CN117814522A - Method for establishing automatic tobacco production auxiliary material supply system - Google Patents
Method for establishing automatic tobacco production auxiliary material supply system Download PDFInfo
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- CN117814522A CN117814522A CN202311798282.XA CN202311798282A CN117814522A CN 117814522 A CN117814522 A CN 117814522A CN 202311798282 A CN202311798282 A CN 202311798282A CN 117814522 A CN117814522 A CN 117814522A
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- 239000000463 material Substances 0.000 title claims abstract description 176
- 238000000034 method Methods 0.000 title claims abstract description 39
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 25
- 241000208125 Nicotiana Species 0.000 title claims abstract description 13
- 235000002637 Nicotiana tabacum Nutrition 0.000 title claims abstract description 13
- 230000008569 process Effects 0.000 claims abstract description 22
- 230000032258 transport Effects 0.000 claims description 21
- 238000011084 recovery Methods 0.000 claims description 12
- 230000004044 response Effects 0.000 claims description 4
- 239000000969 carrier Substances 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000004064 recycling Methods 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 2
- 235000019504 cigarettes Nutrition 0.000 description 20
- 238000003860 storage Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 238000005096 rolling process Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 230000006378 damage Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 230000002427 irreversible effect Effects 0.000 description 2
- 238000007726 management method Methods 0.000 description 2
- 239000012528 membrane Substances 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000003442 weekly effect Effects 0.000 description 2
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000006978 adaptation Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention discloses a method for establishing an automatic tobacco production auxiliary material supply system, which comprises the following steps: s1: determining an auxiliary material conveying process flow and/or route; s2: configuring a corresponding conveying control system according to the determined technological process and/or route; s3: determining a required equipment tool according to the conveying control system; s4: the equipment tool is connected with the conveying control system to form a complete auxiliary material automatic supply system; the auxiliary material automatic supply system constructed by the method can reduce manpower as much as possible, optimize a conveying route, and automatically control the operation of each device through the system so as to realize automatic supply of auxiliary materials.
Description
Technical Field
The invention relates to the technical field of logistics, in particular to a method for establishing an automatic tobacco production auxiliary material supply system.
Background
In recent years, in order to improve the working efficiency, the production of cigarette factories reduces the manual labor force and carries out intelligent transformation. At present, a cigarette factory wrapping workshop is provided with 5 sets of high-speed units and 16 sets of medium-speed units. The auxiliary materials in the workshop site are various, and each auxiliary material tray occupies a large amount of peripheral space of the machine table, so that effective management of the auxiliary materials is not facilitated; the weight of part of auxiliary materials is up to more than 28KG, the manual transportation belongs to repeated overweight high-strength operation, and irreversible injury can be generated to the body of an operator after long-time operation. For the reasons mentioned above, it is imperative to develop an automatic feeding system capable of automatically identifying, sorting and automatically adding auxiliary materials.
Disclosure of Invention
The invention aims to overcome the defects that in the prior art, the types of auxiliary materials in workshops are various, and each auxiliary material tray occupies a large amount of peripheral space of a machine table, so that effective management of auxiliary materials is not facilitated; the weight of part of auxiliary materials is up to more than 28KG, manual transportation belongs to repeated overweight high-strength operation, irreversible damage is generated to the body of an operator after long-time operation, the defect that an auxiliary material automatic supply system replaces manual operation is overcome, and the method for establishing the tobacco production auxiliary material automatic supply system is provided.
The aim of the invention is achieved by the following technical scheme: the method for establishing the automatic tobacco production auxiliary material supply system comprises the following steps of:
s1: determining an auxiliary material conveying process flow and/or route;
s2: configuring a corresponding conveying control system according to the determined technological process and/or route;
s3: determining a required equipment tool according to the conveying control system;
s4: and connecting the equipment tool with the conveying control system to form a complete auxiliary material automatic supply system.
Optionally, the process flow and/or route includes the steps of:
a1: wrapping the auxiliary materials with a film and warehousing the auxiliary materials according to the requirement;
a2: after the auxiliary material warehouse-out demand instruction is sent out, conveying the auxiliary materials to a tray position in an auxiliary material sorting area;
a3: transporting the auxiliary materials to an unpacking machine for unpacking, and transferring the unpacked auxiliary materials to an auxiliary material sorting station;
a4: the auxiliary material sorting station machine sorts the auxiliary materials to corresponding carriers according to the auxiliary material classification;
a5: transporting auxiliary materials to a designated unit and automatically feeding;
a6: and recycling the residual auxiliary materials.
