CN115352717A - Automatic material loading and unloading assembly line - Google Patents
Automatic material loading and unloading assembly line Download PDFInfo
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- CN115352717A CN115352717A CN202210975755.8A CN202210975755A CN115352717A CN 115352717 A CN115352717 A CN 115352717A CN 202210975755 A CN202210975755 A CN 202210975755A CN 115352717 A CN115352717 A CN 115352717A
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- 239000000463 material Substances 0.000 title claims abstract description 269
- 230000000903 blocking effect Effects 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 35
- 238000001514 detection method Methods 0.000 claims description 8
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000012546 transfer Methods 0.000 claims description 6
- 238000013519 translation Methods 0.000 claims description 6
- 239000002699 waste material Substances 0.000 claims description 4
- 230000009194 climbing Effects 0.000 claims description 2
- 230000005611 electricity Effects 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000001788 irregular Effects 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000009924 canning Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B21/00—Packaging or unpacking of bottles
Abstract
The invention relates to a full-automatic material tray loading assembly line capable of automatically loading materials into trays. The automatic material loading and unloading assembly line comprises a feeding and conveying mechanism, and is characterized in that: a delivery and support conveying mechanism is arranged on one side of the feeding and conveying mechanism, and a blocking and supporting plate is arranged on a conveying path of the delivery and support conveying mechanism; one side of the support feeding and conveying mechanism is provided with a support feeding and conveying mechanism, a jacking mechanism is arranged in front of the support feeding and conveying mechanism, and a material taking manipulator for transferring materials between the feeding and conveying mechanism and the support feeding and conveying mechanism is arranged above the support feeding and conveying mechanism. The automatic material loading and unloading assembly line can automatically complete material loading and unloading, greatly reduces labor, obviously improves production efficiency and ensures material quality.
Description
Technical Field
The invention relates to a packaging machine, in particular to an automatic material loading or unloading assembly line for loading materials into a material tray.
Technical Field
At present, with the improvement of living standard, the safety requirements of people on using products, especially medicines, are higher and higher. In order to prevent the problems of bacterial contamination, deterioration of the product and the like after the product is opened for use, many disposable products are on the market. The outer shape of the package of disposable products is generally irregular, such as flat bottles. Because the flat bottle is cutting out the back, all at present directly falls into big collecting box, extrudeing easily at the in-process that piles up and cause the damage of product also to lead to the product to entangle easily together, the front and back is difficult to distinguish, is difficult for the packaging technology of follow-up product, and secondary transport also causes the damage on product surface and the product waste that the pollution brought. The flat bottle is difficult for standing, especially the flat bottle after the blow molding canning is difficult to put neatly when needing to collect after the processing is finished, and the existing collection mode can only be manually processed. The worker takes the processed bottles one by one and places the bottles at a fixed position. The collection mode increases the labor intensity of workers, the efficiency is extremely low, and the manual error rate is high.
Disclosure of Invention
In view of the defects in the prior art, the invention innovatively provides the automatic material loading or unloading assembly line capable of automatically loading materials into the material tray.
The automatic material loading and unloading assembly line comprises a feeding and conveying mechanism, and is characterized in that: the feeding and conveying mechanism comprises a feeding and conveying belt and a left feeding and conveying guard plate and a right feeding and conveying guard plate, the left feeding and conveying guard plate and the right feeding and conveying guard plate are positioned above the feeding and conveying belt, a feeding channel is formed between the two feeding and conveying guard plates, a feeding and supporting conveying mechanism is arranged on one side of the feeding and conveying mechanism, the conveying direction of the feeding and supporting conveying mechanism is parallel to the conveying direction of the feeding and conveying mechanism, a blocking and supporting plate is arranged on the conveying path of the feeding and supporting conveying mechanism, the blocking and supporting plate is in transmission connection with a blocking and supporting power source for driving the blocking and supporting plate to move up and down, and the feeding and supporting conveying mechanism comprises a left feeding and conveying belt and a right feeding and supporting belt for conveying the feeding and supporting plate; a support feeding conveying mechanism is arranged on one side of the support feeding conveying mechanism, the conveying direction of the support feeding conveying mechanism is intersected with the conveying direction of the support feeding conveying mechanism, and the discharge end of the support feeding conveying mechanism is close to the support feeding conveying mechanism; a jacking mechanism is arranged in front of the support feeding conveying mechanism and positioned between the left support conveying belt and the right support conveying belt, the jacking mechanism comprises a jacking conveying belt assembly, a jacking support and a jacking lifting power source for driving the jacking support to lift, the jacking conveying belt assembly is arranged on the jacking support, and the jacking conveying belt assembly comprises a jacking conveying belt in the same conveying direction as the support feeding conveying mechanism; and a material taking manipulator for transferring materials between the feeding conveying mechanism and the support conveying mechanism is arranged above the support conveying mechanism.
