CN110181674A - A kind of preparation method for seeping flower ceramic tile - Google Patents
A kind of preparation method for seeping flower ceramic tile Download PDFInfo
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- CN110181674A CN110181674A CN201910521498.9A CN201910521498A CN110181674A CN 110181674 A CN110181674 A CN 110181674A CN 201910521498 A CN201910521498 A CN 201910521498A CN 110181674 A CN110181674 A CN 110181674A
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- texture
- blanking
- ceramic tile
- belt
- flower
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/022—Feeding several successive layers, optionally of different materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/027—Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
Abstract
The invention discloses a kind of preparation methods for seeping flower ceramic tile, comprising the following steps: A, prepares green body powder；B, baiting control device makes green body powder from different blanking hole blankings, forms the texture bed of material according to the aperture of the multiple blanking holes of setting program independent control；C, the texture bed of material in step B is transferred on main belt, forms adobe layer；D, adobe lamination system forms adobe；E, decorative layer is formed to the uniform charity starch adhesive in its surface after brick bat drying；F, water-soluble infiltration flower ink is printed upon to the surface for having applied starch adhesive adobe by designed infiltration floral pattern；G, kiln-firing after brick bat drying；H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile.The technical program can seep the cloth that floral pattern realizes different texture green body according to ink-jet, so that seeping flower ceramic tile entire body texture having the same, phenomenon of revealing the exact details occur when improving the three-dimensional sense for seeping flower ceramic tile entirety, while effectively avoiding seeping colored ceramic polishing.
Description
Technical field
The present invention relates to architectural pottery technical field more particularly to a kind of preparation methods for seeping flower ceramic tile.
Background technique
Seep that flower ceramic tile set granite is wear-resisting, corrosion-resistant, the high and coloury decorative effect of intensity, it has also become building
One of indispensable leading products in ornament materials.With the continuous development of technology, the level of consumption and aesthetic level be constantly
It improves, requirement of the people to the decorative effect for seeping flower polished bricks is also being continuously improved.
At present in the preparation method of traditional infiltration flower ceramic tile, the textured pattern on surface is merely able to spend water-soluble infiltration
Ink is printed upon leaching on the starch adhesive of billet surface by way of printing, and the three-dimensional sense of ceramic tile is insufficient, and by infiltration
Ceramic tile surface only generates the figure decoration pattern of certain depth afterwards, in subsequent polishing process, needs to accurately control polished amount
It can guarantee that the decorative pattern of ceramic tile surface after permeating is not walked by throwing, need just to can determine that polishing after repeatedly testing in practical operation
Amount expends time and cost.
Summary of the invention
It is an object of the invention to propose a kind of preparation method for seeping flower ceramic tile, floral pattern can be seeped according to ink-jet and realize difference
The cloth of texture green body improves the three-dimensional sense for seeping flower ceramic tile entirety, while avoiding seeping colored ceramic tile and phenomenon of revealing the exact details occur, and overcomes existing
Shortcoming in technology.
To achieve this purpose, the present invention adopts the following technical scheme:
A kind of preparation method for seeping flower ceramic tile, comprising the following steps:
A, prepare green body powder；
B, baiting control device is according to the apertures of the multiple blanking holes of setting program independent control, and by lower feed roller or under
Expect that belt drives the green body powder blanking in step A, makes green body powder with having initial velocity from different blanking hole blankings, and in pair
The texture bed of material that forming region area is controllable on belt, line weight is controllable；
C, the texture bed of material in step B is transferred on main belt, forms adobe layer；
D, the adobe layer in step C is transferred in green compact device, compacting forms adobe；
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive brick
The surface of base；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile.
Preferably, step B is at least divided into precoat cloth material process and initial bed cloth material process, the precoat cloth material process
It is baiting control device according to the aperture of the multiple blanking holes of setting program independent control, fabric is from blanking hole blanking, and in secondary skin
Take charity texture precoat, the initial bed cloth material process be baiting control device according to setting program independent control it is multiple under
Expect the aperture in hole, bottom material is from blanking hole blanking, and the charity texture initial bed on secondary belt；Step C is to the line obtained in step B
The reason bed of material is overlapped.
Preferably, in step C, the texture precoat on secondary belt is first transferred on main belt, the texture bottom on secondary belt
It is overlapped on the texture precoat being transferred to after the bed of material on main belt.
Preferably, further comprising the steps of: the texture initial bed on secondary belt is transferred to the texture precoat on main belt
Before upper, the first charity interlayer on the texture precoat on main belt.
Preferably, in step B the following steps are included:
B1, baiting control device control the aperture of the blanking hole 101 of Shi Bu great zone-texture, green body powder according to setting program
Expect the blanking hole blanking in control Shi Bu great zone-texture, and the big zone-texture of charity on secondary belt；
B2, baiting control device apply the aperture of the blanking hole of wiring texture according to setting program control, and green body powder exists
The blanking hole blanking of wiring texture, and the charity lines texture on secondary belt are applied in control；
Wherein step B1 and step B2 can be repeated several times respectively to form multizone texture after enter back into step C.
