CN102126249A - Production equipment for ceramic polished tiles with dense and fine multi-line textures and method thereof - Google Patents

Production equipment for ceramic polished tiles with dense and fine multi-line textures and method thereof Download PDF

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Publication number
CN102126249A
CN102126249A CN2010102273306A CN201010227330A CN102126249A CN 102126249 A CN102126249 A CN 102126249A CN 2010102273306 A CN2010102273306 A CN 2010102273306A CN 201010227330 A CN201010227330 A CN 201010227330A CN 102126249 A CN102126249 A CN 102126249A
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China
Prior art keywords
belt
micro mist
doffer
hopper
glass plate
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Granted
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CN2010102273306A
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Chinese (zh)
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CN102126249B (en
Inventor
叶德林
简润桐
李曙明
陈耀
陈国全
陶贤
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Newpearl Group Co Ltd
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FOSHAN SUMMIT CERAMICS CO LTD
Guangdong Xinmingzhu Ceramic Group Co Ltd
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Priority to CN2010102273306A priority Critical patent/CN102126249B/en
Publication of CN102126249A publication Critical patent/CN102126249A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/022Feeding several successive layers, optionally of different materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/005Devices or processes for obtaining articles having a marble appearance

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

The invention discloses production equipment for ceramic polished tiles with dense and fine multi-line textures and a method thereof. The equipment comprises a surface material feeding device, a line material feeding device, a longitudinal discharging device and a horizontal conveyor belt. A mixing belt of the surface material feeding device is arranged below a surface material hopper and a texture carving roller; the longitudinal discharging device is correspondingly arranged below the end part of the mixing belt; the line material feeding device comprises a front line material hopper and a rear line material hopper; a gathering narrow-mouthed hopper is arranged blow the front line material hopper; a small roller belt used for conveying line materials is arranged below the rear line material hopper; the end part of the small roller belt is connected with the gathering narrow-mouthed hoper; the longitudinal discharging device corresponds to the lower side of the gathering narrow-mouthed hopper; the longitudinal discharging device comprises a longitudinal receiving belt and a glass plate; the receiving belt is connected with a powder guiding bar which facilitates forming a longitudinal discharging cavity by using the powder guiding bar and the glass plate in the running process of the receiving belt; and the bottom of the longitudinal discharging device is connected with the horizontal conveyor belt. By the equipment with the structure and the method, the discharging time can be shortened, and the yield meets production requirement.