The feeding end of the feeding conveying mechanism is in conveying connection with the discharging end of the vertical material conveying mechanism, the feeding end of the vertical material conveying mechanism is in conveying connection with the discharging end of the feeding conveying mechanism, the feeding conveying mechanism comprises a feeding conveying belt and a left feeding protection plate and a right feeding protection plate, the left feeding protection plate and the right feeding protection plate are located above the feeding conveying belt, a feeding channel is formed between the two feeding protection plates, the feeding channel of the feeding conveying mechanism enables the material to lie down, and the feeding channel of the feeding conveying mechanism enables the material to stand; the vertical material conveying mechanism comprises a left front belt pulley, a right front belt pulley, an upper rear belt pulley, a lower rear belt pulley, a belt and a belt, wherein the left front belt pulley, the right front belt pulley, the upper rear belt pulley and the lower rear belt pulley are vertically arranged, the belt is wound on one front belt pulley and one rear belt pulley, and the belt is wound on the other front belt pulley and the other rear belt pulley.
Advance the side of holding in the palm conveying mechanism and be equipped with branch and hold in the palm the mechanism, divide to hold in the palm the mechanism including about two branch layer boards, divide and hold in the palm the crane and the branch that the drive divides the lift of holding in the palm the power supply, divide to hold in the palm and install the translation power supply on the crane, translation power supply drive divides the layer board to remove.
The front end of the feeding conveying mechanism is connected with a discharging conveying mechanism in a conveying mode, the discharging conveying mechanism comprises a left discharging guard plate and a right discharging guard plate, the two discharging guard plates are located above the feeding conveying belt, and a discharging channel is formed between the left discharging guard plate and the right discharging guard plate.
The front end of the feeding channel is provided with a material baffle plate for blocking materials to advance, and the material baffle plate is in transmission connection with a material blocking power source for driving the material baffle plate to move.
The material taking manipulator comprises a pneumatic finger, and a clamping plate for clamping materials is mounted on the pneumatic finger.
The material taking and supporting mechanical arm is arranged above the material conveying and supporting mechanism and comprises a material taking and supporting support, a left material taking and supporting hook plate, a right material taking and supporting hook plate and a material taking and supporting power source, wherein the left material taking and supporting hook plate and the right material taking and supporting power source drive the material taking and supporting hook plates to be opened, and the material taking and supporting hook plates and the material taking and supporting power source are both installed on the material taking and supporting support.
One side of the support taking manipulator is provided with a support discharging and conveying mechanism; the support taking manipulator can transfer the material support on the support conveying mechanism to the support discharging conveying mechanism.
A supporting plate for supporting the material support is arranged between the left and right conveying belts of the conveying and supporting mechanism, and the supporting plate is provided with a slotted hole for the jacking conveying belt component of the jacking mechanism to pass through; the outer surface of the support conveying belt is provided with support pushing convex blocks which are distributed at equal intervals.
The front end of the tray conveying mechanism is connected with a waste rejecting conveying mechanism in a conveying mode; the top of climbing mechanism is equipped with the detection mechanism who is used for detecting whether there is the material in the material support, detection mechanism is connected with the PLC electricity, PLC control material taking manipulator work.
According to the automatic material loading or unloading assembly line provided by the invention, the loading or unloading of materials can be automatically completed, the labor is greatly reduced, the production efficiency is obviously improved, and the material quality is ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a perspective view of a jacking mechanism;
FIG. 4 is an enlarged view of a portion of FIG. 1 at A;
FIG. 5 is a schematic structural view of the vertical material conveying mechanism;
FIG. 6 is a schematic structural view of the tray separating mechanism;
FIG. 7 is a schematic view of a portion of a material extraction robot;
FIG. 8 is a partial structural view of the picking robot;
fig. 9 is a use state diagram of the striker plate.