Preferably, step B2 is specifically, baiting control device applies the blanking hole of wiring texture according to setting program control
Aperture, green body powder control apply wiring texture blanking hole blanking, by be arranged in below blanking hole vibration sieve vibration
Afterwards, the charity lines texture on secondary belt.
Preferably, the speed of the secondary belt is greater than the speed of the main belt, and the speed of the secondary belt is described
1~5 times of the speed of main belt.
It preferably, further include mark process after step H, according to the difference of layout in adobe surface, side or bottom surface
It is indicated, it is described to be denoted as one of point, line, symbol or two dimensional code or a variety of.
Preferably, in step E, the siccative of the starch adhesive includes following components by mass percentage: 64-68% silica,
16-20% aluminium oxide, 0-1.2% magnesia, 0-1.2% calcium oxide, 3-4% potassium oxide, 0.2-4% zinc oxide and 0.2-4%
Titanium oxide；And the ball milling fineness of the starch adhesive is 250 meshes, Shai Yu≤1%.
Preferably, in step F, the water-soluble flower ink that seeps includes the water-soluble metal salt containing Fe, the water containing Au
One or more of soluble metal salts, the water-soluble metal salt containing Cr and water-soluble metal salt containing Co.
Beneficial effects of the present invention: the technical program can seep the cloth that floral pattern realizes different texture green body according to ink-jet,
So that seeping flower ceramic tile entire body texture having the same, the three-dimensional sense for seeping flower ceramic tile entirety is improved；Simultaneously because passing through in the prior art
The figure decoration pattern that ceramic tile surface after permeating only generates certain depth is crossed, and penetration depth is easy by starch adhesive layer characteristic etc.
It influences, and causes penetration depth uneven, the textured pattern that when subsequent polishing treatment is easy to appear surface is imperfect or even complete
The case where being walked by throwing, the infiltration flower ceramic tile that the technical program obtains also can avoid phenomenon of revealing the exact details occur when seeping flower ceramic polishing.
Detailed description of the invention
The present invention will be further described for attached drawing, but the content in attached drawing does not constitute any limitation of the invention.
Fig. 1 is the cross-sectional view of powder fabric construction in one embodiment of the invention.
Fig. 2 is the cross-sectional view of powder fabric construction in another embodiment of the present invention.
Wherein: cloth bucket 10；Blanking hole 101；The first side wall 11；Second sidewall 12；Blanking device 13；Driving assembly 131；
Flashboard 132；Lower feed roller 201；Blanking belt 202.
Specific embodiment
A kind of preparation method for seeping flower ceramic tile, comprising the following steps:
A, prepare green body powder；
B, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, and passes through lower feed roller
Green body powder blanking in the 201 or drive of blanking belt 202 step A, makes green body powder with having initial velocity from different blanking holes
101 blankings, and the texture bed of material that forming region area is controllable, line weight is controllable on secondary belt；
C, the texture bed of material in step B is transferred on main belt, forms adobe layer；
D, the adobe layer in step C is transferred in green compact device, compacting forms adobe；
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive brick
The surface of base；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile.
At present in the preparation method of traditional infiltration flower ceramic tile, the textured pattern on surface is merely able to spend water-soluble infiltration
Ink is printed upon leaching on the starch adhesive of billet surface by way of printing, and the three-dimensional sense of ceramic tile is insufficient, and by infiltration
Ceramic tile surface only generates the figure decoration pattern of certain depth afterwards, in subsequent polishing process, needs to accurately control polished amount
It can guarantee that the decorative pattern of ceramic tile surface after permeating is not walked by throwing, need just to can determine that polishing after repeatedly testing in practical operation
Amount expends time and cost.
To solve the above problems, technical solution of the present invention proposes a kind of preparation method for seeping flower ceramic tile base, it can root
The cloth (calling " pixel cloth " in the following text) that floral pattern realizes different texture green body is seeped according to ink-jet, so that seeping flower ceramic tile entire body with identical
Texture, improve seep flower ceramic tile entirety three-dimensional sense；Simultaneously because ceramic tile surface only generates one after infiltration in the prior art
The figure decoration pattern of depthkeeping degree, and penetration depth is easy to be influenced by starch adhesive layer characteristic etc., and cause penetration depth uneven
Even, the textured pattern that when subsequent polishing treatment is easy to appear surface is imperfect or even the case where walked completely by throwing, the technical program
The infiltration flower ceramic tile of acquisition also can avoid phenomenon of revealing the exact details occur when seeping flower ceramic polishing.
