CN111203963A - Equipment and method for manufacturing texture pattern - Google Patents
Equipment and method for manufacturing texture pattern Download PDFInfo
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- CN111203963A CN111203963A CN202010023826.5A CN202010023826A CN111203963A CN 111203963 A CN111203963 A CN 111203963A CN 202010023826 A CN202010023826 A CN 202010023826A CN 111203963 A CN111203963 A CN 111203963A
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- storage device
- hopper
- texture pattern
- plate
- producing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses equipment and a method for manufacturing texture patterns, which comprise a material storage device and a blanking device, wherein the material storage device comprises: the storage devices are respectively used for storing one or more mixtures of dyes, powdery materials, granular materials or adhesives; the device comprises a plurality of material storage devices, wherein the lower end of each material storage device is provided with at least one discharge hole; or at least one material storage device is arranged, and the lower end of each material storage device is provided with a plurality of discharge holes; the blanking device is a plurality of, the blanking device set up in storage device's below, the blanking device includes clamping mechanism and unloading hose, the upper end of unloading hose with the discharge opening is connected, the lower extreme of unloading hose is fixed to be set up, clamping mechanism is used for pressing from both sides tightly or unclamps the unloading hose. The invention can realize that a plurality of sections of linear or curved material distribution patterns are scattered on the plate blank.
Description
Technical Field
The invention relates to the technical field of artificial stone plate production equipment, in particular to equipment and a method for manufacturing texture patterns.
Background
The natural stone has natural and fine texture, clear layers, transparent color and strong stereoscopic impression, is always an ideal material for home decoration, has rich texture and color, and is always a product imitated by ceramics and artificial stones. Due to the limitation of the existing texture forming mode of the quartz plate, the produced product has simple texture, single color and small change of style and variety, can not meet the requirements of customers and markets, and can produce the product with natural stone texture, which is the target pursued by all artificial stone production manufacturers. In the existing texture manufacturing equipment, the texture is prepared by scattering materials on one line or one surface to form the texture, and a plurality of straight lines or curved lines cannot be formed according to the requirement.
Disclosure of Invention
The present invention is directed to an apparatus and method for manufacturing a texture pattern to solve the above problems.
In order to achieve the purpose, the invention adopts the following technical scheme:
an equipment for manufacturing texture pattern, includes storage device and unloader, wherein:
the storage devices are respectively used for storing one or more mixtures of dyes, powdery materials, granular materials or adhesives; the device comprises a plurality of material storage devices, wherein the lower end of each material storage device is provided with at least one discharge hole; or at least one material storage device is arranged, and the lower end of each material storage device is provided with a plurality of discharge holes;
the blanking device is a plurality of, the blanking device set up in storage device's below, the blanking device includes clamping mechanism and unloading hose, the upper end of unloading hose with the discharge opening is connected, the lower extreme of unloading hose is fixed to be set up, clamping mechanism is used for pressing from both sides tightly or unclamps the unloading hose.
Storage device includes hopper and fluidization plate, wherein:
the fluidization plate is arranged at the lower end of the interior of the hopper, and an overhead layer is formed between the fluidization plate and the bottom of the hopper; the discharge hole is formed in the fluidization plate, and the upper end of the blanking hose penetrates through the bottom of the hopper and the overhead layer to be connected with the discharge hole;
the side wall of the hopper is provided with vent holes, and the vent holes correspond to the overhead layer.
The material storage device further comprises a stirring mechanism, and the stirring mechanism comprises a stirring rod and a stirring driving unit; one end of the stirring rod is inserted into the hopper, and the other end of the stirring rod is in driving connection with the output end of the stirring driving unit.
The stirring rod is one or a combination of a plurality of plate shapes, rake shapes or wolf tooth rod shapes.
The stirring driving unit is one of an electromagnetic coil, an air cylinder, an oil cylinder or a motor.
Still including breaking up the mechanism, break up the mechanism set up in unloader's below, break up the mechanism and include at least one vibrator and at least one screen cloth, the screen cloth is arranged along vertical direction, the vibrator with the screen cloth is connected, the vibrator drives the screen cloth vibration.
Each fluidization plate is provided with a plurality of discharge openings, and the discharge openings are arranged in a straight line or in a matrix.
