CN118004544A - Automatic bagging production line of many specifications - Google Patents

Automatic bagging production line of many specifications Download PDF

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Publication number
CN118004544A
CN118004544A CN202410421222.4A CN202410421222A CN118004544A CN 118004544 A CN118004544 A CN 118004544A CN 202410421222 A CN202410421222 A CN 202410421222A CN 118004544 A CN118004544 A CN 118004544A
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CN
China
Prior art keywords
cloth roll
bagging
roll
cloth
bag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202410421222.4A
Other languages
Chinese (zh)
Other versions
CN118004544B (en
Inventor
于拥军
黄钟书
黄佳丽
黄海平
周杰
喜冠南
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JIANGSU LIANFA TEXTILE CO Ltd
Original Assignee
JIANGSU LIANFA TEXTILE CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by JIANGSU LIANFA TEXTILE CO Ltd filed Critical JIANGSU LIANFA TEXTILE CO Ltd
Priority to CN202410421222.4A priority Critical patent/CN118004544B/en
Publication of CN118004544A publication Critical patent/CN118004544A/en
Application granted granted Critical
Publication of CN118004544B publication Critical patent/CN118004544B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B65/00Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
    • B65B65/003Packaging lines, e.g. general layout
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/16Sorting according to weight
    • B07C5/18Sorting according to weight using a single stationary weighing mechanism
    • B07C5/20Sorting according to weight using a single stationary weighing mechanism for separating articles of less than a predetermined weight from those of more than that weight
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04Packaging single articles
    • B65B5/045Packaging single articles in bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • B65B51/14Applying or generating heat or pressure or combinations thereof by reciprocating or oscillating members
    • B65B51/146Closing bags
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/04Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages
    • B65B61/06Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting
    • B65B61/10Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for severing webs, or for separating joined packages by cutting using heated wires or cutters
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06KGRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
    • G06K17/00Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
    • G06K17/0022Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device
    • G06K17/0025Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisions for transferring data to distant stations, e.g. from a sensing device the arrangement consisting of a wireless interrogation device in combination with a device for optically marking the record carrier

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Computer Networks & Wireless Communication (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Packaging Of Special Articles (AREA)

Abstract

The invention discloses a multi-specification automatic bagging production line which comprises a sorting conveying line, a cleaning conveying line and a bagging device, wherein the automatic bagging production line comprises the sorting conveying line, a feeding conveying line, the cleaning conveying line, a bagging device, a bag placing device, a sealing device, a feeding conveying line, a belt rolling machine and a stacking mechanical arm, the automatic bagging production line is controlled by a control system, and the cleaning conveying line is arranged behind the feeding conveying line. According to the invention, the cleaning conveying line is arranged behind the feeding conveying line, the specification of the cloth rolls is detected in multiple aspects, so that the unqualified cloth rolls are screened in advance, unnecessary waste of bagging procedures is avoided, dust collection treatment of the cloth rolls is carried out, impurities and dust are prevented from adhering, cleaning treatment requirements of cloth rolls with different diameters are met, automatic bagging packaging treatment of the cloth rolls is carried out, labor intensity of workers is relieved, bagging packaging production requirements of the cloth rolls with different specifications are met, and production cooperation of a plurality of groups of conveying lines improves packaging efficiency of the cloth rolls.

Description

Automatic bagging production line of many specifications
Technical Field
The invention relates to the technical field of cloth roll bagging production lines, in particular to a multi-specification automatic bagging production line.
Background
The utility model provides a can retail the yardage roll in textile industry, the specification of retail yardage roll has the variety, express delivery commodity circulation is to the yardage roll transport and is adopted the braided bag as outermost wrapping bag generally, yardage roll cover bag production line is an automated production line, mainly used puts into the plastic bag with the yardage roll, with protection yardage roll and be convenient for store and transport, can realize quick, high-efficient cover bag operation through yardage roll cover bag production line, improve production efficiency, reduce the manual operation cost, the yardage roll after the cover bag can protect the yardage roll to avoid polluting and damaging better, improve the quality and the security of product.
The defects of the automatic bagging production line in the prior art are as follows:
1. Patent document CN213893013U discloses a nonwoven roll packaging device, "end caps can be placed at both ends when the nonwoven roll is horizontal, and then the nonwoven roll is turned over to an axial vertical state; in order to prevent the position of the end cover at the bottom from deviating, the position of the end cover is fixed by using a sucker device, so that the current situation that goods are supported and then the lower end cover is placed is changed, and the labor intensity is reduced; the turnover power is transmitted by an electric screw rod lifter, compared with hydraulic transmission/pneumatic transmission, the screw rod transmission has no pollution, the later maintenance cost is low, the screw rod transmission can be self-locked under any condition at any position, the equipment can be stopped at any position for adjustment, and the safety coefficient is high; the wrapping film wrapping device wraps and wraps the goods which are provided with the end covers and erected, and the wrapping equipment can be used for wrapping the cylindrical surfaces and the two end surfaces of the non-woven fabric rolls. "this yardage roll equipment for packing can not clean dust collection to the yardage roll of treating the packing, and impurity and dust are liable to adhere to and make it unsightly on the yardage roll surface, can't satisfy the processing demand of cleaning of different diameter yardages rolls.
2. Patent document CN214420779U discloses a yardage roll packagine machine, "it includes the frame, be provided with ejection of compact platform in the frame, be provided with in the frame and be used for carrying the yardage roll to the first conveyer belt in the frame, be provided with between ejection of compact platform and the frame and reduce the yardage roll and continue rolling barrier on ejection of compact platform, barrier includes rotor plate and drive rotor plate pivoted drive piece from top to bottom, rotor plate one end rotates to be connected on ejection of compact platform, when rotor plate rotates downwards and stops form between rotor plate and the frame and supply spacing space of yardage roll. The application has the effect of reducing the overlength of the upper film and the lower film covered on the cloth roll caused by the continuous rolling of the cloth roll along the upper surface of the discharging platform, and causing the waste of the upper film and the lower film. The cloth roll packaging machine has no cloth roll specification pre-detection function before packaging the cloth rolls, can not screen unqualified cloth rolls in advance to waste the process of making the complete bags, and has low cloth roll packaging efficiency.
3. Patent document CN212639363U discloses a blanking device for an industrial cloth coiling machine, "the opening of a plastic bag is sleeved on a supporting ring, a pressing block is pulled upwards, the opening of the plastic bag is arranged between the pressing block and the supporting ring, then the pressing block is loosened, the pressing block moves downwards along a guide rod ii to press the plastic bag on the supporting ring under the elasticity of a spring, after the coiling machine finishes coiling industrial cloth, a main shaft of the coiling machine retracts, a vehicle body drives the vehicle body to move backwards along a steel rail until a supporting plate moves to the lower part of the industrial cloth roll through a driving mechanism, at the moment, the plastic bag is sleeved outside the industrial cloth roll, a piston rod of an oil cylinder stretches out, the supporting plate is driven to move upwards to be in contact with the industrial cloth roll, and then the driving mechanism drives the vehicle body to move forwards to take off the industrial cloth roll from the main shaft of the coiling machine. Realizes the integrated operation of industrial cloth roll bagging and discharging and improves the safety of production. The blanking device for the coiling machine can only pack cloth rolls with single specification, the bagging packaging process is not perfect enough, the labor intensity of workers is increased, and meanwhile, the bagging packaging production requirements of cloth rolls with different specifications cannot be met.
