CN109110511A - A kind of automatic unstacking and stacking machine structure of pallet and tear palletizing method open automatically - Google Patents
A kind of automatic unstacking and stacking machine structure of pallet and tear palletizing method open automatically Download PDFInfo
- Publication number
- CN109110511A CN109110511A CN201811101141.7A CN201811101141A CN109110511A CN 109110511 A CN109110511 A CN 109110511A CN 201811101141 A CN201811101141 A CN 201811101141A CN 109110511 A CN109110511 A CN 109110511A
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- Prior art keywords
- charging basket
- pallet
- stacking machine
- stacking
- unstacker
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- De-Stacking Of Articles (AREA)
Abstract
The present invention provides a kind of automatic unstacking and stacking machine structure of pallet, belongs to automated production and tears stacking field open.The present invention tears the separation that palletizing apparatus can not be adapted to the product of different sizes and specification, cannot achieve more charging baskets open for existing pallet, and the problem of de-stacking and palletizing operation can not be carried out simultaneously, in conjunction with loading and unloading operating environment and characteristics of demand, a kind of Full-automatic tray unstacking and stacking machine structure is provided.The mechanism includes: the composition such as unstacker, conveyor pallet structure, stacking machine, rack, charging basket conveying mechanism, feeding operation station.The present invention, which can be realized, to stack charging basket de-stacking, and pallet is transported to stacking machine through conveyor pallet structure, and charging basket is successively transported to feeding operation station, complete to feeding operation, and empty charging basket is transported to stacking machine and carries out stacking.The present invention, which can also be realized, tears palletizing operation open for what more charging baskets stacked, and low to the positioning accuracy request of charging basket, de-stacking and palletizing operation carry out simultaneously, and feeding operation can be with Non-intermittent continuous work.
Description
Technical field
The present invention relates to automated productions to tear stacking field open, especially a kind of automatic unstacking and stacking machine structure of pallet.
Background technique
In production operation, in order to improve space utilization rate, need by many materials or pallet stacked in multi-layers, in feeding
It successively takes out layer by layer again, this process is known as tearing code open.Unstacking and stacking machine structure is present in the automated productions such as automobile, chemical industry, food enterprise
Industry, for carton, the packaging of various shapes such as charging basket carries out fractionation and the pile of pallet and material.
In automated production feeding operation, it is often necessary to carry out de-stacking and palletizing operation to the pallet for being loaded with charging basket.Mesh
Preceding common technological means, which has, manually tears stacking open and machinery tears stacking open.It is technically simple using stacking mode is manually torn open, it is adaptable,
But the problems such as operating efficiency is low, labor intensity of workers is big, pile type pile is irregular;Various complicated piles are then adapted to using manipulator
Type tears palletizing operation open, and work efficiency is high, and not manually, but equipment investment is big, and working service is at high cost, mechanical arm operation half
Diameter is big, and occupied ground area is big.
Existing unstacking and stacking machine structure, is designed generally directed to the product of specific standard, such as charging basket size and height, if
If encountering the product of different size, it is necessary to redesign unstacking and stacking machine structure come the product for adaptable specification of arranging in pairs or groups, thus make
At unstacking and stacking machine structure waste and integral layout space it is lengthy and tedious, while the kind and quantity of equipment are increased, to cause
Overall cost is high, and production efficiency is low, arrangement space is not compact enough.Secondly, existing unstacking and stacking machine structure is difficult to realize
The separation of more charging baskets needs artificial transport pallet repeatedly, therefore causes increase and the feeding work company of being difficult to of cost of labor
It is continuous to carry out, lead to whole feeding inefficiency.Meanwhile existing unstacking and stacking machine structure carries out operation usually using a special plane, tears open
Pile and palletizing operation cannot carry out simultaneously.Therefore, it in automatic loading/unloading field, needs to research and develop a kind of Full-automatic tray unstacking and stacking machine
Structure.
