CN110253715A - A kind of entire body connects the preparation process of line brick and device and its entire body connect line brick - Google Patents
A kind of entire body connects the preparation process of line brick and device and its entire body connect line brick Download PDFInfo
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- CN110253715A CN110253715A CN201910521979.XA CN201910521979A CN110253715A CN 110253715 A CN110253715 A CN 110253715A CN 201910521979 A CN201910521979 A CN 201910521979A CN 110253715 A CN110253715 A CN 110253715A
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- cloth
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
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- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
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- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
The invention discloses the preparation processes that a kind of entire body connects line brick, the following steps are included: (1) powder distributing device is moved in the working space of press, grid is moved to the switch of surface (2) the baiting control device control feed opening of the lower mold core of press, and multi-level cloth is carried out in grid；(3) lower mold core of press moves down, and texture brick layer is fallen into the low mold frame of press；(4) it suppresses texture brick layer to form adobe；(5) kiln-firing, formation entire body connect line brick after drying for adobe.The characteristics of preparation process proposed by the present invention has preparation method simple, high production efficiency.And then propose the preparation facilities for connecting line process for producing bricks using above-mentioned entire body, and it is simple and reasonable, it can easily regulate and control cloth fineness, effectively improve the cloth speed that entire body connects line brick；It reintroduces the entire body as made from above-mentioned preparation process and connects line brick, whole every one side all has textured pattern, and texture is controllable, and three-dimensional sense is strong, effectively enhances the decorative effect of ceramic tile.
Description
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of entire body connect line brick preparation process and device and its
Entire body connects line brick.
Background technique
With the raising of people's aesthetic level, the requirement to Ceramic Tiles decorative effect is also continuously improved, the texture of Ceramic Tiles
Pattern is abundanter, more competitive, can more have and occupy certain status in the market.Front, the anyway consistent ceramics of textured pattern
Brick is known as all-body tile, entire body process for producing bricks in the prior art, generally emphasis all-body tile surface and bottom surface textured pattern
Diversity and fineness, and seldom focus on the diversity and fineness of the textured pattern of all-body tile side, so that all-body tile
Decorative effect be only limited to the surface and bottom surface of brick, lacking has stereovision, relief decorative effect.
Summary of the invention
It is an object of the invention to propose that a kind of entire body connects the preparation process of line brick, have preparation method simple, production effect
The high feature of rate.
It is another object of the present invention to propose a kind of preparation facilities for connecting line process for producing bricks using above-mentioned entire body, knot
Structure advantages of simple can easily regulate and control cloth fineness, effectively improve the cloth speed that entire body connects line brick.
It is another object of the present invention to propose that a kind of entire body as made from above-mentioned preparation process connects line brick, whole
Every one side all has textured pattern, and texture is controllable, and three-dimensional sense is strong, enhances the decorative effect of ceramic tile, effectively to overcome existing skill
Shortcoming in art.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of entire body connects the preparation process of line brick, comprising the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press, this
When grid bottom surface be lower mold core mold core face；
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control powder distributing device, in step
(1) multi-level cloth is carried out in grid, forms the texture brick layer of required thickness；
(3) lower mold core of press moves down, and the texture brick layer is fallen into the low mold frame of press, and powder distributing device and grid move
The working space of press out；
(4) upper mold core of press moves down, and suppresses the texture brick layer to form adobe；
(5) kiln-firing, formation entire body connect line brick after drying for the adobe.
Preferably, in step (2), the framed lattice of the feed opening and the grid are corresponded, and the feed opening is located at
Multiple cloth stations are arranged in the surface of the framed lattice, the powder distributing device in the working space of the press, specifically
Step is,
Baiting control device is according to the switch of the multiple feed openings of pre-set programs independent control, and powder distributing device is in initial cloth
Cloth in the framed lattice of station；
After cloth, powder distributing device is moved to next cloth station, mould of the powder distributing device in next cloth station
Cloth in sash, and so on, complete the multiple cloth of single layer；
After single layer cloth, powder distributing device is moved to initial cloth station, repeats the above steps, and completes multi-level
Cloth is until form the texture brick layer of required thickness.
Preferably, the grid by the evenly distributed framed lattice of square at.
