CN103817785B - A kind of ceramic powder moulding distributing method and apparatus for distributing thereof - Google Patents

A kind of ceramic powder moulding distributing method and apparatus for distributing thereof Download PDF

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Publication number
CN103817785B
CN103817785B CN201310416085.7A CN201310416085A CN103817785B CN 103817785 B CN103817785 B CN 103817785B CN 201310416085 A CN201310416085 A CN 201310416085A CN 103817785 B CN103817785 B CN 103817785B
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China
Prior art keywords
hopper
distributing
ceramic powder
moulding
glaze
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Expired - Fee Related
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CN201310416085.7A
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Chinese (zh)
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CN103817785A (en
Inventor
梁迪源
喻秋良
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梁迪源
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Priority to CN201310416085.7A priority Critical patent/CN103817785B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/029Feeding the unshaped material to moulds or apparatus for producing shaped articles through a sieve or grid, e.g. to ensure evenly filling of cavities

Abstract

The present invention a kind of ceramic powder moulding distributing method and apparatus for distributing thereof are involved in distributing method and the equipment producing Ceramic Tiles.Disclosing a kind of ceramic powder moulding distributing method, the step of the method is: 1, ceramic powder is uniformly played cloth to form the embryo bed of material on delivery platform by movable hopper;2, at ceramic powder upper and lower molding with cloth pattern, the ceramic powder of texture of the embryo bed of material;Ceramic powder is delivered to press-molding by 3.The present invention also disclosed the equipment implementing this method.The moulding of its method and apparatus conveying ceramic powder is more stable, natural, and imitative natural effect adds good.