4. Patent document CN116280388a discloses a cloth roll packaging device with an automatic feeding function, a cloth roll transporting device and a labeling device are respectively arranged at the front side and the rear side of the cloth roll packaging device, the cloth roll transporting device is used for transporting the cloth roll to the feeding side of a row rack gripper, the cloth roll packaging device is used for wrapping a wrapping material on the outer side of the cloth roll, and the labeling device is used for labeling the cloth roll information label on the wrapping material on the outer side of the cloth roll; the row frame gripper is used for grabbing a cloth roll at the feeding side and sequentially carrying the cloth roll to the cloth roll packaging device and the labeling device. According to the cloth roll packaging equipment, the cloth rolls can be conveyed among the cloth roll conveying device, the cloth roll packaging device and the labeling device through the travelling frame gripper, workers are not required to convey the cloth rolls, the cloth rolls are automatically packaged through the cloth roll packaging device, workers do not need to manually package the cloth rolls, the operation is more convenient, and the packaged cloth rolls can be automatically conveyed through the cloth roll stacking device; and further, the labor intensity of workers is reduced, and the working efficiency is improved. "this yardage roll equipment for packing can not classify according to the yardage roll specification difference when carrying out the pile up neatly to the yardage roll after producing and place, easily take place the slope when yardage roll pile up neatly height and lead to the yardage roll to drop, can't guarantee the make full use of to the pile up neatly space.
Disclosure of Invention
The invention aims to provide a multi-specification automatic bagging production line so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: the automatic bagging production line comprises a sorting conveying line, a cleaning conveying line and a bagging device, wherein the automatic bagging production line comprises a sorting conveying line, a feeding conveying line, a cleaning conveying line, a bagging device, a bag placing device, a banding device, a feeding conveying line, a rolling belt machine and a stacking mechanical arm, the automatic bagging production line is controlled by a control system, the outer end of the sorting conveying line is provided with the feeding conveying line, and the cleaning conveying line is arranged at the rear of the feeding conveying line;
The cleaning conveying line comprises a cleaning conveying table and a cloth roll cleaning assembly, the cloth roll cleaning assembly is used for carrying out dust collection treatment on the cloth roll, the cloth roll cleaning assembly comprises a moving frame and a dust collection frame, the moving frame is installed at the top of the cleaning conveying table, the dust collection frame is installed at the top of the moving frame, a linear guide rail is installed at the top of the dust collection frame, the linear guide rail is obliquely arranged with the cleaning conveying table, a dust collection brush is installed at the top of the linear guide rail through a cylinder, a cloth roll is arranged on the inner side of the dust collection frame, a lifting blocking roller I is installed at the top of the moving frame, and a blocking roller II is installed at the top of one side of the moving frame, which is close to the sorting conveying line.
Preferably, the sorting conveying line comprises a first pre-detection conveying table, a first push plate is arranged at the top of the first pre-detection conveying table through an air cylinder, a scanner is arranged at the top of the first pre-detection conveying table, the scanner is used for scanning and detecting the bag cloth roll to be sleeved, and a weighing table is arranged at the top of the first pre-detection conveying table.
Preferably, the feeding conveying line comprises a second pre-detection conveying table, a second push plate is arranged at the top of the second pre-detection conveying table through an air cylinder and used for pushing and conveying the cloth roll to be sleeved to the cleaning conveying line, a lifting table is arranged at the bottom of the second pre-detection conveying table and used for adjusting the use height of the second pre-detection conveying table.
Preferably, the rear of cleaning transfer chain is provided with package assembly, package assembly is used for carrying out bagging package to the cloth roll, package assembly includes bagging apparatus and puts a bagging apparatus, bagging apparatus includes lift platform and removal clamping jaw, the removal clamping jaw is installed at lift platform's top, bagging apparatus's outer end is provided with puts a bagging apparatus.
Preferably, the lifting roller is installed to the inboard of lift platform, and the liftout cylinder is installed at lift platform's top, and the liftout cylinder is used for promoting the yardage roll to the direction that is close to putting the bagging apparatus, and the removal clamping jaw includes positive and negative tooth lead screw and horizontal tong, and the horizontal tong is installed to positive and negative tooth lead screw's output symmetry.
Preferably, the bagging device comprises a transverse moving frame, a first pushing cylinder is arranged at the top of the transverse moving frame, a longitudinal moving frame is arranged at the top of the transverse moving frame, the first pushing cylinder is used for driving the longitudinal moving frame, a second pushing cylinder is arranged at the top of the longitudinal moving frame, a bagging mold is arranged at the top of the longitudinal moving frame, the second pushing cylinder is used for driving the bagging mold, a limiting roller is arranged at the top of the longitudinal moving frame and used for limiting the moving position of the bagging mold, a clamping cylinder is arranged at the top of the longitudinal moving frame, a woven bag is arranged on the inner side of the longitudinal moving frame through a roller, one end of the woven bag penetrates through a clamping cylinder sleeve on the bagging mold and penetrates through a gap between the bagging mold and the limiting roller, a cutting device is arranged between the bagging device and the bagging device, an electric heating cutting wire is arranged at the output end of the cutting device and used for cutting the woven bag after bagging is completed.
Preferably, the edge sealing device is arranged at the rear of the bagging device, the edge sealing device is used for sealing the cloth rolls and the woven bags after bagging, the edge sealing device comprises an edge sealing conveying table, an edge sealing machine I and an edge sealing machine II are symmetrically arranged at the outer side of the edge sealing conveying table, a pressing plate I is arranged at the top of the edge sealing machine I through an air cylinder, a pressing plate II is arranged at the top of the edge sealing machine II through an air cylinder, a feeding conveying line is arranged at the rear of the edge sealing device and used for conveying the cloth rolls and the woven bags after edge sealing, a belt rolling machine is arranged at the outer end of the feeding conveying line and used for bundling and fixing the cloth rolls and the woven bags, a stacking mechanical arm is arranged at the outer end of the belt rolling machine and used for stacking the cloth rolls after bagging, the control system consists of a control module and a receiving module, the output end of the control module is connected with a sorting conveying unit, a cleaning conveying unit, a bagging driving unit, a bagging cutting unit, a sealing unit, a feeding rolling belt unit and a stacking unit, the sorting conveying unit is used for scanning, detecting and conveying a bagging cloth roll, the cleaning conveying unit is used for cleaning the bagging cloth roll, the bagging driving unit is used for driving and controlling a bagging device, the bagging cutting unit is used for driving and controlling the bagging device and the cutting device, the sealing unit is used for driving and controlling the sealing device, the feeding rolling belt unit is used for driving and controlling a feeding conveying line and a rolling belt machine, the output end of the stacking unit is connected with a stacking algorithm unit, the stacking mechanical arm is driven and controlled by the stacking algorithm unit, the receiving module is used for receiving an output signal of a detecting element, the output end of the receiving module is connected with a comparison unit, and the comparison unit is used for comparing a detection value, the diameter scanning numerical value of the cloth roll is compared with a preset numerical value, the output end of the comparison unit is connected with a recording and storing unit, and the recording and storing unit is used for storing the detection numerical value and the stacking position.