Summary of the invention
Point that palletizing apparatus can not be adapted to the product of different sizes and specification, cannot achieve more charging baskets is torn open for existing pallet
From, and 3 shortcomings of de-stacking and palletizing operation can not be carried out simultaneously.In conjunction with loading and unloading operating environment and characteristics of demand, originally
The purpose of invention is to provide a kind of automatic unstacking and stacking machine structure of pallet, can be adapted to different size charging baskets, completes more charging basket separation, real
Existing de-stacking palletizing operation carries out simultaneously and loading and unloading operation non-stop run.
The purpose of the present invention is mainly achieved through the following technical solutions:
A kind of automatic unstacking and stacking machine structure of pallet characterized by comprising unstacker, conveyor pallet structure, stacking machine, machine
Frame, charging basket conveying mechanism and feeding operation station composition;
Unstacker and stacking machine are mounted on the rack;
Conveyor pallet structure is arranged between unstacker and stacking machine, and the pallet for separating unstacker is transported to stacking
Machine;
The setting of charging basket conveying mechanism is in unstacker and stacking machine periphery, for sending charging basket from unstacker to feeding operation work
Position and stacking machine.
Unstacker includes: roller conveyor structure, charging basket separator and backstop apparatus.
Roller conveyor structure is arranged in de-stacking motor spindle, and is equipped with jacking cylinder and rotating electric machine, conveys roller
Band rotation and lifting.
Charging basket separator is mounted on rack two sides, including Pneumatic clamping jaw, gripper cylinder and elevating ram;Pneumatic clamping jaw exists
Charging basket is clamped or discharged under the drive of gripper cylinder, and when Pneumatic clamping jaw clamps charging basket, flexible by elevating ram mentions charging basket
It rises or declines.
Stopping of the backstop apparatus for stack of trays limits.
Stacking machine includes: roller conveyor structure, charging basket separator and backstop apparatus.
Conveyor pallet structure is connect with the roller conveyor structure of unstacker, stacking motor spindle.
The delivery track of charging basket conveying mechanism is semicircle, and track both ends are separately connected the rolling of unstacker, stacking motor spindle
Cylinder conveying mechanism.
The middle part of charging basket conveying mechanism is arranged in feeding operation station, completes charging basket material extracting operation.
A kind of automatic unstacking and stacking machine structure of pallet tears palletizing method open;Specific steps are as follows:
Stack of trays is placed in unstacker by S1. de-stacking operation, and charging basket separator clamps charging basket and lifts, unstacker bottom
Pallet is transported to conveyor pallet structure by the roller conveyor structure in portion, completes the separation process of pallet and charging basket;After pallet separation,
Charging basket pile is placed on roller conveyor structure by charging basket separator, the de-stacking since the nethermost charging basket, successively by charging basket
It separates and is sent on charging basket conveying mechanism by bottom cylinder conveying mechanism, complete a de-stacking process;
S2. charging basket transmits, and charging basket is sequentially delivered to feeding operation station by charging basket conveying mechanism, and charging basket is in feeding operation work
Complete charging basket material extracting operation in position;
S3. palletizing operation is taken empty charging basket to be sent by charging basket conveying mechanism to stacking machine and carries out stacking.
Compared with prior art, the invention has the benefit that
(1) include unstacker, feeding operation station, stacking machine, conveyor pallet structure and charging basket conveying in structure of the invention
Mechanism, each mechanism are connected with each other, and form closed loop, de-stacking and palletizing operation may be implemented while carrying out, feeding operation can nothing
Interval is worked continuously.
(2) charging basket is carried using the pallet of fixed form, which can be used fork truck transfer, not by the limit of charging basket size
System, can be adapted to the product of different sizes and specification.
(3) design of charging basket separator of the present invention, is clamped using Pneumatic clamping jaw and oil cylinder lifts, for charging basket
Size is without particular requirement, product that is low to the positioning accuracy request of charging basket and being adapted to larger quality.