Detailed Description
As shown in fig. 1, the automatic material loading and unloading line can be used for loading flat bottles B (loading the flat bottles B into the material tray C) and unloading the flat bottles (taking out the flat bottles B from the material tray C). A customer can use the tray assembly line independently according to the requirement, so that materials can be stored in the material tray; the unloading assembly line can be independently used according to the requirement, so that the materials stored in the material support can be taken out for packaging; certainly, the tray loading assembly line and the tray unloading assembly line can be configured at the same time, so that the tray loading assembly line and the tray unloading assembly line are used as stacks for buffering materials.
As shown in fig. 1 and 2, the automatic material loading or unloading assembly line includes a feeding and conveying mechanism 3, and as shown in fig. 4, the feeding and conveying mechanism 3 includes a feeding and conveying belt 38 and a left feeding guard plate 39 and a right feeding guard plate 39, the left feeding guard plate 39 and the right feeding guard plate 39 are located above the feeding and conveying belt 38, a feeding channel is formed between the two feeding guard plates 39, and flat bottles are conveyed in the feeding channel by the driving of the feeding and conveying belt 38 (hereinafter, both flat bottles are simply referred to as materials). A delivery support conveying mechanism 6 is arranged on one side of the feeding conveying mechanism 3, the conveying direction of the delivery support conveying mechanism 6 is parallel to the conveying direction of the feeding conveying mechanism 3, a retaining plate (not shown) is arranged on the conveying path of the delivery support conveying mechanism 6, the retaining plate is in transmission connection with a retaining power source which drives the retaining plate to move up and down, and the retaining plate is used for retaining a material support so as to accurately position the material support, so that a material taking manipulator 8 at the back can accurately place the material into the material support; the material support conveying mechanism 6 comprises a left support conveying belt 60 and a right support conveying belt 60 which are used for conveying material supports, and the material supports can move under the driving of the left support conveying belt 60 and the right support conveying belt 60; a support feeding conveying mechanism 5 is arranged on one side of the support feeding conveying mechanism 6, the conveying direction of the support feeding conveying mechanism 5 is intersected with the conveying direction of the support feeding conveying mechanism 6, the discharging end of the support feeding conveying mechanism 5 is close to the support feeding conveying mechanism 6, and the support feeding conveying mechanism 5 conveys the material support and transits to the support feeding conveying mechanism 6; in order to smoothly transfer the material support to the support feeding conveying mechanism 6, a jacking mechanism 7 is arranged in front of the support feeding conveying mechanism 5, and the jacking mechanism 7 is positioned between the left support feeding conveying belt 60 and the right support feeding conveying belt 60; the jacking mechanism 7 is used for receiving the material support on the material support feeding and conveying mechanism 5, then forwards moves a little distance, and then descends to place the material support on the material support feeding and conveying mechanism 6. As shown in fig. 3, the jacking mechanism 7 includes a jacking conveyor belt assembly 70, a jacking bracket 72 and a jacking lifting power source for driving the jacking bracket 72 to lift, the jacking conveyor belt assembly 70 is mounted on the jacking bracket 72, and the jacking conveyor belt assembly 70 includes a jacking conveyor belt 71 having the same conveying direction as the feeding and supporting conveyor mechanism 5; when the material support on the support feeding conveying mechanism 5 moves to the jacking mechanism 7, the jacking conveying belt 71 continues to move the material support forward for a certain distance, so that the material support is completely positioned above the support feeding conveying mechanism 6, then the jacking lifting power source drives the jacking support 72 to descend, the material support is placed on the support feeding conveying mechanism 6, and the support feeding conveying mechanism 6 can convey the material support; in addition, a material taking manipulator 8 for transferring the material between the feeding and conveying mechanism 3 and the feeding and conveying mechanism 6 is arranged above the feeding and conveying mechanism 6. The material taking manipulator 8 can take out the material on the feeding and conveying mechanism 3 and then place the material into the material tray on the tray conveying mechanism 6 (tray loading assembly line), or can take out the material on the tray conveying mechanism 6 and then place the material on the feeding and conveying mechanism 3 (tray unloading assembly line).
