CN104308970A - Material distribution system for producing ceramic wall tiles - Google Patents
Material distribution system for producing ceramic wall tiles Download PDFInfo
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- CN104308970A CN104308970A CN201410535273.6A CN201410535273A CN104308970A CN 104308970 A CN104308970 A CN 104308970A CN 201410535273 A CN201410535273 A CN 201410535273A CN 104308970 A CN104308970 A CN 104308970A
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- conveyer belt
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- hopper
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- distribution device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Press-Shaping Or Shaping Using Conveyers (AREA)
Abstract
A material distribution system for producing ceramic wall tiles comprises a material distribution device, wherein the material distribution device consists of a blanking hopper, a primary material distribution conveyer belt and a secondary material distribution convey belt; at least one set of material matching device is arranged above the material distribution device; the material matching device is provided with a color blending mechanism; the color blending mechanism is provided with a color material conveying device which is controlled by an intelligent control device; the color material matching ratio of the color material conveying device can be randomly regulated; the color material conveying device mainly consists of a proportion conveyer belt group, a transfer conveyer belt and a material division conveyer belt group. Due to the adoption of the material distribution system, two kinds or more than two kinds of primary color materials are manufactured into a plurality of kinds of secondary color materials by the material matching device according to different proportions, the material matching device is correspondingly connected with the material distribution device, the mixed secondary color materials are overlapped layer by layer according to the gradient, and are freely thrown to form blocky and powdery secondary color material layers, after surfaces of green bricks are subjected to material distribution by the secondary color material layers, ceramic tile patterns with richer gradient, more natural texture transition and strong layering sense can be obtained, and the technology has an obvious promotion effect on ceramic texture decoration.
Description
Technical field
The present invention relates to a kind of production ceramic wall and floor bricks equipment, particularly a kind of cloth system producing ceramic wall and floor bricks.
Background technology
At present, in ceramic wall and floor bricks industry, the innovation of brick volume textures mostly carries out the close apparatus for distributing of master-plan and technique by means of the effect of lithotome, in other words, being copied one day by the stone material of thousand is the target that insider and technical staff constantly pursue, research finds, through the lithotome of long time, from texture, there is naturality, from color and luster, there is transitionality, especially on color and luster, shades of colour is through very long evolution, interpenetrate, the various color and lusters formed are not only by being deep to shallow mild nature, and be impregnated with other intermediate color in the mass-tone of regional area formation, its stone material overall organoleptic rich color and tool aesthetic feeling.Further research finds in lithotome, a lot of effect does not realize with contrast look, but embody with intermediate color, such as, a certain yellow stone material, be characterized in presenting the intermediate color of multiple gradient from white to Huang, more assorted transparent crystals and lighter colored particles shape material is oozed, therefore, in ceramic wall and floor bricks Strand Feeding Technique once in a while, how from technique, the transition technically solving color and texture, become the key issue that industry urgently will solve.
Summary of the invention
Technical problem to be solved by this invention is, for the effect that the above-mentioned lithotome mentioned has, provides a kind of cloth system producing ceramic wall and floor bricks.
Technical scheme of the present invention is: a kind of cloth system producing ceramic wall and floor bricks, comprise distribution device, described distribution device comprises some hoppers, be provided with by power-actuated some cloth conveyer belts and secondary material distributing conveyer belt in the below of hopper, described secondary material distributing conveyer belt is arranged on the below of a cloth conveyer belt, above above-mentioned distribution device, be provided with at least a set of proportioner, the described proportioner that often overlaps is made up of color matching mechanism and powder beater structure respectively, wherein:
Above-mentioned color matching mechanism comprises a set of that be made up of PLC, frequency converter, servomotor, realize random proportioning between ceramic powder by controlling conveying belt speed difference intelligent controlling device;
Above-mentioned color matching mechanism also comprises the colorant conveying device controlled by above-mentioned intelligent controlling device, and above-mentioned colorant conveying device is formed primarily of ratio conveyer belt group, transfer conveyer belt and sub-material conveyer belt group;
The conveyer belt that described ratio conveyer belt group is subtend transmission by a pair ecto-entad forms, and at two driving-belts, corresponding districts are provided with charging conduit, above each conveyer belt outer end, be respectively equipped with colorant entrance;
Above-mentioned transfer conveyer belt is arranged at the below of the charging conduit of aforementioned proportion conveyer belt, and described transfer conveyer belt is Bidirectional driving;
Above-mentioned sub-material conveyer belt is the conveyer belt composition a pair with Bidirectional driving, and it is arranged at the below of transfer conveyer belt two ends delivery outlet respectively, is also respectively equipped with storage bin hopper in the below at each conveyer belt two ends of sub-material conveyer belt;
Above-mentioned powder beater structure comprises the powder beater be arranged at below above-mentioned each storage bin hopper, and described powder beater upper end is connected with storage bin hopper, and lower end is provided with discharge bucket, is provided with the pipeline be connected with each hopper in above-mentioned distribution device in the bottom of discharge bucket.