Clamping mechanism is including pressing from both sides tight drive unit, fixed block and movable block, the fixed block fixed set up in one side of unloading hose, the movable block set up in the opposite side of unloading hose, press from both sides tight drive unit's output with the movable block drive connection, it drives to press from both sides tight drive unit the movable block is close to or keeps away from the fixed block.
The fluidization plate is a micropore plate, wherein the aperture of micropores on the fluidization plate is 5-100 μm.
A method of making a texture pattern comprising the steps of:
step 1, equipment for manufacturing texture patterns acquires target texture patterns;
step 2, the plate blank moves forwards relative to equipment for manufacturing the texture pattern;
step 3, the equipment for manufacturing the texture patterns respectively controls each clamping mechanism to clamp or loosen the blanking hose according to the target texture patterns, so that the materials in the hopper fall on the plate blank;
and 4, connecting the materials on the surface of the plate blank to form a target texture pattern.
The invention has the beneficial effects that: the mode of dot-shaped pigment spreading is adopted, the number of the storage devices and the number of the discharge holes can be arranged according to actual requirements, and the more the total amount of the discharge holes is, the smoother a straight line or a curve formed when the pigment is spread is, and the higher the quality of a produced product is; when the coloring material is spread, the plate blank moves relative to the equipment for manufacturing the texture pattern, at the moment, the equipment for manufacturing the texture pattern can respectively control the opening and the closing of each blanking device according to the target pattern, the blanking amount can be controlled by controlling the opening and the closing time of the blanking devices, so that the material in the material storage device is controlled to fall onto the surface of the plate blank, a plurality of densely distributed material points are formed on the surface of the plate blank, and the densely distributed material points are connected in a linear shape, so that the multi-section linear or curved pattern shown in figure 3 is spread on the plate blank.
Drawings
The drawings are further illustrative of the invention and the content of the drawings does not constitute any limitation of the invention.
FIG. 1 is a schematic structural diagram of one embodiment of the present invention;
FIG. 2 is a schematic view of the distribution of discharge holes on a fluidization plate according to one embodiment of the present invention;
fig. 3 is a schematic view of a pattern for spreading on a mat using the present invention.
In the drawings: 1-material storage device, 11-discharge hole, 12-hopper, 13-fluidization plate, 14-overhead layer, 15-vent hole, 16-stirring mechanism, 161-stirring rod, 162-stirring driving unit, 2-blanking device, 21-clamping mechanism, 211-clamping driving unit, 212-movable block, 22-blanking hose, 3-scattering mechanism, 31-vibrator, 32-screen and 4-slab.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
The equipment for manufacturing texture patterns of the embodiment, as shown in fig. 1, includes a material storage device 1 and a material discharging device 2, wherein:
the storage device 1 is respectively used for storing one or more mixtures of dye, powdery material, granular material or adhesive; the device comprises a plurality of material storage devices 1, wherein the lower end of each material storage device 1 is provided with at least one discharge hole 11; or at least one storage device 1 is arranged, and the lower end of each storage device 1 is provided with a plurality of discharge holes 11;
unloader 2 is a plurality of, unloader 2 set up in storage device 1's below, unloader 2 includes clamping mechanism 21 and unloading hose 22, the upper end of unloading hose 22 with discharge opening 11 is connected, the fixed setting of lower extreme of unloading hose 22, clamping mechanism 21 is used for pressing from both sides tightly or unclamps unloading hose 22.
When the clamping mechanism 21 clamps the blanking hose 22, the blanking device 2 is closed, and the material in the storage device 1 cannot flow out of the clamped blanking hose 22; conversely, when the clamping mechanism 21 releases the blanking hose 22, the blanking device 2 is opened, and the material in the storage device 1 can flow out from the discharge hole 11 corresponding to the released blanking hose 22; the invention is provided with a plurality of material storage devices 1, each material storage device 1 is provided with at least one discharge hole 11, or at least one material storage device 1, each material storage device 1 is provided with a plurality of discharge holes 11, each discharge hole 11 is correspondingly provided with a blanking device 2, thus the traditional linear or planar pigment spreading mode is replaced by a point pigment spreading mode, the number of the material storage devices 1 and the number of the discharge holes 11 can be arranged according to the actual requirement, the more the total amount of the discharge holes 11 is, the smoother the straight line or curve formed when the pigment is spread is, and the higher the quality of the produced product is; when the coloring material is spread, the slab 4 moves relative to the apparatus for manufacturing the texture pattern, at this time, the apparatus for manufacturing the texture pattern can respectively control the opening and closing of each blanking device 2 according to the target pattern, the blanking amount can be controlled by controlling the opening and closing time of the blanking devices 2, so as to control the material in the material storage device 1 to fall onto the surface of the slab 4, a plurality of densely distributed material points are formed on the surface of the slab 4, and the densely distributed material points are connected into a line, thereby realizing the distribution pattern of a plurality of straight lines or curves on the slab 4 as shown in fig. 3.