Preferably, the stacking mechanical arm is controlled through a multi-specification yardage roll stacking algorithm, and the multi-specification yardage roll stacking algorithm is as follows:
S1: for the diameter range of the cloth roll, defining the cloth roll diameter larger than a preset value as a coarse roll and smaller than the preset value as a fine roll;
S2: the stacking mechanical arm reaches an initial position and is ready for grabbing;
s3: the code scanning camera is used for scanning codes on the incoming cloth rolls, the system knows the diameters of the cloth rolls, and the diameters of the cloth rolls are compared with preset values to determine whether the incoming cloth rolls are coarse rolls or fine rolls;
S4: determining whether the cloth roll belongs to a coarse roll or a fine roll according to the S3 judgment result, and when the cloth roll is the coarse roll, placing the cloth roll at the outermost edge of the tray;
When the cloth roll is a fine roll, the cloth roll is placed in the middle of the tray;
S4: after the placement is completed, resetting the stacking mechanical arm, carrying out code scanning identification on the newly supplied cloth roll to judge the thickness, and if the cloth roll belongs to the thick roll, placing the cloth roll at the outermost edge opposite to the placement position of the S4 cloth roll;
if the rolls are thin, the rolls are placed in an intermediate position.
Preferably, the working steps of the automatic bagging production line are as follows:
S1, a worker moves a cloth roll to be sleeved with bags on a first pre-detection conveying table beside a sorting conveying line, a scanner scans the cloth roll to be sleeved with bags, a weighing table detects the weight of the cloth roll to be sleeved with bags, a first push plate works to push down the cloth roll to be sleeved with bags when the specification of the cloth roll to be sleeved with bags does not meet the packaging requirement, the cloth roll to be sleeved with bags with normal specification is conveyed to a feeding conveying line, a second pre-detection conveying table conveys the cloth roll to be sleeved with bags, and a second push plate works to push the cloth roll to be sleeved with bags to a cleaning conveying line;
S2, after the cloth roll enters the cleaning conveying line, the cloth roll is driven by the cleaning conveying table to move forwards and is blocked by the lifting blocking roller I, the cloth roll stops at the lifting blocking roller I to roll, the dust collection brush descends under the action of the air cylinder and is connected with the dust collector to suck dust on the cloth roll, the lifting blocking roller descends after dust collection is completed, the cloth roll moves forwards and is blocked by the blocking roller II, the second cloth roll is subjected to dust collection, the blocking roller II stops, and the moving frame moves the cloth roll to the bagging device under the action of the air cylinder;
S3, moving a traversing frame of the bagging device, selecting a bagging mold matched with the cloth roll, pushing a first pushing cylinder to push a longitudinally moving frame to advance, clamping a woven bag by a clamping cylinder to enable the woven bag to be incapable of being pulled, pushing a second pushing cylinder to advance, detecting the pushing position of the cylinder by a sensor of the second pushing cylinder, controlling the clamping cylinder to loosen the woven bag, enabling a woven bag opening to be exactly flush with the end face of the bagging mold at the moment, enabling a jacking cylinder to prop against the cloth roll, fixing two ends of the cloth roll between the bagging mold and the jacking cylinder, and enabling the cloth roll to completely enter the woven bag through actions of a lifting platform;
S4, before the cloth rolls for finishing the bagging are moved to the edge banding machine through the edge banding conveying table, the first pressing plate and the second pressing plate simultaneously press down the bag openings on two sides of the woven bag, the edge banding machine and the second edge banding machine move to finish edge banding of the bag openings, the bag-covered cloth rolls after edge banding are conveyed to the belt rolling machine through the feeding conveying line, the belt rolling machine winds the band ropes around the bag-covered cloth rolls and tightens the band ropes to realize bundling and fixing, and the stacking mechanical arm stacks the cloth rolls after bag production under the driving control of the stacking algorithm unit.
Preferably, in step S3, the method further includes the steps of:
S31, the movable clamping jaw moves forward to the bagging mold, the bag opening of the woven bag enters the movable clamping jaw, the movable clamping jaw grabs the woven bag through a horizontal clamping hand under the action of the front and back tooth screw rods, and the movable clamping jaw moves backwards to enable the cloth roll to be sleeved into the woven bag.
S32, moving the clamping jaw to retreat to the position, pushing the cylinder II to retract, retreating the bagging die, moving the cutting device up and down to clamp the woven bag, cutting the woven bag by the electric heating cutting wire, and enabling the lifting platform to work so that the lifting roller lifts the cloth roll with the finished bagging, and circulating to the edge sealing process.
Compared with the prior art, the invention has the following beneficial effects:
According to the invention, the cleaning conveying line is arranged behind the feeding conveying line, after the cloth roll enters the cleaning conveying line, the cleaning conveying table drives the cloth roll to move forwards and is blocked by the lifting blocking roller I, the cloth roll stops at the blocking roller II and rolls under the action of the air cylinder, the dust collection brush descends under the action of the air cylinder to suck dust on the cloth roll, the linear guide rail on the dust collection frame and the cleaning conveying table are obliquely arranged to be 45 degrees, the dust collection brushes of the cloth rolls with different diameters can be opposite to the center position of the cloth roll, the lifting blocking roller descends after dust collection is completed, the cloth roll moves forwards and is blocked by the blocking roller II, the second cloth roll is stopped at the blocking roller II through dust collection, and the moving frame moves the cloth roll to the bagging device under the action of the air cylinder after the dust collection process is completed, so that impurities and dust adhesion of the cloth rolls are avoided, and the cleaning process requirements of the cloth rolls with different diameters are met.
According to the invention, the feeding conveying line is arranged at the outer end of the sorting conveying line, a worker carries the cloth roll to be sleeved with bags on the first pre-detection conveying table beside the sorting conveying line, the scanner scans the cloth roll to be sleeved with bags, the weighing table detects the weight of the cloth roll to be sleeved with bags, the first push plate works to push down the cloth roll to be sleeved with bags with normal specifications when the specifications of the cloth roll to be sleeved with bags do not meet the packaging requirements, the second pre-detection conveying table carries the cloth roll to be sleeved with bags, the second push plate works to push the cloth roll to be sleeved with bags to the cleaning conveying line, and the specifications of the cloth roll are detected in multiple aspects to realize the advanced screening of unqualified cloth rolls, so that unnecessary waste of bagging procedures is avoided, and the packaging efficiency of the cloth roll is improved.
According to the invention, the bagging device is arranged at the outer end of the bagging device, the traversing frame of the bagging device moves to select a bagging mold matched with the cloth roll, the first pushing cylinder pushes the longitudinally moving frame to move forward, the second pushing cylinder pushes the bagging mold to move forward, the sensor of the second pushing cylinder detects the pushing position of the cylinder and controls the clamping cylinder to loosen the woven bag, at the moment, the woven bag opening is exactly flush with the end face of the bagging mold, the jacking cylinder props against the cloth roll to fix the two ends of the cloth roll between the bagging mold and the jacking cylinder, the lifting platform acts to enable the cloth roll to completely enter the woven bag, the moving clamping jaw moves forward to the bagging mold and clamps the woven bag through a horizontal clamping hand under the action of the positive and negative tooth screw rod, the moving clamping jaw moves backward to enable the cloth roll to be sleeved in the woven bag, the cutting device moves up and down to clamp the woven bag, the electric heating cutting wire cuts off the woven bag, the lifting platform works to enable the lifting roller to lift up the cloth roll to finish the woven bag of the bag, the woven bag to be processed in the next step, the automatic bagging packaging treatment of the cloth roll is lightened labor intensity of workers, and the automatic bagging packaging treatment of the cloth rolls meets the requirements of bagging production and packaging requirements of the cloth rolls with different specifications.