Description

A kind of ceramic powder moulding distributing method and apparatus for distributing thereof
Technical field
The invention belongs to the technical field of ceramic tile production, be involved in and produce the distributing method of Ceramic Tiles and set Standby.
Background technology
At present, produce the ceramic distributing method and apparatus of artificial natural-like stone or other textures, typically pass through cloth The working procedures compositions such as material, moulding, conveying, feed supplement, but owing to the cloth of these methods is by fixing cloth Material hopper and moulding device carry out cloth conveying, therefore, it is very easy to cause the inequality of cloth and moulding the most raw Firmly, it is difficult to reach pattern and the texture of natural-like stone, easy distortion.
Summary of the invention
Cloth feeding method and equipment thereof in order to solve above-mentioned production pottery have above-mentioned weak point, this Bright provide the ceramic brick distribution equipment and method that a kind of cloth is uniform, moulding is stable.
A kind of ceramic powder moulding distributing method, the step of the method is:
1) ceramic powder is uniformly played cloth to form the embryo bed of material on delivery platform by movable hopper;
2) at ceramic powder upper and lower molding with cloth pattern, the ceramic powder of texture of the embryo bed of material;
3) ceramic powder is delivered to press-molding.
Above-mentioned a kind of ceramic powder moulding distributing method can also reach in the following manner, the step of the method It is:
1) ceramic powder is uniformly deployed on moulding device by movable hopper;
2) ceramic powder forms the embryo bed of material by cloth under moulding device on delivery platform;
3) billot ceramic powder is connected up up and down at the embryo bed of material;
4) portable sprinkling glaze slip on above-mentioned ceramic powder and lines material;
5) molding with cloth pattern upper and lower to the ceramic powder being laid on delivery platform, the ceramic powder of texture;
6) ceramic powder leveling is delivered to press-molding.
Above-mentioned a kind of ceramic powder moulding distributing method can also reach in the following manner, the step of the method It is:
1) ceramic powder is uniformly deployed on moulding device by movable hopper;
2) ceramic powder forms the embryo bed of material by cloth under movable moulding device on delivery platform;
3) billot ceramic powder is connected up up and down at the embryo bed of material;
4) on above-mentioned ceramic powder and lines material, spray glaze slip, reclaim unnecessary glaze slip simultaneously;
5) lower cloth is carried out lower molding with cloth pattern, the pottery of texture on delivery platform on all of ceramic powder layer Ceramic powder;
6) ceramic powder on delivery platform is carried out successively smooth, precompressed, supplements powder and process;
7) ceramic powder is delivered to press-molding.
The apparatus for distributing of above-mentioned a kind of ceramic powder moulding distributing method, it is flat that its apparatus for distributing includes conveying The blanking device that is arranged in order on platform and delivery platform, moulding device, glaze spraying device, distribution device, tenderizer And lift grille.Described blanking device at least includes a hopper and a lines hopper, and its hopper sets Being equipped with a movable stand to fix, hopper is arranged with one section of material device, and this section of material device is by hopper both sides Driving push rod composition on two pieces of guide plates and guide plate;Moulding device is between hopper and lines hopper.
Above-mentioned moulding device is the cloth bracket that the swash plate of polylith Different Rule combines.
Above-mentioned glaze spraying device is made up of the mobile spray gun of many groups.
Above-mentioned lines hopper is arranged with a vibratory sieve, and this vibratory sieve is made up of vibrator and screen cloth.
Before and after above-mentioned glaze spraying device, both sides or surrounding are respectively arranged with a glaze removal device, and this glaze removal device includes two Driving belt on bar rolling bearing and rolling bearing, the side of driving belt is provided with one or more scraping Plate, scraper plate is arranged with a hopper.
The above-mentioned glaze removal device left and right sides or surrounding are respectively arranged with striker plate.
Above-mentioned distribution device includes one or more cylinder hopper being carved with specific pattern recess, cylinder hopper Lower setting is respectively equipped with activity or fixing guide plate.
Above-mentioned tenderizer is made up of one or more cylinders.
Above-mentioned tenderizer rear is provided with a compensation device, and this compensation device is by one or more feed supplement buckets and benefit Compacting cylinder under hopper is constituted.
Beneficial effects of the present invention
The present invention is in the blanking device and moulding device of relative movement, and blanking device makes the production ceramic distributing time-division Cloth is uniform, and in the moulding device being made up of the swash plate of polylith Different Rule, the moulding making ceramic powder is more steady Fixed, natural, imitative natural effect adds good, after passing through glaze spraying device and distribution device in cloth, and recycling Tenderizer carries out, to the powder compacting laid, carrying out feed supplement with compensation device the most again so that ceramic powder cloth Material keeps good texture, pattern.
Accompanying drawing explanation
Fig. 1 is method one structure principle chart of the present invention;
Fig. 2 is method two structure principle chart of the present invention;
Fig. 3 is method three structure principle chart of the present invention;
Fig. 4 is the workflow block diagram of the present invention.
Detailed description of the invention
Method one
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 1, the steps include:
1) ceramic powder is uniformly played cloth to form the embryo bed of material on delivery platform by movable hopper;
2) at ceramic powder upper and lower molding with cloth pattern, the ceramic powder of texture of the embryo bed of material;
3) ceramic powder is delivered to press-molding.
Method two
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 2, the steps include:
1) ceramic powder is uniformly deployed on moulding device by movable hopper;
2) ceramic powder forms the embryo bed of material by cloth under moulding device on delivery platform;
3) billot ceramic powder is connected up up and down at the embryo bed of material;
4) portable sprinkling glaze slip on above-mentioned ceramic powder and lines material;
5) molding with cloth pattern upper and lower to the ceramic powder being laid on delivery platform, the ceramic powder of texture;
6) ceramic powder leveling is delivered to press-molding.
This method, on the basis of method one, is added with wiring billot ceramic powder and sprays glaze slurry process, and remaining is same Method one.
Method three
A kind of multiple-prepressing moulding ceramic distributing method as shown in Figure 3, the steps include:
1) ceramic powder is uniformly deployed on moulding device by movable hopper;
2) ceramic powder forms the embryo bed of material by cloth under movable moulding device on delivery platform;
3) billot ceramic powder is connected up up and down at the embryo bed of material;
4) on above-mentioned ceramic powder and lines material, spray glaze slip, reclaim unnecessary glaze slip simultaneously;
5) lower cloth is carried out lower molding with cloth pattern, the pottery of texture on delivery platform on all of ceramic powder layer Ceramic powder;
6) ceramic powder on delivery platform is carried out successively smooth, precompressed, supplements powder and process;