As shown in fig. 1, the stock arrangement 1 comprises a hopper 12 and a fluidization plate 13, wherein:
the fluidization plate 13 is arranged at the lower end of the interior of the hopper 12, and an overhead layer 14 is formed between the fluidization plate and the bottom of the hopper 12; the discharge hole 11 is arranged on the fluidization plate 13, and the upper end of the blanking hose 22 passes through the bottom of the hopper 12 and the overhead layer 14 to be connected with the discharge hole 11;
the side wall of the hopper 12 is provided with a vent hole 15, and the vent hole 15 corresponds to the overhead layer 14.
In practical use, materials at the bottom of the hopper 12 are easy to agglomerate due to overstock, and the discharge hole 11 is easy to be blocked; the invention sets up the fluidization structure at the bottom of the hopper 12, while spreading the pigment, inject the gas into the empty space layer 14 through the air vent 15, the atmospheric pressure in the empty space layer 14 increases, among them the fluidization plate 13 is the existing structure, the fluidization plate 13 has cellular structure, the fluidization plate 13 is used for stopping the supplies, and can allow the gas to pass through; gas passes fluidization plate 13 and upwards extrudes, because hopper 12 intussuseption is filled with the material, and gas continues ascending flow resistance great, therefore gas forms the gas film layer between material and fluidization plate 13, and the gas film layer can make the material constantly roll to make the material more pine and easily flow, the difficult caking of material in the bottom of hopper 12 has solved the problem that discharge opening 11 blockked up effectively.
The storing device 1 further comprises a stirring mechanism 16, wherein the stirring mechanism 16 comprises a stirring rod 161 and a stirring driving unit 162; one end of the stirring rod 161 is inserted into the hopper 12, and the other end of the stirring rod 161 is drivingly connected to the output end of the stirring driving unit 162.
Puddler 161 can stir the material in hopper 12, makes the material constantly move to reach the effect that prevents the material caking, make the material in the storage device 1 more smooth and easy when passing through discharge opening 11, difficult appearance is stifled dead.
The stirring rod 161 is one or more of a plate shape, a rake shape or a wolf tooth rod shape.
The contact area of the stirring rod 161 and the materials can be larger by the arrangement, so that the materials can be better stirred, the movement of the materials is more uniform, and the phenomenon of agglomeration caused by uneven local stirring is avoided.
The stirring driving unit 162 is one of an electromagnetic coil, an air cylinder, an oil cylinder or a motor.
Under the driving of the stirring driving unit 162, the stirring rod 161 makes a linear reciprocating motion or a rotating motion, so as to stir the materials by the stirring rod 161, the selection of the driving form of the stirring driving unit 162 can be specifically determined according to the shape of the hopper 12 to achieve the optimal stirring effect, if the cross section of the hopper 12 is rectangular, a linear driving component such as a solenoid, a cylinder or an oil cylinder can be used as the stirring driving unit 162 to drive the stirring rod 161 to make a linear reciprocating motion along the length direction of the hopper 12, so as to make the stirring rod 161 stir reciprocally in the hopper 12 along the length direction of the hopper 12; if the cross-section of the hopper 12 is circular, a motor may be used to cause the stirring rod 161 to move circularly inside the hopper 12, so as to uniformly stir the material at various positions inside the hopper 12.
As shown in fig. 1, the blanking device further comprises a scattering mechanism 3, wherein the scattering mechanism 3 is arranged below the blanking device 2, the scattering mechanism 3 comprises at least one vibrator 31 and at least one screen 32, the screen 32 is arranged in a vertical direction, the vibrator 31 is connected with the screen 32, and the vibrator 31 drives the screen 32 to vibrate.
When the material is output from the blanking device 2, the material falls on the screen 32, the vibrator 31 drives the screen 32 to vibrate, so that the material becomes loose and dispersed, then the material passes through the screen 32 and falls on the surface of the slab 4, and thus the material can be prevented from directly falling on the slab 4 to cause the material to be piled on the surface of the slab 4, and the effect that the material is more uniformly and smoothly distributed on the slab 4 is achieved.