Description

A kind of production equipment of close thin multi-thread texture polished brick in porcelain character and method thereof
Technical field
The present invention relates to the polished brick in porcelain character production technical field, more specifically saying so relates to the ceramic polished tile micro mist cloth Apparatus for () and method therefor of vertical discharged way.
Background technology
At present, the micro mist secondary material distributing device that uses in the known ceramic field, basically be to adopt the charity of varicolored powder level that hopper will produce ceramic tile on the cloth car bottom plate or in the grid, also have plenty of powder cloth on backing plate, send into press again and be pressed into adobe.The product of Sheng Chaning in this way, floral designs alter a great deal on different aspects, and the pattern of product and pattern all be restricted, and are affected to the stability that makes product quality.The mode that adopts vertical blanking is also arranged, the micro mist lining is mixed through the plane belt, segmentation time falls in vertical blanking chamber, the one section lining that both the fallen one deck lines material that falls again that is deadlocked.To produce the imitative Stone-ceramic brick of close close grain in this way, on the time of blanking, will spend many times, not satisfy the needs of producing, output is very restricted.
Summary of the invention
The object of the present invention is to provide a kind of production equipment of close thin multi-thread texture polished brick in porcelain character, adopt the doffer of vertical discharged way, and the gap that utilizes main surface material to produce at the drop of falling into vertical blanking accent, add continuous line powder at random, form the imitative stone effect of close thin multi-thread texture, simultaneously, the lines material of this vertical discharged way is to add simultaneously with main surface material, can shorten the time of blanking greatly, output is met the needs of production.
Another object of the present invention provides a kind of method of producing the ceramic polished tile micro mist cloth equipment of close thin multi-thread texture with above-mentioned effect of using.
The technical solution adopted in the present invention is: a kind of production equipment of close thin multi-thread texture polished brick in porcelain character comprises lining feeding device, lines material feeding device, vertical doffer and plane conveyer belt; This lining feeding device comprises lining bucket and engraving texture roller and is used to transport the batch mixing belt of lining, and this batch mixing belt is located at lining bucket and engraving texture roller below; This batch mixing belt ends below correspondence is provided with vertical doffer;
This line material feeding device comprises the front hopper, and back line hopper, this hopper below, front is provided with the slot bucket that gathers materials, and this line hopper below, back is provided with the doffer belt that is used for the pipeline material, this doffer belt ends connects the slot bucket that gathers materials, this corresponding vertically doffer in slot bucket below that gathers materials;
This vertical doffer comprises vertically connect material belt and glass plate, and this vertically connects material and has spacing between belt and the glass plate; This belt that connects material is connected with leads vermicelli, and this leads the width of vermicelli and the spacing that vertically connects material between belt and the glass plate is complementary, and makes to utilize in running at the belt that vertically connects material to lead vermicelli and glass plate forms vertical blanking chamber;
Vertically the doffer bottom connects the plane conveyer belt.
Wherein, this doffer belt is pre-small post-large structure, and this doffer belt height is higher than the major ingredient belt and the slot bucket that gathers materials.
Described vertical blanking chamber is the hollow sealing U die cavity body that one group of height value gradually changes with the powder amount of falling into, and the maximum variable quantity of height value is the size of institute's production brick.
This glass plate bottom is connected with the circular arc corner, and the bottom of circular arc corner connects the plane conveyer belt.
A kind of production method of close thin multi-thread texture polished brick in porcelain character comprises following steps:
Micro mist material in a, engraving texture roller and the lining bucket forms well-bedded background patterns with mixed naturally on the batch mixing belt at present;
Micro mist material in the b, front hopper after drawing in by the slot bucket that gathers materials, pours the micro mist material when falling into vertical blanking accent, naturally in the gap of Xing Chenging, and formation close microgroove lines at random;
Micro mist material in c, the back line hopper will be under varicolored a small amount of powder on the doffer belt through roller, sends what the micro mist material was interrupted into the slot bucket that gathers materials, and together falls in vertical blanking chamber with micro mist material in the hopper of front, forms and imitates the bag lines;
D, several micro mist material fall in vertical blanking chamber, lead vermicelli and hold the powder that falls into, and follow the rotation of the belt that vertically connects material, and the micro mist material is placed on the conveyer belt of plane;
E, plane conveyer belt are delivered to the micro mist material under the movable rack, by the truck transmission mechanism micro mist material are sent in the die cavity of hydraulic press, finish the conventional counter cloth material process of beating secondary material distributing of micro mist.
Wherein: the medium and small drum belt of step c is halted state when the micro mist material falls, and the micro mist material forms the heap high state.