Preferably, the single layer cloth is with a thickness of 1.5-2.5mm.
Preferably, step (2) is at least divided into precoat cloth material process and initial bed cloth material process；
The precoat cloth material process be baiting control device according to pre-set programs independent control fabric distributing device it is multiple under
The switch of material mouth, the multi-level cloth in the grid above press lower mold core form the texture precoat of required thickness；
The initial bed cloth material process be baiting control device according to pre-set programs independent control bottom material distributing device it is multiple under
The switch of material mouth, the multi-level cloth in the grid above press lower mold core form the texture initial bed of required thickness.
Preferably, the feed opening is rectangular, and the rectangular side size range is 1.0-3.0mm.
It preferably, further include pretreatment process before the powder cloth in step (2) in powder distributing device, the pretreatment
Process is specifically, mixed a variety of powders according to the dynamic proportion of different cloth rules using multitube cloth.
A kind of device connecting line process for producing bricks using above-mentioned entire body, including press, grid and at least two powder clothes
Device, any side of the press is arranged in the grid, and the grid movably passes in and out the working space of the press；
The side of the press is arranged in one powder distributing device, and another powder distributing device is arranged in the press
Other side, and two powder distributing devices are set to same level, and two powder distributing devices are movably along described
Moving track passes in and out the working space of the press；The feed opening of two powder distributing devices is located in same level, described
Height between the horizontal plane of feed opening and the upper surface of the grid is less than 30mm.
Preferably, the grid is by the evenly distributed framed lattice of square at and the feed opening of the powder distributing device
It is corresponded with the framed lattice.
A kind of entire body that the preparation process connecting line brick by above-mentioned entire body is prepared into connects line brick.
Beneficial effects of the present invention: a kind of entire body that the technical program proposes connects the preparation process of line brick, has preparation side
The characteristics of method is simple, high production efficiency.Connect the preparation facilities of line process for producing bricks using above-mentioned entire body, it is simple and reasonable, it can
Easily regulate and control cloth fineness, effectively improves the cloth speed that entire body connects line brick；The entire body as made from above-mentioned preparation process connects
Line brick, whole every one side all has textured pattern, and texture is controllable, and three-dimensional sense is strong, effectively enhances the decorative effect of ceramic tile.
Detailed description of the invention
The present invention will be further described for attached drawing, but the content in attached drawing does not constitute any limitation of the invention.
Fig. 1 is the side view that entire body in one embodiment of the invention connects line brick 1.
Fig. 2 is the side view that entire body in one embodiment of the invention connects line brick 2.
Fig. 3 is the side view that entire body in one embodiment of the invention connects line brick 3.
Fig. 4 is the structural schematic diagram that entire body connects line brick preparation facilities in one embodiment of the invention.
Fig. 5 is the partial structural diagram that entire body connects line brick preparation facilities in one embodiment of the invention.
Wherein: precoat 1, initial bed 2；Press 10, grid 20, framed lattice 21, powder distributing device 30, feed opening 31.
Specific embodiment
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
A kind of entire body connects the preparation process of line brick, comprising the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press, this
When grid bottom surface be lower mold core mold core face；
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control powder distributing device, in step
(1) multi-level cloth is carried out in grid, forms the texture brick layer of required thickness；
(3) lower mold core of press moves down, and the texture brick layer is fallen into the low mold frame of press, and powder distributing device and grid move
The working space of press out；
(4) upper mold core of press moves down, and suppresses the texture brick layer to form adobe；
(5) kiln-firing, formation entire body connect line brick after drying for the adobe.
Existing entire body process for producing bricks, the general diversity for only focusing on all-body tile surface and bottom surface textured pattern and fine
Degree, and seldom focus on the textured pattern of all-body tile side, so that the decorative effect of all-body tile is only limited to the surface and bottom of brick
Face, lacking has stereovision, relief decorative effect.
The technical program is using the distributing mode of digital cloth combination grid cloth, and it is controllable to prepare texture, six face entire bodies
The entire body of Lian Wen connects line brick, specifically includes the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press；Powder
Expect the removable of distributing device and grid, it can be achieved that in press cloth cloth material process, effectively avoid brick layer cloth outside press from turning
During moving on in press, the loss of powder and the distortion of pattern advantageously ensure that the complete of brick layer textured pattern after cloth
Whole property.