Further: above-mentioned proportioner is 2 covers, the hopper in corresponding distribution device is 8.
Further: above-mentioned proportioner is 4 covers, the hopper in corresponding distribution device is 16.
Further: an above-mentioned conveyer belt 12 is 2-4 bar.
Further: the above-mentioned colorant entrance being arranged at each conveyer belt outer end of ratio conveyer belt is 1-3.
The present invention is owing to have employed above-mentioned cloth system, by means of only the proportioner in cloth system, two or more female colorant is not realized the mixing of pressing different proportion, make some seed colorants, and by the mutual corresponding connection of proportioner and distribution device, after mixed each seed colorant is layering by certain gradient to lower and Shangdi, freely leave and form block and the sub-colorant layer of powdery, finally fill out base-material and complete whole base process.
By the sub-colorant of different for the several formation through mixing match gradient is sequentially arranged, define the variable gradient with natural tone in the bed of material, use this bed of material to lay and can obtain the gradient ceramic tile patterns that more horn of plenty, transition are more natural, stereovision is strong, have obvious lifting to ceramic tile grain decorating.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further detailed explanation.
Fig. 1 is general principles schematic diagram of the present invention;
Fig. 2 is the structural representation of proportioner of the present invention;
Fig. 3 is proportioner top view of the present invention;
Fig. 4 is the cloth system principle schematic of the present invention when having two cover proportioners.
Detailed description of the invention
The present invention as shown in Figure 1, Figure 2, Figure 3, Figure 4, a kind of cloth system producing ceramic wall and floor bricks, comprise distribution device 1, described distribution device 1 comprises some hoppers 11, be provided with by power-actuated some cloth conveyer belts 12 and secondary material distributing conveyer belt 13 in the below of hopper 11, described secondary material distributing conveyer belt 13 is arranged on the below of a cloth conveyer belt 12, it is characterized in that; Above above-mentioned distribution device 1, be provided with at least a set of proportioner 2, the described proportioner that often overlaps is made up of color matching mechanism 3 and powder beater structure 4 respectively, wherein:
Above-mentioned color matching mechanism 3 comprises a set of that be made up of PLC, frequency converter, servomotor, realize proportioning between ceramic powder by controlling rotating band speed difference intelligent controlling device;
Above-mentioned color matching mechanism 3 also comprises the colorant conveying device controlled by above-mentioned intelligent controlling device, and above-mentioned colorant conveying device is formed primarily of ratio conveyer belt group 31, transfer conveyer belt 32 and sub-material conveyer belt group 33; The driving-belt that described ratio conveyer belt group 31 is subtend transmission by a pair ecto-entad forms, and at two conveyer belts, corresponding districts are provided with charging conduit 34, above each conveyer belt outer end, be respectively equipped with colorant entrance 35; Above-mentioned transfer conveyer belt 32 is arranged at the below of the charging conduit 34 of aforementioned proportion conveyer belt 31, and described transfer conveyer belt 32 is Bidirectional driving; Above-mentioned sub-material conveyer belt 33 is the conveyer belt composition a pair with Bidirectional driving, and it is arranged at the below of transfer conveyer belt 32 two ends delivery outlet respectively, is also respectively equipped with storage bin hopper 36 in the below at each conveyer belt two ends of sub-material conveyer belt 33;
Above-mentioned powder beater structure 4 comprises the powder beater 41 be arranged at below above-mentioned each storage bin hopper 36, described powder beater 41 upper end is connected with storage bin hopper 36, lower end is provided with discharge bucket 42, is provided with the pipeline 43 be connected with each hopper 11 in above-mentioned distribution device in the bottom of discharge bucket 42.
Above-mentioned proportioner 2 is 2 covers, and the hopper in corresponding distribution device 1 is 8.Above-mentioned proportioner 2 is 4 covers, and the hopper in corresponding distribution device 1 is 16.An above-mentioned conveyer belt 12 is 2-4 bar.The above-mentioned colorant entrance being arranged at each conveyer belt outer end of ratio conveyer belt 31 is 1-3.The width of above-mentioned set charging conduit between ratio conveyer belt group 31 liang of conveyer belts is 10-20cm.In upper and lower vertical arrangement between above-mentioned sub-material conveyer belt group 33 and transfer conveyer belt 32.