The following takes a palletizing assembly line as an example to introduce the specific working principle of the invention as follows: an empty material support is conveyed through the support feeding conveying mechanism 5, at the moment, the jacking conveying belt assembly 70 of the jacking mechanism 7 is in the same horizontal state with the support feeding conveying mechanism 5, so that the material support on the support feeding conveying mechanism 5 comes onto the jacking conveying belt assembly 70 of the jacking mechanism 7, the jacking conveying belt 71 of the jacking conveying belt assembly 70 moves to drive the material support to move forwards for a certain distance, the material support is positioned right above the support feeding conveying mechanism 6, then the jacking lifting power source drives the jacking support 72 to descend, the material support is arranged on the support feeding conveying mechanism 6, and the two support conveying belts 60 of the support feeding conveying mechanism 6 drive the empty material support to convey forwards; when the empty material support is conveyed to a set position, the empty material support is blocked by a blocking and supporting plate on the conveying path of the support conveying mechanism 6, and the blocking and supporting plate can stop the material support at the set position, so that the material taking manipulator 8 can accurately place the material into the material support; the material is conveyed through the feeding and conveying mechanism 3, and the material taking manipulator 8 picks the material out of the feeding and conveying mechanism 3 and places the material into the material support on the material support conveying mechanism 6; after the material tray is filled with materials, the retaining and supporting power source drives the retaining and supporting plate to move, the limitation on the material tray is removed, the material tray filled with the materials can continue to move forward and is conveyed to the next station, and therefore the whole tray loading work is completed.
The working principle of the loading assembly line can be known from the above, and the difference between the unloading assembly line and the loading assembly line lies in that the unloading assembly line conveys full material supports through the support feeding conveying mechanism 5, then the full material supports are placed on the support feeding conveying mechanism 6 through the jacking mechanism 7, the material taking manipulator 8 above the support feeding conveying mechanism 6 takes out the material in the material supports and places the material on the feed conveying mechanism 3, and the material is conveyed to the next station by the feed conveying mechanism 3 for packaging. Thus, the destacking line is substantially identical in construction to the palletizing line.
In order to vertically place flat bottles into a material support and horizontally place the flat bottles after being produced, and to vertically place the flat bottles horizontally placed into a material feeding and conveying mechanism 3, as shown in fig. 4, the invention conveys and connects the feeding end of the material feeding and conveying mechanism 3 with the discharging end of the material standing and conveying mechanism 2, and conveys and connects the feeding end of the material standing and conveying mechanism 2 with the discharging end of the material feeding and conveying mechanism 1. The flat bottles are manufactured and then conveyed through the feeding conveying mechanism 1, erected through the erecting conveying mechanism 2 and then conveyed to the feeding conveying mechanism 3. As shown in fig. 4, the feeding conveying mechanism 1 includes a feeding conveyor belt 19 and two feeding guards 18 located at left and right sides, the two feeding guards 18 are located above the feeding conveyor belt 19, and a feeding channel is formed between the two feeding guards 18. The feeding channel of the feeding and conveying mechanism 1 enables the materials to lie down (the distance between the two feeding guard plates 18 is wide), the feeding channel of the feeding and conveying mechanism 3 enables the materials to stand up (the distance between the two feeding guard plates 18 is narrow), and the feeding channel and the feeding guard plates stand up through the vertical feeding and conveying mechanism 2.
As shown in fig. 5, the material standing and conveying mechanism 2 includes two front pulleys 21 vertically installed at the left and right and two rear pulleys 20 horizontally installed at the upper and lower sides, wherein a belt 22 is wound around one of the front pulleys 21 and one of the rear pulleys 20, and a belt is also wound around the other of the front pulleys and the other of the rear pulleys. After the material comes out from the feeding and conveying mechanism 1, the material enters from the space between the upper rear belt pulley 20 and the lower rear belt pulley 20 in a horizontal posture, and through the correction of the belt, the material comes out from the space between the left front belt pulley 21 and the right front belt pulley 21 in a vertical posture and then enters the feeding and conveying mechanism 3, and the feeding and conveying mechanism 3 conveys the material forwards in a vertical posture. Here, it should be noted that the loading line needs to be provided with the feeding conveyor 1 and the vertical conveyor 2, and the unloading line needs not to be provided with the feeding conveyor 1 and the vertical conveyor 2.
