CN1208569A - Method for prodn. of fodder by utilizing waste molasses alcohol spent liquor and bagasse from sugarhouse - Google Patents

Method for prodn. of fodder by utilizing waste molasses alcohol spent liquor and bagasse from sugarhouse Download PDF

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Publication number
CN1208569A
CN1208569A CN98118162A CN98118162A CN1208569A CN 1208569 A CN1208569 A CN 1208569A CN 98118162 A CN98118162 A CN 98118162A CN 98118162 A CN98118162 A CN 98118162A CN 1208569 A CN1208569 A CN 1208569A
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China
Prior art keywords
bagasse
alcohol effluent
feed
straw
fermentation
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CN98118162A
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CN1072450C (en
Inventor
梁智群
杨胜远
李湘萍
黄时海
陈桂光
庞宗文
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Guangxi University
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Guangxi University
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P60/00Technologies relating to agriculture, livestock or agroalimentary industries
    • Y02P60/80Food processing, e.g. use of renewable energies or variable speed drives in handling, conveying or stacking
    • Y02P60/87Re-use of by-products of food processing for fodder production

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Abstract

The effluent from alcohol fermentation of molasses is added to a fermentation tank contg. bagasse or plant straw powder and let the bagasse or straw powder to adsorb the effluent to saturate, then inocculate bacteria strain and ferment for 1-15 days, and dry to obtain feedstuff for poultry and animal.