According to the invention, the stacking mechanical arm is controlled through a multi-specification yardage roll stacking algorithm, the stacking mechanical arm stacks the packaged yardage rolls through the multi-specification yardage roll stacking algorithm, the cross stacking is carried out on the yardage rolls with various thickness specifications, the thick rolls are placed at two ends of the tray, and the thin rolls are placed in the middle of the tray, so that the condition that the yardage rolls fall down due to the fact that the tray is inclined when the stacking height of the yardage rolls is too high is prevented, the stacking mode that the thick rolls are on the edge and the thin rolls are in the middle when the yardage rolls of the mechanical arm are stacked can be realized under the condition that the feeding sequence is unknown, the stacking space utilization rate is ensured, and meanwhile, the stability of the stacking process is improved.
Drawings
FIG. 1 is a schematic diagram of the composition structure of the present invention;
FIG. 2 is a schematic diagram of a three-dimensional structure of a feeding conveyor line according to the present invention;
FIG. 3 is a schematic perspective view of a cleaning and conveying table according to the present invention;
FIG. 4 is a schematic side view of a cleaning and transporting table according to the present invention;
FIG. 5 is a schematic perspective view of a bagging apparatus according to the present invention;
FIG. 6 is a schematic perspective view of the edge banding device of the present invention;
FIG. 7 is a schematic diagram of the front structure of the bagging apparatus of the present invention;
FIG. 8 is a schematic diagram of the front structure of the cutting device of the present invention;
FIG. 9 is a schematic top view of the bagging apparatus of the present invention;
FIG. 10 is a flowchart of a palletizing algorithm according to the present invention;
FIG. 11 is a control system diagram of the present invention;
fig. 12 is a flowchart of the operation of the present invention.
In the figure: 1. sorting conveying lines; 2. a feeding conveying line; 3. cleaning a conveying line; 4. a bagging device; 5. a bag placing device; 6. edge banding device; 7. a feeding conveyor line; 8. a belt rolling machine; 9. a stacking mechanical arm; 10. a first pre-detection conveying table; 11. a pushing plate I; 12. a second pre-detection conveying table; 13. a lifting table; 14. a pushing plate II; 15. cleaning a conveying table; 16. a moving frame; 17. a dust collection frame; 18. a dust collection brush; 19. a cloth roll; 20. lifting the first blocking roller; 21. blocking the second roller; 22. a lifting platform; 23. a lifting roller; 24. a liftout cylinder; 25. moving the clamping jaw; 26. a cutting device; 27. a traversing frame; 28. pushing the first cylinder; 29. a longitudinally moving frame; 30. pushing the second cylinder; 31. bagging a die; 32. a limit roller; 33. a woven bag; 34. a clamping cylinder; 35. an electric heating cutting wire; 36. a positive and negative tooth screw rod; 37. a horizontal grip; 38. edge sealing conveying table; 39. the first edge bonding machine is used for bonding; 40. a first pressing plate; 41. the second edge bonding machine; 42. and a second pressing plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be configured and operated in the specific direction, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "provided," "connected," and the like are to be construed broadly, and may be fixedly connected or movably connected, or may be detachably connected or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1,2,3 and 4, an embodiment of the present invention is provided: a multi-specification automatic bagging production line;
The automatic cleaning device comprises a sorting conveying line 1, a feeding conveying line 2 and a cleaning conveying line 3, wherein the feeding conveying line 2 is arranged at the outer end of the sorting conveying line 1, the cleaning conveying line 3 is arranged at the rear of the feeding conveying line 2, the sorting conveying line 1 comprises a first pre-detection conveying table 10, a push plate 11 is arranged at the top of the first pre-detection conveying table 10 through a cylinder, a scanner is arranged at the top of the first pre-detection conveying table 10 and is used for scanning and detecting a bag cloth roll to be sleeved, a weighing table is arranged at the top of the first pre-detection conveying table 10, the feeding conveying line 2 comprises a second pre-detection conveying table 12, the top of the second pre-detection conveying table 12 is provided with a push plate 14 through a cylinder, the second push plate 14 is used for pushing and conveying the bag cloth roll to be sleeved to the cleaning conveying line 3, a lifting table 13 is arranged at the bottom of the second pre-detection conveying table 12, the lifting table 13 is used for adjusting the using height of the second pre-detection conveying table 12, a moving frame 16 is arranged at the top of the cleaning conveying line 3, a dust collection frame 17 is arranged at the top of the cleaning conveying table 15, a linear guide rail is arranged at the top of the dust collection frame 17, a dust collection frame 18 is arranged at the top of the dust collection frame 16, a dust collection frame 18 is arranged at the top of the dust collection frame 15, a dust collection frame 16 is arranged at the top, a dust collection frame 16, a dust collection guide rail is arranged at the top, a dust collection frame 18, a dust collection frame is arranged at the top and a dust guide frame is adjacent to the top, a dust collection frame 21, a top and a dust guide frame is provided with a dust guide frame and a dust guide roller, a dust guide roller is provided with a lifting frame and a lifting frame, a lifting frame and a dust guide roller;
The method comprises the steps that a worker moves a cloth roll 19 to be sleeved with bags to a first pre-detection conveying table 10 beside a sorting conveying line 1, a scanner scans the cloth roll 19 to be sleeved with bags and detects relevant parameters, a weighing table detects the weight of the cloth roll 19 to be sleeved with bags, a first push plate 11 works to push the cloth roll 19 to be sleeved with bags with normal specifications when the specifications of the cloth roll 19 to be sleeved with bags do not meet packaging requirements, the cloth roll 19 to be sleeved with bags is conveyed to a feeding conveying line 2, a second pre-detection conveying table 12 conveys the cloth roll 19 to be sleeved with bags, a second push plate 14 works to push the cloth roll 19 to be sleeved with bags to a cleaning conveying line 3, the specifications of the cloth roll 19 are detected in multiple aspects to realize the advanced screening of the unqualified cloth roll 19, and a lifting table 13 works to adjust the use height of the second pre-detection conveying table 12 to enable the height of the cloth roll to be at the same horizontal position as the dust collection frame 17;
After the cloth roll 19 enters the cleaning conveying line 3, the cloth roll 19 is driven by the cleaning conveying table 15 to move forwards and is blocked by the lifting blocking roller I20, the cloth roll 19 stops at the blocking roller II 21 to roll, the dust collection brush 18 is connected with a dust collector, the dust collection brush 18 descends under the action of a cylinder to suck dust on the cloth roll 19, the linear guide rail on the dust collection frame 17 and the cleaning conveying table 15 are obliquely arranged to be 45 degrees, the dust collection brushes 18 of the cloth rolls with different diameters can be opposite to the central position of the cloth roll 19, the lifting blocking roller I20 descends after dust collection is finished, the cloth roll 19 moves forwards and is blocked by the blocking roller II 21, the second cloth roll 19 is likewise stopped at the blocking roller II 21 through dust collection, and the moving frame 16 moves the cloth roll 19 to the bagging device 4 under the action of the cylinder after the dust collection process is finished, so that the dust collection treatment of the cloth roll 19 is prevented from attaching impurities and dust.
