CN107790059B - Base material mixing device - Google Patents
Base material mixing device Download PDFInfo
- Publication number
- CN107790059B CN107790059B CN201711178118.3A CN201711178118A CN107790059B CN 107790059 B CN107790059 B CN 107790059B CN 201711178118 A CN201711178118 A CN 201711178118A CN 107790059 B CN107790059 B CN 107790059B
- Authority
- CN
- China
- Prior art keywords
- base material
- conveying line
- mixing
- stirring
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 133
- 238000003756 stirring Methods 0.000 claims abstract description 83
- 239000000049 pigment Substances 0.000 claims abstract description 16
- 238000011144 upstream manufacturing Methods 0.000 claims abstract description 14
- 239000000843 powder Substances 0.000 claims description 6
- 238000007599 discharging Methods 0.000 claims 2
- 239000000203 mixture Substances 0.000 description 6
- 238000004040 coloring Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/882—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances
- B01F35/8821—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances involving controlling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/22—Control or regulation
- B01F35/2201—Control or regulation characterised by the type of control technique used
- B01F35/2209—Controlling the mixing process as a whole, i.e. involving a complete monitoring and controlling of the mixing process during the whole mixing cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71705—Feed mechanisms characterised by the means for feeding the components to the mixer using belts
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Accessories For Mixers (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention relates to a base material mixing device which comprises a base material conveying line, a mixing material conveying line connected with the base material conveying line, a first conveying motor driving the base material conveying line, a second conveying motor driving the mixing material conveying line, a base material hopper arranged at the upstream of the base material conveying line and a pigment hopper arranged at the upstream of the mixing material conveying line. The base material mixing device further comprises: a stirring mechanism arranged between the base material conveying line and the base material hopper and between the mixing conveying line and the pigment hopper; a first stirring motor driving a stirring mechanism between the base material conveying line and the base material hopper; a second stirring motor driving a stirring mechanism between the material mixing conveying line and the pigment hopper; a first encoder provided on the first stirring motor; a second encoder disposed on the second stirring motor; and the mixing controller is respectively connected with the first conveying motor, the second conveying motor, the first stirring motor, the second stirring motor, the first encoder and the second encoder. The invention improves the mixing quality.
Description
Technical Field
The invention relates to a base material mixing device.
Background
In order to produce ceramic tiles with high quality and excellent appearance, the requirements on the mixing process of the ceramic tile base materials are higher, the mixing proportion of various base materials and pigments is strictly controlled, and the uniformity is ensured. There is therefore a need for an upgrade to existing base mixer.
Disclosure of Invention
The invention provides a base material mixing device, which improves the existing base material mixer and achieves the technical effect of improving the production quality.
The technical scheme of the invention is a base material mixing device, which comprises: the device comprises a base material conveying line, a mixing conveying line connected with the base material conveying line, a first conveying motor driving the base material conveying line, a second conveying motor driving the mixing conveying line, a base hopper arranged at the upstream of the base material conveying line and a pigment hopper arranged at the upstream of the mixing conveying line. The base material mixing device further comprises: a stirring mechanism arranged between the base material conveying line and the base material hopper and between the mixing conveying line and the pigment hopper; a first stirring motor driving a stirring mechanism between the base material conveying line and the base material hopper; a second stirring motor driving a stirring mechanism between the material mixing conveying line and the pigment hopper; a first encoder provided on the first stirring motor; a second encoder disposed on the second stirring motor; and the mixing controller is respectively connected with the first conveying motor, the second conveying motor, the first stirring motor, the second stirring motor, the first encoder and the second encoder.
Further, the stirring mechanism includes: a discharge cavity; one or more stirring worms driven by a stirring motor; wherein, at least a portion of stirring worm sets up in the ejection of compact chamber.
Alternatively, the stirring mechanism includes: a discharge cavity; two stirring worms driven by a stirring motor and turning the same direction; wherein, the end of stirring worm extends to ejection of compact chamber top.
The beneficial effects of the invention are as follows:
the problems in the prior art are overcome, and an improved base material mixing device is provided; flexible mixing ratios are achieved and the ratio can be kept constant.
Drawings
Fig. 1 shows a schematic top view of a base-mixing device according to the invention.
Fig. 2 shows a partial front schematic view of a base-mixing device according to the invention.
Fig. 3 shows a cross-sectional view of the stirring mechanism of the base-material mixing device according to the invention.