(4) under the unfixed situation of charging tray quantity, accurately it can identify and clamp and remove bottom pallet or charging basket
Remaining charging basket in addition realizes that stacking is torn in the separation of pallet and charging basket open, and the stacking of tearing open that may be implemented to stack more charging baskets is made
Industry.
Detailed description of the invention
Attached drawing is only used for showing the purpose of specific embodiment, and is not to be construed as limiting the invention, in entire attached drawing
In, identical reference symbol indicates identical component.
Fig. 1 is the structural schematic diagram of apparatus of the present invention;
Fig. 2 is the structure subdivision schematic diagram of unstacker or stacking machine;
Fig. 3 is rotation lifting body.
In figure:
1- unstacker;2- conveyor pallet structure;3- stacking machine;4- rack;5- charging basket conveying mechanism;6- feeding operation work
Position;7- gripper cylinder;8- elevating ram;9- roller conveyor structure;10- rotating electric machine;11- jacking cylinder;12- backstop apparatus;13-
Pneumatic clamping jaw.
Specific embodiment
The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments.
A specific embodiment of the invention discloses a kind of automatic unstacking and stacking machine structure of pallet, comprising: unstacker 1, pallet
Conveying mechanism 2, stacking machine 3, rack 4, charging basket conveying mechanism 5 and feeding operation station 6 form;
Unstacker 1 and stacking machine 3 are mounted in rack 4;The setting of conveyor pallet structure 2 unstacker 1 and stacking machine 3 it
Between, for the isolated pallet of unstacker 1 to be transported to stacking machine 3;Charging basket conveying mechanism 5 is arranged outside unstacker 1 and stacking machine 3
It encloses, for sending charging basket from unstacker 1 to feeding operation station 6 and stacking machine 3.
Compared with prior art, de-stacking operation and stacking may be implemented in the automatic unstacking and stacking machine structure of pallet provided in this embodiment
Operation carries out simultaneously.
In order to realize pallet and charging basket separation, unstacker 1 includes: roller conveyor structure 9, charging basket separator and backstop apparatus
12。
Since the needs of roller conveyor structure 9 convey respectively with conveyor pallet structure 2 and 5 coordinating operation of charging basket conveying mechanism
Pallet and charging basket, in the process, roller conveyor structure 9 need to complete rotation and elevating function.
Exemplary, jacking cylinder 11 and rotating electric machine are installed in the lower section of 1 bottom cylinder conveying mechanism 9 of unstacker
10, by the flexible lifting to realize roller conveyor structure 9 of jacking cylinder 11, roller conveyor structure is driven by rotating electric machine 10
9 rotations allow roller conveyor structure 9 to complete to rotate and go up and down.Further, roller conveyor structure 9 can pass through rotation transformation
Conveying direction, and raised or lowered position to cooperate with conveyor pallet structure 2 and charging basket conveying mechanism 5 simultaneously, realizes conveying rank
It connects;In turn, pallet can be transported to conveyor pallet structure 2 by the roller conveyor structure 9 of de-stacking motor spindle, and charging basket is transported to material
Basket conveying mechanism 5;
Specifically, charging basket separator includes Pneumatic clamping jaw 13, gripper cylinder 7 and elevating ram 8;Wherein, Pneumatic clamping jaw
13 are mounted on 4 two sides of rack, move horizontally in the case where being installed on the drive of two gripper cylinders 7 at 4 top of rack, increase or shorten
The distance between two sides clamping jaw, to realize clamping and release of the Pneumatic clamping jaw 13 to charging basket;Elevating ram 8 is mounted on pneumatic clamps
On pawl, Pneumatic clamping jaw 13 divides for clamping jaw frame and charging basket retaining part, and the upper and lower of oil cylinder flexible can drive among Pneumatic clamping jaw 13
Lifting or decline on the vertical direction of the charging basket retaining part contacted with charging basket;Therefore, Pneumatic clamping jaw 13 can be in clamping gas
Charging basket is clamped or discharged under the drive of cylinder 7, is lifted by elevating ram 8 or is declined charging basket, the flexible movement to charging basket may be implemented,
Further complete the de-stacking operation of more charging basket piles.
