CN112339089B - Continuous ceramic tile digital printing decoration system and printing method - Google Patents
Continuous ceramic tile digital printing decoration system and printing method Download PDFInfo
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- CN112339089B CN112339089B CN202011015021.2A CN202011015021A CN112339089B CN 112339089 B CN112339089 B CN 112339089B CN 202011015021 A CN202011015021 A CN 202011015021A CN 112339089 B CN112339089 B CN 112339089B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/001—Applying decorations on shaped articles, e.g. by painting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/049—Recycling of the coating material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/04—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
- B28B11/06—Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers with powdered or granular material, e.g. sanding of shaped articles
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- Engineering & Computer Science (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
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- Ink Jet (AREA)
Abstract
The invention relates to a continuous ceramic tile printing and decorating system, which is characterized by comprising a first conveying device for conveying a ceramic tile blank to be printed and a material distribution system arranged above the first conveying device; the material distribution system comprises a material distribution device, a second conveying device and a material storage device, wherein the material distribution device, the second conveying device and the material storage device are sequentially arranged above the first conveying device; the material distributing device comprises a main body plate, a discharging unit penetrating through the main body plate and a control unit controlling whether the discharging unit discharges materials or not; the material distribution device is arranged below the outlet of the second conveying device, and the powder to be printed, which is conveyed by the second conveying device, falls down from the second conveying device at a preset speed and is printed on the ceramic tile blank to be printed through the discharging unit. By implementing the invention, the initial speed of the powder to be printed can be given, the speed of the powder to be printed passing through the distributing device is greatly increased, and the printing speed is improved.
Description
Technical Field
The invention relates to the technical field of ceramic tile equipment and production methods, in particular to a continuous ceramic tile digital printing decoration system and a printing method.
Background
Along with the improvement of aesthetic level of people, the requirement on the decoration effect of the ceramic tile is also continuously improved, and the traditional primary material distributing machine and the traditional secondary material distributing machine are difficult to meet the material distributing requirement of the ceramic tile. Therefore, the inventor proposes a patent application (201910374027.X) of a digital printing apparatus and a digital printing method, referring to fig. 1, a plurality of discharge ports are arranged at the bottom of a storage bin 1 ', and the opening and closing of the discharge ports are controlled by a gate 31 ' and a controller 32 ' to realize accurate discharge of powder, so as to obtain a good printing decoration effect. In addition, the material moving platform 2 'is arranged at the bottom of the storage bin 1', and the materials are driven to flow out of the storage bin 1 'under the action of the gravity of the powder and the friction force of the material moving platform 2'. However, the powder to be printed contains certain moisture and has a fine particle size, so that problems such as arch bridges, agglomeration and the like are easily caused, the discharge speed of the digital printing device is still slow, the integral printing and decorating speed is limited, and the digital printing device is difficult to be applied to decoration of large bricks (the diagonal length is more than or equal to 1.2 m). Moreover, the printing device stores the printing powder in the storage bin 1' in advance when the powder to be printed belongs to an intermittent material distribution device.
Furthermore, in the above application, the control is by a gate and cylinder at the bottom of the spout. However, the cylinder has a certain size, so that the gate at the bottom can only be made to be 4mm × 4mm at the minimum, and cannot be further thinned, that is, the width of the grain printed by the digital printing device is at least more than 4mm, which is difficult to meet the decoration requirement.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a continuous ceramic tile printing and decorating system which is high in printing efficiency and suitable for decoration of large ceramic tiles.
The technical problem to be solved by the invention is to provide a printing method based on the continuous ceramic tile printing decoration system, which has high printing efficiency.
In order to solve the technical problem, the invention provides a continuous ceramic tile printing and decorating system, which comprises a first conveying device and a material distribution system, wherein the first conveying device is used for conveying ceramic tile blanks to be printed;
the material distribution system comprises a material distribution device, a second conveying device and a material storage device, wherein the material distribution device, the second conveying device and the material storage device are sequentially arranged above the first conveying device;
the material distribution device comprises a main body plate, a discharging unit penetrating through the main body plate and a control unit controlling whether the discharging unit discharges materials or not;
the material distribution device is arranged below the outlet of the second conveying device, and the powder to be printed, which is conveyed by the second conveying device, falls down from the second conveying device at a preset speed and is printed on the ceramic tile blank to be printed through the discharging unit.