The medium and small drum belt of step c is running status when the micro mist material falls, the micro mist material is the planar or oblique line shape of strip.
The micro mist material is turned to horizontal level via the circular arc corner of glass plate lower end in the steps d, is placed on the conveyer belt of plane.
Beneficial effect of the present invention is: the production equipment and the method that obtain a kind of close thin multi-thread texture polished brick in porcelain character, adopt the doffer of vertical discharged way, and the gap that utilizes main surface material to produce at the drop of falling into vertical blanking accent, add continuous line powder at random, form the imitative stone effect of close thin multi-thread texture, simultaneously, the lines material of this vertical discharged way is to add simultaneously with main surface material, can shorten the time of blanking greatly, output is met the needs of production.
Description of drawings
Fig. 1 is the production equipment structural representation of close close grain polished brick in porcelain character of the present invention;
[figure number explanation]
1, hydraulic press, 2, the fixed base hopper, 3, the activity funnel and base material,
4, movable rack cylinder, 5, movable rack, 6, the plane conveyer belt,
7, circular arc corner, 8, glass plate, 9, the vertical belt that connects material,
10 batch mixing belts, 11, the lining bucket, 12 line hopper doffer belts,
13, front hopper, 14, back lines hopper, 15, lead vermicelli,
16, engraving texture roller, 17, the slot bucket gathers materials.
The specific embodiment
Below, in conjunction with the accompanying drawings the embodiment of the invention is further specified.As shown in Figure 1, a kind of production equipment of close thin multi-thread texture polished brick in porcelain character.It comprises hydraulic press 1, conventional anti-secondary material distributing master car transmission mechanism, the conventional activity funnel and base material of using of using 3 of main car transmission mechanism drive of beating, and is the conventional fixed base hopper 2 that uses on the activity funnel and base material 3.Conventional use anti-makes the secondary car transmission mechanism of secondary material distributing, secondary car transmission mechanism drives movable rack 5, and movable rack 5 is connected with movable rack cylinder 4, and movable rack cylinder 4 drives the knee-action that movable rack 5 is made opposite planar conveyer belt 6.Said structure is this area structure commonly used, and this repeats no more again.
The present invention comprises lining feeding device 100, lines material feeding device 200, vertical doffer 300 and plane conveyer belt 6; This lining feeding device 100 comprises lining bucket 11, engraving texture roller 16 and is used to transport the batch mixing belt 10 of lining, and this batch mixing belt 10 is located at lining bucket 11 and engraving texture roller 16 belows; This below, batch mixing belt 10 ends correspondence is provided with vertical doffer 300; This line material feeding device 200 comprises front hopper 13, and back line hopper 14, these front hopper 13 belows are provided with the slot bucket 17 that gathers materials, these line hopper 14 belows, back are provided with the doffer belt 12 that is used for the pipeline material, these doffer belt 12 ends connect the slot bucket 17 that gathers materials, the corresponding vertically doffer in these slot bucket 17 belows that gather materials;
This vertical doffer 300 comprises vertically connect material belt 9 and glass plate 8, and this vertically connects material and has spacing between belt 9 and the glass plate 8; This belt that connects material is connected with leads vermicelli 15, and this leads the width of vermicelli 15 and the spacing that vertically connects material between belt 9 and the glass plate 8 is complementary, and makes to utilize in running at the belt 9 that vertically connects material to lead vermicelli 15 and form vertical blanking chamber with glass plate 8; Vertically doffer 300 bottoms connect plane conveyer belt 6.
In the present embodiment, this doffer belt 12 is pre-small post-large structure, and this doffer belt 12 highly is higher than major ingredient belt 10 and the slot bucket 17 that gathers materials, and the anterior tip end diameter of doffer belt 12 is less, can reduce powder and be bonded on the belt, be easy to control line weight and effect.
In addition, described vertical blanking chamber is the hollow sealing U die cavity body that one group of height value gradually changes with the powder amount of falling into, and the maximum variable quantity of height value is the size of institute's production brick; These glass plate 8 bottoms are connected with circular arc corner 7, and the bottom of circular arc corner 7 connects plane conveyer belt 6.Several micro mist material fall into the U die cavity body of the sealing of hollow in vertical blanking chamber, lead vermicelli 15 and hold the powder that falls into, and follow the rotation of the belt 9 that vertically connects material, and keep the drop of powder with the U die cavity body that changes, make stone texture-like in the powder keep up and down one to.Powder is turned to horizontal level through the circular arc corner 7 of glass plate 8 lower ends, is placed on the plane conveyer belt 6, in order to carrying out further work.
This lining feeding device also comprises engraving texture Kun tube 16, be located at major ingredient belt 10 tops, micro mist material in engraving texture roller 16 and the varicolored lining bucket 11, through roller with under the micro mist material on 10 of lining batch mixing plane belts, through mixing the back down in vertical blanking chamber, by adjusting the rotating speed of roller and lining batch mixing plane belt 10, can make the micro mist material obtain different mixed effects.
