CN115352717B - Automatic material loading or unloading assembly line - Google Patents
Automatic material loading or unloading assembly line Download PDFInfo
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- CN115352717B CN115352717B CN202210975755.8A CN202210975755A CN115352717B CN 115352717 B CN115352717 B CN 115352717B CN 202210975755 A CN202210975755 A CN 202210975755A CN 115352717 B CN115352717 B CN 115352717B
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- 239000000463 material Substances 0.000 title claims abstract description 244
- 230000007246 mechanism Effects 0.000 claims abstract description 216
- 238000007599 discharging Methods 0.000 claims description 45
- 230000000903 blocking effect Effects 0.000 claims description 26
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 5
- 238000012545 processing Methods 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012536 packaging technology Methods 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 230000009049 secondary transport Effects 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
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Abstract
The invention relates to a full-automatic material loading assembly line capable of automatically loading materials into a material holder. The automatic material loading or unloading assembly line comprises a feeding conveying mechanism and is characterized in that: one side of the feeding conveying mechanism is provided with a conveying support conveying mechanism, and a conveying path of the conveying support conveying mechanism is provided with a baffle plate; one side of the feeding and supporting conveying mechanism is provided with a feeding and supporting conveying mechanism, a jacking mechanism is arranged in front of the feeding and supporting conveying mechanism, and a material taking manipulator for transferring materials between the feeding and supporting conveying mechanism and the feeding and supporting conveying mechanism is arranged above the feeding and supporting conveying mechanism. The automatic material loading or unloading assembly line can automatically complete material loading or unloading, so that labor is greatly reduced, production efficiency is remarkably improved, and material quality is guaranteed.
Description
Technical Field
The invention relates to a packaging machine, in particular to a material automatic loading or unloading assembly line for loading materials into a material tray.
Background
At present, with the improvement of living standard, the safety requirements of people on products used, in particular medicines, are also higher and higher. In order to prevent the problems of bacterial pollution, product deterioration and the like caused by opening the product for use, a plurality of disposable products are appeared on the market. The packaging profile of disposable products is typically irregularly shaped, such as flat bottles. Because flat bottle all falls into big collecting box at present after cutting, the in-process of piling up extrudees the damage that causes the product and also leads to the product to entangle together easily, and the positive and negative is difficult to distinguish, difficult follow-up product's packaging technology, and secondary transport also causes the damage on product surface and pollutes the product waste that brings. The flat bottle is not easy to stand, especially the flat bottle in the shape of a plate after blow molding canning, is difficult to put neatly when the flat bottle is required to be collected after processing is finished, and the existing collection mode can only be manually processed. The staff takes the bottles one by one after processing and then places the bottles at a fixed position. The collecting mode increases the labor intensity of workers, has extremely low efficiency and has high manual error rate.
Disclosure of Invention
In view of the defects in the prior art, the invention innovatively provides a material automatic loading or unloading assembly line capable of automatically loading materials into a material tray.
The automatic material loading or unloading assembly line comprises a feeding conveying mechanism and is characterized in that: the feeding conveying mechanism comprises a feeding conveying belt, a left feeding guard plate and a right feeding guard plate, wherein the left feeding guard plate and the right feeding guard plate are positioned above the feeding conveying belt, a feeding channel is formed between the two feeding guard plates, a conveying direction of the conveying mechanism is parallel to that of the conveying mechanism, a baffle supporting plate is arranged on a conveying path of the conveying mechanism, the baffle supporting plate is in transmission connection with a baffle supporting power source for driving the baffle supporting plate to move up and down, and the conveying mechanism comprises a left conveying belt and a right conveying belt for conveying a conveying tray; one side of the feeding and supporting conveying mechanism is provided with a feeding and supporting conveying mechanism, the conveying direction of the feeding and supporting conveying mechanism is intersected with the conveying direction of the feeding and supporting conveying mechanism, and the discharging end of the feeding and supporting conveying mechanism is close to the feeding and supporting conveying mechanism; the lifting mechanism is arranged in front of the feeding and supporting conveying mechanism and is positioned between the left conveying belt and the right conveying belt, and comprises a lifting conveying belt assembly, a lifting support and a lifting power source for driving the lifting support to lift, wherein the lifting conveying belt assembly is arranged on the lifting support, and the lifting conveying belt assembly comprises a lifting conveying belt with the same conveying direction as the feeding and supporting conveying mechanism; and a material taking manipulator for transferring materials between the feeding conveying mechanism and the feeding conveying mechanism is arranged above the feeding conveying mechanism.