Wherein, in step B, baiting control device (not shown) is according to the multiple blanking holes of setting program independent control
101 aperture, and green body powder blanking is driven by lower feed roller 201 or blanking belt 202, make green body powder with having initial velocity
From different 101 blankings of blanking hole, and the texture bed of material that forming region area is controllable, line weight is controllable on secondary belt.
Specifically, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, in cloth process
In can apply cloth different decorative pattern or pattern according to demand, pixel cloth is realized, in practical operation, it is only necessary to which floral diagram is seeped in ink-jet
Case is converted into encoded information, the aperture of different blanking holes 101 is controlled by baiting control device, so that it may in the cloth of secondary belt
Expect the texture or pattern that forming region area is controllable, thickness is controllable on region, so that the infiltration flower ceramic tile base with pattern texture
Cloth has specific directive property, and different textures only needs to set different codings, it will be able to realize same production line
The seamless connection of the infiltration flower ceramic tile base production of upper different texture, preparation process is flexible, improves efficiency of changing the line of production.Control blanking hole
101 aperture, can also improve the richness for seeping flower ceramic tile base brick face pattern, and the difference of aperture enables powder in blanking hole 101
Discharge quantity is different, and the thickness of discharge of fine material is also different, by controlling the discharge of fine material of different-thickness, can be used for abundant adobe and hangs down
The upward textured pattern of histogram is also possible to the cloth of the hachure for part, so that the position of hachure has accurately
Controllability.
It further illustrates, green body powder blanking is driven by lower feed roller 201 or blanking belt 202 in step, even if powder
Material is that mobility is poor or the biggish powder of water content, can with certain velocity of rotation lower feed roller 201 or under
Expect to avoid the possibility that powder at blanking hole 101 blocks under the drive of belt 202 from 101 blanking of blanking hole, guarantee mobility compared with
Difference or the larger equal powder of water content also can smooth blanking, avoid because powder cannot normal blanking or discharge quantity deficiency, cause
The textured pattern distortion level on the infiltration flower ceramic tile base surface that cloth terminates is big, and pattern is imperfect, and is easy to appear infiltration flower ceramic tile
Reveal the exact details between the texture bed of material of base, thoroughly grey phenomenon the problem of；
In step C, using the distributing technique that major-minor belt combines, powder cloth on secondary belt is shifted through main belt,
Specifically, the speed of powder cloth is relatively slow, therefore the speed of main belt can be set to the speed for being greater than secondary belt, and powder is first
The cloth on secondary belt at a slow speed, then through main belt fast transfer, be conducive to the fluency for improving distributing technique, it improves and seeps flower porcelain
The production efficiency of adobe.
Preferably, step B can be realized by following powder fabric construction, but be not limited to the powder fabric construction.
In one embodiment of the invention, as shown in Figure 1, powder fabric construction includes rolling including cloth bucket 10, blanking
Cylinder 201, the lower section of the cloth bucket 10 is arranged in the lower feed roller 201；
The cloth bucket 10 includes the first side wall 11 and second sidewall 12, the first side wall 11 and the lower feed roller
There are feed opening between 201 periphery, the lower feed roller 201 is rotated along the feed opening direction, outside the feed opening
Side is provided with blanking device 13, and the second sidewall 12 is butted on the edge of the lower feed roller 201；
The blanking device 13 includes driving assembly 131 and flashboard 132, and the flashboard 132 is disposed with muti-piece, muti-piece
The flashboard 132 is driven by the driving component 131 is independent respectively, and the flashboard 132 is driven by the driving component 131 in institute
It states and makees elevating movement at feed opening, the flashboard 132 is used to block the aperture of the feed opening or the adjustment feed opening, multiple
The flashboard 132 forms the adjustable blanking hole 101 of multiple apertures at the feed opening between the lower feed roller 201.
Powder fabric construction in above-described embodiment, lower feed roller 201 are rotated along feed opening direction, the powder in cloth bucket 10
Expect that under the rotation of lower feed roller 201, powder is cut along lower feed roller 201 passively from 101 blanking of blanking hole, therefore when blanking
Line direction has certain initial velocity, in conjunction with the gravity of itself, can accelerate the blanking velocity of powder, improve cloth efficiency；And
Since powder is the drive blanking through lower feed roller 201, even the powder in cloth bucket 10 is that mobility is poor or moisture content contains
Biggish powder is measured, can be kept away under the drive of the lower feed roller 201 with certain velocity of rotation from 101 blanking of blanking hole
The possibility that powder blocks at blanking hole 101 is exempted from.