Embodiment:
The present invention as shown in Figure 4, adopt 2 covers by color matching mechanism 3, what the proportioner 2 that powder beater 4 forms was corresponding arranges 8 by hopper in distribution device 1, the hopper 11 of cylinder composition, and order is arranged as 11a successively, 11b ... 11h, adopt two kinds of masterbatch, white and yellow, and above-mentioned two kinds of whites and yellow female colorant are thrown in respectively in two feeding mouths of each cover color matching mechanism, the sub-colorant of the different gradient of two kinds of colour systems is prepared by above-mentioned two cover color matching mechanisms according to the order that gradient increases and decreases, then hopper 11 is inputed to, the sub-colorant batching being specifically delivered to hopper 11 is: hopper 11a is pure white material, hopper 11b is white material 90 ﹪+Huang material 10 ﹪, hopper 11c is white material 75 ﹪, yellow material is 25 ﹪, hopper 11d, white material 50 ﹪, yellow material 50 ﹪, hopper 11e expects to be 35 ﹪ for white, yellow material 65 ﹪, hopper 11f is white material 20 ﹪, yellow material 80 ﹪, hopper 11g, white material 10 ﹪, yellow material 90 ﹪, hopper 11h is yellow material 100 ﹪, after the sub-colorant in above-mentioned sequence ratio enters into hopper 11, open hopper, the sub-colorant in each hopper is made to be added in a cloth conveyer belt surface by certain gradient to lower and overlying strata is stacked, and form the plates of some layers, a cloth conveyer belt superposes plates and passes through V belt translation, freely leave step by step from front to back on secondary material distributing conveyer belt, form the sub-colorant bed of material of irregular size bulk and powdery formation, then the covering to the above-mentioned sub-colorant bed of material is implemented by the funnel and base material be arranged near press, finally send into the adobe of press press face.
Overlapping in color matching mechanisms two by some seed colorants of above-mentioned gradient increase and decrease order preparation is that passing ratio conveyer belt group is realized by the speed controlling conveyer belt, such as when preparing pure white material, ratio driving-belt transmission below white material colorant entrance, and the ratio driving-belt of yellow material colorant entrance is motionless, and when preparing white material 50 ﹪, yellow material 50 ﹪, the ratio driving-belt transmission speed at two ends is identical, by that analogy.
For making the adobe made by above-mentioned preparing process have good texture and texture more horn of plenty nature, distribution device also independently can install two hoppers additional, can put in described each hopper have strengthen brick face effect intersperse look, as transparent material and red material.
Claims (7)
1. produce the cloth system of ceramic wall and floor bricks for one kind, comprise distribution device (1), described distribution device (1) comprises some hoppers (11), be provided with by power-actuated some cloth conveyer belts (12) and secondary material distributing conveyer belt (13) in the below of hopper (11), described secondary material distributing conveyer belt (13) is arranged on the below of a cloth conveyer belt (12), it is characterized in that; Be provided with at least a set of proportioner (2) in the top of above-mentioned distribution device (1), the described proportioner that often overlaps is made up of color matching mechanism (3) and powder beater structure (4) respectively, wherein:
Above-mentioned color matching mechanism (3) comprises a set of that be made up of PLC, frequency converter, servomotor, realize random proportioning between ceramic powder by controlling conveyer belt speed difference intelligent controlling device;
Above-mentioned color matching mechanism (3) also comprises the colorant conveying device controlled by above-mentioned intelligent controlling device, and above-mentioned colorant conveying device is formed primarily of ratio conveyer belt group (31), transfer conveyer belt (32) and sub-material conveyer belt group (33); The conveyer belt that described ratio conveyer belt group (31) is subtend transmission by a pair ecto-entad forms, and at two conveyer belts, corresponding districts are provided with charging conduit (34), are respectively equipped with colorant entrance (35) above each conveyer belt outer end; Above-mentioned transfer conveyer belt (32) is arranged at the below of the charging conduit (34) of aforementioned proportion conveyer belt (31), and described transfer conveyer belt (32) is Bidirectional driving; Above-mentioned sub-material conveyer belt (33) is the conveyer belt composition a pair with Bidirectional driving, it is arranged at the below of transfer conveyer belt (32) two ends delivery outlet respectively, is also respectively equipped with storage bin hopper (36) in the below at each driving-belt two ends of sub-material conveyer belt (33);
Above-mentioned powder beater structure (4) comprises the powder beater (41) being arranged at above-mentioned each storage bin hopper (36) below, described powder beater (41) upper end is connected with storage bin hopper (36), lower end is provided with discharge bucket (42), is provided with the pipeline (43) be connected with each hopper (11) in above-mentioned distribution device in the bottom of discharge bucket (42).
2. cloth system according to claim 1, is characterized in that above-mentioned proportioner (2) is 2 covers, and the hopper in corresponding distribution device (1) is 8.
3. cloth system according to claim 1, is characterized in that above-mentioned proportioner (2) is 4 covers, and the hopper in corresponding distribution device (1) is 16.