7) ceramic powder is delivered to press-molding.
This method, on the basis of method two, is added with smooth, precompressed, supplements powder treatment process, remaining with Method two.
The apparatus for distributing of above-mentioned ceramic powder moulding distributing method, its apparatus for distributing includes delivery platform 1 and defeated Send be arranged in order on platform 1 blanking device 2, lines hopper 26, moulding device 3, glaze spraying device 4, cloth Device 5, tenderizer 6 and lift grille 8.
Described blanking device 2 at least includes a hopper 21 and one group of lines hopper 26, concrete Saying, described blanking device includes one or more hoppers 21 and one or more groups lines hopper 26, This hopper fixes the movable stand 22 of hopper 21, and movable stand 22 can drive the shifting before and after hopper 21 Dynamic.Hopper 21 is arranged with one section of material device 23, and this section of material device 23 is by the two of hopper 21 both sides Driving push rod 25 on block guide plate 24 and guide plate forms, and this driving push rod 25 is cylinder pull bar, and driving pushes away Bar 25 acts on opening or closing of two pieces of guide plates 24;Described lines hopper 26 is arranged on hopper 21 The front of lower moulding device 3, i.e. moulding device 3 is between blanking device 2 and lines hopper 26.Online billot Bucket 26 is arranged with a vibratory sieve 27, and this vibratory sieve 27 is made up of vibrating motor and screen cloth, vibratory sieve 27 Become 30-45 ° to put;Moulding device 3 is the cloth bracket that the swash plate 31 of polylith Different Rule combines, and this is made Type device 3 is positioned at below the hopper 21 of blanking device 3.Front (the delivery platform 1 conveying pottery of moulding device 3 The front in ceramic powder direction) it is provided with glaze spraying device 4, this glaze spraying device 4 is made up of the mobile spray gun 41 of many groups, This move spray gun 41 be arranged on one can be on the support 4-1 that moves back and forth of left and right.
Before and after glaze spraying device 4, both sides or surrounding are respectively arranged with a glaze removal device 43, and this glaze removal device 43 includes There are the driving belt 45 on about one rolling bearing being distributed 44 and rolling bearing 44, drive bearing 44 Driving driving belt 45 to press through along ceramic powder surface, the side of driving belt 45 is provided with one or many Individual scraper plate 46, scraper plate 46 is arranged with a hopper 47, this scraper plate 46 by driving belt 45 at ceramic powder Rotating the glaze taken up on material to scrape, glaze is received reclaiming by hopper 47 after scraping.Described glaze removal device 43 can also be for be separately positioned on glaze spraying device 4 left and right sides or surrounding for the baffle plate preventing glaze slip from leaking 42, this baffle plate can be made with block sponge.
The front front of ceramic powder direction (delivery platform 1 carry) of glaze spraying device 4 is provided with cloth dress Putting 5, this distribution device 5 includes one or more cylinder hopper 51 being carved with specific pattern recess 51-1, The 51 times settings of cylinder hopper are respectively equipped with activity or fixing guide plate 52, and roll magazines 51 act in conveying The feed belt of platform 1 lays the ceramic powder of various textured patterns.
In the front front of ceramic powder direction (delivery platform 1 carry) of distribution device 5, a tenderizer is set 6, this tenderizer 6 is made up of one or more cylinders 61, and cylinder 61 is parallel with delivery platform 1, cylinder 61 parallel distances parallel with delivery platform 1 are adjustable, according to actual operation requirements, are rolled by adjustment Cylinder 61 and delivery platform 1 parallel position adjust the flatness of ceramic powder, beneficially moulding.
The front of described tenderizer 6 front of ceramic powder direction (delivery platform 1 carry) is provided with a benefit Pressure device 7, this compensation device 7 is by the compacting cylinder 72 under one or more feed supplement buckets 71 and feed supplement bucket 71 Constituting, this feed supplement bucket is positioned at the front of compacting cylinder 72, i.e. carries the front in powder direction, this tenderizer 6 Act on and further the ceramic powder on delivery platform 1 is compacted, further feed supplement after compacting.
With operating process, the present invention is described in further detail below, as shown in Figure 4.
First (Fig. 1 includes A1a/A1b two-chamber engraving bucket, A2 feed roll bucket, A3 at blanking device 2 Feed roll bucket, A4 feed roll bucket) it is arranged on movable stand 22, the most past when walking about with movable stand 22 backward Moulding device 3 lining moulding material.Wherein the guide plate of blanking device 2 is provided with air cylinder driven push rod 25 24 times, Extending at cloth complete material rear drive push rod 25, two pieces of guide plates 24 fit together, and prevent clout from falling and are transmitting skin Band is above.
Moulding device 3 is the special distribution device being made up of the difform swash plate of polylith 31, and moulding device 3 is connecing Blanking device 2 is walked about while blanking backward, and transverse reciprocating is walked about, and cloth goes out the basic pattern of Ceramic Tiles.Defeated When the turning handle powder A sending platform 1 is moved along to lines hopper 26, lines hopper 26 rolls off the production line billot, Broken up by the vibratory sieve 27 under lines hopper 26, uniformly lines material cloth is sprinkled upon on ceramic powder or belt On, when preventing next step glaze spraying device 4 glaze spraying from starching, glaze slip is glutinous to be bonded on belt.
When, after the good lines material of cloth, powder A enters glaze spraying device 4, glaze slip is by mobile spray gun 41 the most back and forth While swing, uniform and smooth ground powder on the feed belt of delivery platform 1 sprays.At mobile spray gun Before and after 41, both sides have oil expeller 43, glaze removal device 43 to spray many by the mobile spray gun 41 of driving belt 44 Remaining glaze slip holds, and rotates to the back side, relies on the glaze slip on 46 driving belts 44 of two groups of scraper plates to scrape off, Fall in hopper 47.Above-mentioned oil expeller 43 also includes glaze spraying device 4 left and right sides bulk sponge 42, Block sponge 42 is utilized to prevent mobile 41 glaze slips of spray gun to be ejected into fuselage outer side.Block sponge is the most more Change, it is to avoid time saturated, glaze slip falls on the feed belt of delivery platform 1, affect cloth effect.
The feed belt of delivery platform 1 then send powder A forward in distribution device 5 and (includes in Fig. 1 C1a/C1b two-chamber engraving bucket, C2 engraving bucket, C3a/C3b two-chamber engraving bucket, C4 feed supplement bucket).Cloth fills Put 5 by being carved with the cylinder hopper 51 of specific pattern recess 51-1 and guide plate 52 to the transmission of delivery platform 1 Ceramic powder under belt.Then by the cylinder 61 of tenderizer 6, powder is being flattened, filling through ftercompction after pressing Put 7 compacting cylinder 72 to leveling powder be further compacted, be unlikely to deformation, finally recycle ftercompction The feed supplement bucket 71 of device 7 carries out feed supplement to the powder flattened.Wherein in tenderizer 6 and compensation device 7 cylinder Material for during cloth produce unnecessary powder, utilize expect pump pump into tenderizer 6 and the cylinder of compensation device 7, Twice laid, energy-saving and emission-reduction.Last lift grille 8 declines, the powder on the feed belt of delivery platform 1 Material fidelity is pressed in sending into press die cavity.