Of course, some materials do not need to stand and therefore do not need to be provided with the vertical material conveying mechanism 2, and the assembly line of the invention is not only directed to flat bottles, but also other objects.
The material supports can be conveyed by the support feeding and conveying mechanism 5 one by one, however, the support feeding and conveying mechanism 5 needs to be longer, and in order to enable the support feeding and conveying mechanism 5 to convey more material supports under the condition of limited length, the best solution is to stack the material supports for conveying, and the material supports need to be separated one by one after reaching the front end and then are conveyed to the support feeding and conveying mechanism 6. Therefore, the side edge of the tray feeding and conveying mechanism 5 is provided with a tray separating mechanism, as shown in fig. 6, the tray separating mechanism comprises a left tray separating plate 54, a right tray separating plate 54, a tray separating lifting frame 51 and a tray separating power source 52 for driving the tray separating lifting frame 51 to lift; the tray dividing lifting frame 51 is provided with a translation power source 53, and the translation power source 53 drives the tray dividing plate 54 to move left and right. When the stacked material supports come to the front end of the material support conveying mechanism 5, the material support separating power source 52 drives the material support separating lifting frame 5 to lift, the material support separating lifting frame 5 drives the two material support separating plates 54 to lift, the two material support separating plates 54 lift the stacked upper material supports from the two side edges of the material supports, only the lowest material support is left, the material support conveying mechanism 5 conveys the material support to the material support conveying mechanism 6, then the material support separating power source 52 drives the material support separating plates 54 to move downwards, then the material support separating power source 53 drives the material support separating plates 54 to move towards the outer side, so that the remaining material supports can be placed on the material support conveying mechanism 5 again, the material support separating mechanism completes the above actions, and the stacked material supports can be conveyed out one by one.
Under the condition that a loading and supporting assembly line is used, when the assembly line breaks down, the assembly line needs to be stopped for maintenance, equipment for producing flat bottles generally cannot stop, and the flat bottles to be produced are conveyed to a collecting barrel for collection. Pay-off conveying mechanism 3 carries the material to ejection of compact conveying mechanism 4, and ejection of compact conveying mechanism 4 just carries the material to the charging bucket and collects. Of course, in the case of a destacking line, the outfeed conveyor 4 would also be required to feed material to the packaging station, but in this case the infeed conveyor 3 could be extended longer, the extension of which would be the outfeed conveyor 4 as described herein.
When the materials enter the feeding conveying mechanism 3, the arrangement of the front and back materials is irregular (namely, the distance between the materials is uncertain) under the general condition, so that the material taking manipulator 8 cannot accurately grab a whole row of the materials. In order to accurately grab a whole row of materials by the material taking manipulator 8, as shown in fig. 1 and 9, a material blocking plate 30 for blocking the materials from advancing is arranged at the front end of the feeding channel, and the material blocking plate 30 is in transmission connection with a material blocking power source 31 for driving the material blocking plate 30 to move. Certainly, under the condition that the loading and supporting assembly line normally works, the material baffle 30 is blocked at the front end of the feeding channel, so that materials are blocked by the material baffle 30, the following materials are leaned on one by one to form a row which is close to one another, and the material taking manipulator 8 can accurately grab a whole row of materials. When the loading and supporting assembly line breaks down, the material blocking power source 31 drives the material blocking plate 30 to move, the material blocking plate 30 does not block a feeding channel any more, so that the material enters the discharging and conveying mechanism 4, and the discharging and conveying mechanism 4 conveys the material to the collecting box for collection, as described above. It is worth mentioning here that it is also possible to arrange the material together into the feed conveyor 3 through the preceding stations, so that the striker plate 30 is not needed.
The material taking manipulator 8 is a mature technology, and can adopt a general manipulator on the market, and the general manipulator can realize suction transfer or clamping transfer, and the invention provides an embodiment, as shown in fig. 7, the material taking manipulator 8 comprises a pneumatic finger 80 (a row of a plurality of fingers are arranged), and a clamping plate 81 for clamping materials is arranged on the pneumatic finger 80. In operation, the pneumatic fingers 80 actuate the clamps 81 to clamp the flat bottles and then transfer the flat bottles into the receptacles.