Referring to fig. 1,5, 7, 8 and 9, a multi-specification automatic bagging production line;
The device comprises a bagging device 4 and a bagging device 5, the bagging device 4 is arranged behind the cleaning conveying line 3, the bagging device 4 comprises a lifting platform 22 and a movable clamping jaw 25, the movable clamping jaw 25 is arranged at the top of the lifting platform 22, the bagging device 5 is arranged at the outer end of the bagging device 4, the bagging device 5 is matched with the bagging device 4, a lifting roller 23 is arranged at the inner side of the lifting platform 22, a jacking cylinder 24 is arranged at the top of the lifting platform 22, the jacking cylinder 24 is used for pushing a cloth roll 19 towards the direction close to the bagging device 5, the movable clamping jaw 25 comprises a positive and negative tooth screw 36 and a horizontal clamping jaw 37, the output end of the positive and negative tooth screw 36 is symmetrically provided with the horizontal clamping jaw 37, the bagging device 5 comprises a transverse moving frame 27, a pushing cylinder one 28 is arranged at the top of the transverse moving frame 27, a pushing cylinder two 30 are arranged at the top of the longitudinal moving frame 29, a bagging die 31 is used for pushing the two 30 to drive the bagging die 31, a limit die 31 is arranged at the top of the longitudinal moving frame 31, a cutting die 31 is arranged at the position of the end of the longitudinal moving frame 31, which passes through a cutting die 33 between the end of the cutting die 35 and the bag 31 arranged at the end of the cutting die 35, and the end of the cutting die 31 is arranged at the end of the cutting die 31, and the end of the cutting die 31 is arranged between the end of the longitudinal die 31 and the longitudinal moving die 31;
The packaging assembly comprises a bagging device 4 and a bagging device 5, a traversing frame 27 of the bagging device 5 moves to select bagging dies 31 matched with a cloth roll 19, the bagging dies 31 are provided with four groups, the bagging dies 31 are characterized in that the central heights are equal, the bottom surfaces are planes, the top surfaces are arc surfaces, the bagging dies 31 are divided into dies with four specifications according to the specifications of the cloth roll 19, the central heights of the four groups of bagging dies 31 are equal, a pushing cylinder I28 pushes a longitudinally moving frame 29 to advance, a pushing cylinder II 30 pushes the bagging dies 31 to advance, a sensor of the pushing cylinder II 30 detects the pushing position of the cylinder and controls a clamping cylinder 34 to loosen the cloth roll 33, at the moment, the openings of the woven bags 33 are exactly flush with the end surfaces of the bagging dies 31, a jacking cylinder 24 props up the cloth roll 19 to fix two ends of the cloth roll 19 between the bagging dies 31 and the jacking cylinder 24, the pushing cylinder I28 is used for driving the longitudinally moving frame 29, the pushing cylinder II is used for driving the bagging dies 31, and the limiting roller 32 is used for limiting the moving position of the bagging dies 31;
The lifting platform 22 moves to enable the cloth roll 19 to completely enter the woven bag 33, the movable clamping jaw 25 moves forward to the bagging mold 31 and grabs the woven bag 33 through the horizontal clamping hand 37 under the action of the positive and negative screw rods 36, the movable clamping jaw 25 moves backward to enable the cloth roll 19 to be sleeved in the woven bag 33, the cutting device 26 moves up and down to clamp the woven bag 33, the electric heating cutting wire 35 cuts off the woven bag 33, the lifting platform 22 works to enable the lifting roller 23 to lift up to enable the cloth roll 19 with the finished woven bag to be supported for the next working procedure.
Referring to fig. 1 and 11, a multi-specification automatic bagging production line;
The automatic bagging production line comprises a sorting conveying line 1, a cleaning conveying line 3 and a control system, wherein the automatic bagging production line comprises a sorting conveying line 1, a feeding conveying line 2, a cleaning conveying line 3, a bagging device 4, a bagging device 5, a sealing device 6, a feeding conveying line 7, a rolling machine 8 and a stacking mechanical arm 9, the automatic bagging production line is controlled by the control system, the control system comprises a control module and a receiving module, the output end of the control module is connected with a sorting conveying unit, a cleaning conveying unit, a bagging driving unit, a bagging cutting unit, a sealing unit, a feeding rolling unit and a stacking unit, the sorting conveying unit is used for scanning and conveying a to-be-bagged cloth roll, the cleaning conveying unit is used for carrying out dust collection and cleaning on the to-be-bagged cloth roll, the bagging driving unit is used for carrying out driving control on the bagging device 4, the bagging cutting unit is used for carrying out driving control on the bagging device 5 and the cutting device 26, the sealing unit is used for carrying out driving control on the sealing device 6, the feeding rolling machine 7 and the rolling machine 8 are used for carrying out driving control on the feeding conveying line and the receiving module, the receiving module is used for receiving the output signal of a detection element, the output end of the receiving module is connected with a comparison unit, the comparison unit is used for comparing the output end of the detection element, the comparison unit is used for comparing the detection element, the comparison unit and the value is used for recording the value and recording and the value is stored and the value is used for recording and recording the value and recording the position is stored;
During the package processing of the yardage roll, through sorting transfer chain 1, material loading transfer chain 2, clean transfer chain 3, bagging apparatus 4, put bagging apparatus 5, banding device 6, pay-off transfer chain 7, roll banding machine 8 and pile up neatly machinery arm 9 distributed operation, control system control next step drive unit carries out the process processing after the completion of last step process, contrast unit is used for carrying out the contrast to detection value, yardage roll diameter scan numerical value and default numerical value, and carry out screening and pile up neatly operation to the yardage roll according to the comparison result, control module's output is connected with sorting transfer unit, clean transfer unit, bagging drive unit, put the bag cutting unit, banding unit, pay-off rolling unit and pile up neatly unit, drive control is carried out to sorting transfer chain 1 through each unit respectively, material loading transfer chain 2, clean transfer chain 3, bagging apparatus 4, bagging apparatus 5, banding device 6, pay-off transfer chain 7, roll banding machine 8 and pile up neatly machinery arm 9.
Referring to fig. 1 and 6, a multi-specification automatic bagging production line;
The automatic fabric roll bagging machine comprises a banding device 6, a feeding conveying line 7 and a belt rolling machine 8, wherein the banding device 6 is arranged at the rear of a bagging device 4, the banding device 6 is used for banding a fabric roll 19 and a woven bag 33 after bagging, the banding device 6 comprises a banding conveying table 38, a first banding machine 39 and a second banding machine 41 are symmetrically arranged on the outer side of the banding conveying table 38, a first pressing plate 40 is arranged on the top of the first banding machine 39 through a cylinder, a second pressing plate 42 is arranged on the top of the second banding machine 41 through a cylinder, the feeding conveying line 7 is arranged at the rear of the banding device 6, the feeding conveying line 7 is used for conveying the fabric roll 19 and the woven bag 33 after banding, a belt rolling machine 8 is arranged at the outer end of the feeding conveying line 7, and the belt rolling machine 8 is used for binding and fixing the fabric roll 19 and the woven bag 33 which are conveyed;
Before the cloth roll 19 for finishing the bag is moved to the edge banding machine through the edge banding conveying table 38, the first pressing plate 40 and the second pressing plate 42 simultaneously press the bag openings on two sides of the woven bag 33, the edge banding machine 39 and the second edge banding machine 41 move to finish the edge banding of the bag openings, the bag-covered cloth roll 19 after edge banding is conveyed to the belt rolling machine 8 through the feeding conveying line 7, the belt rolling machine 8 winds the band rope around the bag-covered cloth roll 19 and tightens the band rope to realize bundling and fixing, and the stacking mechanical arm 9 stacks the cloth roll after bag production under the driving control of the stacking algorithm unit.