The feeding end of the feeding conveying mechanism is in conveying connection with the discharging end of the vertical material conveying mechanism, the feeding end of the vertical material conveying mechanism is in conveying connection with the discharging end of the feeding conveying mechanism, the feeding conveying mechanism comprises a feeding conveying belt, a left feeding guard plate and a right feeding guard plate, the left feeding guard plate and the right feeding guard plate are positioned above the feeding conveying belt, a feeding channel is formed between the two feeding guard plates, the feeding channel of the feeding conveying mechanism allows materials to fall down, and the feeding channel of the feeding conveying mechanism allows the materials to stand up; the vertical material conveying mechanism comprises a left front belt pulley, a right front belt pulley, an upper rear belt pulley, a lower rear belt pulley, a belt and a belt, wherein the front belt pulley is vertically arranged, the rear belt pulley is horizontally arranged, the belt is wound on one of the front belt pulley and the rear belt pulley, and the belt is wound on the other front belt pulley and the other rear belt pulley.
The side of advance to hold in palm conveying mechanism is equipped with branch and holds in palm the mechanism, divide and hold in palm the mechanism including two left and right sides branch layer boards, divide to hold in palm the crane and drive and divide the branch that holds in palm the crane goes up and down to hold in the palm the power supply, divide to hold in the palm the overhead travelling crane and install the translation power supply, translation power supply drive divides the layer board to control and remove.
The front end of the feeding conveying mechanism is connected with a discharging conveying mechanism, the discharging conveying mechanism comprises a left discharging guard plate and a right discharging guard plate, the two discharging guard plates are located above the feeding conveying belt, and a discharging channel is formed between the left discharging guard plate and the right discharging guard plate.
The front end of the feeding channel is provided with a material blocking plate for blocking the material from advancing, and the material blocking plate is in transmission connection with a material blocking power source for driving the material blocking plate to move.
The material taking manipulator comprises pneumatic fingers, and clamping plates for clamping materials are arranged on the pneumatic fingers.
The upper part of the conveying mechanism is provided with a material transferring and supporting manipulator, the material transferring and supporting manipulator comprises a material transferring and supporting bracket, a material transferring and supporting hook plate on the left side and the right side and a material transferring and supporting power source for driving the material transferring and supporting hook plate to open, and the material transferring and supporting hook plate and the material transferring and supporting power source are both arranged on the material transferring and supporting bracket.
One side of the picking and supporting manipulator is provided with a picking and supporting conveying mechanism; the tray taking manipulator can transfer the tray on the tray conveying mechanism to the tray discharging conveying mechanism.
A supporting plate for supporting a material tray is arranged between the left conveying belt and the right conveying belt of the conveying mechanism, and is provided with a slotted hole for a jacking conveying belt component of the jacking mechanism to pass through; the outer surface of the conveying belt is provided with pushing lugs which are distributed at equal intervals.
The front end of the conveying mechanism is connected with a waste rejecting conveying mechanism; the lifting mechanism is provided with a detection mechanism for detecting whether materials exist in the material support or not above, the detection mechanism is electrically connected with a PLC, and the PLC controls the material taking manipulator to work.
According to the automatic material loading or unloading assembly line provided by the invention, the loading or unloading of the material can be automatically completed, the labor is greatly reduced, the production efficiency is obviously improved, and the material quality is ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a perspective view of a lift mechanism;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is a schematic structural view of a vertical feed conveyor mechanism;
FIG. 6 is a schematic structural view of a split-carrier mechanism;
FIG. 7 is a schematic view of a portion of a structure of the reclaimer robot;
FIG. 8 is a schematic view of a part of the structure of the picking and holding manipulator;
Fig. 9 is a view showing a state of use of the striker plate.
Detailed Description
As shown in fig. 1, the automatic material loading and unloading assembly line can be used for loading the flat bottles B (loading the flat bottles B into the material holders C) and unloading the flat bottles (taking out the flat bottles B in the material holders C). The customer can use the loading assembly line alone according to needs, so that materials can be stored in the material tray; the tray unloading assembly line can be independently used as required, so that the materials stored in the tray can be taken out for packaging; of course, the loading and unloading assembly lines can be configured at the same time, so that the loading and unloading assembly lines serve as stacks for caching materials.