Some material holders need to be arranged at intervals, so the material taking manipulator 8 needs to take a row of materials and then divide the row of materials, as shown in fig. 7, for this purpose, the pneumatic fingers 80 are mounted on the sliding base 83, the sliding base 83 is movably arranged on the guide shaft 86 of the support 82, two adjacent pneumatic fingers 80 are connected through the telescopic connecting rod 84, when the first pneumatic finger 80 is driven to move by the distance dividing power source 85, the other pneumatic fingers 80 can move, and under the limitation of the connecting rod, the distance dividing arrangement is realized by a plurality of pneumatic fingers 80, so the material taking manipulator 8 can place the materials into the material holders at intervals.
After the material holders are filled with materials, the material holders need to be moved to another place, and the material holders can be carried by manpower or by a mechanical arm, in order to further improve automation, the invention adopts the latter, specifically, a material holder taking mechanical arm 9 for transferring the material holders is arranged above the material holder conveying mechanism 6, as shown in fig. 8, the material holder taking mechanical arm 9 comprises a material holder taking support 90, a material holder taking hook plate 91 and a material holder taking power source 92 for driving the material holder taking hook plate 91 to open, and the material holder taking hook plate 91 and the material holder taking power source 92 are both arranged on the material holder taking support 90. During operation, get and ask power supply 92 drive to get to hold in the palm and collude board 91 and open, let the material hold in the palm and enter into about two get and ask between colluding board 91, then get and ask power supply 92 drive to get to hold in the palm collude board 91 and close, get and ask colluding board 91 and just catch the side reason that the material held in the palm, get like this and ask manipulator 9 to take the material to hold in the palm away.
As described above, the tray taking manipulator 9 needs to move the tray to another place, and in order to automatically convey the tray taken by the tray taking manipulator 9, as shown in fig. 1, a tray discharging and conveying mechanism 11 is arranged on one side of the tray taking manipulator 9, the tray discharging and conveying mechanism 11 includes a plurality of tray discharging and conveying rollers (of course, a conveying belt structure may be adopted), the tray taking manipulator 9 takes the tray on the tray conveying mechanism 6 and then puts the tray onto the tray discharging and conveying mechanism 11, and then the tray discharging and conveying mechanism 11 conveys the tray, thereby further improving automation; in addition, the feeding and conveying mechanism 5 of the present invention may also include a plurality of feeding and conveying rollers (of course, a conveying belt structure may be adopted).
Since the material tray has a certain weight, the material tray is supported by only two tray conveying belts 60, and the tray conveying belts 60 are pressed downward, which may affect the conveying accuracy of the tray conveying belts 60. In order to overcome the problem, the invention is provided with a supporting plate 61 for supporting the material support between the left and right delivery conveyor belts 60 of the delivery conveyor mechanism 6, and the supporting plate 61 is provided with a slotted hole for the jacking conveyor belt component of the jacking mechanism 7 to pass through. When the jacking conveyor belt component of the jacking mechanism 7 puts the material support down, the material support is placed on the material conveying support plate 61, the support plate 61 can support the weight of the material support, and the material support can not press the material conveying belt 60; certainly, the supporting plate 61 also generates a certain friction force on the feeding support, and in order to smoothly convey the feeding support, the outer surface of the feeding support conveying belt 60 is provided with support pushing convex blocks which are distributed at equal intervals, and the feeding support conveying belt 60 pushes the feeding support to move through the support pushing convex blocks on the feeding support conveying belt. With this configuration, the carrier conveyor belt 60 is not subjected to pressure, and the conveying accuracy is also higher.
Some material holders may have a small amount of material left in when in the empty state, under this situation, because can cause and overlap and can't continue to store the material into the material holder, need to reject this kind of material holder out, for this reason, the invention conveys and links up and rejects the conveying mechanism 10 in the front end of conveying the conveying mechanism 6 of the sending support, this rejects the conveying mechanism 10 to include several rejects the conveying roller; in addition, a detection mechanism 12 for detecting whether materials exist in the material support is arranged above the jacking mechanism 7, the detection mechanism 12 is electrically connected with the PLC, and the PLC controls the material taking manipulator 8 to work. When the material tray enters the tray conveying mechanism 6, the detection mechanism 12 starts to detect whether materials exist in the material tray, if the materials exist, the detection mechanism 12 transmits signals to the material taking manipulator 8, the PLC controls the material taking manipulator 8 to store the materials in the material tray, the material tray continues to move forwards, and then the materials are conveyed out through the waste removing and conveying mechanism 10; of course, if there is a picking robot 9, the PLC also controls the picking robot 9 to no longer pick.