4. cloth system according to claim 1, is characterized in that an above-mentioned conveyer belt (12) is 2-4 bar.
5. cloth system according to claim 1, is characterized in that the above-mentioned colorant entrance being arranged at each driving-belt outer end of ratio conveyer belt (31) is 1-3.
6. cloth system according to claim 1, is characterized in that the width of above-mentioned set charging conduit (34) between ratio conveyer belt group (31) two driving-belt is 10-20cm.
7. cloth system according to claim 1, is characterized in that between above-mentioned sub-material conveyer belt group (33) and transfer conveyer belt (32) in upper and lower vertical arrangement.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410535273.6A CN104308970B (en) | 2014-10-11 | A kind of cloth system producing ceramic wall and floor bricks |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201410535273.6A CN104308970B (en) | 2014-10-11 | A kind of cloth system producing ceramic wall and floor bricks |
Publications (2)
Publication Number | Publication Date |
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CN104308970A true CN104308970A (en) | 2015-01-28 |
CN104308970B CN104308970B (en) | 2017-01-04 |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104786363A (en) * | 2015-04-16 | 2015-07-22 | 佛山市简一陶瓷有限公司 | Whole-body marble ceramic tile manufacturing process and system |
CN105947706A (en) * | 2016-06-01 | 2016-09-21 | 合肥雄鹰自动化工程科技有限公司 | BB fertilizer batching system |
CN106945162A (en) * | 2017-04-13 | 2017-07-14 | 佛山市三水区广顺自动化设备有限公司 | A kind of proportioner |
CN112092170A (en) * | 2020-09-22 | 2020-12-18 | 佛山市赛普飞特科技有限公司 | Real-time coloring method and system for digital whole-body green bricks |
Citations (6)
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JPH0911222A (en) * | 1995-06-26 | 1997-01-14 | Chiyoda Tech & Ind Co Ltd | Method and apparatus for producing patterned concrete block |
JPH09123149A (en) * | 1995-11-02 | 1997-05-13 | Chiyoda Tech & Ind Co Ltd | Apparatus for manufacturing concrete block with different color pattern |
CN1277911A (en) * | 1999-11-04 | 2000-12-27 | 广东佛陶集团海鸥陶瓷有限公司 | Method and equipment for making magic coloured and polished bricks |
CN1546294A (en) * | 2003-12-16 | 2004-11-17 | 广东东鹏陶瓷股份有限公司 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
CN204160618U (en) * | 2014-10-11 | 2015-02-18 | 佛山东承汇科技控股有限公司 | A kind of cloth system producing ceramic wall and floor bricks |
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0911222A (en) * | 1995-06-26 | 1997-01-14 | Chiyoda Tech & Ind Co Ltd | Method and apparatus for producing patterned concrete block |
JPH09123149A (en) * | 1995-11-02 | 1997-05-13 | Chiyoda Tech & Ind Co Ltd | Apparatus for manufacturing concrete block with different color pattern |
CN1277911A (en) * | 1999-11-04 | 2000-12-27 | 广东佛陶集团海鸥陶瓷有限公司 | Method and equipment for making magic coloured and polished bricks |
CN1546294A (en) * | 2003-12-16 | 2004-11-17 | 广东东鹏陶瓷股份有限公司 | Apparatus for natural stone simulation pattern payoff ceramics machine-shaping and method therefor |
CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
CN204160618U (en) * | 2014-10-11 | 2015-02-18 | 佛山东承汇科技控股有限公司 | A kind of cloth system producing ceramic wall and floor bricks |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104786363A (en) * | 2015-04-16 | 2015-07-22 | 佛山市简一陶瓷有限公司 | Whole-body marble ceramic tile manufacturing process and system |
CN105947706A (en) * | 2016-06-01 | 2016-09-21 | 合肥雄鹰自动化工程科技有限公司 | BB fertilizer batching system |
CN106945162A (en) * | 2017-04-13 | 2017-07-14 | 佛山市三水区广顺自动化设备有限公司 | A kind of proportioner |
CN112092170A (en) * | 2020-09-22 | 2020-12-18 | 佛山市赛普飞特科技有限公司 | Real-time coloring method and system for digital whole-body green bricks |
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Address after: 528061 Foshan Economic Development Zone, Chancheng, Geely Industrial Park, No. Dongyuan Road, No. two, No. 1 Applicant after: Guangdong Dong Cheng Hui intelligent equipment Limited by Share Ltd Address before: 528061 Foshan Economic Development Zone, Chancheng, Geely Industrial Park, No. Dongyuan Road, No. two, No. 1 Applicant before: Foshan Dongchenghui Technology Co., Ltd. |
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Granted publication date: 20170104 Termination date: 20181011 |