As an improvement of the above technical solution, the main body plate is disposed obliquely, and the control unit is disposed on a back surface of the main body plate.
As an improvement of the above technical solution, the discharging unit comprises a plurality of discharging ports arranged in a row, and the distances between adjacent discharging ports are equal;
the control unit comprises a driving device and a valve connected with the driving device, and the driving device drives the valve to move back and forth;
the valve is arranged at the bottom of the discharge hole, and the valve and the discharge hole are arranged in a one-to-one correspondence manner.
As an improvement of the technical scheme, the continuous ceramic tile printing and decorating system comprises two or more material distribution systems.
As an improvement of the technical scheme, the continuous ceramic tile printing and decorating system comprises two or more material distributing systems;
the discharge ports of the adjacent distributing systems are staggered or aligned with each other.
As an improvement of the technical scheme, the powder printing device further comprises a recovery device for recovering the powder to be printed, and the recovery device is arranged at the bottom of the material distribution device.
As an improvement of the above technical solution, the first conveying device and the second conveying device are both belt conveying devices;
the recovery device is a negative pressure recovery device.
Correspondingly, the invention also discloses a printing method based on the continuous ceramic tile printing and decorating system, which is characterized by comprising the following steps:
(1) the first conveying device conveys the ceramic tile blank to be printed to the lower part of the material distribution device;
(2) the storage device discharges the powder to be printed to the second conveying device;
(3) and the powder to be printed falls down from the second conveying device at a preset speed and is printed on the ceramic tile blank to be printed through the discharging unit arranged on the material distributing device, so that the printing is finished.
As an improvement of the above technical scheme, in the step (3), the powder to be printed falls down from the second conveying device at a preset speed, and the powder to be printed above the discharging unit is printed on the ceramic blank to be printed through the discharging unit; the rest part of the powder to be printed slides to the bottom of the distributing device and is recovered into the storing device through the recovering device.
The implementation of the invention has the following beneficial effects:
1. the continuous ceramic tile digital printing decoration system comprises a first conveying device and a material distribution system, wherein the material distribution system comprises a material distribution device, a second conveying device and a material storage device which are sequentially arranged above the first conveying device; wherein, the distributing device comprises a main body plate, a discharging unit and a control unit for controlling the discharging unit. During printing, the powder to be printed is discharged from the storage device to the second conveying device, falls down after being conveyed by the second conveying device, and is printed on the ceramic tile blank to be printed positioned on the first conveying device through the discharging unit. The system can endow the powder to be printed with an initial speed, greatly quickens the speed of the powder to be printed passing through the distributing device, and does not stop in the distributing device, thereby improving the printing speed.
2. According to the continuous ceramic tile digital printing decoration system, two or more material distribution systems can be arranged in the system, and the discharge ports of the adjacent material distribution systems are arranged in a staggered mode, so that the printing precision can be effectively improved, and the decoration effect is enriched.
Drawings
FIG. 1 is a schematic diagram of a prior art digital printing apparatus;
FIG. 2 is a schematic view of a digital printing decoration system for continuous ceramic tiles according to the present invention;
FIG. 3 is a schematic view of the arrangement of the discharge ports of the adjacent distribution systems according to an embodiment of the present invention;
FIG. 4 is a flow chart of a printing method of the present invention.
Detailed Description
In order to make the technical solutions of the present invention better understood by those skilled in the art, the present invention will be further described in detail with reference to the accompanying drawings and preferred embodiments.
Referring to fig. 2, the invention provides a continuous ceramic tile digital printing decoration system, which comprises a first conveying device 1 for conveying a ceramic tile blank to be printed and a material distribution system, wherein the material distribution system comprises a material distribution device 2, a second conveying device 3 for conveying powder to be printed, a material storage device 4 for storing the powder to be printed and a recovery device 5 for recovering the powder to be printed. The distributing device 2, the second conveying device 3 and the material storing device 4 are sequentially arranged above the first conveying device 1, and the recovering device 5 is arranged at the bottom of the material storing device 4 and above the first conveying device 1.