In order to carry out stack of trays separation, the course of work of unstacker 1 are as follows:
Placement tray pile, the stack of trays pallet of 1-3 charging basket (carrying) is by fork truck feeding unstacker 1, unstacker 1 at this time
Roller conveyor structure 9 is in extreme lower position;
Pallet separation, Pneumatic clamping jaw 13 clamp lowest level charging basket under the drive of gripper cylinder 7, are promoted and expected by elevating ram 8
Basket pile, roller conveyor structure 9 rotates clockwise 90 degree, and it is defeated that pallet by the roller conveyor structure 9 of 1 bottom of unstacker is sent to pallet
It send in mechanism 2, completes the separation process of pallet and charging basket;
Further, charging basket separation is carried out, roller conveyor structure 9 is rotated by 90 ° counterclockwise, and is promoted to and is conveyed with charging basket
Mechanism 5 is horizontal, and the delivery track of roller conveyor structure 9 is connect with the delivery track of charging basket conveying mechanism 5, while accompanying charging basket
The decline of charging basket separator, charging basket pile is placed on the roller conveyor structure 9 of 1 bottom of unstacker, then, unclamps bottom material
Basket, then clamps from second charging basket of lower number, is lifted remaining charging basket in addition to bottom charging basket by elevating ram 8, bottom
Charging basket be sent on charging basket conveying mechanism 5 by bottom cylinder conveying mechanism 9, complete bottommost charging basket de-stacking operation;
It repeats the above steps, completes the de-stacking operation of whole charging baskets.
It is worth noting that, in view of stack of trays placement location can just not have an impact the accurate operation of unstacker 1, in order to
Guarantee smooth biography of the Pneumatic clamping jaw 13 to the accurate clamping of charging basket and 1 bottom cylinder conveying mechanism 9 of unstacker to pallet and charging basket
Defeated, stopping of the setting backstop apparatus 12 for stack of trays limits.As shown in figure 3, the side of roller conveyor structure 9 is arranged in backstop apparatus 12
At edge, when fork truck is sent into stack of trays, backstop apparatus 12 is risen, and guarantees that stack of trays stops at the position of requirement (no more than roller conveying
Machine edge), after the completion of feeding, backstop apparatus 12 is fallen.
Further, charging basket is sequentially delivered to feeding operation station 6 and stacking machine 3 by charging basket conveying mechanism 5, and charging basket is in feeding
Operation station 6 completes charging basket material extracting operation.
It is defeated in conveyor pallet structure 2 and charging basket in order to collect the empty charging basket of pallet and completion feeding operation again
It send the end of mechanism 5 that stacking machine 3 is set and carries out stacking.
Stacking machine 3 includes: roller conveyor structure 9, charging basket separator and backstop apparatus 12;The mechanical structure of stacking machine 3 and
Working principle is identical as unstacker 1, and running order is opposite;
After the completion of feeding operation, for the pallet that will be separated and charging basket stacking again, the course of work of stacking machine 3 are as follows:
Empty charging basket is taken to be sent by charging basket conveying mechanism 5 to stacking machine 3, the charging basket separator 5 of stacking machine 3 clamps always
A bottom charging basket simultaneously lifts, newly send to charging basket be placed under previous charging basket, until the stacking of charging basket pile is completed;
After the completion of charging basket pile stacking, charging basket separator 5 clamps charging basket pile and is promoted, and pallet is defeated by conveyor pallet structure 2
It send to stacking machine 3, backstop apparatus 12 guarantees that pallet stops at the position of requirement, and charging basket separator puts the charging basket pile lifted decline
It is placed on pallet, so far completes whole stacking work.
