CN1229477C - 液压用液体 - Google Patents

液压用液体 Download PDF

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Publication number
CN1229477C
CN1229477C CNB008070253A CN00807025A CN1229477C CN 1229477 C CN1229477 C CN 1229477C CN B008070253 A CNB008070253 A CN B008070253A CN 00807025 A CN00807025 A CN 00807025A CN 1229477 C CN1229477 C CN 1229477C
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Prior art keywords
carbon atom
magnesium salicylate
zinc dithiophosphate
application
hydraulic fluid
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CNB008070253A
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CN1349556A (zh
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A·J·赫尔米斯
C·W·瓦特逊
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Shell Internationale Research Maatschappij BV
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Shell Internationale Research Maatschappij BV
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Abstract

一种液压用液体,其包括润滑基础油和与之组合的(a)0.001-5%wt的水杨酸镁,(b)0.01-8%wt的二硫代磷酸锌,以及任选的(c)0.001-5%wt的含4-70个碳原子的二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺;一种添加剂包装,其包括水杨酸镁与二硫代磷酸锌和任选的含4-70个碳原子的二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺。

Description

液压用液体
本发明涉及一种液压用液体。
发明背景
WO93/03121涉及液压用液体,当该油暴露于水时,其具有改进的过滤性和具有增加的抗锌损失性。这些组合物包括(A)选自磺酸盐、酚盐、羧酸盐及其混合物的金属盐的组合,(B)脂肪族羧酸或酸酐、或其含有羧酸基团的衍生物,其中该脂肪族基团含有至少20个碳原子,以及任选的(C)至少一种有机磷酸的(C)(I)的金属盐或至少一种有机磷酸的(C)(I)和至少一个羧酸基团(C)(II)的混合物,以及任选的(D)三唑。在一个实施方案中,(A)的羧酸为芳香族羧酸。这些芳香族羧酸、特别是水杨酸的锌、钙和镁盐是优选的。虽然水杨酸镁和二硫代磷酸锌本身都被提到过,但没有关于将这些化合物组合使用的教导。
WO 89/04358涉及组合物,该组合物包括(A)酸性有机化合物的中性或碱性金属盐,(B)金属减活化剂、优选为非必须取代的苯并三唑,以及(C)选自(C-1)含磷酰胺、(C-2)含磷酯、(C-3)硫连结的二硫代氨基甲酸盐、(C-4)根据式(I)的含硫化合物的含硫和/或含磷化合物。特别优选的盐(A)为钠盐、镁盐、钙盐或其两种或多种的混合物。在可能出现的进一步列出的其它化合物中,提到的有二烷基二硫代磷酸锌。虽然水杨酸镁和二硫代磷酸锌本身都被提到过,但没有关于将这些化合物组合使用的教导。