The distributing device 2 includes a main body plate 21, a discharging unit 22 penetrating through the main body plate 21, and a control unit 23 disposed on the back side (with the material receiving side as the front side) of the main body plate 21, wherein the control unit 23 is used for controlling whether the discharging unit 22 discharges or not. During printing, the powder to be printed is discharged from the storage device 4 to the second conveying device 3, falls down after being conveyed by the second conveying device 3, and is printed on the ceramic tile blank to be printed positioned on the first conveying device 1 through the discharging unit 22. The digital printing decoration system can endow the powder to be printed with an initial speed, greatly accelerate the speed of the powder to be printed passing through the distributing device 2, and ensure that the powder to be printed does not stay in the distributing device 2 or stays for a short time, thereby improving the printing speed.
The main body plate 21 is integrally arranged in an inclined manner, and among the powder falling from the second conveying device 3, the powder located above the discharging unit 22 passes through the main body plate 21, and the powder at other positions slides down to the bottom of the main body plate 21 along the inclined main body plate 21 and is recovered into the storage device 4 through the recovery device 5, so that the circulation is completed.
The discharging unit 22 includes discharging holes 221 arranged in a row, and the intervals between adjacent discharging holes 221 are equal. The control unit 23 comprises a driving device 231 and a valve 232 connected to the driving device 231, wherein the valve 232 is driven by the driving device 231 to reciprocate. The driving device 231 may be a pneumatic driving device (e.g., a diaphragm type, a cylinder type, a vane type, etc.), an electric driving device (e.g., an electromagnetic type, a motor type, etc.), or a hydraulic driving device (e.g., a cylinder type, a hydraulic motor type, etc.), but is not limited thereto. Preferably, the driving device 231 is a cylinder type driving device, which has a small volume and a simple structure.
Specifically, a row of discharge holes 221 are formed in the main body plate 21, a valve 232 is arranged at the bottom of each discharge hole 221, and whether the discharge holes 221 discharge or not can be controlled by opening and closing the valves 232, so that printing of different patterns is realized.
The cross-sectional shape of the discharge hole 221 is circular, square, oval or rectangular, but is not limited thereto. Preferably square, and the width is 0.5-10 mm, but not limited thereto.
Specifically, in this embodiment, the continuous digital printing decoration system includes a cloth system; in other embodiments of the invention, two or more cloth systems may be included.
Referring to fig. 2, when the continuous digital printing decoration system includes two or more material distribution systems, the material outlets of adjacent material distribution systems are disposed in a staggered manner or in a flush manner. Preferably, the discharge ports 221 of adjacent material distribution systems are arranged in a staggered manner.
It should be noted that, the minimum structure of the existing electromagnetic valve can be about 4mm, that is, the minimum gate can be 4 mm; even if the printing heads are arranged completely closely without any gaps, the number of solenoid valves that can be provided at the bottom of a single hopper, that is, the number of discharge ports in the width direction of the ceramic body to be printed, is limited. According to the invention, by arranging the plurality of material distribution systems, the discharge holes in each material distribution system can be arranged in a staggered manner, so that the number of the discharge holes in the width direction of the ceramic blank to be printed is increased, and the printing precision is improved.
The installation position of the discharge port 221 will be described below by taking two cloth systems as an example. Referring to fig. 3, the discharging unit 22 includes a plurality of first discharging holes 221a with equal intervals, the adjacent distributing system includes a plurality of second discharging holes 221b with equal intervals, and the first discharging holes 221a and the second discharging holes 221b are arranged in a staggered manner. Preferably, the second discharging holes 221b are located on a perpendicular bisector between the adjacent first discharging holes 221 a.
Specifically, the second conveying device 3 is arranged below the storing device 4 and above the distributing device 2. The second conveyor 3 may be a belt conveyor, a chain slat conveyor, a roller conveyor, but is not limited thereto; preferably a belt conveyor. When printing, the powder to be printed is discharged from the storage device 4 to the second conveying device 3 to form a powder layer with the thickness of 1-2 mm, and the powder layer is discharged to the distributing device 2 after being conveyed by the second conveying device 3. In order to optimize the printing effect, the width of the second conveying device 3 is controlled to be the same as the width of the main body plate 21 of the distributing device 2 or slightly smaller than the width of the main body plate 21, so that the powder falling from the second conveying device 3 covers the discharge port 221 on the main body plate 21.