Optionally, the transport control system includes: ERP system, MES system, WMS system, WCS system, WIFS system, each system is connected to an auxiliary material automatic supply and transmission control system through instruction requirement;
optionally, the instruction requirement includes:
the ERP system sends an instruction 1 to the MES system, and the MES system returns a requirement 1 according to the instruction 1; the ERP system sends a demand 2 to the WMS system more in demand 1, and meanwhile, the MES system sends an instruction 2 to the WMS system according to the instruction 1;
the WMS system returns a requirement 3 to the MES system according to the requirement 2 and the instruction 2;
the WMS system sends an instruction 3 to the WCS system according to the requirement 2 and the instruction 2, the WCS system controls the stacker, the ROCLA AGV and the conveying system PLC to respond to the instruction 3 according to the instruction 3, and returns an instruction 3 execution result to the WMS system after responding to the instruction 3 according to the execution result;
the WMS system sends an instruction 4 to the WIFS system according to the requirement 2 and the instruction 2, and the WIFS system returns the requirement 4 according to the instruction 4;
the WMS system sends an instruction 5 to the WIFS system, the WIFS system controls the transport vehicle and the sorting station to respond to the instructions 4 and 5 according to the instructions 4 and 5, and the WIFS system returns a request 5 to the WMS system according to the responses of the transport vehicle and the sorting station.
Optionally, said instruction 1 includes, but is not limited to, a weekly/monthly production schedule;
the requirements 1 include, but are not limited to, material consumption details;
the instruction 2 comprises, but is not limited to, a machine shift/daily production plan;
the requirements 2 include, but are not limited to, material purchase orders, material move warehouse orders and material basic information;
the requirement 3 includes, but is not limited to, all machine office material consumption lists, inventory lists;
the instruction 3 includes, but is not limited to, a tray handling task;
the instruction 4 comprises, but is not limited to, a high-speed unit machine shift/daily production plan;
the requirements 4 include, but are not limited to, a material tray requirement request;
the instruction 5 includes but is not limited to a material tray arrival signal;
the requirements 5 include, but are not limited to, an empty pallet recovery bit request, a residual pallet recovery bit request, and a high-speed crew consumption list.
Optionally, the equipment tool for determining the requirement by the conveying control system comprises a stacker, a ROCLA AGV conveying vehicle or an AGILOX IGV conveying vehicle, a conveying system PLC, a sorting station, a manipulator, an unpacking machine and a tray.
Optionally, the equipment fixture for determining the requirement by the conveying control system is designed according to the requirement under the condition that the equipment fixture cannot be purchased directly.
Optionally, the sorting station needs are: the automatic feeding auxiliary material film removing and auxiliary material sorting functions of the overhead warehouse are realized; auxiliary materials of a general pallet for delivery from an overhead warehouse are secondarily picked up; automatic change material loading auxiliary material and general tray auxiliary material and produce empty tray and retrieve three major functions.
The invention has the following advantages: according to the invention, after the technological processes and/or routes of all materials are determined, and corresponding conveying control systems and required equipment tools are configured according to the technological processes and/or routes, the equipment tools are connected with the conveying control systems through instruction requirements in actual work to form a complete auxiliary material automatic supply system, and the auxiliary material automatic supply system constructed by the method can reduce manpower as much as possible, optimize the conveying routes, and automatically control all equipment to operate through the system so as to realize automatic auxiliary material supply.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a flow chart of the present invention.
Fig. 2 is a block diagram of a communication network of the system of the present invention.
FIG. 3 is a schematic diagram of the system composition structure of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The method for establishing the automatic tobacco production auxiliary material supply system shown in fig. 1 adopts the actual modification of a Chu-Xiong cigarette factory as an embodiment of the invention, and specifically comprises the following steps:
s1: determining an auxiliary material conveying process flow and/or route;
s2: configuring a corresponding conveying control system according to the determined technological process and/or route;
s3: determining a required equipment tool according to the conveying control system;
s4: and connecting the equipment tool with the conveying control system to form a complete auxiliary material automatic supply system. In the process of conveying auxiliary materials, all materials are mainly conveyed to all determined equipment for automatic feeding, and specifically, the auxiliary material conveying process flow and/or route comprises the following steps:
a1: wrapping the auxiliary materials with a film and warehousing the auxiliary materials according to the requirement;
a2: after the auxiliary material warehouse-out demand instruction is sent out, conveying the auxiliary materials to a tray position in an auxiliary material sorting area;
a3: transporting the auxiliary materials to an unpacking machine for unpacking, and transferring the unpacked auxiliary materials to an auxiliary material sorting station;
a4: the auxiliary material sorting station machine sorts the auxiliary materials to corresponding carriers according to the auxiliary material classification;
a5: transporting auxiliary materials to a designated unit and automatically feeding;
a6: and recycling the residual auxiliary materials.