As shown in fig. 1 and fig. 2, the automatic loading or unloading assembly line for materials comprises a feeding conveying mechanism 3, and as shown in fig. 4, the feeding conveying mechanism 3 comprises a feeding conveying belt 38, a left feeding guard plate 39 and a right feeding guard plate 39, wherein the left feeding guard plate and the right feeding guard plate 39 are positioned above the feeding conveying belt 38, a feeding channel is formed between the two feeding guard plates 39, and flat bottles are conveyed in the feeding channel by driving the feeding conveying belt 38 (the lower parts of the flat bottles are simply referred to as materials). A feeding support conveying mechanism 6 is arranged on one side of the feeding conveying mechanism 3, the conveying direction of the feeding support conveying mechanism 6 is parallel to the conveying direction of the feeding conveying mechanism 3, a blocking support plate (not shown) is arranged on a conveying path of the feeding support conveying mechanism 6, the blocking support plate is in transmission connection with a blocking support power source for driving the blocking support plate to move up and down, and the blocking support plate is used for blocking a material support, so that the material support is accurately positioned, and thus, a material taking manipulator 8 at the back can accurately put the material into the material support; the feeding support conveying mechanism 6 comprises a left feeding support conveying belt 60 and a right feeding support conveying belt 60, and the feeding support can move by the driving of the left feeding support conveying belt 60 and the right feeding support conveying belt 60; a feeding and supporting conveying mechanism 5 is arranged on one side of the feeding and supporting conveying mechanism 6, the conveying direction of the feeding and supporting conveying mechanism 5 is intersected with the conveying direction of the feeding and supporting conveying mechanism 6, the discharging end of the feeding and supporting conveying mechanism 5 is close to the feeding and supporting conveying mechanism 6, and the feeding and supporting conveying mechanism 5 conveys the feeding and supporting materials and transits to the feeding and supporting conveying mechanism 6; in order to smoothly transition the material support to the support conveying mechanism 6, a jacking mechanism 7 is arranged in front of the support feeding conveying mechanism 5, and the jacking mechanism 7 is positioned between the left and right support conveying belts 60; the jacking mechanism 7 is used for receiving the material tray on the tray conveying mechanism 5, then transferring the material tray forward a little distance, and then descending to place the material tray on the tray conveying mechanism 6. As shown in fig. 3, the jacking mechanism 7 comprises a jacking conveyer belt assembly 70, a jacking bracket 72 and a jacking lifting power source for driving the jacking bracket 72 to lift, wherein the jacking conveyer belt assembly 70 is arranged on the jacking bracket 72, and the jacking conveyer belt assembly 70 comprises a jacking conveyer belt 71 with the same conveying direction as the feeding conveying mechanism 5; when the material rest on the material rest feeding and conveying mechanism 5 moves to the jacking mechanism 7, the jacking conveying belt 71 continuously moves the material rest forward for a certain distance, the material rest is completely positioned above the material rest conveying mechanism 6, and then the jacking lifting power source drives the jacking bracket 72 to descend, so that the material rest is placed on the material rest conveying mechanism 6, and the material rest can be conveyed by the material rest conveying mechanism 6; in addition, a material taking manipulator 8 for transferring materials between the material feeding and conveying mechanism 3 and the material feeding and conveying mechanism 6 is arranged above the material feeding and conveying mechanism 6. The material taking manipulator 8 can take out the material on the feeding and conveying mechanism 3, then put the material into a material tray on the feeding and conveying mechanism 6 (tray assembly line), and also can take out the material on the tray conveying mechanism 6, and then put the material on the feeding and conveying mechanism 3 (tray unloading assembly line).