In another embodiment of the present invention, as shown in Fig. 2, powder fabric construction includes cloth bucket 10, blanking belt
202, the lower section of the cloth bucket 10 is arranged in the blanking belt 202；
The cloth bucket 10 includes the first side wall 11 and second sidewall 12, the first side wall 11 and the blanking belt
There are feed opening between 202 upper surface, the blanking belt 202 is rotated along the feed opening direction, outside the feed opening
Side is provided with blanking device 13, and the second sidewall 12 is butted on the upper surface of the blanking belt 202；
The blanking device 13 includes driving assembly 131 and flashboard 132, and the flashboard 132 is disposed with muti-piece, muti-piece
The flashboard 132 is driven by the driving component 131 is independent respectively, and the flashboard 132 is driven by the driving component 131 in institute
It states and makees elevating movement at feed opening, the flashboard 132 is used to block the aperture of the feed opening or the adjustment feed opening, multiple
The flashboard 132 forms the adjustable blanking hole 101 of multiple apertures at the feed opening between the blanking belt 202.
Powder fabric construction in above-described embodiment, blanking belt 202 are rotated along feed opening direction, the powder in cloth bucket 10
Material under the rotation of blanking belt 202 passively from 101 blanking of blanking hole, even powder in cloth bucket 1 be mobility compared with
Difference or the biggish powder of water content, can be under the drive of the blanking belt 202 with certain velocity of rotation from blanking hole
101 dischargings avoid the possibility that powder at blanking hole 101 blocks, the powder for guaranteeing that mobility is poor or water content is larger etc.
It also can normal blanking.
Preferably, further include prepressing procedures before step D, precompressed processing is carried out to the texture bed of material on main belt.So that
The texture bed of material has certain compactness, and the texture of the bed of material is not easy deformation of being scattered in transfer process, advantageously ensures that the complete of texture
It is whole.
Preferably, further include striking off process in step D, the texture bed of material after being transferred to inside green compact device is scraped
Flat processing.When being run due to blanking hole 101, the difference of aperture setting can show the non-uniform feelings of thickness of feed layer on secondary belt
On the one hand condition, the difference of thickness of feed layer can be compensated by the transfer between the mobility of powder itself, major-minor belt, separately
On the one hand in step D, the texture bed of material after being transferred to inside green compact device is carried out striking off processing, it is ensured that adobe table
The planarization in face, uniformly the pressure by green compact device has so that the compactness seeped inside flower ceramic tile base is uniform for adobe
The integral strength for spending ceramic tile is seeped conducive to increasing.
Preferably, polishing process can be any one in full throwing, half throwing or soft throwing in step H.
It further explains, step B is at least divided into precoat cloth material process and initial bed cloth material process, the precoat cloth
Material process is baiting control device according to the aperture of the multiple blanking holes 101 of setting program independent control, and fabric is under blanking hole 101
Material, and the charity texture precoat on secondary belt, the initial bed cloth material process are that baiting control device is only according to setting program
The aperture of the vertical multiple blanking holes 101 of control, bottom material is from 101 blanking of blanking hole, and the charity texture initial bed on secondary belt；
Step C is overlapped the texture bed of material obtained in step B.
Step B is at least divided into precoat cloth material process and initial bed cloth material process, and the texture bed of material in step B is superimposed upon master
On belt, D is entered step after forming certain thickness adobe layer, secondary belt is used for powder cloth, and powder is through powder blanking hole 101
After blanking, cloth is on secondary belt and forms the texture for seeping flower ceramic tile base；Main belt is superimposed for the bed of material.
Further illustrate, due to solved in distributing technique powder cannot smooth blanking the technical issues of, the present invention
In distributing technique be applicable to the cloth of the preferable bottom material of mobility, be equally applicable to the fabric of the poor fabric of mobility,
Baiting control device can control the discharging of fabric and bottom material simultaneously, simplified control process, can be real between the bed of material that cloth finishes
It is now precisely corresponding, improve the pattern accuracy for seeping flower ceramic tile base.Step B is at least divided into precoat cloth material process and initial bed cloth
Process.Specifically, step C is overlapped the texture bed of material obtained in step B, and bed of material superposition can be precoat and initial bed
Superposition, guarantee to seep flower ceramic tile base while have texture, reduce cost；It is more between initial bed or after precoat
Level superposition, prevents the preferable initial bed cloth of mobility too thick, and bed of material edge forms slope, and adobe forming effect is poor.Cloth
The bed of material of end is transferred on main belt from secondary belt, and the superposition of the progress bed of material forms the infiltration flower of ideal thickness on main belt
Ceramic tile base is realized to seep and spends ceramic tile base thickness controllable, improves the production applicability of distributing technique, while holding pattern texture is constant.
Preferably, the fabric be grinding after micro mist material or sub-micro powder, moisture control 6.0~7.5%, and
The control of its grain graininess is in 40 mesh screen residue <, 0~5%, 60 mesh screen residue, 30~50%, 100 mesh screen residue 80~92%, each mesh number sieve
Remaining is accumulated number.For fabric using micro mist or sub-micro powder after grinding, particle is small, and cloth clarity improves.