EP-A-604 218描述了包括大量具有润滑粘度的油、至少一种二硫代磷酸金属盐、水杨酸锌盐、和锈抑制剂的功能化液体,该液体含有小于约1%wt的分散剂和小于约1%wt的碱性磺酸盐。该二硫代磷酸是最普通的二烃基二硫代磷酸;该金属最优选为锌。该文件的教导被限制在水杨酸锌的使用上。
在US-A-4,627,928中,描述了一种用于制备碱性水杨酸镁的方法,其特征在于镁含量为基于出现的总酸量的镁的化学计量当量的至少150%至高至500%。获得的镁盐被描述为适合用作通常的添加剂、更特别是作为各种润滑油和例如汽油和柴油燃料的燃料的添加剂。其提到这些特殊的水杨酸镁可与其它化合物在宽范围内组合使用。没有公开和教导在液压用液体中使用二硫代磷酸锌和水杨酸镁的组合。
液压用液体需要满足如润滑和传递压力二者的特殊要求。为满足这些要求,液压用液体包含有添加剂。通常,液压用液体包含有抗磨/极度压力的添加剂。对液压用液体而言,在叶片泵中的条件是特别困难的,在此叶片尖端在重负荷和高温下以高速抵靠汽缸滑动。此外,现代液压设备的增加的高操作温度要求液体热稳定以避免沉积物和淤渣的形成和抗铁和非铁金属二者的腐蚀。对含有抗磨添加剂的液压用液体中的良好热稳定性的要求意味着这些添加剂常常与清净剂组合使用。然而,通常使用的烷基苯磺酸的钙盐、烷基萘磺酸的钙盐、石油磺酸的钙盐、烷基酚的钙盐、烷基硫化酚的钙盐或烷基水杨酸的钙盐会使磨损增加。在叶片泵中、更尤其是在低负荷条件下,该磨损的增加特别明显。实际上,当泵停止时会产生低负荷状态。
发明概要
目前人们已惊讶地发现含有水杨酸镁和二硫代磷酸锌组合的液压用液体与含有水杨酸钙组合的液压用液体相比,能改进低负荷下的性能。此外,发现这种组合也提供了更好的热稳定性。当对本发明的液压用液体进行Cincinnati Milacron热稳定性试验时,形成的淤渣和沉积物较少。
本发明提供了一种液压用液体,其包括一润滑基础油、及与之组合的(a)0.001-5%wt的水杨酸镁、(b)0.01-8%wt的二硫代磷酸锌,它们的量以液压用液体的总重量为基础。
本发明还提供了如下组合物在液压用液体中于低负荷下改进耐磨性能的应用,该组合物包括润滑基础油和与之组合的
(a)0.001-5%wt的水杨酸镁,
(b)0.01-8%wt的二硫代磷酸锌。
发明的详细描述
在更低的温度下更容易起动并因此改进发动机在那些环境温度下的启动性),US-A-5558802描述到可同时避免使用这些盐或以在每100g润滑剂中不超过0.0007摩尔的钙盐的量来使用这些盐。
WO-A-96/37582描述了用于内燃机、自动传递齿轮箱、减震器、动力转向装置等的润滑油组合物。
在WO-A-96/37582中描述的润滑油包括具有特定烷基的次硫酸钼(sulfoxymolybdenum)二硫代氨基甲酸酯、具有特定烷基的二烷基二硫代磷酸锌、特定的烷基水杨酸盐,并且如果需要可包括含硼的琥珀酰亚胺,它们各自以基于润滑油基本油料的预定量存在。
US-A-4462918描述了一种润滑油组合物,其包括主要比例的润滑油和各自较小比例的第II族金属的二硫代磷酸盐和由下式表示的组分:R1O.CO.CR2(NR3R4).CR6R7.CO.OR5,在此R1、R2、R3、R4、R5、R6和R7为氢或包含1-30个碳原子的烃基、并且在此R3、R4独立选自氢、包含1-30个碳原子的烃、和包含1-30个碳原子的酰基。
发明概要
目前人们已惊讶地发现含有水杨酸镁和二硫代磷酸锌组合的液压用液体与含有水杨酸钙组合的液压用液体相比,能改进低负荷下的性能。此外,发现这种组合也提供了更好的热稳定性。当对本发明的液压用液体进行Cincinnati Milacron热稳定性试验时,形成的淤渣和沉积物较少。