Claims (10)
1. The utility model provides an automatic dress of material holds in palm or unloads support assembly line, including pay-off conveying mechanism (3), its characterized in that: the feeding and conveying mechanism (3) comprises a feeding conveying belt (38) and a left feeding protection plate and a right feeding protection plate (39), the left feeding protection plate and the right feeding protection plate (39) are positioned above the feeding conveying belt (38), a feeding channel is formed between the two feeding protection plates (39), a feeding support conveying mechanism (6) is arranged on one side of the feeding conveying mechanism (3), the conveying direction of the feeding support conveying mechanism (6) is parallel to the conveying direction of the feeding conveying mechanism (3), a blocking plate is arranged on the conveying path of the feeding support conveying mechanism (6), the blocking plate is in transmission connection with a blocking support power source which drives the blocking plate to move up and down, and the feeding support conveying mechanism (6) comprises a left feeding conveying belt (60) and a right feeding support conveying belt (60) which are used for conveying feeding supports; a support feeding conveying mechanism (5) is arranged on one side of the support feeding conveying mechanism (6), the conveying direction of the support feeding conveying mechanism (5) is intersected with the conveying direction of the support feeding conveying mechanism (6), and the discharging end of the support feeding conveying mechanism (5) is close to the support feeding conveying mechanism (6); a jacking mechanism (7) is arranged in front of the support feeding conveying mechanism (5), the jacking mechanism (7) is positioned between the left support feeding conveying belt (60) and the right support feeding conveying belt (60), the jacking mechanism (7) comprises a jacking conveying belt component (70), a jacking support (72) and a jacking lifting power source for driving the jacking support (72) to lift, the jacking conveying belt component (70) is installed on the jacking support (72), and the jacking conveying belt component (70) comprises a jacking conveying belt (71) in the same conveying direction as the support feeding conveying mechanism (5); and a material taking manipulator (8) for transferring materials between the feeding conveying mechanism (3) and the feeding support conveying mechanism (6) is arranged above the feeding support conveying mechanism (6).
2. The automatic material loading or unloading assembly line of claim 1, wherein: the feeding end of the feeding conveying mechanism (3) is in conveying connection with the discharging end of the vertical conveying mechanism (2), the feeding end of the vertical conveying mechanism (2) is in conveying connection with the discharging end of the feeding conveying mechanism (1), the feeding conveying mechanism (1) comprises a feeding conveying belt (19) and a left feeding protection plate and a right feeding protection plate (18), the left feeding protection plate and the right feeding protection plate (18) are located above the feeding conveying belt (19), a feeding channel is formed between the two feeding protection plates (18), the feeding channel of the feeding conveying mechanism (1) enables materials to lie down, and the feeding channel of the feeding conveying mechanism (3) enables the materials to stand; the vertical material conveying mechanism (2) comprises a left front belt pulley (21) and a right front belt pulley (21) which are vertically installed, and an upper rear belt pulley (20) and a lower rear belt pulley (20) which are transversely installed, wherein a belt (22) is wound on one of the front belt pulleys (21) and one of the rear belt pulleys (20), and a belt is also wound on the other front belt pulley and the other rear belt pulley.
3. The automatic material loading or unloading assembly line of claim 1, wherein: advance the side of holding in the palm conveying mechanism (5) and be equipped with branch and hold in the palm the mechanism, divide to hold in the palm the mechanism including controlling two branch layer boards (54), divide and hold in the palm crane (51) and drive branch support power supply (52) that hold in the palm crane (51) and go up and down, divide to hold in the palm and install translation power supply (53) on crane (51), translation power supply (53) drive branch layer board (54) are controlled and are removed.
4. The automatic material loading or unloading assembly line of claim 1, wherein: the front end of the feeding conveying mechanism (3) is conveyed to be connected with a discharging conveying mechanism (4), the discharging conveying mechanism (4) comprises a left discharging protective plate and a right discharging protective plate (40), the two discharging protective plates (40) are located above the feeding conveying belt (33), and a discharging channel is formed between the left discharging protective plate and the right discharging protective plate (40).
