this second fixed mount 13, is slidably mounted on drawing materials device 15 and draw the 3rd motor 16 that materials device 15 moves forward and backward along the throughput direction of feeding belt 7 and draw a materials device 15 and make along the throughput direction of feeding belt 7 the 4th motor 17 moving left and right for driving for driving on this second guide rail 14, wherein, described the 3rd motor 16, the 4th motor 17 joins with corresponding PLC switching controller 2 respectively; Meanwhile, described draw materials device 15 include be lip pencil draw material bar 18 and for driving the lowering or hoisting gear 19 of this stroke of material bar 18 oscilaltions, wherein, this lowering or hoisting gear 19 can be cylinder, oil cylinder, motor, screw arbor assembly etc.; Meanwhile, in the time of design, can add the line material hopper that loads particle or multiple color in a side of drawing material bar 18 as required, to reach the abundant object of pattern.
Described First Line billot cloth material unit 6 includes First Line billot hopper 20 and corresponding the first cylinder 21 that is located at these First Line billot hopper 20 discharging opening belows.
Described micro mist fabric loader 10 includes mixing container 22 and correspondence is located at three tremie pipes 23 in this mixing container 22, when work, this micro mist fabric loader 10 can mix the different fabric of shades of colour according to actual needs, more mixed fabric is transferred to afterwards and on feeding belt 7, is carried out cloth.
The second described lines material cloth material unit 24 includes the second lines material hopper 25 and the corresponding second tin roller 26 that is located at these the second lines material hopper 25 discharging opening belows that are fixed on mixing container 22 1 sides.
Be below the specific works principle of the above-mentioned ceramic brick powder lot cloth system of the present embodiment: in the time that native system need to be used 4 operation of micro mist fabric cloth module, first on the touch-screen of the touch image processing system 3 joining with micro mist fabric cloth module 4, people draw required textured pattern, and then calculated the grain direction route of drawn pattern by touch image processing system 3, and be translated into data and be sent to corresponding PLC switching controller 2 places, drive micro mist fabric loader 10 performing a programme together with the second lines material cloth material unit 24 of corresponding micro mist fabric cloth module 4 to move by PLC switching controller 2 afterwards, accurately by processing the motion of direction route, on feeding belt 7, cloth goes out the textured pattern of setting on touch image processing system 3, when native system need to be used while drawing material graphics module 5 operation, first will be on feeding belt 7 after layer overlay or Multilayer plus material (fabric level is set as required), just start with draw people on the touch-screen of the touch image processing system 3 that joins of material graphics module 5 and draw required textured pattern, and then calculated the grain direction route of drawn pattern by touch image processing system 3, and be translated into data and be sent to corresponding PLC switching controller 2 places, drive corresponding materials device 15 performing a programmes of drawing of drawing material graphics module 5 to move by PLC switching controller 2 afterwards, wherein, before a stroke material bar 18 of drawing materials device 15 is drawn material, drawing material bar 18 must drive and drop to after desired location (guaranteeing that the bar head of drawing material bar 18 has been inserted in the fabric on its below feeding belt 7) through lowering or hoisting gear 19, could follow by processing the motion of direction route, on the fabric of feeding belt 7, mark the textured pattern of setting on touch image processing system 3, fill by First Line billot cloth material unit 6 blankings of drawing material graphics module 5 one sides the position hollowing out again afterwards and form lines, in the time that native system needs micro mist fabric cloth module 4 simultaneously and draw material graphics module 5 to carry out operation, described micro mist fabric cloth module 4 and a stroke material graphics module 5 operate according to its above operating principle.In a word, in sum, compare present technology, compact conformation of the present invention, stable action, production efficiency are high, and outbalance is a bit that the present invention can carry out hommization operation, and intelligent degree is high, can meet well the demand of consumer to different floral designs, and the new floral designs of changing the line of production more easily sooner, greatly reduce the time that the product of changing the line of production use in the past, be worthy to be popularized.
The examples of implementation of the above are only the present invention's preferred embodiment, not limit practical range of the present invention with this, therefore the variation that all shapes according to the present invention, principle are done all should be encompassed in protection scope of the present invention.