Preferably, the bottom material is spraying granule material, and moisture control is 6.0~7.5%, and its grain graininess controls
In 40 mesh screen residue <, 30~50%, 60 mesh screen residue, 60~90%, 100 mesh screen residue 90~100%, each mesh number is tailed over as accumulative total
Value.The big blanking velocity of bottom material particle is fast, good fluidity, and the bottom material of spraying granule powder is conducive to be vented, and facilitates pressing unfired brick.
Preferably, for the texture bed of material of superposition with a thickness of 1~5mm, the texture bed of material in the thickness range compared with
Thin, bed of material edge is less prone to collapsing phenomenon when formation, influences texture pattern effect, and be superimposed as certain thickness adobe layer
When, the thickness controllability of adobe layer is stronger.Wherein, the thickness of the texture bed of material is preferably 2~3mm.
It further explains, in step C, the texture precoat on secondary belt is first transferred on main belt, on secondary belt
It is overlapped on the texture precoat being transferred to after texture initial bed on main belt.
The anti-manual labour sequence seeped in flower distribution of ceramic tile technology is used in step C, i.e., first cloth fabric, then the cloth work of cloth bottom material
Sequence, specifically, the texture precoat on secondary belt are first transferred on main belt, are transferred to master after the texture initial bed on secondary belt
On texture precoat on belt, the upper surface due to seeping flower ceramic tile base is fabric, and initial bed is superimposed upon above precoat, bottom material
Layer itself has constant weight, and facestock plays the role of certain precompressed, and the texture of precoat is not easy in transfer process
It is scattered deformation, advantageously ensures that the complete of texture.
Preferably, 2~3 times with a thickness of the precoat thickness of the initial bed, the weight of initial bed can be to fabric
Layer brings preferable pre-compressed effect.
It further explains, further comprising the steps of: the texture initial bed on secondary belt is transferred to the texture on main belt
Before on precoat, the first charity interlayer on the texture precoat on main belt.
On the one hand, when fabric blanking, due to powder poor fluidity, it is possible that the bed of material is there are gap or not enough after cloth
Fine and close situation, then when cloth bottom material, bottom material fills the gap of fabric, is easy to appear grey phenomenon, pattern effect is poor；Another party
Face, fabric relative transparency is high, is easy to appear grey phenomenon, causes cloth effect undesirable.Between precoat and initial bed
Cloth interlayer, can effectively prevent adobe layer to occur revealing the exact details, the phenomenon of ash thoroughly, and whole grain effect is good.Wherein, interlayer powder is preferably
Monochromatic white material or the compound material being made of the one or more of them of reclaimed materials, milkiness material, color material.
Further explain, in step B the following steps are included:
B1, baiting control device control the aperture of the blanking hole 101 of Shi Bu great zone-texture, green body powder according to setting program
Expect 101 blanking of blanking hole in control Shi Bu great zone-texture, and the big zone-texture of charity on secondary belt；
B2, baiting control device apply the aperture of the blanking hole 101 of wiring texture, green body powder according to setting program control
101 blanking of blanking hole of wiring texture, and the charity lines texture on secondary belt are applied in control；
Wherein step B1 and step B2 can be repeated several times respectively to form multizone texture after enter back into step C.
Wherein, B1, baiting control device control the aperture of the blanking hole 101 of Shi Bu great zone-texture according to setting program,
Blanking hole 101 blanking of the green body powder in control Shi Bu great zone-texture, and the big zone-texture of charity on secondary belt；B2, under
Material control device applies the aperture of the blanking hole 101 of wiring texture according to setting program control, and green body powder applies wiring in control
101 blanking of blanking hole of texture, and the charity lines texture on secondary belt；When texture cloth, first Shi Bu great zone-texture, under
Expect that the aperture of control device control blanking hole 101 is big, powder blanking amount is more, because powder has certain fluidity, powder edge
It will appear small slope；After apply wiring texture, since big zone-texture is there are slope, when the powder blanking for applying wiring texture
When, it can depend on slope, cause the lines texture in bed of material vertical direction, the line of close 101 one end of blanking hole in vertical direction
The area of section of item is larger, that is, shows as thick lines, Vertical Square be upwardly away from the areas of section of the lines of 101 one end of blanking hole compared with
It is small, that is, hachure is shown as, thinner lines can be reached using this cloth sequence, improve the clarity of textured pattern.
Preferably, step B1 and step B2 enters step C after can be repeated several times respectively.Different characteristics or the powder of color can
Cloth is carried out by step B1 and step B2, the texture of more different zones can be formed, further increase texture-rich degree.
It further explains, step B2 is specifically, baiting control device applies wiring texture according to setting program control
The aperture of blanking hole 101, green body powder apply 101 blanking of blanking hole of wiring texture in control, by being arranged in blanking hole 101
After the vibration sieve vibration of lower section, the charity lines texture on secondary belt.