Referring to fig. 1 and 10, a multi-specification automatic bagging production line;
the automatic stacking device comprises a stacking mechanical arm 9 and a multi-specification cloth roll stacking algorithm, wherein the stacking mechanical arm 9 is arranged at the outer end of a belt rolling machine 8, and the stacking mechanical arm 9 is used for stacking the bagged cloth rolls 19;
the stacking mechanical arm 9 is controlled through a multi-specification yardage roll stacking algorithm, and the multi-specification yardage roll stacking algorithm is as follows:
S1: for the diameter range of the cloth roll, defining the cloth roll diameter larger than a preset value as a coarse roll and smaller than the preset value as a fine roll; s2: the stacking mechanical arm 9 reaches an initial position and is ready for grabbing; s3: the code scanning camera is used for scanning codes on the incoming cloth rolls, the system knows the diameters of the cloth rolls, and the diameters of the cloth rolls are compared with preset values to determine whether the incoming cloth rolls are coarse rolls or fine rolls; s4: determining whether the cloth roll belongs to a coarse roll or a fine roll according to the S3 judgment result, and when the cloth roll is the coarse roll, placing the cloth roll at the outermost edge of the tray; when the cloth roll is a fine roll, the cloth roll is placed in the middle of the tray; s4: after the placement is completed, the stacking mechanical arm 9 resets, the code scanning identification is carried out on the newly-fed cloth rolls to judge the thickness, and if the cloth rolls belong to the thick rolls, the cloth rolls are placed at the outermost edge opposite to the placement position of the S4 cloth rolls; if the cloth roll belongs to the fine roll, the cloth roll is placed in the middle position;
The stacking of the wrapped yardage rolls 19 is realized through a multi-specification stacking yardage roll algorithm, the cross stacking is carried out on the yardage rolls 19 with various thickness specifications, the thick rolls are placed at two ends of the tray, the thin rolls are placed in the middle of the tray, so that the phenomenon that the yardage rolls 19 fall down due to the fact that the tray tilts when the stacking height of the yardage rolls 19 is too high is avoided, the stacking mode that the thick rolls are on the edge and the thin rolls are in the middle when the stacking of the yardage rolls of the mechanical arm can be realized under the condition that the feeding sequence is unknown, and the tray can be replaced by other storage placing containers according to actual demands.
The working steps of the automatic bagging production line are as follows:
S1, a worker moves a cloth roll to be sleeved with bags on a first pre-detection conveying table 10 beside a sorting conveying line 1, a scanner scans the cloth roll to be sleeved with bags, a weighing table detects the weight of the cloth roll to be sleeved with bags, a first push plate 11 works to push down the cloth roll to be sleeved with bags when the specification of the cloth roll to be sleeved with bags does not meet the packaging requirement, the cloth roll to be sleeved with bags with normal specifications is conveyed to a feeding conveying line 2, a second pre-detection conveying table 12 conveys the cloth roll to be sleeved with bags, and a second push plate 14 works to push the cloth roll to be sleeved with bags to a cleaning conveying line 3;
s2, after the cloth roll enters the cleaning conveying line 3, the cleaning conveying table 15 drives the cloth roll 19 to move forwards, the cloth roll 19 is blocked by the lifting blocking roller I20, the cloth roll 19 stops at the lifting blocking roller I20 to roll, the dust collection brush 18 descends under the action of the air cylinder, the dust collection brush 18 is connected with the dust collector to suck dust on the cloth roll 19, the lifting blocking roller I20 descends after dust collection is completed, the cloth roll 19 moves forwards and is blocked by the blocking roller II 21, the second cloth roll 19 is subjected to dust collection, the cloth roll 19 stops at the blocking roller II 21, and the moving frame 16 moves the cloth roll 19 to the bagging device 4 under the action of the air cylinder;
S3, the traversing frame 27 of the bagging device 5 moves, a bagging mold 31 matched with the cloth roll 19 is selected, the pushing cylinder I28 pushes the longitudinal moving frame 29 to advance, the clamping cylinder 34 clamps the woven bag 33 so that the woven bag 33 cannot be pulled, the pushing cylinder II 30 pushes the bagging mold 31 to advance, the sensor of the pushing cylinder II 30 detects the pushing position of the cylinder, the clamping cylinder 34 is controlled to loosen the woven bag 33, at the moment, the mouth of the woven bag 33 is just flush with the end face of the bagging mold 31, the jacking cylinder 24 props against the cloth roll 19, two ends of the cloth roll 19 are fixed between the bagging mold 31 and the jacking cylinder 24, and the lifting platform 22 acts to enable the cloth roll 19 to completely enter the woven bag 33;
s4, the cloth roll 19 with the bagging is moved to the front of the edge banding machine through the edge banding conveying table 38, the first pressing plate 40 and the second pressing plate 42 simultaneously press the bag openings on two sides of the woven bag 33, the edge banding machine 39 and the second edge banding machine 41 move to finish the edge banding of the bag openings, the bag-covered cloth roll after the edge banding is conveyed to the belt rolling machine 8 through the feeding conveying line 7, the belt rolling machine 8 winds the bag-covered cloth roll through the belt ropes and tightens the bag-covered cloth roll to achieve bundling and fixing, and the stacking mechanical arm 9 stacks the cloth roll after the bag-covered production under the driving control of the stacking algorithm unit.
In step S3, the method further includes the steps of:
S31, the movable clamping jaw 25 moves forward to the bagging mold 31, the bag opening of the woven bag 33 enters the movable clamping jaw 25, the movable clamping jaw 25 grabs the woven bag 33 through the horizontal clamping hand 37 under the action of the front and back tooth screw 36, and the movable clamping jaw 25 moves backward to enable the cloth roll 19 to be sleeved into the woven bag 33.
S32, moving the clamping jaw 25 to retreat to the position, pushing the cylinder II 30 to retract, retreating the bagging die 31, moving the cutting device 26 up and down to clamp the woven bag 33, cutting the woven bag 33 by the electric heating cutting wire 35, and operating the lifting platform 22 to enable the lifting roller 23 to lift the cloth roll 19 with the bagging completed, so that the cloth roll is transferred to the edge sealing process.