Further, in order to ensure that the powder layer with uniform thickness is formed on the second conveying device 3 after the powder to be printed is discharged from the storage device 4, a bulk scattering device 6 is further disposed between the second conveying device 3 and the storage device 4, specifically, the bulk scattering device may be a hopper with a stirrer at the bottom, and the width of the hopper is the same as that of the second conveying device 3, but the invention is not limited thereto.
The recovery device 5 is arranged above the first conveying device 1 and at the bottom of the distributing device 2, and conveys the excess powder slid by the distributing device 2 back to the storage device 4. Specifically, the recovery device 5 may be a combination of a belt and a hoist, or may be a negative pressure recovery device, but is not limited thereto. Preferably, the recovery device 5 is a negative pressure recovery device. One negative pressure recovery device can reduce dust pollution, and the two can change the transmission direction of the powder that falls from second conveyor 3 to a certain extent for the powder that falls into discharge gate 221 increases, promotes printing speed, optimizes the printing effect.
Specifically, the first conveying device 1 may be a belt type conveying device, a chain slat type conveying device, a roller type conveying device, but is not limited thereto; preferably a belt conveyor.
Correspondingly, referring to fig. 4, the invention also discloses a printing method based on the above continuous ceramic tile digital printing system, which comprises the following steps:
s1: the first conveying device conveys the ceramic tile blank to be printed to the lower part of the material distribution device;
specifically, before the continuous ceramic tile digital printing decoration system is used for printing, the ceramic tile green body is formed by distributing green body powder, and then the ceramic tile green body is conveyed to the position below the digital printing decoration system through a first conveying device;
s2: the storage device discharges the powder to be printed to the second conveying device;
specifically, the powder to be printed is a dry granular material, a powder or a coloring material, and the particle size range of the powder is 2-300 meshes, but the invention is not limited thereto.
Specifically, the storage device discharges powder to be printed to a second conveying device to form a powder layer with the thickness of 1-2 mm and uniform thickness;
preferably, discharge the powder of waiting to print in the storage device to the bulk cargo device earlier, and then discharge the powder of waiting to print to the second conveyor uniformly through the bulk cargo device, form thickness and be 1 ~ 2mm, and the even powder layer of thickness.
S3: and the powder to be printed falls down from the second conveying device at a preset speed and is printed on the ceramic tile blank to be printed through the discharging unit arranged on the material distributing device, so that the printing is finished.
Specifically, after the powder to be printed is conveyed by the second conveying device, the powder falls down from the second conveying device at a preset speed, and then is printed on the ceramic blank to be printed through the discharging unit arranged on the distributing device.
Further, after being conveyed by a second conveying device, the powder to be printed falls down from the second conveying device at a preset speed, and the powder positioned above the discharge port is printed on the ceramic blank to be printed through the discharge port; the powder in other areas slides down through the main body plate of the distributing device and is recovered into the storage device through the recovery device. It should be noted that, while printing, the first conveying device also moves synchronously to drive the ceramic tile blank body to move, so that the powder falling from the discharge ports at different positions is printed at the specified position of the ceramic tile blank body, and the printing precision is improved.
While the foregoing is directed to the preferred embodiment of the present invention, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the invention.
Claims (7)
1. The printing and decorating system for the continuous ceramic tiles is characterized by comprising a first conveying device (1) for conveying ceramic tile blanks to be printed and a plurality of material distribution systems arranged above the first conveying device (1);
the material distribution system comprises a material distribution device (2) arranged above the first conveying device (1), a second conveying device (3) used for conveying powder to be printed and a material storage device (4) used for storing the powder to be printed in sequence;
the material distribution device (2) comprises a main body plate (21), a discharging unit (22) penetrating through the main body plate (21) and a control unit (23) for controlling whether the discharging unit (22) discharges or not;
the distributing device (2) is arranged below the outlet of the second conveying device (3), the powder to be printed conveyed by the second conveying device (3) falls down from the second conveying device (3) at a preset speed, and is printed on the ceramic tile blank to be printed through the discharging unit (22)
The discharging unit (22) comprises a plurality of discharging holes (221) which are arranged in rows, and the discharging holes (221) of adjacent distributing systems are staggered or aligned with each other.