5. The automatic material loading or unloading assembly line of claim 1, wherein: the front end of the feeding channel is provided with a material baffle plate (30) for blocking materials to advance, and the material baffle plate (30) is in transmission connection with a material blocking power source (31) for driving the material baffle plate (30) to move.
6. The automatic material loading or unloading assembly line of claim 1, wherein: the material taking manipulator (8) comprises a pneumatic finger (80), and a clamping plate (81) used for clamping materials is installed on the pneumatic finger (80).
7. The automatic material loading or unloading assembly line of claim 1, wherein: send the top of holding in the palm conveying mechanism (6) to be equipped with get of material support manipulator (9), get and hold in the palm manipulator (9) including getting support (90), controlling getting on both sides and holding in the palm colluding board (91) and drive and get and hold in the palm power supply (92) of getting that support colludes board (91) and open, get and hold in the palm colluding board (91) and get and hold in the palm power supply (92) and all install on getting support (90).
8. The automatic material loading or unloading assembly line of claim 7, wherein: one side of the support taking manipulator (9) is provided with a support discharging and conveying mechanism (11); the support taking manipulator (9) can transfer the material support on the support conveying mechanism (6) to the support discharging conveying mechanism (11).
9. The automatic material loading or unloading assembly line of claim 1, wherein: a supporting plate (61) for supporting the material support is arranged between the left and right conveying belts (60) of the conveying mechanism (6), and the supporting plate (61) is provided with a slotted hole for the jacking conveying belt component of the jacking mechanism (7) to pass through; the outer surface of the tray conveying belt (60) is provided with pushing and supporting lugs which are distributed at equal intervals.
10. The automatic material loading or unloading assembly line of claim 1, wherein: the front end of the tray conveying mechanism (6) is connected with a waste rejecting conveying mechanism (10); the top of climbing mechanism (7) is equipped with detection mechanism (12) that is used for detecting whether there is the material in the material support, detection mechanism (12) are connected with the PLC electricity, PLC control reclaimer manipulator (8) work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210975755.8A CN115352717A (en) | 2022-08-15 | 2022-08-15 | Automatic material loading and unloading assembly line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210975755.8A CN115352717A (en) | 2022-08-15 | 2022-08-15 | Automatic material loading and unloading assembly line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115352717A true CN115352717A (en) | 2022-11-18 |
Family
ID=84001348
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210975755.8A Pending CN115352717A (en) | 2022-08-15 | 2022-08-15 | Automatic material loading and unloading assembly line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115352717A (en) |
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| JPH03256903A (en) * | 1990-09-03 | 1991-11-15 | Nippon Kayaku Co Ltd | Belt type carrying device |
| JP2003321115A (en) * | 2002-02-28 | 2003-11-11 | Eisai Co Ltd | Container posture changing device |
| CN207029669U (en) * | 2017-07-19 | 2018-02-23 | 同向（佛山）精密机械有限公司 | A kind of stacking twines film all-in-one |
| CN108974497A (en) * | 2018-08-16 | 2018-12-11 | 郑州市顺意科技有限公司 | A kind of ampoule bottle lettering dress rest device |
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| CN215826268U (en) * | 2021-12-31 | 2022-02-15 | 广东绿展科技有限公司 | Conveying device and ink-jet printer for printed circuit board |
| CN216736429U (en) * | 2021-09-28 | 2022-06-14 | 永艺家具股份有限公司 | Conveying and taking device |
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2022
- 2022-08-15 CN CN202210975755.8A patent/CN115352717A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03256903A (en) * | 1990-09-03 | 1991-11-15 | Nippon Kayaku Co Ltd | Belt type carrying device |
| JP2003321115A (en) * | 2002-02-28 | 2003-11-11 | Eisai Co Ltd | Container posture changing device |
| CN207029669U (en) * | 2017-07-19 | 2018-02-23 | 同向（佛山）精密机械有限公司 | A kind of stacking twines film all-in-one |
| CN108974497A (en) * | 2018-08-16 | 2018-12-11 | 郑州市顺意科技有限公司 | A kind of ampoule bottle lettering dress rest device |
| CN210762847U (en) * | 2019-09-25 | 2020-06-16 | 北京费森尤斯卡比医药有限公司 | Automatic stacking system |
| CN216736429U (en) * | 2021-09-28 | 2022-06-14 | 永艺家具股份有限公司 | Conveying and taking device |
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