The following takes a mounting assembly line as an example, and the specific working principle of the invention is described as follows: the empty material rest is conveyed by the feeding and supporting conveying mechanism 5, the lifting conveying belt assembly 70 of the jacking mechanism 7 is in the same horizontal state as the feeding and supporting conveying mechanism 5, so that the material rest on the feeding and supporting conveying mechanism 5 is on the lifting conveying belt assembly 70 of the jacking mechanism 7, the lifting conveying belt 71 of the lifting conveying belt assembly 70 moves to drive the material rest to move forwards for a certain distance, the material rest is right above the feeding and supporting conveying mechanism 6, then the lifting power source drives the lifting support 72 to descend, the material rest is placed on the feeding and supporting conveying mechanism 6, and the two feeding and supporting conveying belts 60 of the feeding and supporting conveying mechanism 6 carry the empty material rest to move forwards; when the empty material tray is conveyed to a set position, the empty material tray is blocked by a blocking and supporting plate on a conveying path of the material tray conveying mechanism 6, and the blocking and supporting plate can stop the material tray at the set position, so that the material taking manipulator 8 can accurately place materials into the material tray; the material is conveyed by the feeding conveying mechanism 3, and the material taking manipulator 8 grabs the material on the feeding conveying mechanism 3 and places the material into a material holder on the material holder conveying mechanism 6; when the material is fully filled in the material support, the power source of the material support drives the material support plate to move, the limitation on the material support is relieved, the material support filled with the material can continue to advance and is sent to the next station, and therefore the whole material support work is completed.
The working principle of the loading and supporting assembly line can be known from the above, and the unloading and supporting assembly line is different from the loading and supporting assembly line in that the unloading and supporting assembly line conveys the full material support through the feeding and supporting conveying mechanism 5, then the full material support is placed on the feeding and supporting conveying mechanism 6 through the jacking mechanism 7, the material in the material support is taken out by the material taking manipulator 8 above the feeding and supporting conveying mechanism 6 and placed on the feeding and conveying mechanism 3, and the material is conveyed to the next station by the feeding and conveying mechanism 3 for packaging. Thus, the palletizing line is substantially identical in structure to the palletizing line.
The flat bottles need to be vertically placed in the material support, and the flat bottles are horizontally placed after being produced, so that the flat bottles which are horizontally placed can be vertically sent to the material conveying mechanism 3, as shown in fig. 4, the material feeding end of the material conveying mechanism 3 is in conveying connection with the material discharging end of the vertical material conveying mechanism 2, and the material feeding end of the vertical material conveying mechanism 2 is in conveying connection with the material discharging end of the material feeding conveying mechanism 1. The flat bottles are manufactured and conveyed by the feeding conveying mechanism 1, then are erected by the vertical conveying mechanism 2, and are conveyed to the feeding conveying mechanism 3. As shown in fig. 4, the feeding and conveying mechanism 1 includes a feeding and conveying belt 19, and left and right feeding guard plates 18, wherein the left and right feeding guard plates 18 are located above the feeding and conveying belt 19, and a feeding channel is formed between the two feeding guard plates 18. The feeding channel of the feeding conveying mechanism 1 allows the material to fall down (the distance between the two feeding guard plates 18 is wider), the feeding channel of the feeding conveying mechanism 3 allows the material to stand up (the distance between the two feeding guard plates 18 is narrower), and the material is standing up between the two through the standing material conveying mechanism 2.
As shown in fig. 5, the vertical feed conveyor 2 includes left and right front pulleys 21 mounted vertically and upper and lower rear pulleys 20 mounted horizontally, one of the front pulleys 21 and one of the rear pulleys 20 is wound with a belt 22, and the other of the front pulleys and the other of the rear pulleys is wound with a belt. After the material comes out of the feeding and conveying mechanism 1, the material enters from the position between the upper rear belt pulley 20 and the lower rear belt pulley 20 in a lying posture, and through correction of the belt, the material comes out from the position between the left front belt pulley 21 and the right front belt pulley 21 in a standing posture, then enters into the feeding and conveying mechanism 3, and the feeding and conveying mechanism 3 immediately conveys the material forwards. Here, the loading line needs to be provided with the feeding conveyor 1 and the vertical conveyor 2, and the unloading line does not need to be provided with the feeding conveyor 1 and the vertical conveyor 2.
Of course, some materials do not need to stand up, so that the standing material conveying mechanism 2 does not need to be arranged, and the assembly line of the invention aims at not only flat bottles, but also other articles.