Working principle: when the device is used, firstly, a worker moves a cloth roll to be sleeved with bags on a first pre-detection conveying table 10 beside a sorting conveying line 1, a scanner scans the cloth roll to be sleeved with bags, a weighing table detects the weight of the cloth roll to be sleeved with bags, a first push plate 11 works to push down the cloth roll to be sleeved with bags when the specification of the cloth roll to be sleeved with bags does not meet the packaging requirement, the cloth roll to be sleeved with bags with normal specification is conveyed to a feeding conveying line 2, a second pre-detection conveying table 12 conveys the cloth roll to be sleeved with bags, and a second push plate 14 works to push the cloth roll to be sleeved with bags to a cleaning conveying line 3;
After the cloth roll enters the cleaning conveying line 3, the cleaning conveying table 15 drives the cloth roll 19 to move forwards, the cloth roll 19 is blocked by the lifting blocking roller I20, the cloth roll 19 stops at the lifting blocking roller I20 to roll, the dust collection brush 18 descends under the action of the air cylinder, the dust collection brush 18 is connected with the dust collector to suck dust on the cloth roll 19, the lifting blocking roller I20 descends after dust collection is completed, the cloth roll 19 moves forwards and is blocked by the blocking roller II 21, the second cloth roll 19 is also subjected to dust collection, the cloth roll 19 stops at the blocking roller II 21, and the moving frame 16 moves the cloth roll 19 to the bagging device 4 under the action of the air cylinder;
The traversing frame 27 of the bag releasing device 5 moves, a bagging mold 31 matched with the cloth roll 19 is selected, the pushing cylinder I28 pushes the longitudinal moving frame 29 to advance, the clamping cylinder 34 clamps the woven bag 33 so that the woven bag 33 cannot be pulled, the pushing cylinder II 30 pushes the bagging mold 31 to advance, the sensor of the pushing cylinder II 30 detects the pushing position of the cylinder, the clamping cylinder 34 is controlled to release the woven bag 33, at the moment, the mouth of the woven bag 33 is just flush with the end surface of the bagging mold 31, the jacking cylinder 24 props against the cloth roll 19, two ends of the cloth roll 19 are fixed between the bagging mold 31 and the jacking cylinder 24, the lifting platform 22 acts to enable the cloth roll 19 to completely enter the woven bag 33, the moving clamping jaw 25 advances to move to the bagging mold 31, the mouth of the woven bag 33 enters the moving clamping jaw 25, the moving clamping jaw 25 grabs the woven bag 33 by a horizontal clamping jaw 37 under the action of a positive and negative tooth screw 36, the moving clamping jaw 25 moves backwards to enable the cloth roll 19 to be sleeved in the woven bag 33, the moving clamping jaw 25 is retracted to the position, the pushing cylinder II 30 retracts the bagging mold 31, the cutting device 26 moves up and down the woven bag 33, the cutting device 26 moves the cloth roll 19 upwards and downwards, the cutting wire 35 is clamped by the cutting device, the electric heating wire winding roll 19 is lifted and the cutting wire roll 19 is lifted, and the working roll is lifted to cut, and the edge of the bag is sealed;
Before the cloth roll 19 for finishing the bag is moved to the edge banding machine through the edge banding conveying table 38, the first pressing plate 40 and the second pressing plate 42 simultaneously press down the bag openings on two sides of the woven bag 33, the edge banding machine 39 and the second edge banding machine 41 move to finish the edge banding of the bag openings, the bag-covered cloth roll after edge banding is conveyed to the belt rolling machine 8 through the feeding conveying line 7, the belt rolling machine 8 winds the bag-covered cloth roll by a binding belt rope and tightens the bag-covered cloth roll to realize binding fixation, and the stacking mechanical arm 9 stacks the cloth roll after bag production under the driving control of the stacking algorithm unit.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims (10)

1. The utility model provides an automatic bagging production line of many specifications, includes letter sorting transfer chain (1), cleans transfer chain (3) and bagging apparatus (4), its characterized in that: the automatic bagging production line consists of a sorting conveying line (1), a feeding conveying line (2), a cleaning conveying line (3), a bagging device (4), a bag placing device (5), a sealing device (6), a feeding conveying line (7), a rolling belt machine (8) and a stacking mechanical arm (9), wherein the automatic bagging production line is controlled by a control system, the outer end of the sorting conveying line (1) is provided with the feeding conveying line (2), and the cleaning conveying line (3) is arranged at the rear of the feeding conveying line (2);
The cleaning conveying line (3) comprises a cleaning conveying table (15) and a cloth roll cleaning assembly, the cloth roll cleaning assembly is used for carrying out dust collection treatment on cloth rolls, the cloth roll cleaning assembly comprises a movable frame (16) and a dust collection frame (17), the movable frame (16) is installed at the top of the cleaning conveying table (15), the dust collection frame (17) is installed at the top of the movable frame (16), a linear guide rail is installed at the top of the dust collection frame (17), the linear guide rail is obliquely arranged with the cleaning conveying table (15), a dust collection brush (18) is installed at the top of the linear guide rail through an air cylinder, a cloth roll (19) is arranged on the inner side of the dust collection frame (17), a lifting blocking roller I (20) is installed at the top of the movable frame (16), and a blocking roller II (21) is installed at the top of one side, close to the sorting conveying line (1).
2. The multi-specification automatic bagging production line according to claim 1, wherein: the sorting conveying line (1) comprises a first pre-detection conveying table (10), a first push plate (11) is arranged at the top of the first pre-detection conveying table (10) through an air cylinder, a scanner is arranged at the top of the first pre-detection conveying table (10), the scanner is used for scanning and detecting a cloth roll to be sleeved, and a weighing table is arranged at the top of the first pre-detection conveying table (10).
3. The multi-specification automatic bagging production line according to claim 1, wherein: the feeding conveying line (2) comprises a second pre-detection conveying table (12), a second push plate (14) is arranged at the top of the second pre-detection conveying table (12) through an air cylinder, the second push plate (14) is used for pushing and conveying the cloth roll to be sleeved to the cleaning conveying line (3), a lifting table (13) is arranged at the bottom of the second pre-detection conveying table (12), and the lifting table (13) is used for adjusting the using height of the second pre-detection conveying table (12).
4. The multi-specification automatic bagging production line according to claim 1, wherein: the cleaning and conveying machine is characterized in that a packaging assembly is arranged at the rear of the cleaning and conveying line (3) and used for bagging and packaging cloth rolls, the packaging assembly comprises a bagging device (4) and a bagging device (5), the bagging device (4) comprises a lifting platform (22) and a movable clamping jaw (25), the movable clamping jaw (25) is arranged at the top of the lifting platform (22), and the bagging device (5) is arranged at the outer end of the bagging device (4).
5. The multi-specification automatic bagging production line according to claim 4, wherein: lifting roller (23) are installed to the inboard of lift platform (22), and liftout cylinder (24) are installed at the top of lift platform (22), and liftout cylinder (24) are used for promoting yardage roll (19) to the direction that is close to put bagging apparatus (5), and removal clamping jaw (25) are including positive and negative tooth lead screw (36) and horizontal tong (37), and horizontal tong (37) are installed to the output symmetry of positive and negative tooth lead screw (36).
6. The multi-specification automatic bagging production line according to claim 4, wherein: the bag placing device (5) comprises a transverse moving frame (27), a first pushing cylinder (28) is arranged at the top of the transverse moving frame (27), a longitudinal moving frame (29) is arranged at the top of the transverse moving frame (27), a first pushing cylinder (28) is used for driving the longitudinal moving frame (29), a second pushing cylinder (30) is arranged at the top of the longitudinal moving frame (29), a bag sleeving mold (31) is arranged at the top of the longitudinal moving frame (29), a second pushing cylinder (30) is used for driving the bag sleeving mold (31), a limiting roller (32) is arranged at the top of the longitudinal moving frame (29), a clamping cylinder (34) is arranged at the top of the longitudinal moving frame (29), a woven bag (33) is arranged at the inner side of the longitudinal moving frame (29) through a roller, one end of the woven bag (33) is sleeved on the bag sleeving mold (31) through the clamping cylinder (34) and penetrates through a gap between the bag sleeving mold (31) and the limiting roller (32), a limiting roller (32) is arranged at the top of the longitudinal moving frame, a limiting roller (32) is used for limiting a position of the bag, and a cutting wire (35) is arranged at the end of the cutting device (26), and the cutting wire is cut into a cut wire.