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control powder distributing device, in step
(1) multi-level cloth is carried out in grid, forms the texture brick layer of required thickness；Coding letter is converted by the way that picture proof will be designed
Breath, baiting control device controls the switch of the multiple feed openings of powder distributing device according to encoded information, to control discharge quantity, blanking
Time point and lower discharge position reach the digital cloth effect accurately according to texture cloth.Different textures only needs to set difference
Coding, it will be able to realize, improve efficiency of changing the line of production, be greatly reduced equipment acquisition cost, there is preferable promotional value.
It further illustrates, all-body tile distributing mode in the prior art, generally using entire body brick feeding device cloth in cloth
Expect on platform or belt, since powder itself has mobility, the brick layer edge after cloth is easy to collapse, and forms slope, cloth
The number of plies is more, and collapsing is more obvious, and brick layer side pattern distortion is more serious, is unable to get the powder distribution effect with stereovision at all
Fruit.Since powder itself has mobility, grid is contained as powder and fixed container, has to the formation of powder inside pattern
Crucial effect, the technical program combine digital cloth and grid cloth, are conducive to ceramic tile side and form that texture is controllable, entire body
The pattern of Lian Wen.Specifically, the feed opening of powder distributing device corresponds to a framed lattice of grid, when powder blanking, due to mould
The mobility of the position-limiting action and powder itself of sash, powder can form the more uniform small bed of material of thickness in framed lattice,
And the edge of the bed of material will not collapse, the formation of multiple small bed of materials in single level can show on the surface of texture brick layer and bottom surface
The controllable floral designs of texture out；And the superposition of the multi-level interior single small bed of material, branching can be shown in the side of texture brick layer
Controllable and well-bedded floral designs are managed, the decorative pattern for enabling surface, bottom surface and the side of ceramic tile after being burnt into all have texture controllable
Pattern improves stereovision and three-dimensional sense, further enhances the decorative effect that entire body connects line brick.
(3) lower mold core of press moves down, and the texture brick layer is fallen into the low mold frame of press, and powder distributing device and grid move
The working space of press out；Press lower mold core moves down, and texture brick layer falls into press low mold frame, and the outermost edge of texture brick layer is de-
After the limit of grid out of place, by the limit of press low mold frame, brick layer is not easy loosely, while guaranteeing the complete of brick layer, and due to lattice
Powder in each framed lattice of grid falls into press low mold frame simultaneously, and the pressure of powder mutual extrusion is consistent, therefore can be utmostly
Shangdi avoids the distortion of pattern.
Preferably, the area of feed opening is less than or equal to the area of framed lattice.Accurately guarantee the powder of single feed opening
Material is fallen into single framed lattice, and mixing situation is avoided to occur, and accomplishes to be accurately positioned cloth.
Preferably, in step (5), the drying temperature range of the adobe is 100-250 DEG C, the firing temperature of the adobe
Range is 1150-1230 DEG C.
Preferably, further include pattern decorative process in step (5), after the adobe is dried, by screen printing,
One of roller printing or inkjet printing or a variety of decoration technologies are in adobe surface formation floral designs texture.It is filled by pattern
It adorns process and forms floral designs texture on adobe surface, can be further improved the richness of brick face pattern, enhancing entire body connects line
The decorative effect of brick.
It preferably, further include applying protective layer process after the pattern decorative process, by the floral designs line
Surface charity protection glaze or dry granular are managed, forms protective layer on adobe surface；The protection glaze is transparent or semitransparent inorganic glaze
Material, the dry granular are one in transparent or semitransparent dumb light dry granular, light dry granular, coloured dumb light dry granular or coloured light dry granular
Kind is several.Apply protection glaze or dry granular in floral designs grain surface, so that the entire body after firing connects line brick surface and has one layer
Protective layer connects the floral designs of line brick in effective protection entire body while increasing the texture of ceramic tile, so that entire body connects the solid of line brick
Feel stronger.
It preferably, further include polishing process after step (5), the polishing process is appointing in full throwing, half throwing or soft throwing
It anticipates one kind.