The varicolored micro mist material that mixes at random in the front hopper 13 together arrives the micro mist material in vertical blanking chamber down with mixed lining by the slot bucket 17 that gathers materials through roller, and form close close grain lines at random in lining.By adjusting the rotating speed of roller, what of control line billot amount can obtain the effect of the close close grain lines of different thicknesses.
Micro mist material in the varicolored back line hopper 14, it is following discontinuously on doffer belt 12 with varicolored micro mist material to pass through roller, belt can be motion or halted state, powder forms the heap high state when stopping, by default in advance texture, can be strip, also can be planarly, equally also can be set at oblique line shape.Doffer belt 12, belt movement are default in advance equally, can be continuous motion, also can be periodic motion, and the powder that arranges is sent into the slot bucket 17 that gathers materials by default in advance, together fall in vertical blanking chamber with lining, form the lines texture of anticipation.Micro mist material in the front hopper 13, through roller varicolored powder is sent into the slot bucket 17 that gathers materials, the roller feeding can be two continuous blankings of cylinder, perhaps be that two line buckets intersect blanking continuously, gathering through the slot bucket 17 that gathers materials together falls in vertical blanking chamber with the lining that process mixes, and forms close microgroove lines at random.The tip end diameter of doffer belt 12 is less, can reduce powder and be bonded on the belt, is easy to control line weight and effect.
Several micro mist material fall into the U die cavity body of the sealing of hollow in vertical blanking chamber, lead vermicelli 15 and hold the powder that falls into, and follow the rotation of the belt 9 that vertically connects material, and keep the drop of powder with the U die cavity body that changes, make stone texture-like in the powder keep up and down one to.Powder is turned to horizontal level through the circular arc corner 7 of glass plate 8 lower ends, is placed on the plane conveyer belt 6, and leading vermicelli 15 in the present embodiment is two.
The micro mist material that plane conveyer belt 6 will be produced by the circular arc corner 7 in the chamber that connects material is delivered to movable rack 5 times, and movable rack cylinder 4 drives movable rack 5 actions, and following general who has surrendered's micro mist material covers.By secondary car transmission mechanism the micro mist material is sent in the die cavity of hydraulic press.Main car transmission mechanism drives the conventional activity funnel and base material of using 3, and base-material cloth on the micro mist lining, is finished the conventional counter cloth material process of beating secondary material distributing of micro mist.
Hydraulic press 1 punching press is produced the adobe of close close grain multi-line with powder compression moulding.
The production method of a kind of close thin multi-thread texture polished brick in porcelain character of the present invention comprises following steps:
Micro mist material in a, engraving texture roller 16 and the lining bucket 11 forms well-bedded background patterns with mixed naturally on batch mixing belt 10 at present;
Micro mist material in the b, front hopper 13 after drawing in by the slot bucket 17 that gathers materials, pours the micro mist material when falling into vertical blanking accent, naturally in the gap of Xing Chenging, and formation close microgroove lines at random;
Micro mist material in c, the back line hopper 14, through roller with under varicolored a small amount of powder on doffer belt 12, send what the micro mist material was interrupted into the slot bucket 17 that gathers materials) and together fall in vertical blanking chamber with micro mist material in the front hopper 13, imitative bag lines formed;
D, several micro mist material fall in vertical blanking chamber, lead vermicelli 15 and hold the powder that falls into, and follow the rotation of the belt 9 that vertically connects material, and the micro mist material is placed on the plane conveyer belt 6;
E, plane conveyer belt 6 are delivered to the micro mist material under the movable rack, by the truck transmission mechanism micro mist material are sent in the die cavity of hydraulic press 1, finish the conventional counter cloth material process of beating secondary material distributing of micro mist.
Wherein, the medium and small drum belt 12 of step c is halted state when the micro mist material falls, and the micro mist material forms the heap high state; Also can be running status, the micro mist material is the planar or oblique line shape of strip.This doffer belt 12, belt movement can be default in advance, can be continuous motion, also can be periodic motion.
The micro mist material is turned to horizontal level via the circular arc corner 7 of glass plate 8 lower ends in the steps d, is placed on the plane conveyer belt 6.
The color matching of micro mist material of the present invention is joined type and all can be provided with arbitrarily by pattern as required, and the use of each hopper and corresponding roller and connected mode all are common structures of this area, do not repeat them here.
Technology contents of the present invention and technical characterstic the sixth of the twelve Earthly Branches disclose as above, yet the personage who is familiar with this technology still can do various replacement and the modifications that do not deviate from this case invention spirit based on announcement of the present invention.Therefore, protection scope of the present invention should be not limited to those disclosed embodiments, and should comprise various do not deviate from replacement of the present invention and modifications, and is contained by following claim.