The feeding and conveying mechanism 5 can convey the trays one by one, but the feeding and conveying mechanism 5 needs to be longer, so that in order for the feeding and conveying mechanism 5 to convey more trays under the condition of limited length, the trays are preferably stacked for conveying, and the trays need to be separated and conveyed to the feeding and conveying mechanism 6 after reaching the front end. For this purpose, the side of the feeding and conveying mechanism 5 is provided with a split supporting mechanism, as shown in fig. 6, the split supporting mechanism comprises a left split supporting plate 54, a right split supporting plate, a split supporting lifting frame 51 and a split supporting power source 52 for driving the split supporting lifting frame 51 to lift; the sub-pallet lifting frame 51 is provided with a translation power source 53, and the translation power source 53 drives the sub-pallet 54 to move left and right. When the stacked trays come to the front end of the tray feeding and conveying mechanism 5, the tray dividing power source 52 drives the tray dividing lifting frame 5 to lift, the tray dividing lifting frame 5 drives the two tray dividing plates 54 to lift, the two tray dividing plates 54 lift the stacked upper layers of trays from two side edges of the trays, only the lowest tray is left, the tray feeding and conveying mechanism 5 conveys the trays to the tray feeding and conveying mechanism 6, the tray dividing power source 52 drives the tray dividing plates 54 to move downwards, the translational power source 53 drives the tray dividing plates 54 to move outwards, the rest trays can be placed on the tray feeding and conveying mechanism 5 again, the tray dividing mechanism completes the actions above, and the stacked trays can be conveyed out one by one.
In the case of using a loading assembly line, when the assembly line fails, the assembly line needs to be stopped for maintenance, and the equipment for producing the flat bottles generally does not stop, and the flat bottles to be produced are conveyed to a material collecting barrel for collection, therefore, the invention has the discharging and conveying mechanism 4 connected with the front end conveying of the feeding and conveying mechanism 3, the discharging and conveying mechanism 4 comprises a left discharging guard plate and a right discharging guard plate 40, the two discharging guard plates 40 are also positioned above the feeding and conveying belt 38, and a discharging channel is formed between the left discharging guard plate and the right discharging guard plate 40. The material feeding and conveying mechanism 3 conveys the material to the material discharging and conveying mechanism 4, and the material discharging and conveying mechanism 4 conveys the material to the material collecting barrel for collection. Of course, in the case of a palletizing line, the outfeed conveyor 4 is also required to convey the material to the packaging station, but in this case the infeed conveyor 3 may extend longer, the extension of which is the outfeed conveyor 4 described herein.
When the materials enter the feeding and conveying mechanism 3, the arrangement of the front and rear materials is generally irregular (i.e. the distance between the materials is not determined), so that the material taking manipulator 8 cannot accurately grasp a whole row of materials. In order to accurately grasp a whole row of materials by the material taking manipulator 8, as shown in fig. 1 and 9, a material blocking plate 30 for blocking the advance of the materials is arranged at the front end of a feeding channel, and the material blocking plate 30 is in transmission connection with a material blocking power source 31 for driving the material blocking plate 30 to move. Of course, under the normal working condition of the loading and supporting assembly line, the material baffle plate 30 is blocked at the front end of the feeding channel, so that materials are blocked by the material baffle plate 30, the materials at the back are respectively upwards arranged to form a row close together, and the material taking manipulator 8 can accurately grasp a whole row of materials. When the loading assembly line fails, the material blocking power source 31 drives the material blocking plate 30 to move, the material blocking plate 30 does not block the feeding channel any more, and therefore the material enters the discharging and conveying mechanism 4, and the discharging and conveying mechanism 4 conveys the material to the collecting box for collection, as described above. It should be noted here that the material may also be arranged together by the pre-processing station and onto the feed conveyor 3, so that the blanking plate 30 may not be used.
The material taking manipulator 8 is a relatively mature technology, and a common manipulator in the market can be adopted, and the common manipulator can realize suction transfer or clamping transfer, and the invention provides an embodiment, as shown in fig. 7, the material taking manipulator 8 comprises pneumatic fingers 80 (provided with a plurality of rows), and clamping plates 81 for clamping materials are arranged on the pneumatic fingers 80. In operation, pneumatic finger 80 drives clamp 81 to move to clamp the flat bottle and then transfer the flat bottle into the tray.