It preferably, further include mark process after the polishing process, according to the difference of layout on adobe surface, side
Face or bottom surface are indicated, described to be denoted as one of point, line, symbol or two dimensional code or a variety of.Due to the system of entire body adobe
Preparation Method is adaptable, it can be achieved that the all-body tile production of different texture pattern is switched fast on same production line, in order to
Effective progress of subsequent handling is identified the all-body tile for completing polishing process, according to the difference of layout in adobe table
Face, side or bottom surface are indicated, and described to be denoted as one of point, line, symbol or two dimensional code or a variety of, technical staff is readable
The identification information in adobe is taken to carry out the operations such as subsequent classification, packaging and storage to the adobe.
It further explains, in step (2), the framed lattice of the feed opening and the grid are corresponded, the blanking
Mouth is located at the surface of the framed lattice, and multiple cloth works are arranged in the powder distributing device in the working space of the press
Position, the specific steps are,
Baiting control device is according to the switch of the multiple feed openings of pre-set programs independent control, and powder distributing device is in initial cloth
Cloth in the framed lattice of station；
After cloth, powder distributing device is moved to next cloth station, mould of the powder distributing device in next cloth station
Cloth in sash, and so on, complete the multiple cloth of single layer；
After single layer cloth, powder distributing device is moved to initial cloth station, repeats the above steps, and completes multi-level
Cloth is until form the texture brick layer of required thickness.
The framed lattice of feed opening and grid correspond, and when feed opening blanking, powder falls on corresponding unique framed lattice
Interior, so that the powder between cloth station is not interfere with each other, the fineness of cloth can be controlled by the size of the framed lattice of grid, such as
Fineness it is not high can be selected framed lattice it is bigger carry out cloth, while adjusting the quantity and replacement of the feed opening of powder distributing device
The size of feed opening, it is high if you need to fineness, can be selected framed lattice it is a little bit smaller come cloth, and the number by adjusting feed opening
Amount and the size of replacement feed opening can be realized, and the fineness of cloth can easily regulate and control.
In one embodiment of the invention, the quantity of feed opening is corresponded with the single framed lattice quantity of grid, powder
Material distributing device is first moved to initial cloth station cloth, at this time the position of initial cloth station, that is, feed opening and the framed lattice of first row
Position corresponds；After cloth, powder distributing device is moved to next cloth station cloth, i.e. powder distributing device is one mobile
The distance of framed lattice width makes the position of feed opening and the framed case of second row set one-to-one correspondence, starts to grid second row mould
Sash cloth, and so on.The distributing method is simple to operate, low to the space requirement of cloth station.
In another embodiment of the present invention, the quantity of feed opening is corresponded with all framed lattice quantity of grid,
Powder distributing device only has a cloth station, and after cloth, powder distributing device is the working space for removing press.The distributing method
Cloth speed can be effectively promoted, production efficiency is improved.
Further explain, the grid by the evenly distributed framed lattice of square at.
In the technical program, powder distributing device cloth is in square grid, firstly, using the pros for the arrangement that is staggered anyhow
Shape grid carries out cloth, can effectively avoid the stacking of powder and avoids the out of shape of texture, due to most of uses in the prior art
The big grid of diamond shape carries out cloth, if the powder of cloth is that mobility is poor or the biggish powder of moisture content, then powder holds when falling
Easily occur that stacking phenomenon is out of shape so as to cause texture, the texture that institute's charity comes out will appear the more texture for misplacing and connecting, and cause
The texture of acquisition has apparent grading excursion or phenomenon of rupture, and this phenomenon then can be effectively avoided with square grid
Generation.
It further illustrating, evenly distributed square grid can enable area of cloth without dead angle and all standing, resolution ratio highest,
When powder distributing device cloth in grid, square grid defines the linear movement of powder distributing device, powder distributing device without
By being to correspond with the single framed lattice of grid, or correspond with the framed lattice of grid, the cloth discharge position of powder distributing device is all
Dislocation movement is not needed, the mobile space of powder distributing device is saved, improves cloth efficiency, structure is simple, easy to use.
It further explains, the single layer cloth is with a thickness of 1.5-2.5mm.