After green body powder can also be vibrated by the vibration sieve being arranged in below blanking hole 101 in step B2, on secondary belt
Charity lines texture, can equably big region of the thin cloth on secondary belt after the vibration dispersion of over vibration sieve when powder blanking
Small ramped surfaces are formed by after the completion of texture cloth, more tiny lines when can be formed than single 101 blanking of blanking hole, into
One step increases the fine degree for seeping flower ceramic tile base picture on surface, improves svelteness degree.Specifically, the mesh number of sieve of shaking is preferably 10
~20 mesh.
It further explains, the speed of the pair belt is greater than the speed of the main belt, and the speed of the secondary belt
It is 1~5 times of the speed of the main belt.
Due to having speed difference between secondary belt and main belt, and the speed of secondary belt is greater than the speed of the main belt
Degree, the powder that cloth finishes can be shunk during converting from secondary belt to main belt, and accumulation is squeezed between powder, is made
The pattern obtained in the bed of material is shunk, and on the one hand thickness of feed layer is enabled to increase, and is achieved the purpose that seep and is spent ceramic tile base thickness controllable, another
Aspect more highlightedly shows as seeping the lines variation on colored ceramic tile base surface, and specifically, when being run due to blanking hole 101, aperture is set
The difference set can show the case where thickness of feed layer difference on secondary belt, this difference is in the transfer action for passing through major-minor belt
It will form contraction journey of the lesser region of thickness (the small region of aperture) relative to the biggish region of thickness (the big region of aperture)
Degree is bigger, can reach the purpose that the line weight of flower ceramic tile base is seeped in control using this characteristic.Therefore, using between major-minor belt
Speed difference, can be further improved seep flower ceramic tile base pattern fine degree.
The speed of the pair belt is 1~5 times of the speed of the main belt.If secondary belt speed is too fast, pattern
Shrinkage degree is big, and lines are imperfect；Secondary belt speed is too slow, and bed of material gap easy to form, compactness is inadequate, the infiltration that cloth finishes
Flower ceramic tile be easy to appear reveal the exact details, grey phenomenon thoroughly, and the shrinkage degree of texture is small, and fineness is insufficient.Wherein, when applying cloth on secondary belt
When powder is bottom material, the speed of preferably secondary belt is 2~3 times of the speed of main belt；It is fabric when applying cloth powder on secondary belt
When, the speed of preferably secondary belt is 1~2 times of the speed of main belt.
It further explains, further includes mark process after step H, according to the difference of layout on adobe surface, side
Or bottom surface is indicated, it is described to be denoted as one of point, line, symbol or two dimensional code or a variety of.
Preparation method due to seeping flower ceramic tile is adaptable, it can be achieved that the infiltration of different texture pattern spends porcelain on same production line
Brick product production is switched fast, and for effective progress of subsequent handling, is identified to the infiltration flower ceramic tile for completing polishing process,
It is indicated according to the difference that floral pattern is seeped in ink-jet in adobe surface, side or bottom surface, it is described to be denoted as point, line, symbol or two
One of code or a variety of is tieed up, technical staff can be read the identification information in adobe and carry out subsequent classification, packaging to the adobe
With storage etc. operation.
It further explains, in step E, the siccative of the starch adhesive includes following components by mass percentage: 64-68% oxygen
SiClx, 16-20% aluminium oxide, 0-1.2% magnesia, 0-1.2% calcium oxide, 3-4% potassium oxide, 0.2-4% zinc oxide and
0.2-4% titanium oxide；And the ball milling fineness of the starch adhesive is 250 meshes, Shai Yu≤1%.
It further explains, in step F, the water-soluble flower ink that seeps includes the water-soluble metal salt containing Fe, contains
One or more of the water-soluble metal salt of Au, the water-soluble metal salt containing Cr and water-soluble metal salt containing Co.
To further illustrate the technical scheme of the present invention below with reference to the accompanying drawings and specific embodiments.
A kind of preparation method of the infiltration flower ceramic tile of single side bed of material of embodiment 1-, comprising the following steps:
A, prepare green body powder；Wherein green body powder is fabric, and the fabric is the micro mist material or sub-micro powder after grinding,
Its moisture control is 6.0~7.5%, and its grain graininess is controlled in 40 mesh screen residue <, 0~5%, 60 mesh screen residue 30~50%,
100 mesh screen residues 80~92%, each mesh number tail over as accumulated number.
B, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, and passes through lower feed roller
201 drive the fabric blanking in step A, make fabric with having initial velocity from different 101 blankings of blanking hole, and the shape on secondary belt
At texture precoat；
C, the texture precoat in step B is transferred on main belt, forms the infiltration flower ceramic tile base layer of the single side bed of material；Its
In, the speed of secondary belt is 2 times of the speed of main belt.
D, the infiltration flower ceramic tile base layer of the single side bed of material in step C is transferred in green compact device, compacting, which is formed, seeps flower ceramic tile
Base.