Some trays need to be arranged at intervals, so that after the material taking manipulator 8 clamps a row of materials, the materials still need to be arranged at intervals, as shown in fig. 7, for this purpose, the pneumatic fingers 80 are mounted on the sliding seat 83, the sliding seat 83 is movably arranged on the guide shaft 86 of the supporting seat 82, two adjacent pneumatic fingers 80 are connected through the telescopic connecting rod 84, when the first pneumatic finger 80 is driven to move by the interval power source 85, other pneumatic fingers 80 can move, under the limitation of the connecting rod, the pneumatic fingers 80 realize the interval arrangement, and thus the material taking manipulator 8 can place the materials in the trays at intervals.
After the material tray is filled with materials, the material tray needs to be moved to another place, wherein the material tray can be manually carried or carried by a manipulator, and in order to further promote automation, the invention adopts the latter, and particularly a tray taking manipulator 9 for transferring the material tray is arranged above a tray conveying mechanism 6, as shown in fig. 8, the tray taking manipulator 9 comprises a tray taking support 90 on the left side and the right side, a tray taking hook plate 91 and a tray taking power source 92 for driving the tray taking hook plate 91 to open, and the tray taking hook plate 91 and the tray taking power source 92 are both arranged on the tray taking support 90. When the material taking and supporting device works, the material taking and supporting power source 92 drives the material taking and supporting hook plates 91 to open, the material taking and supporting device enters between the left material taking and supporting hook plates 91 and then the material taking and supporting power source 92 drives the material taking and supporting hook plates 91 to close, the material taking and supporting hook plates 91 hook the side edges of the material taking and supporting device, and the material taking and supporting manipulator 9 can take away the material taking and supporting device.
As described above, the tray taking manipulator 9 needs to move the tray to another place, in order to automatically convey the tray taken by the tray taking manipulator 9, as shown in fig. 1, one side of the tray taking manipulator 9 is provided with a tray discharging and conveying mechanism 11, the tray discharging and conveying mechanism 11 includes a plurality of tray discharging and conveying rollers (of course, a conveying belt structure can also be adopted), the tray taking manipulator 9 takes the tray on the tray conveying mechanism 6 and then puts the tray on the tray discharging and conveying mechanism 11, and then conveys the tray by the tray discharging and conveying mechanism 11, thereby further improving automation; in addition, the feeding and conveying mechanism 5 of the present invention also includes a plurality of feeding and conveying rollers (of course, a conveying belt structure may also be adopted).
Since the pallet has a certain weight and is supported by only two pallet conveyors 60, the pallet conveyors 60 are pressed down, which may affect the conveying accuracy of the pallet conveyors 60. In order to overcome this problem, the present invention provides a support plate 61 for supporting the pallet between the left and right pallet conveyor belts 60 of the pallet conveyor mechanism 6, and the support plate 61 has a slot through which the jacking belt assembly of the jacking mechanism 7 passes. When the jacking conveyer belt component of the jacking mechanism 7 drops the material support, the material support is placed on the conveying support plate 61, and the support plate 61 can support the weight of the material support, so that the material support cannot press down the conveying conveyer belt 60; of course, the supporting plate 61 also generates a certain friction force on the feeding tray, so that the feeding tray can be smoothly conveyed, the outer surface of the feeding tray conveying belt 60 is provided with pushing tray convex blocks which are distributed at equal intervals, and the feeding tray conveying belt 60 pushes the feeding tray to move through the pushing tray convex blocks on the feeding tray conveying belt. With this structure, the carrier conveyor 60 is not pressurized, and the conveying accuracy is also higher.
When some trays are in an empty tray state, a small amount of materials may be left in the trays, in this case, because the trays can not be continuously stored in the trays due to overlapping, the trays need to be rejected, and for this purpose, the front end of the tray conveying mechanism 6 is conveyed and connected with the reject conveying mechanism 10, and the reject conveying mechanism 10 comprises a plurality of reject conveying rollers; in addition, a detecting mechanism 12 for detecting whether a material exists in the material holder is arranged above the jacking mechanism 7, the detecting mechanism 12 is electrically connected with a PLC, and the PLC controls the material taking manipulator 8 to work. When the material tray enters the material tray conveying mechanism 6, the detecting mechanism 12 starts to detect whether the material tray is filled with materials, if the material tray is filled with materials, the detecting mechanism 12 transmits signals to the material taking manipulator 8, the PLC controls the material taking manipulator 8 not to store the materials in the material tray, the material tray continues to move forward, and then the materials are conveyed out through the waste removing conveying mechanism 10; of course, if the tray taking manipulator 9 is provided, the PLC also simultaneously controls the tray taking manipulator 9 to not take the tray any more.