Powder thickness is related with the blanking length of time of feed opening, connects line in order to which ceramic tile side forms finer and smoother inclination
Pattern, fabric thickness is thinner, and the cloth number of plies is more, then brick layer side pattern is finer.For example, brick layer side pattern is from brick layer
Under bottom surface to the distance between brick layer surface same case, the cloth number of plies is more, and the displacement of cloth is then smaller each time, and inclination connects
Line texture then more natural exquisiteness, on the contrary, the cloth number of plies is fewer, and the company's of inclination line texture transition is then more stiff.The technical program
Middle single layer cloth is with a thickness of 1.5-2.5mm, and in the thickness range, it is preferable that the inclination of brick layer side connects line grain effect.
It further explains, step (2) is at least divided into precoat cloth material process and initial bed cloth material process；
The precoat cloth material process be baiting control device according to pre-set programs independent control fabric distributing device it is multiple under
The switch of material mouth, the multi-level cloth in the grid above press lower mold core form the texture precoat of required thickness；
The initial bed cloth material process be baiting control device according to pre-set programs independent control bottom material distributing device it is multiple under
The switch of material mouth, the multi-level cloth in the grid above press lower mold core form the texture initial bed of required thickness.
Step (2) includes at least precoat cloth material process and initial bed cloth material process, guarantees that entire body connects line brick layer and has line
While reason, production cost is reduced.
The fabric moisture control is 0,40 mesh screen residue 0- in 20 mesh screen residues in 0.5-1.2%, grain graininess control
5%, 60 mesh screen residue 35-60%, 100 mesh screen residue > 80%, each mesh number tails over as accumulated number, and the mobility of the fabric is small
In 40 seconds (measurement of volt cup).Fabric particle is thinner, and cloth clarity improves, the available more texture of fine grain powder
Pattern.
The bottom material moisture control is controlled in 6.75-7.45%, grain graininess in 20 mesh screen residue < 1%, 40 mesh screen residues
35-45%, 60 mesh screen residue 80-90%, 100 mesh screen residue > 93%, each mesh number tail over as accumulated number.The big blanking speed of bottom material particle
Degree is fast, it is ensured that good plasticity avoids the defects of adobe cracking is opened in pressing process.
Further explain, the feed opening be it is rectangular, the rectangular side size range be 1.0-3.0mm.
Feed opening size is smaller, then pattern accuracy is higher, but if powder mobility is poor or pigment are larger, blanking
Easily there is powder clogging in mouth, and to avoid such situation from occurring, it is 1.8mm's that feed opening is limited to side length by the technical program
Square blanking mouth can be generally applicable to the ceramic powder of variable grain size and different performance difference, and using effect is preferable, block up
Plug phenomenon substantially reduces.Specifically, the side length of square blanking mouth is preferably 1.8mm, and using effect is best.
It further explains, further includes pretreatment process before the powder cloth in step (2) in powder distributing device, it is described
Pretreatment process is specifically, mixed a variety of powders according to the dynamic proportion of different cloth rules using multitube cloth.
Multitube cloth refers specifically on powder bucket, and multitube cloth system, will be different by way of electronic scale weighing
Powder is mixed by different ratio, is prefabricated into the powder of mixing.Prefabricated powder falls into powder bucket and uses for powder distributing device.Dynamically
Proportion refers to that the proportion of various powders is changed by certain cloth rule, forms dynamic and matches, can be according to charity powder
The performance difference of material prepares different powders, is one kind stronger preparation of powder side of applicability for fixed mixing ratio
Formula, specifically, properties of powder difference can be the physical properties such as the color, temperature, saturating degree, gloss of powder and have differences.To powder
Material is pre-processed, and preferably can be held cloth effect according to setting pattern, be enabled the pattern of powder excessively more mitigate, texture
More naturally, richness is higher.
A kind of device connecting line process for producing bricks using above-mentioned entire body, including press 10, grid 20 and at least two powders
Distributing device 30, any side of the press 10 is arranged in the grid 20, and the grid 20 movably passes in and out the pressure
The working space of machine 10；
The side of the press 10 is arranged in one powder distributing device 30, and another powder distributing device 30 is arranged in institute
The other side of press 10 is stated, and two powder distributing devices 30 are set to same level, two powder distributing devices 30 can
The working space of the press 10 is movably passed in and out along the moving track；The feed opening 31 of two powder distributing devices 30 is located at
In same level, the height between the horizontal plane of the feed opening 31 and the upper surface of the grid 20 is less than 30mm.