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive brick
The surface of base；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile 1.
After the infiltration flower ceramic tile 1 that above-mentioned preparation method is prepared throws decorative layer, observation throws decorative layer rear surface,
Theapattern of theatextured surface is complete, and lines texture is relatively clear, and the minimum widith of lines on surface is less than 1mm.
A kind of preparation method of the infiltration flower ceramic tile of double-layer structure of embodiment 2-, comprising the following steps:
A, prepare green body powder；Wherein green body powder is fabric and bottom material, and the fabric is the micro mist material or Asia after grinding
Micro mist material, moisture control is 6.0~7.5%, and the control of its grain graininess is in 40 mesh screen residue <, 0~5%, 60 mesh screen residue 30
~50%, 100 mesh screen residues 80~92%, each mesh number tails over as accumulated number.The bottom material is spraying granule material, moisture control
6.0~7.5%, and the control of its grain graininess is in 40 mesh screen residue <, 30~50%, 60 mesh screen residue, 60~90%, 100 mesh
Remaining 90~100%, each mesh number tails over as accumulated number.
Step B and step C are repeated twice, first time cloth fabric:
B, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, and passes through blanking belt
202 drive the fabric blanking in step A, make fabric with having initial velocity from different 101 blankings of blanking hole, and in fabric pair belt
Upper formation texture precoat, the texture precoat with a thickness of 2mm；
C, the texture precoat in step B is transferred on main belt；Wherein, the speed of fabric pair belt is main belt
3 times of speed.
Second of cloth bottom material:
B, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, and passes through blanking belt
202 drive the bottom material blanking in step A, make bottom material with having initial velocity from different 101 blankings of blanking hole, and in bottom material pair belt
Upper formation texture initial bed, the texture initial bed with a thickness of 3mm；
C, texture initial bed is transferred on the texture precoat being first transferred on main belt, forms the infiltration flower of double-layer structure
Ceramic tile base layer；Wherein, the speed of bottom material pair belt is 2 times of the speed of main belt.
D, the infiltration flower ceramic tile base layer of the double-layer structure of acquisition is transferred in green compact device, compacting, which is formed, seeps flower ceramic tile base 2；
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive brick
The surface of base；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile 2.
After the infiltration flower ceramic tile 2 that above-mentioned preparation method is prepared throws decorative layer, observation throws decorative layer rear surface,
Theapattern of theatextured surface is complete, and without grey phenomenon of revealing the exact details, adobe side pattern is corresponded to each other, and grain surface lines texture is more clear
Clear, the minimum widith of lines on surface is less than 1mm.
A kind of preparation method of the infiltration flower ceramic tile of multilayered structure of embodiment 3-, comprising the following steps:
A, prepare green body powder；Wherein green body powder is fabric and bottom material, and the fabric is the micro mist material or Asia after grinding
Micro mist material, moisture control is 6.0~7.5%, and the control of its grain graininess is in 40 mesh screen residue <, 0~5%, 60 mesh screen residue 30
~50%, 100 mesh screen residues 80~92%, each mesh number tails over as accumulated number.The bottom material is spraying granule material, moisture control
6.0~7.5%, and the control of its grain graininess is in 40 mesh screen residue <, 30~50%, 60 mesh screen residue, 60~90%, 100 mesh
Remaining 90~100%, each mesh number tails over as accumulated number.
Step B and step C are repeated five times, wherein first time cloth fabric, second of cloth interlayer powder, complementary degree cloth bottom
Material, specially following steps.
First time cloth fabric:
B, aperture of the baiting control device according to the multiple blanking holes 101 of setting program independent control, the drive of blanking belt 202
Fabric blanking in step A makes fabric with having initial velocity from difference after vibrating by the vibration sieve being arranged in below blanking hole 101
101 blanking of blanking hole, and on fabric pair belt formed texture precoat, the texture precoat with a thickness of 2mm；
C, the texture precoat in step B is transferred on main belt；Wherein, the speed of fabric pair belt is main belt
3 times of speed.
Second of cloth interlayer powder:
By the uniform cloth of interlayer powder on the texture precoat of main belt；Wherein the powder is white spraying granule material.
Cloth bottom material three times:
B, baiting control device is according to the apertures of the multiple blanking holes 101 of setting program independent control, and passes through blanking belt
202 drive the bottom material blanking in step A, make bottom material with having initial velocity from different 101 blankings of blanking hole, and in bottom material pair belt
Upper formation texture bottom material base, texture bottom material base with a thickness of 1mm；
C, successively the texture bottom material base of cloth three times is transferred on the interlayer being first transferred on main belt, forms multilayer
The infiltration flower ceramic tile base layer of structure；Wherein, the speed of bottom material pair belt is 2 times of the speed of main belt.
D, the infiltration flower ceramic tile base layer of the multilayered structure of acquisition is transferred in green compact device, compacting, which is formed, seeps flower ceramic tile base；
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive brick
The surface of base；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile 3.