As shown in fig. 2, each of the fluidization plates 13 is provided with a plurality of discharge holes 11, and the plurality of discharge holes 11 are arranged in a line or in a matrix.
The arrangement can ensure that the discharge holes 11 in the same storage device 1 are arranged in a matrix form, or when a plurality of storage devices 1 are arranged in parallel, the discharge holes 11 of the plurality of storage devices 1 are arranged in a matrix form together, so that the equipment for manufacturing texture patterns can realize matrix type cloth, and the texture of the manufactured artificial stone plate is richer and more attractive by spreading pigments at multiple points to connect into a linear or curved pattern.
Clamping mechanism 21 is including pressing from both sides tight drive unit 211, fixed block (not shown in the drawing) and movable block 212, the fixed block is fixed set up in one side of unloading hose 22, movable block 212 set up in the opposite side of unloading hose 22, press from both sides tight drive unit 211's output with the movable block 212 drive is connected, press from both sides tight drive unit 211 drive the movable block 212 is close to or keeps away from the fixed block.
The blanking hose 22 is located between the fixed block and the movable block 212, when the clamping driving unit 211 drives the movable block 212 to approach the fixed block, a gap between the movable block 212 and the fixed block is reduced, the blanking hose 22 deforms under the clamping of the movable block 212 and the fixed block until the inside of the blanking hose 22 is completely pressed and sealed, and the blanking device 2 is in a closed state; when the clamping driving unit 211 drives the movable block 212 to be away from the fixed block, the distance between the movable block 212 and the fixed block is gradually increased, the blanking hose 22 has elasticity, the blanking hose 22 gradually recovers under the action of the elasticity, and at the moment, the blanking device 2 is in an open state, and the material can flow out of the blanking hose 22.
The clamping driving unit 211 is an electromagnetic coil, an air cylinder, an oil cylinder or a motor.
The fluidization plate 13 is a micropore plate, wherein the aperture of micropores on the fluidization plate 13 is 5-100 μm.
The arrangement can ensure that the gas of the overhead layer 14 can enter the lower end of the hopper 12, and because the diameter of the micropores is smaller, the material in the hopper 12 cannot pass through the fluidization plate 13 and fall into the overhead layer 14, the material cannot block the micropores, and the material can smoothly flow out from the discharge hole 11.
A method for manufacturing a texture pattern by using the above-mentioned apparatus for manufacturing a texture pattern to dispense a coloring material, comprising the steps of:
step 1, equipment for manufacturing texture patterns acquires target texture patterns;
step 2, the plate blank 4 moves forwards relative to equipment for manufacturing the texture pattern;
step 3, the equipment for manufacturing the texture patterns respectively controls each clamping mechanism 21 to clamp or loosen the blanking hose 22 according to the target texture patterns, so that the materials in the hopper 12 fall on the plate blank 4;
and 4, connecting the materials on the surface of the plate blank 4 to form a target texture pattern.
When the coloring material is spread, the blank 4 moves relative to the equipment for manufacturing the texture pattern, at the moment, the equipment for manufacturing the texture pattern can respectively control the opening and closing of each blanking device 2 according to the target pattern, the blanking amount can be controlled by controlling the opening and closing time of the blanking devices 2, so that the material in the material storage device 1 is controlled to fall onto the surface of the blank 4, a plurality of densely distributed material points are formed on the surface of the blank 4, and the densely distributed material points are connected into a line shape, so that the blank 4 is spread with a multi-section linear or curved material distribution pattern as shown in fig. 3.
The technical principle of the present invention is described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Other embodiments of the invention will occur to those skilled in the art without the exercise of inventive faculty based on the explanations herein, and such equivalent modifications or substitutions are intended to be included within the scope of the present invention as defined in the appended claims.
Claims (10)
1. An apparatus for producing a texture pattern, comprising: including storage device and unloader, wherein:
the storage devices are respectively used for storing one or more mixtures of dyes, powdery materials, granular materials or adhesives; the device comprises a plurality of material storage devices, wherein the lower end of each material storage device is provided with at least one discharge hole; or at least one material storage device is arranged, and the lower end of each material storage device is provided with a plurality of discharge holes;
the blanking device is a plurality of, the blanking device set up in storage device's below, the blanking device includes clamping mechanism and unloading hose, the upper end of unloading hose with the discharge opening is connected, the lower extreme of unloading hose is fixed to be set up, clamping mechanism is used for pressing from both sides tightly or unclamps the unloading hose.