本发明提供了一种液压用液体,其包括一润滑基础油、及与之组合的(a)0.001-5%wt的水杨酸镁、(b)0.01-8%wt的二硫代磷酸锌,它们的量以液压用液体的总重量为基础。
发明的详细描述
用于本发明的水杨酸镁可以是中性或高碱性的。术语“高碱性”等效于“碱性”、“超碱性”(superbased)、“过碱性”(hyperbased)和“高金属含量盐”(high-metal containing salts)。水杨酸镁含有过量的金属,该过量是指与按照金属和与该金属反应的水杨酸的化学计量应存在的金属量相比而言。这种中性和碱性金属盐的制备方法是本领域公知的。中性盐可通过将酸性有机化合物的矿物油溶液和与化学计量当量的如金属氧化物、氢氧化物、碳酸盐、碳酸氢盐或硫化物的金属中和剂一起在50℃以上的温度下加热,并过滤得到的物质而制备。碱性盐除使用过量于化学计量的金属外,采用类似的方法制备。
优选使用高碱性的水杨酸镁。这些组合物以它们的总碱值(TBN)来表征。该总碱值优选至少为100mg KOH/g。更优选为至少200mgKOH/g,最优选为至少300mg KOH/g。该总碱值优选最多为600mgKOH/g。另一表征高碱性水杨酸镁的方法是以相对于基于出现的总酸量的化学计量镁当量的镁含量来表征的。本发明使用的高碱性水杨酸镁优选具有大于基于出现的总酸量的化学计量镁当量的500%的镁含量,更优选至少550%。
所述水杨酸盐或被取代或不被取代。适合的取代基包括含有1-40个碳原子和任选含有一个或多个氧和/或氮原子的脂肪族基团、以及羟基基团。优选的取代基为含有6-30个碳原子、优选含有12-20个碳原子的烷基。优选的取代基为线形。该水杨酸盐可含有1-4个、优选1-3个、最优选1-2个取代基。最优选的是该水杨酸盐被一个含有14-18个碳原子的线形烷基所取代。
通常,单-烷基水杨酸是通过酚烷基化和接下来的羧基化而制备的。因此,在单-烷基水杨酸盐中可能出现少量(通常为最多20%mol)的二烷基水杨酸盐和未取代的水杨酸盐。
用于本发明的水杨酸镁是在商业上可得到的。一种适合的商业产品是SAP 007(出自Infineum)。该水杨酸镁通常与矿物油组合使用。在该文献中提到的用量与化合物本身有关,而与矿物油无关。
在US-A-4,627,928中已描述了一种可用于制备适合的水杨酸镁的方法。
二硫代磷酸锌是本领域公知的。用于本发明的优选二硫代磷酸盐由下式表示:
(式II)
其中R8和R9可为氢或脂肪族基团。该脂肪族基团优选为烃基。该烃基任选包含酸、羟基和/或酯基基团。该烃基基团优选为包含多至12个碳原子和任选进一步包含酸、羟基和/或酯基基团的烷基。该烃基取代的二硫代磷酸盐可包含1或2个脂肪族基团,或它可为具有1个脂肪族基团的二硫代磷酸盐和具有2个脂肪族基团的二硫代磷酸盐的混合物。优选的是,该二硫代磷酸锌为二烷基二硫代磷酸锌。
取代的二硫代磷酸盐可含有伯、仲和/或叔脂肪族取代基,即取代基通过一个分别与一个、两个或三个其它碳原子相连的碳原子与氧原子连接。在本发明中,优选二硫代磷酸锌的至少60%wt的脂肪族取代基、优选烷基取代基,为伯属脂肪族取代基。更优选至少80%wt的脂肪族取代基为伯属脂肪族取代基。
商业上可获得的适合的二硫代磷酸锌包括Elco 108(出自Elco公司)、Lz 1375(出自Lubrizol)、OLOA 4269Q(出自Oronite)和HITEC 680(出自Ethyl)。
基于组合物总量的出现的水杨酸镁的量优选最多为1%wt,更优选最多为0.5%wt,最优选最多为0.3%wt。出现的水杨酸镁的量优选至少为0.001%wt,更优选至少为0.005%wt,更优选至少为0.01%wt,最优选至少为0.015%wt。基于组合物总量的出现的二硫代磷酸锌的量最多为5%wt,更优选最多为3%wt,最优选最多为1%wt。出现的二硫代磷酸锌的量优选至少为0.05%wt,更优选至少为0.7%wt,更优选至少为0.1%wt。