7. The multi-specification automatic bagging production line according to claim 1, wherein: the edge sealing device (6) is arranged at the rear of the bagging device (4), the edge sealing device (6) is used for sealing edges of the cloth roll (19) and the woven bag (33) after bagging, the edge sealing device (6) comprises an edge sealing conveying table (38), an edge sealing machine I (39) and an edge sealing machine II (41) are symmetrically arranged at the outer side of the edge sealing conveying table (38), a pressing plate I (40) is arranged at the top of the edge sealing machine I (39) through an air cylinder, a pressing plate II (42) is arranged at the top of the edge sealing machine II (41) through an air cylinder, a feeding conveying line (7) is arranged at the rear of the edge sealing device (6), the feeding conveying line (7) is used for conveying the cloth roll (19) and the woven bag (33) after edge sealing, the outer end of the feeding conveyor line (7) is provided with a belt rolling machine (8), the belt rolling machine (8) is used for bundling and fixing a cloth roll (19) and a woven bag (33) which are conveyed, the outer end of the belt rolling machine (8) is provided with a stacking mechanical arm (9), the stacking mechanical arm (9) is used for stacking the bagged cloth roll (19), the control system consists of a control module and a receiving module, the output end of the control module is connected with a sorting conveying unit, a cleaning conveying unit, a bagging driving unit, a bag discharging cutting unit, a sealing unit, a feeding belt rolling unit and a stacking unit, the sorting conveying unit is used for scanning, detecting and conveying the bag cloth roll to be sleeved, the cleaning and conveying unit is used for cleaning a bag cloth roll to be sleeved, the bag sleeving driving unit is used for driving and controlling the bag sleeving device (4), the bag discharging and cutting unit is used for driving and controlling the bag discharging device (5) and the cutting device (26), the edge sealing unit is used for driving and controlling the edge sealing device (6), the feeding and rolling unit is used for driving and controlling the feeding and conveying line (7) and the rolling machine (8), the output end of the stacking unit is connected with the stacking algorithm unit, the stacking mechanical arm (9) is driven and controlled through the stacking algorithm unit, the receiving module is used for receiving the output signal of the detecting element, the output end of the receiving module is connected with the comparison unit, the comparison unit is used for comparing the detected value and the diameter scanning surface value of the cloth roll with the preset value, the output end of the comparison unit is connected with the recording and storing unit, and the recording and storing unit is used for storing the detected value and the stacking position.
8. The multi-specification automatic bagging production line according to claim 7, wherein: the stacking mechanical arm (9) is controlled through a multi-specification yardage roll stacking algorithm, and the multi-specification yardage roll stacking algorithm is as follows:
S1: for the diameter range of the cloth roll, defining the cloth roll diameter larger than a preset value as a coarse roll and smaller than the preset value as a fine roll;
s2: the stacking mechanical arm (9) reaches an initial position and is ready for grabbing;
s3: the code scanning camera is used for scanning codes on the incoming cloth rolls, the system knows the diameters of the cloth rolls, and the diameters of the cloth rolls are compared with preset values to determine whether the incoming cloth rolls are coarse rolls or fine rolls;
S4: determining whether the cloth roll belongs to a coarse roll or a fine roll according to the S3 judgment result, and when the cloth roll is the coarse roll, placing the cloth roll at the outermost edge of the tray;
When the cloth roll is a fine roll, the cloth roll is placed in the middle of the tray;
S4: after the placement is completed, the stacking mechanical arm (9) resets, the code scanning identification is carried out on the newly supplied cloth roll to judge the thickness, and if the cloth roll belongs to the thick roll, the cloth roll is placed at the outermost edge opposite to the placement position of the S4 cloth roll;
if the rolls are thin, the rolls are placed in an intermediate position.
9. The method of using a multi-specification automatic bagging line according to any one of claims 1 to 8, wherein the automatic bagging line comprises the following steps:
S1, a worker moves a cloth roll to be sleeved with bags on a first pre-detection conveying table (10) beside a sorting conveying line (1), a scanner scans the cloth roll to be sleeved with bags, a weighing table detects the weight of the cloth roll to be sleeved with bags, a first push plate (11) works to push down the cloth roll to be sleeved with bags when the specification of the cloth roll to be sleeved with bags does not meet the packaging requirement, the cloth roll to be sleeved with bags with normal specification is conveyed to a feeding conveying line (2), a second pre-detection conveying table (12) conveys the cloth roll to be sleeved with bags, and a second push plate (14) works to push the cloth roll to be sleeved with bags to a cleaning conveying line (3);
S2, after a cloth roll enters a cleaning conveying line (3), a cleaning conveying table (15) drives a cloth roll (19) to move forwards, the cloth roll is blocked by a lifting blocking roller I (20), the cloth roll (19) stops at the lifting blocking roller I (20) to roll, a dust collection brush (18) descends under the action of a cylinder, the dust collection brush (18) is connected with a dust collector to suck dust on the cloth roll (19), the lifting blocking roller I (20) descends after dust collection is completed, the cloth roll (19) moves forwards and is blocked by a blocking roller II (21), a second cloth roll (19) also sucks dust through the dust, the cloth roll (19) is stopped at the blocking roller II (21), and a moving frame (16) moves the cloth roll (19) to a bagging device (4) under the action of the cylinder;
S3, a traversing frame (27) of the bag placing device (5) moves, a bagging mold (31) matched with the cloth roll (19) is selected, a pushing cylinder I (28) pushes a longitudinal moving frame (29) to move forwards, a clamping cylinder 34 clamps a woven bag (33) to enable the woven bag to be incapable of being pulled, a pushing cylinder II (30) pushes the bagging mold (31) to move forwards, a sensor of the pushing cylinder II (30) detects the pushing position of the cylinder, the clamping cylinder 34 is controlled to loosen the woven bag (33), at the moment, the mouth of the woven bag (33) is just flush with the end face of the bagging mold (31), a jacking cylinder (24) props against the cloth roll (19), two ends of the cloth roll (19) are fixed between the bagging mold (31) and the jacking cylinder (24), and the lifting platform (22) acts to enable the cloth roll (19) to completely enter the woven bag (33);
S4, moving a cloth roll (19) for finishing bagging to the front of an edge banding machine through an edge banding conveying table (38), pressing a bag opening on two sides of a woven bag (33) by a first pressing plate (40) and a second pressing plate (42) simultaneously, moving the edge banding machine I (39) and the edge banding machine II (41) to finish edge banding of the bag opening, conveying the bag-covered cloth roll after edge banding to a belt rolling machine (8) through a feeding conveying line (7), and winding a strapping rope around the bag-covered cloth roll by the belt rolling machine (8) and tightly binding the bag-covered cloth roll to realize bundling and fixing, wherein a stacking mechanical arm (9) stacks the cloth roll after bag production under the driving control of a stacking algorithm unit.
10. The method of using a multi-specification automatic bagging process of claim 9, further comprising the steps of:
S31, the movable clamping jaw (25) moves forward to the bagging mold (31), a bag opening of the woven bag (33) enters the movable clamping jaw (25), the movable clamping jaw (25) grabs the woven bag (33) through a horizontal clamping hand (37) under the action of a positive and negative screw rod (36), and the movable clamping jaw (25) moves backward to enable the cloth roll (19) to be sleeved in the woven bag (33);
s32, moving clamping jaws (25) are retracted to a proper position, a pushing cylinder II (30) is retracted, a bagging mold (31) is retracted, a cutting device (26) moves up and down to clamp a woven bag (33), an electric heating cutting wire (35) cuts off the woven bag (33), a lifting platform (22) works to enable a lifting roller (23) to lift a cloth roll (19) with bagging completed, and the cloth roll is circulated to a banding procedure.
CN202410421222.4A 2024-04-09 2024-04-09 Automatic bagging production line of many specifications Active CN118004544B (en)

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