A kind of entire body connects the preparation facilities of line brick, as illustrated in figures 4-5, including press 10, grid 20 and at least two powders
Distributing device 30.Grid 20 movably passes in and out the working space of press 10, it can be achieved that the cloth in press 10 of powder distributing device 30,
Effectively avoid powder distributing device 30 during the outer cloth of press 1 is transferred in press 10, the loss of powder and pattern
Distortion, advantageously ensures that the integrality of brick layer textured pattern after cloth.
Preparation facilities further includes at least two powder distributing devices 30, and different powder distributing devices 30 is used for the line of different levels
Manage the cloth of brick layer, the alternating clothes of at least two powder distributing devices, it can be achieved that the texture brick layer cloth of different levels it is quick
Conversion, effectively improves cloth efficiency；
One powder distributing device 30 is located at the side of press 10, and another powder distributing device 30 is located at the other side of press 10,
Two powder distributing devices 30 are set to same level simultaneously, can save the cloth material space that entire body connects the preparation facilities of line brick, and two
The mobile route of powder distributing device 30 will not interact, and further realize the quick of cloth between the texture brick layer of different levels
Conversion improves cloth efficiency.
The feed opening 31 of two powder distributing devices 30 is located in same level, greatly reduces empty to the cloth of preparation facilities
Between require, the height between the horizontal plane of feed opening 31 and the upper surface of grid 20 be less than 30mm, guarantee feed opening 31 powder
Accurately fall into grid 20.
It further explains, the grid 20 is made of the evenly distributed framed lattice 21 of square, and the powder cloth
The feed opening 31 of device 30 and the framed lattice 21 correspond.
Cloth is carried out using the framed lattice 21 for the arrangement that is staggered anyhow, the stacking of powder is can effectively avoid and avoids walking for texture
Shape, meanwhile, the evenly distributed framed lattice 21 of square can enable area of cloth without dead angle and all standing, and resolution ratio highest works as powder
For distributing device 30 in grid 20 when cloth, the framed lattice 21 of square define the linear movement of powder distributing device 30, powder cloth
The cloth discharge position of device 30 does not need dislocation movement, saves the mobile space of powder distributing device 30, improves cloth efficiency, structure letter
It is single, it is easy to use.
The feed opening 31 of powder distributing device 30 and framed lattice 21 correspond, and when 31 blanking of feed opening, powder falls on correspondence
Unique framed lattice 21 in so that the powder between cloth station is not interfere with each other, the fineness of cloth can be by the mould of grid 20
The size of sash 21 controls, by adjusting feed opening 31 quantity and replace framed lattice 21, the size of feed opening 31 can be real
Now the fineness of cloth is easily regulated and controled.
A kind of entire body that the preparation process connecting line brick by above-mentioned entire body is prepared into connects line brick.
A kind of entire body of the single side bed of material of embodiment 1- connects the preparation process of line brick, comprising the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press；Its
In, the quantity of the framed lattice of the square blanking mouth quantity and grid of powder distributing device corresponds, and the side length of square blanking mouth is
1.8mm。
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control fabric distributing device, in press
Multiple cloth fabric in grid above lower mold core forms the single side bed of material of the multi-level texture of required thickness；Wherein, single level face
The bed of material with a thickness of 2.5mm, the single side bed of material required thickness of multi-level texture is 5mm, fabric moisture control in 0.5-1.2%,
The control of its grain graininess is 0,40 mesh screen residue 0-5%, 60 mesh screen residue 35-60%, 100 mesh screen residue > 80%, each mesh in 20 mesh screen residues
It is accumulated number more than number sieve, and the mobility of the fabric less than 40 seconds (measurement of volt cup).
(3) lower mold core of press moves down, and the single side bed of material of the multi-level texture falls into press low mold frame, powder distributing device
The working space of press is removed with grid；
(4) upper mold core of press moves down, and suppresses the single side bed of material of the multi-level texture to form adobe；
(5) kiln-firing, formation entire body connect line brick 1 after drying for the adobe.