Description

Utilize sugar refinery molasses alcohol waste liquid and bagasse or plant straw to produce the method for animal and fowl fodder
The present invention relates to a kind of method of utilizing sugar refinery molasses alcohol waste liquid and bagasse or plant straw to produce animal and fowl fodder, belong to the liquid and waste slag produced comprehensive utilization technique of cane sugar factory.
Molasses alcohol waste liquid is the useless mash that sugar refinery byproduct molasses discharge behind fermented distilled production alcohol, its discharge capacity is big, the 13-15 that is equivalent to alcohol output doubly, and its organic concentration height, color is dark, oxygen demand is big, difficult treatment, be the most serious pollution sources of sugar industry, at present to the most complex process of the processing of alcohol effluent, occupied ground is big, or equipment manufacturing cost height, or it is many during consumption energy consumption, that really can apply is few, but, molasses alcohol waste liquid but is rich in many amino acid, protein and trace element, it is valuable resource, if handle, not only can influence enterprise and control useless enthusiasm because of the height of loading expends more capital expenditure and operating cost with waste water, also be the very big wasting of resources simultaneously, so in recent years research alcohol effluent comprehensive utilization aspect having some the progress, if any the therefrom extraction amino acid or the raw material of industry, have with it as the edible paste pigment raw material, introduced in the Chinese patent 95103709.9 with the method for alcohol effluent as animal and fowl fodder, the applicant also discloses the method that molasses alcohol waste liquid is produced animal and fowl fodder in Chinese patent 9711598.7.
Aspect the comprehensive utilization of bagasse, sugar refinery generally is used for papermaking with crude fibre at present, and remaining sugarcane marrow is distributed to boiler combustion, though solved a part of fuel, but this sugarcane marrow also contains small amounts of sugars part and vitamin, the burning that acts as a fuel is a kind of very big waste, so also the someone attempted being used to make feed, as having introduced in the Chinese patent 96111883.0 with sugarcane chaff 8-15%, sugar refinery filtrate 15-20%, alcohol effluent dry powder or yeast slag 6-10% mix the back and produce feed with the EM viable bacteria fermentation with other raw material, but the used alcohol effluent dry powder of this method consumes energy big, potassium content is also big, and incorporation is also few, and production cost is also higher, the easy moisture absorption in air of alcohol effluent dry powder is got damp in addition, mixes inhomogeneous.
In the crop stalk application facet, at present a large amount of straw, straw, cornstalk etc. yet are not fully used in the rural area, major part is used for burning, small part papermaking, also caused the waste of a lot of precious resources, though some place also is used for making ammoniated forage, ammoniated forage only is fit to ruminant, edible bad to non-ruminant animal, apply big inadequately.
The purpose of this invention is to provide a kind of alcohol effluent in sugar refinery and bagasse and plant straw can being fully utilized, making it can not turn waste into wealth because of discharging causes environmental pollution, produces the method that is rich in protein and amino acid whose animal and fowl fodder.
The present invention is achieved in that alcohol effluent led to and is placed with in bagasse (sugarcane chaff) or the comminuted plants straw fermentation vat, make bagasse or straw powder fully adsorb saturated, insert strain fermentation 1-15 days then, take out dry, or absorb the saturated back of alcohol effluent convection drying with bagasse, straw powder, be mixed together evenly with other grain feed, protein feed, additive, can obtain finished product feedstuff, feed livestock and poultry.
The above alcohol slops concentration is chosen as 10-70 ° of BX, promptly can get the thin liquid of discharging from the alcohol distillation tower, it also can be the dope that concentrates a little, the inoculation bacterial classification removes in the bagasse or straw powder of receiving the saturated alcohol effluent of absorption, also can earlier bacterial classification be joined in the alcohol effluent in the preparation pond, cultivated 1-2 days, the alcohol effluent that will be connected to bacterial classification again leads to and makes bagasse absorption saturated in the fermentation vat, fermentation then.In the bacterial classification of selecting, can select the high bacterial classifications of protein content such as yeast, Candida, geotrichum candidum for use, also can select trichoderma reesei, mould, the healthy and free from worry wood of the wood strong bacterial classification of fiber ability that decomposes such as mould for use.
Described straw can adopt straw, straw, cornstalk, corn ear, peanut vine, peanut shell or other plant straw, generally removes earth, impurity, and pulverizing can be used.
For impure more material, because assorted bacterium is more, preferably earlier bagasse or straw powder are carried out high-temperature sterilization before the inoculation bacterial classification, in order to avoid assorted bacterium influence.
In alcohol effluent, contain K 2O was above 0.5% o'clock, during forage feed animal that fermentation is come out because of containing the too high heart and the digestive system that can damage animal of potassium, cause growth of animal slow or dead, should at first take off potassium with alcohol effluent this moment, the method of taking off potassium sees that the applicant in the Chinese patent " molasses alcohol waste liquid takes off the method that potassium is produced animal and fowl fodder " of application in 1997 (CN1174668A), be about to alcohol effluent and tentatively concentrate back adding perchloric acid or tartaric acid, make it to form potassium hyperchlorate or tartaric acid sylvite precipitation, separate again, inserting bacterial classification then leads in the fermentation vat, or lead in the fermentation vat, insert bacterial classification again, as stated above fermentation.
The present invention compared with prior art, its substantive distinguishing features and progress are:
1. realized the nothing discharging of alcohol waste liquid for sugar refinery, the environmental protection that has solved sugar refinery and Alcohol Plant is inscribed together, and the comprehensive utilization of bagasse and crop stalk is more attained a new height, and turns waste into wealth, and has good social benefit and economic benefit.
2. alcohol effluent directly comes out or concentrates a little and can use from the alcohol distillation tower, need not expend a large amount of energy and carry out the dry powder processing.
3. the bacterial classification source is wide, and fermentation condition is more simple, and the fermentation back is contained than polysaccharide part as the product of feed, effective ingredients such as protein, amino acid and trace element, and it is effective that dubbed feed is fed livestock and poultry.
The feed that ferments out with said method is analyzed through certain provincial product testing agency, its dry material protein content reaches more than 17%, improve more than 4 times than dry material (alcohol effluent mixes with bagasse or straw) 4.6% Protein content before the fermentation, press the amount of 20-50% and mix nursing livestock and poultry in back with other grain, protein feed, identical with common mixed feed effect.
Alcohol effluent of the present invention is suitable for the cane sugar factory molasses alcohol waste liquid, and beet alcohol waste liquid, potato alcohol waste liquid are suitable for too.
Below be embodiments of the invention:
Embodiment one:
With concentration is that the alcohol effluent of 10-70 ° of BX leads to earlier in the preparation pond, by containing K 2The amount of O adds perchloric acid or tartaric acid, get supernatant liquor behind the reaction precipitation and put into the fermentation vat that is placed with bagasse in advance, make bagasse absorption saturated, through 102-110 ° of high-temperature sterilization 10 minutes, saccharomycete was inserted in the cooling back, added a cover anti-rain and directly Exposure to Sunlight, spontaneous fermentation 1-3 days, take out drying, press 20-50% weight and mix, obtain high-quality animal and fowl fodder with feedstuffs such as dregs of beans, corn flour, fish meal.
Embodiment two:
Adopt embodiment one method to take off potassium the molasses alcohol waste liquid of 10-70 ° of BX, separate and obtain clarifying liquid molasses, saturated with Ipomoea batatas rattan powder, peanut vine powder mixing and absorption, the dry siccative that gets, pressing 20-50% weight mixes with feedstuffs such as dregs of beans, corn flour, fish meal, obtain high-quality feed, can be used for feeding livestock and poultry.
Embodiment three:
Adopt embodiment one method to take off potassium the molasses alcohol waste liquid of 10-70 ° of BX, separate and obtain clarifying alcohol effluent, sterilization inserts the higher bacterial classifications of protein content such as yeast or Candida, fermented and cultured 24-48 hour, extremely saturated with the bagasse mixing and absorption, fermented and cultured 2-8 days, heated-air drying or explosion puffing drying got siccative, pressed 20-50% weight and mixed with feedstuffs such as dregs of beans, corn flour, fish meal, obtain high-quality feed, can be used for feeding livestock and poultry.
Embodiment four:
With molasses alcohol waste liquid and bagasse or the straw powder mixing and absorption of 10-70 ° of BX, sterilization also inserts trichoderma reesei, ferments 2-15 days, the dry siccative that gets, press 3-20% weight and mix, obtain high-quality feed, can be used for feeding livestock and poultry with feedstuffs such as dregs of beans, corn flour, fish meal.
Embodiment five:
Molasses alcohol waste liquid and bagasse mixing and absorption with 10-70 ° of BX, sterilization, insert the higher bacterial classifications of protein content such as yeast or geotrichum candidum, fermented and cultured 2-8 days, heated-air drying or explosion puffing drying get siccative, press 3-20% weight and mix, obtain high-quality feed, can be used for feeding livestock and poultry with feedstuffs such as dregs of beans, corn flour, fish meal.
Embodiment six:
Molasses alcohol waste liquid with 10-70 ° of BX, insert the higher bacterial classifications of protein content such as yeast or Candida, fermented and cultured 24-48 hour, with the bagasse mixing and absorption, fermented and cultured 3-6 days, heated-air drying or explosion puffing drying got siccative, pressed 3-20% weight and mixed with feedstuffs such as dregs of beans, corn flour, fish meal, obtain high-quality feed, can be used for feeding livestock and poultry.
Embodiment seven:
10-70 ° of BX molasses alcohol waste liquid and bagasse mixing and absorption is saturated, the strong bacterial classifications of cellulose-decomposing ability such as the mould or healthy and free from worry wood of access wood is mould, fermented 2-5 days, insert bacterial classifications such as yeast or Candida behind the steam sterilizing again, fermented and cultured 2-3 days, heated-air drying or explosion puffing drying get dry powder, get high-quality feed by feedstuff mixed preparing such as 3-20% weight and dregs of beans, corn flour, fish meal.
Embodiment eight:
10-70 ° of BX molasses alcohol waste liquid and bagasse or straw powder mixing and absorption is saturated, insert trichoderma reesei, geotrichum candidum or candiyeast, fermented and cultured 2-8 days, dry dry powder got high-quality feed by feedstuff mixed preparing such as 3-20% weight and dregs of beans, corn flour, fish meal.
Embodiment nine:
Mixing and absorption such as 10-70 ° of BX molasses alcohol waste liquid and corn straw powder, straw powder is saturated, and it is mould to insert wood, ferments 2-5 days, insert yeast, fermented and cultured 2-5 days, dry dry powder got high-quality feed by feedstuff mixed preparing such as 3-20% weight and dregs of beans, corn flour, fish meal.