Detailed Description
The conception, specific structure, and technical effects produced by the present invention will be clearly and completely described below with reference to the embodiments and the drawings to fully understand the objects, aspects, and effects of the present invention. It should be noted that, in the case of no conflict, the embodiments and features in the embodiments may be combined with each other.
It should be noted that, unless otherwise specified, when a feature is referred to as being "fixed" or "connected" to another feature, it may be directly or indirectly fixed or connected to the other feature. Further, the descriptions of the upper, lower, left, right, etc. used in the present invention are merely with respect to the mutual positional relationship of the constituent elements of the present invention in the drawings. As used in this specification and the appended claims, the singular forms "a," "an," and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise.
Furthermore, unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art. The terminology used in the description presented herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any combination of one or more of the associated listed items.
It should be understood that although the terms first, second, third, etc. may be used in this disclosure to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element of the same type from another. For example, a first element could also be termed a second element, and, similarly, a second element could also be termed a first element, without departing from the scope of the present disclosure. The word "if" as used herein may be interpreted as "at … …" or "when … …", depending on the context.
First embodiment
Reference is made to fig. 1 and 2.
The base material mixing device according to the present invention comprises a base material conveying line 51, a mixing material conveying line 52 connected with the base material conveying line 51, a first conveying motor 61 driving the base material conveying line 51, a second conveying motor 62 driving the mixing material conveying line 52, a base material hopper 81 arranged upstream of the base material conveying line 51, and a pigment hopper 82 arranged upstream of the mixing material conveying line 52. The base material mixing device further comprises: a stirring mechanism 1 provided between the base material conveying line 51 and the base material hopper 81 and between the mixing material conveying line 52 and the color material hopper 82; a first stirring motor 71 driving the stirring mechanism 1 between the base material conveying line 51 and the base material hopper 81; a second stirring motor 72 for driving the stirring mechanism 1 between the material mixing and conveying line 52 and the pigment hopper 82; a first encoder 31 provided on the first stirring motor 71; a second encoder 32 provided on the second stirring motor 72; and a mix controller 4 connected to the first and second transfer motors 61 and 62, the first and second stirring motors 71 and 72, and the first and second encoders 31 and 32, respectively.
The base material is scattered to the base material conveying line 51 after being stirred by the stirring mechanism 1 from the base material hopper 81, and then enters the mixing conveying line 52; after being stirred by the stirring mechanism 1, the coloring material is scattered from the color hopper 82 onto the material mixing conveyor line 52 and onto the base material. In the drawings, J represents a base material, S represents a coloring material, and an arrow indicates a conveyance direction.
Further, the stirring mechanism 1 below the base hopper 81 includes: a discharge chamber 12; one or more stirring worms 11 driven by a stirring motor; wherein at least a part of the stirring worm 11 is arranged in the discharge chamber 12.
In this embodiment, the base material mixing device further includes: guide plates 2 provided on the base material conveying line 51 and/or the mix material conveying line 52.
Second embodiment
Reference is made to fig. 1 and 2.
The base material mixing device according to the present invention comprises a base material conveying line 51, a mixing material conveying line 52 connected with the base material conveying line 51, a first conveying motor 61 driving the base material conveying line 51, a second conveying motor 62 driving the mixing material conveying line 52, a base material hopper 81 arranged upstream of the base material conveying line 51, and a pigment hopper 82 arranged upstream of the mixing material conveying line 52. The base material mixing device further comprises: a stirring mechanism 1 provided between the base material conveying line 51 and the base material hopper 81 and between the mixing material conveying line 52 and the color material hopper 82; a first stirring motor 71 driving the stirring mechanism 1 between the base material conveying line 51 and the base material hopper 81; a second stirring motor 72 for driving the stirring mechanism 1 between the material mixing and conveying line 52 and the pigment hopper 82; a first encoder 31 provided on the first stirring motor 71; a second encoder 32 provided on the second stirring motor 72; and a mix controller 4 connected to the first and second transfer motors 61 and 62, the first and second stirring motors 71 and 72, and the first and second encoders 31 and 32, respectively.
In this embodiment, the base material mixing device further includes: a third encoder 33 provided on the first conveyance motor 61; a fourth encoder 34 provided on the second conveyance motor 62; a material sensor 35 disposed upstream of the mix conveyor line 52 for detecting the level of powder on the mix conveyor line 52; wherein the mixing controller 4 is respectively connected with a third encoder 33, a fourth encoder 34 and a material sensor 35.