After the infiltration flower ceramic tile 3 that above-mentioned preparation method is prepared throws decorative layer, observation throws decorative layer rear surface,
Theapattern of theatextured surface is complete, and without grey phenomenon of revealing the exact details, adobe side pattern is continuously corresponded to, the lines clean mark of grain surface,
The minimum widith of lines on surface is less than 0.5mm.
The technical principle of the invention is described above in combination with a specific embodiment.These descriptions are intended merely to explain of the invention
Principle, and shall not be construed in any way as a limitation of the scope of protection of the invention.Based on the explanation herein, the technology of this field
Personnel can associate with other specific embodiments of the invention without creative labor, these modes are fallen within
Within protection scope of the present invention.
Claims (10)
1. a kind of preparation method for seeping flower ceramic tile, which comprises the following steps:
A, prepare green body powder；
B, baiting control device is according to the apertures of the multiple blanking holes of setting program independent control, and passes through lower feed roller or blanking skin
With the green body powder blanking driven in step A, make green body powder with having initial velocity from different blanking hole blankings, and in secondary belt
The texture bed of material that upper forming region area is controllable, line weight is controllable；
C, the texture bed of material in step B is transferred on main belt, forms adobe layer；
D, the adobe layer in step C is transferred in green compact device, compacting forms adobe；
E, by after step D brick bat drying obtained, to the uniform charity starch adhesive in its adobe surface, decorative layer is formed；
F, water solubility infiltration flower ink is printed upon with Digital ink-jet printer by designed infiltration floral pattern and has applied starch adhesive adobe
Surface；
G, by after step F brick bat drying obtained, kiln-firing is burnt into；
H, the ceramic tile after firing is subjected to polishing edging, obtains and seeps flower ceramic tile.
2. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: step B is at least divided into fabric
Layer cloth material process and initial bed cloth material process, the precoat cloth material process are that baiting control device is independently controlled according to setting program
The aperture of multiple blanking holes is made, fabric is from blanking hole blanking, and the charity texture precoat on secondary belt, the initial bed cloth
Process is baiting control device according to the apertures of the multiple blanking holes of setting program independent control, bottom material from blanking hole blanking, and
Charity texture initial bed on secondary belt；
Step C is overlapped the texture bed of material obtained in step B.
3. a kind of preparation method for seeping flower ceramic tile according to claim 2, it is characterised in that: in step C, on secondary belt
Texture precoat is first transferred on main belt, is transferred on the texture precoat on main belt after the texture initial bed on secondary belt
It is overlapped.
4. a kind of preparation method for seeping flower ceramic tile according to claim 3, it is characterised in that: further comprising the steps of: secondary
Before texture initial bed on belt is transferred on the texture precoat on main belt, first on the texture precoat on main belt
Charity interlayer.
5. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: include following step in step B
It is rapid:
B1, baiting control device control the aperture of the blanking hole 101 of Shi Bu great zone-texture according to setting program, and green body powder exists
Control the blanking hole blanking of Shi Bu great zone-texture, and the big zone-texture of charity on secondary belt；
B2, baiting control device apply the aperture of the blanking hole of wiring texture according to setting program control, and green body powder is controlling
Apply the blanking hole blanking of wiring texture, and the charity lines texture on secondary belt；
Wherein step B1 and step B2 can be repeated several times respectively to form multizone texture after enter back into step C.
6. a kind of preparation method for seeping flower ceramic tile according to claim 5, it is characterised in that: step B2 is specifically, blanking
Control device applies the aperture of the blanking hole of wiring texture according to setting program control, and green body powder applies wiring texture in control
Blanking hole blanking, by be arranged in below blanking hole vibration sieve vibration after, the charity lines texture on secondary belt.
7. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: the speed of the pair belt is big
In 1~5 times that the speed of the speed of the main belt, and the secondary belt is the speed of the main belt.
8. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: further include mark after step H
Process is indicated according to the difference of layout in adobe surface, side or bottom surface, described to be denoted as point, line, symbol or two
Tie up one of code or a variety of.
9. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: in step E, the starch adhesive
Siccative includes following components by mass percentage: 64-68% silica, 16-20% aluminium oxide, 0-1.2% magnesia, 0-
1.2% calcium oxide, 3-4% potassium oxide, 0.2-4% zinc oxide and 0.2-4% titanium oxide；And the ball milling fineness of the starch adhesive is
250 meshes, Shai Yu≤1%.
10. a kind of preparation method for seeping flower ceramic tile according to claim 1, it is characterised in that: described water-soluble in step F
Property seep flower ink include the water-soluble metal salt containing Fe, the water-soluble metal salt containing Au, the water-soluble metal salt containing Cr
With one or more of the water-soluble metal salt containing Co.
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Application publication date: 20190830 |