2. The apparatus for producing a texture pattern according to claim 1, wherein: storage device includes hopper and fluidization plate, wherein:
the fluidization plate is arranged at the lower end of the interior of the hopper, and an overhead layer is formed between the fluidization plate and the bottom of the hopper; the discharge hole is formed in the fluidization plate, and the upper end of the blanking hose penetrates through the bottom of the hopper and the overhead layer to be connected with the discharge hole;
the side wall of the hopper is provided with vent holes, and the vent holes correspond to the overhead layer.
3. The apparatus for producing a texture pattern according to claim 2, wherein: the material storage device further comprises a stirring mechanism, and the stirring mechanism comprises a stirring rod and a stirring driving unit; one end of the stirring rod is inserted into the hopper, and the other end of the stirring rod is in driving connection with the output end of the stirring driving unit.
4. The apparatus for producing a texture pattern according to claim 3, wherein: the stirring rod is one or a combination of a plurality of plate shapes, rake shapes or wolf tooth rod shapes.
5. The apparatus for producing a texture pattern according to claim 3, wherein: the stirring driving unit is one of an electromagnetic coil, an air cylinder, an oil cylinder or a motor.
6. The apparatus for producing a texture pattern according to claim 1, wherein: still including breaking up the mechanism, break up the mechanism set up in unloader's below, break up the mechanism and include at least one vibrator and at least one screen cloth, the screen cloth is arranged along vertical direction, the vibrator with the screen cloth is connected, the vibrator drives the screen cloth vibration.
7. The apparatus for producing a texture pattern according to claim 2, wherein: each fluidization plate is provided with a plurality of discharge openings, and the discharge openings are arranged in a straight line or in a matrix.
8. The apparatus for producing a texture pattern according to claim 1, wherein: clamping mechanism is including pressing from both sides tight drive unit, fixed block and movable block, the fixed block fixed set up in one side of unloading hose, the movable block set up in the opposite side of unloading hose, press from both sides tight drive unit's output with the movable block drive connection, it drives to press from both sides tight drive unit the movable block is close to or keeps away from the fixed block.
9. The apparatus for producing a texture pattern according to claim 2, wherein: the fluidization plate is a micropore plate, wherein the aperture of micropores on the fluidization plate is 5-100 μm.
10. A method of making a textured pattern comprising the steps of:
step 1, equipment for manufacturing texture patterns acquires target texture patterns;
step 2, the plate blank moves forwards relative to equipment for manufacturing the texture pattern;
step 3, the equipment for manufacturing the texture patterns respectively controls each clamping mechanism to clamp or loosen the blanking hose according to the target texture patterns, so that the materials in the hopper fall on the plate blank;
and 4, connecting the materials on the surface of the plate blank to form a target texture pattern.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010023826.5A CN111203963B (en) | 2020-01-09 | 2020-01-09 | Equipment and method for manufacturing texture pattern |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010023826.5A CN111203963B (en) | 2020-01-09 | 2020-01-09 | Equipment and method for manufacturing texture pattern |
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| CN111203963A true CN111203963A (en) | 2020-05-29 |
| CN111203963B CN111203963B (en) | 2022-08-16 |
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| CN202010023826.5A Active CN111203963B (en) | 2020-01-09 | 2020-01-09 | Equipment and method for manufacturing texture pattern |
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| CN106827210A (en) * | 2016-12-26 | 2017-06-13 | 广东博晖机电有限公司 | A kind of method for ceramic brick surface pattern dot matrix cloth |
| CN108069150A (en) * | 2017-12-07 | 2018-05-25 | 蒋雨 | Powder batch bin |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1546294A (en) * | 2003-12-16 | 2004-11-17 | 广东东鹏陶瓷股份有限公司 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
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| CN201863282U (en) * | 2010-08-27 | 2011-06-15 | 广东特地陶瓷有限公司 | Ceramic distributing equipment with controllable texture change |
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Inventor after: Qiu Jianping Inventor after: Min Junmin Inventor after: Yang Zhenhui Inventor after: Liu Guofu Inventor after: Tong Luyang Inventor before: Qiu Jianping Inventor before: Yang Zhenhui Inventor before: Liu Guofu Inventor before: Tong Luyang |
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