Third embodiment
The base material mixing device according to the present invention comprises a base material conveying line 51, a mixing material conveying line 52 connected with the base material conveying line 51, a first conveying motor 61 driving the base material conveying line 51, a second conveying motor 62 driving the mixing material conveying line 52, a base material hopper 81 arranged upstream of the base material conveying line 51, and a pigment hopper 82 arranged upstream of the mixing material conveying line 52. The base material mixing device further comprises: a stirring mechanism 1 provided between the base material conveying line 51 and the base material hopper 81 and between the mixing material conveying line 52 and the color material hopper 82; a first stirring motor 71 driving the stirring mechanism 1 between the base material conveying line 51 and the base material hopper 81; a second stirring motor 72 for driving the stirring mechanism 1 between the material mixing and conveying line 52 and the pigment hopper 82; a first encoder 31 provided on the first stirring motor 71; a second encoder 32 provided on the second stirring motor 72; and a mix controller 4 connected to the first and second transfer motors 61 and 62, the first and second stirring motors 71 and 72, and the first and second encoders 31 and 32, respectively.
Reference is made to fig. 3. In the present embodiment, the stirring mechanism 1 below the color hopper 82 includes: a discharge chamber 12; two stirring worms 11 driven by a stirring motor and turning the same; wherein the end of the stirring worm 11 extends above the discharge chamber 12.
In the above embodiment, the encoder attached to the motor is a rotary encoder, and the material sensor 35 may be a photosensor that detects a height value or a thickness value of the material on the conveyor line.
The control method of the base material mixing device comprises the following steps:
the first and second transfer motors 61 and 62 are started, and then the first and second stirring motors 71 and 72 are started;
adjusting the rotation speeds of the first and second conveyance motors 61 and 62, respectively, according to the readings of the first and second encoders 31 and 32;
the rotation speeds of the first stirring motor 71 and the second stirring motor 72 are respectively adjusted according to the readings of the third encoder 33 and the fourth encoder 34 so that the ratio of the blanking amount below the base hopper 81 to the blanking amount below the color hopper 82 is constant.
Further comprises: the rotational speeds of the first and second transfer motors 61 and 62 are adjusted according to the preset ratio of the coloring material to the base material so that the ratio of the blanking amount under the coloring material hopper 82 to the base material amount transferred by the mixing transfer line 52 is equal to the preset ratio of the coloring material to the base material.
Further comprises: the powder height value output from the material sensor 35 is monitored in real time, and if the powder height value is lower than a preset threshold value, the rotation speed of the first conveyor motor 61 is slowed down.
Further comprises: the powder level value output by the material sensor 35 is monitored in real time and if the powder level value is below a preset threshold, the rotational speed of the second conveyor motor 62 is slowed down after a given period of time.
Further comprises: adjusting the rotation speed of the first stirring motor 71 according to the stock of the base material in the base hopper 81; the rotation speed of the second stirring motor 72 is adjusted according to the toner stock in the toner hopper 82.
The present invention is not limited to the above embodiments, but can be modified, equivalent, improved, etc. by the same means to achieve the technical effects of the present invention, which are included in the spirit and principle of the present disclosure. Are intended to fall within the scope of the present invention. Various modifications and variations are possible in the technical solution and/or in the embodiments within the scope of the invention.
Claims (3)
1. A base material mixing device comprises a base material conveying line (51), a mixing material conveying line (52) connected with the base material conveying line (51), a first conveying motor (61) driving the base material conveying line (51), a second conveying motor (62) driving the mixing material conveying line (52), a base material hopper (81) arranged at the upstream of the base material conveying line (51) and a pigment hopper (82) arranged at the upstream of the mixing material conveying line (52),
characterized by further comprising:
a stirring mechanism (1) arranged between the base material conveying line (51) and the base material hopper (81) and between the mixing material conveying line (52) and the pigment hopper (82);
a first stirring motor (71) driving a stirring mechanism (1) between the base material conveying line (51) and the base material hopper (81);
a second stirring motor (72) for driving a stirring mechanism (1) between the material mixing and conveying line (52) and the pigment hopper (82);
a first encoder (31) provided on the first stirring motor (71);
a second encoder (32) provided on the second stirring motor (72);
a mixing controller (4) connected to the first conveying motor (61), the second conveying motor (62), the first stirring motor (71), the second stirring motor (72), the first encoder (31) and the second encoder (32), respectively;
a guide plate (2) provided on the base material conveying line (51) and/or the mixing material conveying line (52);
a third encoder (33) provided on the first conveyance motor (61);
a fourth encoder (34) provided on the second conveyance motor (62);
a material sensor (35) arranged upstream of the mixing conveyor line (52) for detecting the height of the powder on the mixing conveyor line (52);
wherein the mixing controller (4) is respectively connected with the third encoder (33), the fourth encoder (34) and the material sensor (35).