Observation connects line brick 1 by the entire body that above-mentioned preparation method prepares, and surface and bottom surface pattern are complete, lines texture
Clearly, side is as shown in Figure 1, side pattern layer time is clearly demarcated.
A kind of entire body of double-layer structure of embodiment 2- connects the preparation process of line brick, comprising the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press；Its
In, the quantity of the framed lattice of the square blanking mouth quantity and grid of powder distributing device corresponds, and the side length of square blanking mouth is
1.8mm。
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control fabric distributing device, in press
Lower mold core above grid in cloth fabric, formed texture precoat (as shown in 1 in Fig. 2)；
Baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control bottom material distributing device, in press lower die
Cloth bottom material in grid above core is formed texture initial bed (as shown in 2 in Fig. 2)；Initial bed is superimposed upon above precoat and is formed
Texture brick layer.
Wherein, the thickness of precoat and initial bed is 2mm, texture brick layer with a thickness of 4mm, fabric moisture control exists
0.5-1.2%, grain graininess control are 0,40 mesh screen residue 0-5%, 60 mesh screen residue 35-60%, 100 mesh screen residues in 20 mesh screen residues
> 80%, each mesh number tails over as accumulated number, and the mobility of the fabric less than 40 seconds (measurement of volt cup), bottom material moisture content control
In 6.75-7.45%, grain graininess is controlled in 20 mesh screen residue < 1%, 40 mesh screen residue 35-45%, 60 mesh screen residue 80-90% system,
100 mesh screen residue > 93%, each mesh number tail over as accumulated number.
(3) lower mold core of press moves down, and the texture brick layer falls into press low mold frame, and powder distributing device and grid remove pressure
The working space of machine；
(4) upper mold core of press moves down, and suppresses the texture brick layer to form adobe；
(5) kiln-firing, formation entire body connect line brick 2 after drying for the adobe.
Observation connects line brick 2 by the entire body that above-mentioned preparation method prepares, and surface and bottom surface pattern are complete, lines texture
Clearly, side is as shown in Fig. 2, side pattern layer time is clearly demarcated.
A kind of entire body of multilayered structure of embodiment 3- connects the preparation process of line brick, comprising the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press；Its
In, the quantity of the framed lattice of the square blanking mouth quantity and grid of powder distributing device corresponds, and the side length of square blanking mouth is
1.8mm。
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control fabric distributing device, in press
Lower mold core above grid in cloth fabric, formed texture precoat (as shown in 1 in Fig. 3)；
Baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control bottom material distributing device, under press
Multiple cloth bottom material in grid above mold core forms the initial bed of the multi-level texture of required thickness (as shown in 2 in Fig. 3)；；Face
The bed of material, which is superimposed upon above initial bed, forms texture brick layer.
Wherein, precoat, single layer initial bed thickness be 1.5mm, texture brick layer with a thickness of 6mm, fabric moisture content control
For system in 0.5-1.2%, grain graininess control is 0,40 mesh screen residue 0-5%, 60 mesh screen residue 35-60%, 100 mesh in 20 mesh screen residues
Tail over > 80%, each mesh number tails over as accumulated number, and the mobility of the fabric less than 40 seconds (measurement of volt cup), bottom material water
Part control is controlled in 6.75-7.45%, grain graininess in 20 mesh screen residue < 1%, 40 mesh screen residue 35-45%, 60 mesh screen residue 80-
90%, 100 mesh screen residue > 93%, each mesh number tails over as accumulated number.
(3) lower mold core of press moves down, and the texture brick layer falls into press low mold frame, and powder distributing device and grid remove pressure
The working space of machine；
(4) upper mold core of press moves down, and suppresses the texture brick layer to form adobe；
(5) kiln-firing, formation entire body connect line brick 3 after drying for the adobe.