Specifically, conveyor pallet structure 2 is connect with the roller conveyor structure 9 of 3 bottom of unstacker 1 and stacking machine.Pallet is defeated
The roller conveyor structure 9 of 3 bottom of roller conveyor structure and stacking machine of the delivery track of mechanism 2 and 1 bottom of unstacker is sent to be in
On straight line.
Specifically, the delivery track of charging basket conveying mechanism 5 is semicircle, and track both ends are separately connected unstacker 1 and stacking
The roller conveyor structure 9 of 3 bottom of machine;Tear palletizing operation open for convenience, the delivery track of charging basket conveying mechanism 5 is conveyed higher than pallet
The delivery track of mechanism 2.
Specifically, the middle part of charging basket conveying mechanism, i.e., the interposition of semicircle delivery track is arranged in feeding operation station 6
It sets, carries out charging basket material extracting operation.
Specifically, the orbit transports mode of charging basket conveying mechanism 5 can be the transmission modes such as roller transmission or belt transport.
Specifically, the coordinate operation between each mechanism is controlled by a master control cabinet.
In conclusion different size charging baskets can be adapted to the present invention provides a kind of automatic unstacking and stacking machine structure of pallet, complete
More charging basket separation, realize that de-stacking palletizing operation carries out and loading and unloading operation non-stop run simultaneously.
It will be understood by those skilled in the art that all or part of the process of above-described embodiment method is realized, although having tied
Close preferred embodiment the present invention is described in detail, but skilled person would appreciate that without prejudice to
In the case where spirit of that invention and essence, various amendments are all allowed, they both fall within the protection of claim of the invention
Among range.
Claims (10)
1. a kind of automatic unstacking and stacking machine structure of pallet characterized by comprising unstacker (1), conveyor pallet structure (2), stacking machine
(3), rack (4), charging basket conveying mechanism (5) and feeding operation station (6) composition;
Unstacker (1) and stacking machine (3) are mounted on rack (4);
Conveyor pallet structure (2) is arranged between unstacker (1) and stacking machine (3), and the pallet for separating unstacker (1) is transported
It send to stacking machine (3);
Charging basket conveying mechanism (5) setting is used to send charging basket from unstacker (1) supreme in unstacker (1) and stacking machine (3) periphery
Expect operation station (6) and stacking machine (3).
2. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 1, which is characterized in that the unstacker (1) includes:
Roller conveyor structure (9), charging basket separator and backstop apparatus (12).
3. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 2, which is characterized in that the roller conveyor structure
(9) it is arranged in unstacker (1) bottom, and jacking cylinder (11) and rotating electric machine (10) is installed, rotates roller conveyer belt
And lifting.
4. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 2, which is characterized in that the charging basket separator peace
Mounted in rack (4) two sides, including Pneumatic clamping jaw (13), gripper cylinder (7) and elevating ram (8);The Pneumatic clamping jaw (13) exists
It is clamped under the drive of gripper cylinder (7) or discharges charging basket and pass through stretching for elevating ram (8) when Pneumatic clamping jaw (13) clamps charging basket
Contracting makes charging basket be promoted or be declined.
5. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 2, which is characterized in that the backstop apparatus (12) is used for
The stopping of stack of trays limits.
6. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 1, which is characterized in that the stacking machine (3) includes:
Roller conveyor structure (9), charging basket separator and backstop apparatus (12).
7. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 1, which is characterized in that the conveyor pallet structure
(2) it is connect with the roller conveyor structure (9) of unstacker (1), stacking machine (3) bottom.
8. the automatic unstacking and stacking machine structure of a kind of pallet according to claim 1, which is characterized in that the charging basket conveying mechanism
(5) delivery track is semicircle, and track both ends are separately connected the roller conveyor structure of unstacker (1), stacking machine (3) bottom
(9)。
9. the automatic unstacking and stacking machine structure of a kind of pallet described in claim 1, which is characterized in that feeding operation station (6) setting exists
Charging basket material extracting operation is completed at the middle part of charging basket conveying mechanism (5).