Claims (4)

1. method of utilizing alcohol effluent and bagasse or plant straw to produce animal and fowl fodder, it is characterized in that: the alcohol effluent of concentration 10-70 ° BX is led in the fermentation vat that is placed with bagasse or plant stalk powder, make bagasse or straw powder fully adsorb saturated, insert bacterial classification then, fermented 1-15 days, take out dry, obtain animal and fowl fodder, after perhaps alcohol effluent being led to bagasse or plant stalk powder and making its absorption saturated, convection drying obtains animal and fowl fodder.
2. the method for utilizing alcohol effluent and bagasse or plant straw to produce animal and fowl fodder according to claim 1, alcohol effluent when it is characterized in that producing feed adopts perchloric acid or tartaric acid to take off potassium earlier, concrete steps are that alcohol effluent is fed in the reaction tank, add perchloric acid or tartaric acid, stir, make it precipitation and separate out, get the fermentation vat that clear liquid feeds bagasse or straw powder, add strain fermentation again.
3. the method for utilizing alcohol effluent and bagasse or plant straw to produce animal and fowl fodder according to claim 1, when it is characterized in that producing feed bacterial classification received in the alcohol effluent and cultivate, adsorb saturated after fermentation with bagasse, straw powder again, perhaps after alcohol effluent feeds bagasse or straw powder, insert the bacterial classification after fermentation.
4. the method for utilizing alcohol effluent and bagasse or plant straw to produce animal and fowl fodder according to claim 1, when it is characterized in that producing feed, with siccative and other grain feed that obtains behind fermentation back drying or the convection drying, protein feed, feed addictive dubbed feed.
CN98118162A 1998-09-08 1998-09-08 Method for prodn. of fodder by utilizing waste molasses alcohol spent liquor and bagasse from sugarhouse Expired - Fee Related CN1072450C (en)