Observation connects line brick 3 by the entire body that above-mentioned preparation method prepares, and surface and bottom surface pattern are complete, lines texture
Clearly, as shown in figure 3, side pattern layer time is clearly demarcated, three-dimensional sense is strong for side.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. the preparation process that a kind of entire body connects line brick, which comprises the following steps:
(1) powder distributing device is moved in the working space of press, and grid is moved to the surface of the lower mold core of press, at this time lattice
The bottom surface of grid is the mold core face of lower mold core；
(2) baiting control device is according to the switches of the multiple feed openings of pre-set programs independent control powder distributing device, in step (1)
Multi-level cloth is carried out in grid, forms the texture brick layer of required thickness；
(3) lower mold core of press moves down, and the texture brick layer is fallen into the low mold frame of press, and powder distributing device and grid remove pressure
The working space of machine；
(4) upper mold core of press moves down, and suppresses the texture brick layer to form adobe；
(5) kiln-firing, formation entire body connect line brick after drying for the adobe.
2. the preparation process that a kind of entire body according to claim 1 connects line brick, it is characterised in that: in step (2), under described
The framed lattice of material mouth and the grid correspond, and the feed opening is located at the surface of the framed lattice, the powder cloth
Multiple cloth stations are arranged in device in the working space of the press, the specific steps are,
Baiting control device is according to the switch of the multiple feed openings of pre-set programs independent control, and powder distributing device is in initial cloth station
Framed lattice in cloth；
After cloth, powder distributing device is moved to next cloth station, framed lattice of the powder distributing device in next cloth station
Interior cloth, and so on, complete the multiple cloth of single layer；
After single layer cloth, powder distributing device is moved to initial cloth station, repeats the above steps, and completes multi-level cloth
Until forming the texture brick layer of required thickness.
3. the preparation process that a kind of entire body according to claim 2 connects line brick, it is characterised in that: the grid is by uniformly arranging
The framed lattice of square of column at.
4. the preparation process that a kind of entire body according to claim 2 connects line brick, it is characterised in that: the single layer fabric thickness
For 1.5-2.5mm.
5. the preparation process that a kind of entire body according to claim 1 connects line brick, it is characterised in that: step (2) is at least divided into
Precoat cloth material process and initial bed cloth material process；
The precoat cloth material process is baiting control device according to the multiple feed openings of pre-set programs independent control fabric distributing device
Switch, the multi-level cloth in the grid above press lower mold core forms the texture precoat of required thickness；
The initial bed cloth material process is baiting control device according to the multiple feed openings of pre-set programs independent control bottom material distributing device
Switch, the multi-level cloth in the grid above press lower mold core forms the texture initial bed of required thickness.
6. the preparation process that a kind of entire body according to claim 1 to 3 connects line brick, it is characterised in that: under described
Material mouth be it is rectangular, the rectangular side size range be 1.0-3.0mm.
7. the preparation process that a kind of entire body according to claim 1 or 2 connects line brick, it is characterised in that: powder in step (2)
Further include pretreatment process before powder cloth in distributing device, the pretreatment process specifically,
A variety of powders are mixed according to the dynamic proportion of different cloth rules using multitube cloth.
8. a kind of device for connecting line process for producing bricks using entire body described in claim 1, it is characterised in that: including press, grid
At least two powder distributing devices, any side of the press is arranged in the grid, and the grid movably passes in and out
The working space of the press；
The side of the press is arranged in one powder distributing device, and the another of the press is arranged in another powder distributing device
Outer side, and two powder distributing devices are set to same level, two powder distributing devices are movably moved along described
Track passes in and out the working space of the press；The feed opening of two powder distributing devices is located in same level, the blanking
Height between the horizontal plane of mouth and the upper surface of the grid is less than 30mm.
9. the preparation facilities that a kind of entire body according to claim 8 connects line brick, it is characterised in that: the grid is by uniformly arranging
The framed lattice of square of column is at and the feed opening of the powder distributing device and the framed lattice correspond.
10. a kind of entire body that the preparation process that the entire body as described in claim 1 connects line brick is prepared into connects line brick.
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|---|---|---|---|
| CN201910521979.XA CN110253715A (en) | 2019-06-17 | 2019-06-17 | A kind of entire body connects the preparation process of line brick and device and its entire body connect line brick |
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| CN201910521979.XA CN110253715A (en) | 2019-06-17 | 2019-06-17 | A kind of entire body connects the preparation process of line brick and device and its entire body connect line brick |
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