Claims (9)
1. The utility model provides an automatic dress of material holds in palm or unloads to hold in palm assembly line, including pay-off conveying mechanism (3), its characterized in that: the feeding conveying mechanism (3) comprises a feeding conveying belt (38) and a left feeding guard plate and a right feeding guard plate (39), the left feeding guard plate and the right feeding guard plate (39) are positioned above the feeding conveying belt (38), a feeding channel is formed between the two feeding guard plates (39), a conveying support conveying mechanism (6) is arranged on one side of the feeding conveying mechanism (3), the conveying direction of the conveying support conveying mechanism (6) is parallel to the conveying direction of the conveying mechanism (3), a baffle plate is arranged on a conveying path of the conveying support conveying mechanism (6), the baffle plate is in transmission connection with a baffle plate power source for driving the baffle plate to move up and down, and the conveying support conveying mechanism (6) comprises a left conveying support conveying belt (60) and a right conveying support conveying belt for conveying the conveying support; one side of the feeding and supporting conveying mechanism (6) is provided with a feeding and supporting conveying mechanism (5), the conveying direction of the feeding and supporting conveying mechanism (5) is intersected with the conveying direction of the feeding and supporting conveying mechanism (6), and the discharging end of the feeding and supporting conveying mechanism (5) is close to the feeding and supporting conveying mechanism (6); the lifting mechanism (7) is arranged in front of the feeding and supporting conveying mechanism (5), the lifting mechanism (7) is positioned between the left conveying and supporting conveying belt (60), the lifting mechanism (7) comprises a lifting conveying belt assembly (70), a lifting support (72) and a lifting power source for driving the lifting support (72) to lift, the lifting conveying belt assembly (70) is arranged on the lifting support (72), and the lifting conveying belt assembly (70) comprises a lifting conveying belt (71) with the same conveying direction as that of the feeding and supporting conveying mechanism (5); a material taking manipulator (8) for transferring materials between the material feeding and conveying mechanism (3) and the material conveying mechanism (6) is arranged above the material conveying and conveying mechanism (6); a supporting plate (61) for supporting a material tray is arranged between the left conveying belt (60) and the right conveying belt (60) of the conveying mechanism (6), and the supporting plate (61) is provided with a slotted hole for allowing a jacking conveying belt component of the jacking mechanism (7) to pass through; the outer surface of the conveying belt (60) is provided with pushing lugs which are distributed at equal intervals.
2. An automatic material loading or unloading assembly line according to claim 1, wherein: the feeding end of the feeding conveying mechanism (3) is in conveying connection with the discharging end of the vertical conveying mechanism (2), the feeding end of the vertical conveying mechanism (2) is in conveying connection with the discharging end of the feeding conveying mechanism (1), the feeding conveying mechanism (1) comprises a feeding conveying belt (19) and a left feeding guard plate and a right feeding guard plate (18), the left feeding guard plate and the right feeding guard plate (18) are positioned above the feeding conveying belt (19), a feeding channel is formed between the two feeding guard plates (18), the feeding channel of the feeding conveying mechanism (1) enables materials to fall down, and the feeding channel of the feeding conveying mechanism (3) enables the materials to stand; the vertical material conveying mechanism (2) comprises a left front belt pulley (21) and a right front belt pulley (21) which are vertically arranged and a rear belt pulley (20) which is horizontally arranged, wherein a belt (22) is wound on one of the front belt pulley (21) and one of the rear belt pulleys (20), and a belt is wound on the other front belt pulley and the other rear belt pulley.
3. An automatic material loading or unloading assembly line according to claim 1, wherein: the side of advance to hold in palm conveying mechanism (5) is equipped with branch and holds in palm the mechanism, divide to hold in the palm the mechanism and including two left and right sides branch layer board (54), divide to hold in the palm crane (51) and drive branch to hold in the palm power supply (52) that the crane (51) goes up and down, divide to hold in the palm to install translation power supply (53) on crane (51), translation power supply (53) drive branch layer board (54) left and right sides removes.