所述液压用液体进一步包括(c)基于组合物总量的0.001-5%wt的锈抑制剂,优选含羧酸或酯或酰胺或酰亚胺的化合物,更优选二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺,更优选为含有4-70个总碳原子数的二元羧酸或其酯、酰胺或酰亚胺。更优选的是,该化合物的碳原子数为20-40。优选的化合物为脂肪族琥珀酰亚胺或琥珀二酰胺。这样的化合物如EP-A-776964所述。
最优选的是,(c)为0.001-5%wt的根据下式I的化合物:
(式I)
其中R1和R2各自为氢或1-30个碳原子的烷基或1-30个碳原子的羟基烷基;R3、R4和R5各自为氢或1-4个碳原子的烷基或1-4个碳原子的羟基烷基;X为CH或N,且R6和R7各自为氢或1-30个碳原子的烷基或1-30个碳原子的链烯基、或衍生自多至30个碳原子的饱和或不饱和羧酸的酰基基团。优选的是,R1和R2各自为3-6个碳原子的烷基;R3、R4和R5各自为氢,X为N以及R6和R7各自为15-20个碳原子的烷基或衍生自含有4-10个碳原子的饱和或不饱和二元羧酸的酰基基团,至少一个R6和R7为酰基基团。特别优选的是天冬氨酸、N-(3-羧基-1-氧基-2-丙烯基)-十八烷基-二(2-甲基丙基)酯。这样的天冬氨酸酯是商业上可得到的。制备这种化合物的方法在EP-A-434 464中有所描述。
在本发明化合物出现的重量比可在宽范围内变化。优选的是,所述液压用液体包括水杨酸镁、二硫代磷酸锌和任选的锈抑制剂,它们的用量使得水杨酸镁与二硫代磷酸锌的重量比为1∶5-1∶100,且水杨酸镁与锈抑制剂的重量比为1∶0-1∶50。
在本发明的液压用液体中出现的润滑基础油可以是任何适合用于液压用液体的基础液体。该基础油可以是天然或合成的润滑基础油,或其混合物。天然油可为动物油或植物油,例如猪油或蓖麻油、或如液体石油油的矿物油和链烷的、环烷的、或链烷/环烷混合型的溶剂处理或酸处理的矿物润滑油,其可进一步通过加氢裂化和加氢精制方法和/或脱腊得到进一步精制。合成润滑油包括烃油和卤代烃油,如聚合和共聚的烯烃。合适的基础油含有聚-α-烯烃,如聚癸烯。优选的是,该基础油为烃基础油。更优选的是,该基础液体为含有少于10%wt、优选少于5%wt、更优选少于3.0%wt的芳香族化合物的矿物油,其根据DIN 51378测定。进一步优化的是该基础油含有少于1.0%wt的硫(以元素硫计算),优选少于0.1%wt、更优选少于0.05%wt,根据ASTM D 4045测定。这些矿物油可通过重度加氢操作来制备。优选的是,该润滑油于40℃的运动粘度为5-220cSt,更优选为10-200cSt,最优选为20-100cSt。
根据本发明的液压用液体可进一步含有通常出现在液压用液体中的添加剂,例如倾点下降剂、抗泡剂和破乳剂。倾点下降剂通常为具有高分子量的聚合物,例如烷基芳香族聚合物和聚甲基丙烯酸酯。通常使用的抗泡剂为硅氧烷聚合物和/或聚甲基丙烯酸酯。通常使用的破乳剂为多亚甲基二元醇酯。此外,可进一步使用如磺酸盐和酚盐的清净剂,金属减活化剂、如酚化合物、二苯胺和苯基萘基胺的抗氧化剂,如琥珀酰亚胺的无灰抗磨剂和/或无灰分散剂。
本发明的液压用液体含有水杨酸镁。在特定应用方面,该液体含有水杨酸镁和水杨酸钙的组合是有利的。
可将本发明的组分本身加入到润滑油中,或在加入润滑油中之前,将它们混合入一个添加剂包装中。为制备液压用液体的该添加剂包装优选包含水杨酸镁、二硫代磷酸锌和任选的含4-70个总碳原子的二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺,其中水杨酸镁与二硫代磷酸锌的重量比为1∶5-1∶100,且水杨酸镁与二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺的重量比为1∶0-1∶50。
实施例