Claims (5)
1. the intelligence of the powder in ceramic tile production cloth system, it includes ceramic brick powder lot material-feeding mechanism (1), it is characterized in that: it also includes PLC switching controller (2) for controlling ceramic brick powder lot material-feeding mechanism (1) cloth and for image being converted to the image processing system (3) of data, wherein, described PLC switching controller (2) is electrically connected with ceramic brick powder lot material-feeding mechanism (1) and image processing system (3) respectively, while making work, ceramic brick powder lot material-feeding mechanism (1) can be realized cloth via PLC switching controller (2) control driving and go out the shown textured pattern of image processing system (3), this PLC switching controller (2) and image processing system (3) all have multiple, and they respectively one by one correspondence join, meanwhile, each PLC switching controller (2) joins with the upper corresponding micro mist fabric cloth module (4) of ceramic brick powder lot material-feeding mechanism (1) and a stroke material graphics module (5) respectively, and described ceramic brick powder lot material-feeding mechanism (1) includes more than one micro mist fabric cloth module (4), more than one stroke of material graphics module (5), more than one First Line billot cloth material unit (6), feeding belt (7), wherein, described micro mist fabric cloth module (4), stroke material graphics module (5) are placed in the top of this feeding belt (7) abreast along the throughput direction interval of feeding belt (7) according to sequencing, simultaneously, include the First Line billot cloth material unit (6) that First Line billot hopper (20) and correspondence be located at first cylinder (21) of this First Line billot hopper (20) discharging opening below and be arranged on corresponding micro mist fabric cloth module (4) one sides and draw material graphics module (5) one sides along the throughput direction correspondence of feeding belt (7), and be positioned at feeding belt (7) top, described micro mist fabric cloth module (4) includes the first fixed mount (8) across feeding belt (7), be located at the first guide rail (9) on this first fixed mount (8), be slidably mounted on the micro mist fabric loader (10) on this first guide rail (9), be fixed on the second lines material cloth material unit (24) of these micro mist fabric loader (10) one sides and for driving the first motor (11) that micro mist fabric loader (10) and the second lines material cloth material unit (24) move forward and backward together along the throughput direction of feeding belt (7) and the second motor (12) for driving micro mist fabric loader (10) and the second lines material cloth material unit (24) to do together to move left and right along the throughput direction of feeding belt (7), wherein, described the first motor (11), the second motor (12) joins with corresponding PLC switching controller (2) respectively, the described material graphics module (5) of drawing includes the second fixed mount (13) across feeding belt (7), be located at the second guide rail (14) on this second fixed mount (13), be slidably mounted on the 3rd motor (16) of drawing materials device (15) and moving forward and backward along the throughput direction of feeding belt (7) for driving stroke materials device (15) on this second guide rail (14) and draw a materials device (15) for driving and make along the throughput direction of feeding belt (7) the 4th motor (17) moving left and right, wherein, the 3rd described motor (16), the 4th motor (17) joins with corresponding PLC switching controller (2) respectively, the described materials device (15) of drawing includes and draws material bar (18) and for driving the lowering or hoisting gear (19) of this stroke of material bar (18) oscilaltion.
2. the intelligence of the powder in a kind of ceramic tile production according to claim 1 cloth system, is characterized in that: described micro mist fabric loader (10) includes mixing container (22) and correspondence is located at the branched tremie pipe (23) in this mixing container (22).
3. the powder in a kind of ceramic tile production according to claim 1 intelligence cloth system, is characterized in that: the second described lines material cloth material unit (24) includes the second lines material hopper (25) of mixing container (22) one sides that are fixed on micro mist fabric loader (10) and correspondence and be located at the second tin roller (26) of this second lines material hopper (25) discharging opening below.
4. the intelligence of the powder in a kind of ceramic tile production according to claim 1 cloth system, is characterized in that: the described material bar (18) of drawing is lip pencil.
5. the intelligence of the powder in a kind of ceramic tile production according to claim 1 cloth system, is characterized in that: described image processing system (3) is touch image processing system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201210153347.0A CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201210153347.0A CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
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| CN102642242A CN102642242A (en) | 2012-08-22 |
| CN102642242B true CN102642242B (en) | 2014-06-18 |
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| CN201210153347.0A Expired - Fee Related CN102642242B (en) | 2012-05-17 | 2012-05-17 | Intelligent powder distribution system in ceramic tile production |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102990768B (en) * | 2012-11-27 | 2015-05-27 | 佛山市宝岩机器制造有限公司 | Distributor for nature-imitated polished tiles capable of easily changing patterns |
| CN103434007A (en) * | 2013-08-14 | 2013-12-11 | 吴江佳艺电子科技有限公司 | Capacitance ceramic powder die assembly |
| CN109049307A (en) * | 2018-08-17 | 2018-12-21 | 佛山市宝岩机器制造有限公司 | A kind of apparatus for distributing and method of intelligence lines entire body ceramics |
| WO2020062300A1 (en) * | 2018-09-30 | 2020-04-02 | 东莞市唯美陶瓷工业园有限公司 | Manipulator material distribution device wherein ceramic tile body texture and surface decoration pattern are consistent, and control method for manipulator material distribution and pattern adjustment |
| CN110815538B (en) * | 2019-11-11 | 2020-11-10 | 佛山蓝动力智能科技有限公司 | Glaze line matching system of ceramic firing workshop based on intelligent identification processing |
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| JP5434392B2 (en) * | 2009-09-02 | 2014-03-05 | ソニー株式会社 | Three-dimensional modeling apparatus and method for generating modeled object |
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Effective date of registration: 20160108 Address after: Baini town Sanshui District National Torch Plan 528131 Guangdong city of Foshan province Foshan electronics industry base south 31, No. 32 (F2) (self C workshop) Patentee after: Foshan Zhuoyi Electromechanical Co., Ltd. Address before: Danzao Town Nanhai District of Guangdong city in Foshan province for 528200 South Bay Peninsula No. 501 Jing Feng Road Patentee before: Li Yongjian |
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