Claims (3)

1. an apparatus for distributing for ceramic powder moulding distributing method, its apparatus for distributing includes delivery platform (1) With the blanking device (2) being arranged in order on delivery platform (1), moulding device (3), glaze spraying device (4), distribution device (5), tenderizer (6) and lift grille (8), it is characterized in that: under described Material device (2) at least includes a hopper (21) and a lines hopper (26), its hopper (21) being provided with a movable stand (22) to fix, hopper (21) is arranged with one section of material device (23), this section of material device (23) is by two pieces of guide plates (24) of hopper (21) both sides and guide plate Drive push rod (25) composition;Moulding device (3) be positioned at hopper (21) and lines hopper (26) it Between;The cloth bracket that the described swash plate (31) that moulding device (3) is polylith Different Rule combines;Described Glaze spraying device (4) be made up of the mobile spray gun (41) of many groups;Arrange under described lines hopper (26) A vibratory sieve (27), this vibratory sieve (27) is had to be made up of vibrator and screen cloth;Described distribution device (5) one or more cylinder hopper (51) being carved with specific pattern recess (51-1), cylinder material are included Arrange under bucket (51) and be respectively equipped with activity or fixing guide plate (52);Described tenderizer (6) is by one Or multiple cylinder (61) composition;Described tenderizer (6) rear is provided with a compensation device (7), should Compensation device (7) is by the compacting cylinder (72) under one or more feed supplement buckets (71) and feed supplement bucket (71) Constitute.
The apparatus for distributing of a kind of ceramic powder moulding distributing method the most according to claim 1, is characterized in that: Before and after described glaze spraying device (4), both sides or surrounding are respectively arranged with a glaze removal device (43), this glaze removal device (43) include the driving belt (45) on two rolling bearings (44) and rolling bearing (44), pass The side of dynamic belt (45) is provided with one or more scraper plate (46), and scraper plate (46) is arranged with one Hopper (47).
The apparatus for distributing of a kind of ceramic powder moulding distributing method the most according to claim 2, is characterized in that: Described glaze removal device (43) left and right sides or surrounding are respectively arranged with striker plate (42).
CN201310416085.7A 2013-09-07 2013-09-07 A kind of ceramic powder moulding distributing method and apparatus for distributing thereof Expired - Fee Related CN103817785B (en)

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CN107234709A (en) * 2017-06-09 2017-10-10 信益陶瓷(中国)有限公司 The forming method of lines inside a kind of Novel whole-body marble ceramic tile blank
CN107322778B (en) * 2017-07-31 2019-08-13 佛山市金尊玉陶瓷有限公司 A kind of distribution of ceramic tile method
CN108422547B (en) * 2018-05-10 2020-05-05 安徽省亚欧陶瓷有限责任公司 Multi-station material conveying and tile printing device

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CN103042588A (en) * 2012-11-26 2013-04-17 高娜 Press molding technological process
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Publication number Priority date Publication date Assignee Title
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