2. The continuous ceramic tile printing decoration system according to claim 1, wherein the main body plate (21) is disposed obliquely, and the control unit (23) is disposed on the back of the main body plate (21).
3. The continuous ceramic tile printing decoration system according to claim 1, wherein the adjacent discharge ports (221) are equally spaced;
the control unit (23) comprises a driving device (231) and a valve (232) connected with the driving device (231), and the driving device (231) drives the valve (232) to move back and forth;
the valves (232) are arranged at the bottoms of the discharge holes (221), and the valves (232) and the discharge holes (221) are arranged in a one-to-one correspondence manner.
4. The printing decoration system for continuous ceramic tiles according to claim 1, further comprising a recovery device (5) for recovering the powder to be printed, arranged at the bottom of the distribution device (2).
5. A continuous ceramic tile printing and decorating system according to claim 4, wherein the first conveyor (1) and the second conveyor (3) are both belt conveyors;
the recovery device (5) is a negative pressure recovery device.
6. A printing method of a continuous ceramic tile printing decoration system based on any one of claims 1 to 5, comprising:
(1) the first conveying device (1) conveys the ceramic tile blank to be printed to the lower part of the material distributing device (2);
(2) the storage device (4) discharges the powder to be printed to the second conveying device (3);
(3) the powder to be printed falls down from the second conveying device (3) at a preset speed and is printed on the ceramic tile blank to be printed through the discharging unit (22) arranged on the distributing device (2) to finish printing.
7. The printing method according to claim 6, wherein in the step (3), the powder to be printed falls down from the second conveying device (3) at a preset speed, and the powder to be printed above the discharging unit (22) is printed on the ceramic tile blank to be printed through the discharging unit (22); the rest part of the powder to be printed slides to the bottom of the distributing device (2) and is recovered into the storing device (4) through the recovering device (5).
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011015021.2A CN112339089B (en) | 2020-09-24 | 2020-09-24 | Continuous ceramic tile digital printing decoration system and printing method |
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| CN202011015021.2A CN112339089B (en) | 2020-09-24 | 2020-09-24 | Continuous ceramic tile digital printing decoration system and printing method |
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| CN112339089A CN112339089A (en) | 2021-02-09 |
| CN112339089B true CN112339089B (en) | 2022-08-12 |
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| CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
| CN201389917Y (en) * | 2009-04-24 | 2010-01-27 | 杨晓东 | Material distribution device for producing stone imitating floor tiles |
| CN106827210A (en) * | 2016-12-26 | 2017-06-13 | 广东博晖机电有限公司 | A kind of method for ceramic brick surface pattern dot matrix cloth |
| CN208531545U (en) * | 2018-06-20 | 2019-02-22 | 巴彦淖尔市三胖蛋食品有限公司 | Belt conveyor feed end distribution device |
| CN111391084A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system and process of ceramic tile with strong stereoscopic impression |
| CN211279015U (en) * | 2019-08-12 | 2020-08-18 | 佛山市博晖机电有限公司 | Array type material distribution mechanism for ceramic tile preparation |
| CN111558987A (en) * | 2020-06-03 | 2020-08-21 | 清远纳福娜陶瓷有限公司 | Ceramic tile decoration production system capable of distributing uniform splash-ink patterns |
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2020
- 2020-09-24 CN CN202011015021.2A patent/CN112339089B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
| CN201389917Y (en) * | 2009-04-24 | 2010-01-27 | 杨晓东 | Material distribution device for producing stone imitating floor tiles |
| CN106827210A (en) * | 2016-12-26 | 2017-06-13 | 广东博晖机电有限公司 | A kind of method for ceramic brick surface pattern dot matrix cloth |
| CN208531545U (en) * | 2018-06-20 | 2019-02-22 | 巴彦淖尔市三胖蛋食品有限公司 | Belt conveyor feed end distribution device |
| CN211279015U (en) * | 2019-08-12 | 2020-08-18 | 佛山市博晖机电有限公司 | Array type material distribution mechanism for ceramic tile preparation |
| CN111391084A (en) * | 2020-06-03 | 2020-07-10 | 佛山市东鹏陶瓷发展有限公司 | Production system and process of ceramic tile with strong stereoscopic impression |
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