含有如下添加剂的配方的制备:
水杨酸镁:具有总碱值337mg KOH/g(SAP 007,出自INFINEUM)且具有基于总酸量的化学计量镁当量的约750%的镁含量、含40%wt的矿物油的高碱性烷基水杨酸镁;
水杨酸钙:具有总碱值168mg KOH/g(SAP 001,出自INFINEUM)、包含40%wt矿物油的高碱性烷基水杨酸钙。
表1中提到的金属水杨酸盐的量为不包括矿物油的金属水杨酸盐本身的量。
二硫代磷酸锌:二(乙基己基)二硫代磷酸锌(Elco 108,出自Elco公司);
根据式I的化合物:天冬氨酸、N-(3-羧基-1-氧基-2-丙烯基)-N-十八烷基,二(2-甲基丙基)酯。
将这些化合物加入含有少于1.0%wt芳香族化合物、少于0.05%wt硫(按元素硫计算)和具有运动粘度为32cSt(40℃)(ISO粘度等级32)的润滑基础油中。
获得的组合物如表1所述。用量为除矿物油外的化合物本身的量。
对组合物1和2进行Vickers V104C叶片泵试验。在每次试验中使用新泵筒。试验在液体温度约66℃、液体出口压力为35巴(3.5MPa)和泵速度为每分钟1450转的条件下进行250小时。结果如表1所述:
表1
  组合物1   组合物2
  水杨酸镁   0.06%wt   --
  水杨酸钙   --   0.06%wt
  二硫代磷酸锌   0.37%wt   0.37%wt
  式I化合物   0.10%wt   0.10%wt
  润滑基础油   余量   余量
  低负荷试验
  环重量损失(mg)   13   96
  叶片重量损失(mg)   2   1
  总重量损失(mg)   15   97
从表1清楚可见,含水杨酸镁(1)的组合物比含水杨酸钙(2)的组合物能提供更好的抗磨保护。当使用组合物1时发生的环重量损失和总重量损失明显小于使用组合物2时发生的损失。两种组合物的叶片损失相似。

Claims (7)

1.一种组合物在液压用液体中于低负荷下改进耐磨性能的应用,该组合物包括润滑基础油和与之组合的
(a)0.001-5%wt的水杨酸镁,
(b)0.01-8%wt的二硫代磷酸锌。
2.根据权利要求1的应用,其进一步包括(c)含有4-70个总碳原子的0.001-5%wt的二羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺。
3.根据权利要求2的应用,其中(c)为根据下式I的化合物:
Figure C008070250002C1
(式I)
其中R1和R2各自为氢或1-30个碳原子的烷基或1-30个碳原子的羟基烷基;R3、R4和R5各自为氢或1-4个碳原子的烷基或1-4个碳原子的羟基烷基;X为CH或N,且R6和R7各自为氢或1-30个碳原子的烷基或1-30个碳原子的链烯基、或衍生自多至30个碳原子的饱和或不饱和羧酸的酰基基团。
4.根据权利要求1-3任意之一的应用,其包括水杨酸镁、二硫代磷酸锌和任选的根据式I的化合物,它们的用量为其中水杨酸镁与二硫代磷酸锌的重量比为1∶5-1∶100且水杨酸镁与式I化合物的重量比为1∶0-1∶50。
5.根据权利要求1-3任意之一的应用,其中组合物进一步包括倾点下降剂、抗泡剂和/或破乳剂。
6.根据权利要求4的应用,其中组合物进一步包括倾点下降剂、抗泡剂和/或破乳剂。
7.一种添加剂包装的应用,该添加剂包装包括水杨酸镁、二硫代磷酸锌和任选的含4-70个总碳原子的二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺,其中水杨酸镁与二硫代磷酸锌的重量比为1∶5-1∶100,且水杨酸镁与二元羧酸或其单-或二-酯或其单-酰胺或二-酰胺或酰亚胺的重量比为1∶0-1∶50,以制备具有在低负荷下改进的耐磨性的液压用液体。
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