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006131643A3 (en) * 2005-06-07 2007-02-01 Inst Rech Developpement Ird Method for enriching lignocellulose residues with yeast protein
CN101411387B (en) * 2008-11-14 2011-04-27 广东福尔康化工科技股份有限公司 Water hyacinth ferment feed and method for producing the same
CN101480218B (en) * 2008-01-25 2011-06-29 田志强 Energy type mixed feed instead of corn and method for producing the same
CN102113621A (en) * 2011-03-15 2011-07-06 黑龙江省轻工科学研究院 Method for producing straw feed by utilizing alcohol waste liquid
CN103053794A (en) * 2013-01-24 2013-04-24 量子高科(中国)生物股份有限公司 Method for preparing prebiotics fermented feed by using bagasse and molasses
CN103704467A (en) * 2013-12-22 2014-04-09 广西南宁胜祺安科技开发有限公司 Method for producing biological feed additive by using cassava residue and waste alcohol sediment liquid
CN104782892A (en) * 2015-04-30 2015-07-22 陈鹏 Bagasse fermented feed and preparation method thereof
CN105851534A (en) * 2016-02-27 2016-08-17 昆明理工大学 Preparation method for fermented feed by using bagasse and molasses alcohol waste mash
CN105961850A (en) * 2016-03-10 2016-09-28 昆明理工大学 A fermentation accelerant for feed prepared by utilizing air-dried bagasse
CN107549471A (en) * 2017-10-12 2018-01-09 苏州昆蓝生物科技有限公司 A kind of preparation method of solid molasses feed
CN109601740A (en) * 2019-01-21 2019-04-12 广西大学 A kind of bagasse fermentation live pig special microorganism feed and preparation method thereof
CN111227122A (en) * 2018-11-29 2020-06-05 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant feed and feed produced by same
CN111227121A (en) * 2018-11-29 2020-06-05 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant feed and feed produced by same
CN111345395A (en) * 2018-12-24 2020-06-30 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant fermented feed

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1161155A (en) * 1996-04-04 1997-10-08 杨碧新 Method for prodn. of active yeast high protein fodder by using distillers' waste liquid (residue) from cane molasses fermentation
CN1064217C (en) * 1997-09-20 2001-04-11 广西大学 Method for producing fowl and animal fodder from depossified molases alcohol waste liquid of sugar-refinery

Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2006131643A3 (en) * 2005-06-07 2007-02-01 Inst Rech Developpement Ird Method for enriching lignocellulose residues with yeast protein
CN101480218B (en) * 2008-01-25 2011-06-29 田志强 Energy type mixed feed instead of corn and method for producing the same
CN101411387B (en) * 2008-11-14 2011-04-27 广东福尔康化工科技股份有限公司 Water hyacinth ferment feed and method for producing the same
CN102113621A (en) * 2011-03-15 2011-07-06 黑龙江省轻工科学研究院 Method for producing straw feed by utilizing alcohol waste liquid
CN103053794A (en) * 2013-01-24 2013-04-24 量子高科(中国)生物股份有限公司 Method for preparing prebiotics fermented feed by using bagasse and molasses
CN103053794B (en) * 2013-01-24 2014-06-11 量子高科(中国)生物股份有限公司 Method for preparing prebiotics fermented feed by using bagasse and molasses
CN103704467A (en) * 2013-12-22 2014-04-09 广西南宁胜祺安科技开发有限公司 Method for producing biological feed additive by using cassava residue and waste alcohol sediment liquid
CN104782892B (en) * 2015-04-30 2018-01-09 陈鹏 A kind of sugarcane residue fermented feed and preparation method thereof
CN104782892A (en) * 2015-04-30 2015-07-22 陈鹏 Bagasse fermented feed and preparation method thereof
CN105851534A (en) * 2016-02-27 2016-08-17 昆明理工大学 Preparation method for fermented feed by using bagasse and molasses alcohol waste mash
CN105851534B (en) * 2016-02-27 2018-06-15 昆明理工大学 A kind of method that fermented feed is prepared using bagasse, molasses alcohol waste mash
CN105961850A (en) * 2016-03-10 2016-09-28 昆明理工大学 A fermentation accelerant for feed prepared by utilizing air-dried bagasse
CN107549471A (en) * 2017-10-12 2018-01-09 苏州昆蓝生物科技有限公司 A kind of preparation method of solid molasses feed
CN111227122A (en) * 2018-11-29 2020-06-05 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant feed and feed produced by same
CN111227121A (en) * 2018-11-29 2020-06-05 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant feed and feed produced by same
CN111345395A (en) * 2018-12-24 2020-06-30 中粮营养健康研究院有限公司 Production method of fiber-containing ruminant fermented feed
CN109601740A (en) * 2019-01-21 2019-04-12 广西大学 A kind of bagasse fermentation live pig special microorganism feed and preparation method thereof
CN109601740B (en) * 2019-01-21 2022-03-11 广西大学 Bagasse fermented special microbial feed for live pigs and preparation method thereof

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