10. a kind of automatic unstacking and stacking machine structure of pallet as claimed in claims 1-9 tears palletizing method open;Specific steps are as follows:
Stack of trays is placed in unstacker (1) by S1. de-stacking operation, and charging basket separator clamps charging basket and lifts, unstacker (1)
Pallet is transported to conveyor pallet structure (2) by the roller conveyor structure (9) of bottom, completes the separation process of pallet and charging basket;Support
After disk separation, charging basket pile is placed on roller conveyor structure (9) by charging basket separator, is torn open since the nethermost charging basket
Charging basket is successively separated and is sent on charging basket conveying mechanism (5) by bottom cylinder conveying mechanism (9) by pile, completes a de-stacking
Journey;
S2. charging basket transmits, and charging basket is sequentially delivered to feeding operation station (6) by charging basket conveying mechanism (5), and charging basket is in feeding operation
Station (6) completes charging basket material extracting operation;
S3. palletizing operation is taken empty charging basket to be sent by charging basket conveying mechanism (5) to stacking machine (3) and carries out stacking.
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Cited By (13)
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CN108455277A (en) * | 2017-12-27 | 2018-08-28 | 中核北方核燃料元件有限公司 | It is a kind of spherical shape nuclear fuel element compacting ball base transmit feeding device automatically |
CN109650025A (en) * | 2019-03-04 | 2019-04-19 | 无锡蓝智自动化科技有限公司 | Cutting agency for fully-automatic laser marking press equipment |
CN110255204A (en) * | 2019-06-26 | 2019-09-20 | 中日龙(襄阳)机电技术开发有限公司 | One kind tearing stacking feeding system open |
CN111217113A (en) * | 2020-02-17 | 2020-06-02 | 浙江捷创智能技术有限公司 | Turnover box feeding device and feeding method |
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CN108455277A (en) * | 2017-12-27 | 2018-08-28 | 中核北方核燃料元件有限公司 | It is a kind of spherical shape nuclear fuel element compacting ball base transmit feeding device automatically |
CN109650025A (en) * | 2019-03-04 | 2019-04-19 | 无锡蓝智自动化科技有限公司 | Cutting agency for fully-automatic laser marking press equipment |
CN110255204B (en) * | 2019-06-26 | 2021-09-14 | 中日龙(襄阳)机电技术开发有限公司 | Unstacking, stacking and feeding system |
CN110255204A (en) * | 2019-06-26 | 2019-09-20 | 中日龙(襄阳)机电技术开发有限公司 | One kind tearing stacking feeding system open |
CN111217113A (en) * | 2020-02-17 | 2020-06-02 | 浙江捷创智能技术有限公司 | Turnover box feeding device and feeding method |
CN111217113B (en) * | 2020-02-17 | 2021-10-22 | 浙江捷创智能技术有限公司 | Turnover box feeding device and feeding method |
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CN112027685A (en) * | 2020-07-26 | 2020-12-04 | 东风汽车车轮随州有限公司 | Full-automatic spoke stacking device |
CN112478800A (en) * | 2020-11-17 | 2021-03-12 | 河北汉光重工有限责任公司 | Automatic detection equipment and detection method based on air transportation tray |
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CN113306963A (en) * | 2021-06-09 | 2021-08-27 | 新疆雅澳科技有限责任公司 | Automatic feeding process for pulp |
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CN113306963B (en) * | 2021-06-09 | 2022-08-30 | 新疆雅澳科技有限责任公司 | Automatic pulp feeding process |
CN115303760A (en) * | 2022-07-04 | 2022-11-08 | 青岛欣欣向荣智能设备有限公司 | Tray separating apparatus and method of using the same |
CN115339900A (en) * | 2022-08-12 | 2022-11-15 | 宁波正力药品包装有限公司 | Automatic support replacing machine |
CN115339900B (en) * | 2022-08-12 | 2024-06-25 | 宁波正力药品包装有限公司 | Automatic support changing machine |
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