Claims (8)

1. the production equipment of a close thin multi-thread texture polished brick in porcelain character is characterized in that, comprises lining feeding device, lines material feeding device, vertical doffer and plane conveyer belt;
This lining feeding device (100) comprises lining bucket (11) and engraving texture roller (16) and is used to transport the batch mixing belt (10) of lining, and this batch mixing belt (10) is located at lining bucket (11) and engraving texture roller (16) below; This below, batch mixing belt (10) end correspondence is provided with vertical doffer;
This line material feeding device (200) comprises front hopper (13), and back line hopper (14), this front hopper (13) below is provided with the slot bucket (17) that gathers materials, this line hopper below, back is provided with the doffer belt (12) that is used for the pipeline material, this doffer belt (12) end connects the slot bucket (17) that gathers materials, this corresponding vertically doffer in slot bucket (17) below that gathers materials;
This vertical doffer (300) comprises belt that vertically connects material (9) and glass plate (8), and this vertically connects material and has spacing between belt (9) and the glass plate (8); This belt that connects material is connected with leads vermicelli (15), this leads the width of vermicelli (15) and the spacing that vertically connects material between belt (9) and the glass plate (8) is complementary, and makes to utilize in running at the belt that vertically connects material (9) to lead vermicelli (15) and form vertical blanking chamber with glass plate (8);
Vertically doffer (300) bottom connects plane conveyer belt (6).
2. the production equipment of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 1 is characterized in that, this doffer belt (12) is pre-small post-large structure, and this doffer belt (12) highly is higher than major ingredient belt (10) and the slot bucket (17) that gathers materials.
3. the production equipment of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 1, it is characterized in that: described vertical blanking chamber is the hollow sealing U die cavity body that one group of height value gradually changes with the powder amount of falling into, and the maximum variable quantity of height value is the size of institute's production brick.
4. the production equipment of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 1 is characterized in that, this glass plate (8) bottom is connected with circular arc corner (7), and the bottom of circular arc corner (7) connects plane conveyer belt (6).
5. the production method of a close thin multi-thread texture polished brick in porcelain character is characterized in that: comprise following steps:
Micro mist material in a, engraving texture roller (16) and the lining bucket (11) is mixed with going up nature at batch mixing belt (10) at present, forms well-bedded background patterns;
Micro mist material in the b, front hopper (13) after drawing in by the slot bucket (17) that gathers materials, pours the micro mist material when falling into vertical blanking accent, naturally in the gap of Xing Chenging, and formation close microgroove lines at random;
Micro mist material in c, the back line hopper (14), through roller with under varicolored a small amount of powder on doffer belt (12), send what the micro mist material was interrupted into the slot bucket (17) that gathers materials, and together fall in vertical blanking chamber, form imitative bag lines with micro mist material in the front hopper (13);
D, several micro mist material fall in vertical blanking chamber, lead vermicelli (15) and hold the powder that falls into, and follow the rotation of the belt that vertically connects material (9), and the micro mist material is placed on the plane conveyer belt (6);
E, plane conveyer belt (6) are delivered to the micro mist material under the movable rack, by the truck transmission mechanism micro mist material are sent in the die cavity of hydraulic press (1), finish the conventional counter cloth material process of beating secondary material distributing of micro mist.
6. the production method of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 5 is characterized in that: the medium and small drum belt of step c (12) is halted state when the micro mist material falls, and the micro mist material forms the heap high state.
7. the production method of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 5 is characterized in that: the medium and small drum belt of step c (12) is running status when the micro mist material falls, and the micro mist material is the planar or oblique line shape of strip.
8. the production method of a kind of close thin multi-thread texture polished brick in porcelain character as claimed in claim 5 is characterized in that: the micro mist material is turned to horizontal level via the circular arc corner (7) of glass plate (8) lower end in the steps d, is placed on the plane conveyer belt (6).
CN2010102273306A 2010-01-13 2010-07-15 Production equipment for ceramic polished tiles with dense and fine multi-line textures and method thereof Active CN102126249B (en)

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CN103522402A (en) * 2012-07-02 2014-01-22 陈章武 Application and method of pattern definition system for manufacturing stone imitating pattern ceramic product
CN110202671A (en) * 2019-06-25 2019-09-06 佛山建能机电设备有限公司 A kind of apparatus for distributing of entire body ceramic tile
WO2020058891A1 (en) * 2018-09-20 2020-03-26 Scg Building Materials Co., Ltd. Apparatus and method for feeding granular material to a plant for the production of slabs or tiles

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CN102126249B (en) * 2010-01-13 2012-04-25 广东格莱斯陶瓷有限公司 Production equipment for ceramic polished tiles with dense and fine multi-line textures and method thereof
CN102380906B (en) * 2011-10-26 2014-01-22 赤壁人和建材有限公司 Production device for reversely poured fibrous plaster
CN104097257B (en) * 2013-04-02 2016-06-15 北京唯众科技发展有限公司 A kind of PLASTIC LAMINATED production line
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