4. An automatic material loading or unloading assembly line according to claim 1, wherein: the front end of the feeding conveying mechanism (3) is connected with the discharging conveying mechanism (4), the discharging conveying mechanism (4) comprises a left discharging guard plate and a right discharging guard plate (40), the two discharging guard plates (40) are located above the feeding conveying belt (38), and a discharging channel is formed between the left discharging guard plate and the right discharging guard plate (40).
5. An automatic material loading or unloading assembly line according to claim 1, wherein: the front end of the feeding channel is provided with a material blocking plate (30) for blocking the material from advancing, and the material blocking plate (30) is in transmission connection with a material blocking power source (31) for driving the material blocking plate (30) to move.
6. An automatic material loading or unloading assembly line according to claim 1, wherein: the material taking manipulator (8) comprises a pneumatic finger (80), and a clamping plate (81) for clamping materials is arranged on the pneumatic finger (80).
7. An automatic material loading or unloading assembly line according to claim 1, wherein: the automatic feeding and supporting device is characterized in that a material-transferring and supporting manipulator (9) is arranged above the conveying mechanism (6), and the material-transferring and supporting manipulator (9) comprises a material-transferring support (90), left and right material-transferring hook plates (91) and a material-transferring power source (92) for driving the material-transferring hook plates (91) to open, and the material-transferring hook plates (91) and the material-transferring power source (92) are all arranged on the material-transferring support (90).
8. The automatic material loading or unloading assembly line according to claim 7, wherein: one side of the tray taking manipulator (9) is provided with a tray discharging and conveying mechanism (11); the tray taking manipulator (9) can transfer the tray on the tray conveying mechanism (6) to the tray discharging conveying mechanism (11).
9. An automatic material loading or unloading assembly line according to claim 1, wherein: the front end of the conveying mechanism (6) is connected with a waste rejecting conveying mechanism (10); the lifting mechanism (7) is provided with a detection mechanism (12) for detecting whether a material exists in the material support or not, the detection mechanism (12) is electrically connected with a PLC, and the PLC controls the material taking manipulator (8) to work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210975755.8A CN115352717B (en) | 2022-08-15 | 2022-08-15 | Automatic material loading or unloading assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210975755.8A CN115352717B (en) | 2022-08-15 | 2022-08-15 | Automatic material loading or unloading assembly line |
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| Publication Number | Publication Date |
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| CN115352717A CN115352717A (en) | 2022-11-18 |
| CN115352717B true CN115352717B (en) | 2024-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210975755.8A Active CN115352717B (en) | 2022-08-15 | 2022-08-15 | Automatic material loading or unloading assembly line |
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| JP2003321115A (en) * | 2002-02-28 | 2003-11-11 | Eisai Co Ltd | Container posture changing device |
| CN207029669U (en) * | 2017-07-19 | 2018-02-23 | 同向（佛山）精密机械有限公司 | A kind of stacking twines film all-in-one |
| CN215826268U (en) * | 2021-12-31 | 2022-02-15 | 广东绿展科技有限公司 | Conveying device and ink-jet printer for printed circuit board |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0747404B2 (en) * | 1990-09-03 | 1995-05-24 | 日本化薬株式会社 | Belt type conveyor |
| CN208897512U (en) * | 2018-08-16 | 2019-05-24 | 郑州市顺意科技有限公司 | A kind of ampoule bottle lettering dress rest device |
| CN109733662B (en) * | 2018-11-02 | 2024-03-12 | 郑州市顺意科技有限公司 | Ampoule chain conveying type printing and quick mounting device |
| CN210762847U (en) * | 2019-09-25 | 2020-06-16 | 北京费森尤斯卡比医药有限公司 | Automatic stacking system |
| CN216736429U (en) * | 2021-09-28 | 2022-06-14 | 永艺家具股份有限公司 | Conveying and taking device |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003321115A (en) * | 2002-02-28 | 2003-11-11 | Eisai Co Ltd | Container posture changing device |
| CN207029669U (en) * | 2017-07-19 | 2018-02-23 | 同向（佛山）精密机械有限公司 | A kind of stacking twines film all-in-one |
| CN215826268U (en) * | 2021-12-31 | 2022-02-15 | 广东绿展科技有限公司 | Conveying device and ink-jet printer for printed circuit board |
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| CN115352717A (en) | 2022-11-18 |
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