2. The base-material mixing device according to claim 1, characterized in that the stirring mechanism (1) comprises:
a discharge cavity (12);
one or more stirring worms (11) driven by a stirring motor;
wherein at least a part of the stirring worm (11) is arranged in the discharging cavity (12).
3. The base-material mixing device according to claim 1, characterized in that the stirring mechanism (1) comprises:
a discharge cavity (12);
two stirring worms (11) driven by a stirring motor and turning the same;
wherein the tail end of the stirring worm (11) extends to the upper part of the discharging cavity (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711178118.3A CN107790059B (en) | 2017-11-23 | 2017-11-23 | Base material mixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711178118.3A CN107790059B (en) | 2017-11-23 | 2017-11-23 | Base material mixing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107790059A CN107790059A (en) | 2018-03-13 |
| CN107790059B true CN107790059B (en) | 2024-01-19 |
Family
ID=61536398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711178118.3A Active CN107790059B (en) | 2017-11-23 | 2017-11-23 | Base material mixing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107790059B (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190610561A (en) * | 1906-05-05 | 1907-01-03 | George Porteus | Improvements in or relating to Machines for Mixing Pulverulent and Granular Materials. |
| JPS63239008A (en) * | 1981-09-02 | 1988-10-05 | シールド エアー コーポレイション | Mixer for fluid blender |
| CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
| CN202257155U (en) * | 2011-09-08 | 2012-05-30 | 济南大学 | Conveyer belt material thickness monitoring device |
| CN204699611U (en) * | 2015-05-26 | 2015-10-14 | 山东福航新能源环保股份有限公司 | A kind of material mixing device and batch mixer thereof |
| CN205185042U (en) * | 2015-12-14 | 2016-04-27 | 东莞市唯美陶瓷工业园有限公司 | Cloth equipment of preparation parian entire body pottery brick |
| CN105664751A (en) * | 2016-03-30 | 2016-06-15 | 佛山市宝岩机器制造有限公司 | High-speed mixing and coloring batching apparatus |
| CN106139996A (en) * | 2016-06-30 | 2016-11-23 | 禹州市远大塑料电器有限责任公司 | A kind of quartz production mixing device |
| CN206580215U (en) * | 2017-03-14 | 2017-10-24 | 湖南长城计算机系统有限公司 | A kind of material transport mechanism with automatic identification function |
| CN207614785U (en) * | 2017-11-23 | 2018-07-17 | 广东嘉俊陶瓷有限公司 | Base-material mixing arrangement |
-
2017
- 2017-11-23 CN CN201711178118.3A patent/CN107790059B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB190610561A (en) * | 1906-05-05 | 1907-01-03 | George Porteus | Improvements in or relating to Machines for Mixing Pulverulent and Granular Materials. |
| JPS63239008A (en) * | 1981-09-02 | 1988-10-05 | シールド エアー コーポレイション | Mixer for fluid blender |
| CN1915629A (en) * | 2006-08-30 | 2007-02-21 | 佛山市科达灵海陶瓷科技有限公司 | Equipment and method for cloth in use for producing ceramic brick |
| CN202257155U (en) * | 2011-09-08 | 2012-05-30 | 济南大学 | Conveyer belt material thickness monitoring device |
| CN204699611U (en) * | 2015-05-26 | 2015-10-14 | 山东福航新能源环保股份有限公司 | A kind of material mixing device and batch mixer thereof |
| CN205185042U (en) * | 2015-12-14 | 2016-04-27 | 东莞市唯美陶瓷工业园有限公司 | Cloth equipment of preparation parian entire body pottery brick |
| CN105664751A (en) * | 2016-03-30 | 2016-06-15 | 佛山市宝岩机器制造有限公司 | High-speed mixing and coloring batching apparatus |
| CN106139996A (en) * | 2016-06-30 | 2016-11-23 | 禹州市远大塑料电器有限责任公司 | A kind of quartz production mixing device |
| CN206580215U (en) * | 2017-03-14 | 2017-10-24 | 湖南长城计算机系统有限公司 | A kind of material transport mechanism with automatic identification function |
| CN207614785U (en) * | 2017-11-23 | 2018-07-17 | 广东嘉俊陶瓷有限公司 | Base-material mixing arrangement |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107790059A (en) | 2018-03-13 |
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