After determining the process flows and/or routes for conveying auxiliary materials, corresponding control of each node is required to be configured according to the process flows and/or routes, and particularly, a corresponding conveying control system is configured according to the determined process flows and/or routes. In the method, the adopted system mainly comprises an ERP system, an MES system, a WMS system, a WCS system and a WIFS system, and the systems are connected into an auxiliary material automatic supply and conveying control system through instruction requirements. The conveying control system is an intelligent feeding system (WIFS system) of an integrated workshop, and is an intelligent dispatching system for realizing flexible feeding, dynamic feeding and timely feeding of a production unit by integrating on-site automatic execution equipment such as an AGILOX IGV conveying vehicle, a high-speed unit feeding system, an auxiliary material sorting station and the like, and simultaneously carrying out interface communication with a WMS system, and comprehensively judging on-site production conditions and intelligently dispatching transportation equipment. The communication network structure is shown in fig. 2, the specific system components are shown in fig. 3, in the automatic auxiliary material supply and conveying control system, the song instructions of the ERP system, the MES system, the WMS system, the WCS system and the WIFS system control the ERP system to send an instruction 1 to the MES system, and the MES system returns a requirement 1 according to the instruction 1; the ERP system sends a demand 2 to the WMS system more in demand 1, and meanwhile, the MES system sends an instruction 2 to the WMS system according to the instruction 1;
the WMS system returns a requirement 3 to the MES system according to the requirement 2 and the instruction 2;
the WMS system sends an instruction 3 to the WCS system according to the requirement 2 and the instruction 2, the WCS system controls the stacker, the ROCLA AGV and the conveying system PLC to respond to the instruction 3 according to the instruction 3, and returns an instruction 3 execution result to the WMS system after responding to the instruction 3 according to the execution result;
the WMS system sends an instruction 4 to the WIFS system according to the requirement 2 and the instruction 2, and the WIFS system returns the requirement 4 according to the instruction 4;
the WMS system issues instruction 5 to the WIFS system, which controls the AGILOX IGV transporter and the sorting station according to instruction 4 and instruction 5 in response to instruction 4 and instruction 5, while the WIFS system returns demand 5 to the WMS system according to the responses of the AGILOX IGV transporter and the sorting station.
Wherein said instruction 1 includes, but is not limited to, a weekly/monthly production schedule,
the requirements 1 include, but are not limited to, material consumption details;
the instruction 2 comprises, but is not limited to, a machine shift/daily production plan;
the requirements 2 include, but are not limited to, material purchase orders, material move warehouse orders and material basic information;
the requirement 3 includes, but is not limited to, all machine office material consumption lists, inventory lists;
the instruction 3 includes, but is not limited to, a tray handling task;
the instruction 4 comprises, but is not limited to, a high-speed unit machine shift/daily production plan;
the requirements 4 include, but are not limited to, a material tray requirement request;
the instruction 5 includes but is not limited to a material tray arrival signal;
the requirements 5 include, but are not limited to, an empty pallet recovery bit request, a residual pallet recovery bit request, and a high-speed crew consumption list.
The corresponding equipment tools controlled by the system are equipment tools for determining requirements according to the conveying control system, and the equipment tools comprise a stacker, a ROCLA AGV conveying vehicle, a conveying system PLC, an AGILOX IGV conveying vehicle, a sorting station, a manipulator, an unpacking machine, a tray and the like, wherein a plurality of equipment tools can be directly purchased and are designed according to the process flow and/or route requirements under the condition that the equipment tools cannot be directly purchased, for example, the sorting station is required: the automatic feeding auxiliary material film removing and auxiliary material sorting functions of the overhead warehouse are realized; auxiliary materials of a general pallet for delivery from an overhead warehouse are secondarily picked up; automatic change material loading auxiliary material and general tray auxiliary material and produce empty tray and retrieve three major functions. The sorting station comprises six areas, namely an unpacking machine, an auxiliary material sorting area, an AGILOX IGV conveying vehicle charging station, a carrier temporary storage area, a general tray area, an auxiliary material sorting area and an empty tray area;
the auxiliary material sorting station is provided with a unpacking and packaging machine: comprises an auxiliary material inlet conveyor, an outlet conveyor, a rotary platform, a three-coordinate film removing machine, a film wrapping recovery area and a top backing plate recovery area;
auxiliary material sorting area: the cigarette sorting machine comprises four parts, namely 8 sorting positions for fixing auxiliary materials, 4 temporary storage positions for cigarette materials, 2U-shaped temporary storage positions for packaging materials, a sorting robot and a track;
AGILOX IGV conveyor charging station and carrier buffer: the charging device comprises four parts, namely a charging parking space of 1 AGILOX ONE conveying vehicle, a charging parking space of 2 AGILOX ODM conveying vehicles, a temporary storage position of 1 gun barrel RCO unit and a temporary storage position of 8 cigarette material forms;
universal tray zone: 3 general tray positions are contained;
sorting auxiliary material areas: 4 sorting auxiliary material levels;
empty tray area: containing 4 empty pallet positions.
When automatic feeding demands are generated between rolling and packing machines in cigarette factories, ROCLA AGV conveying vehicles transport the whole tray auxiliary materials to sorting station sorting auxiliary material areas, AGILOX IGV conveying vehicles send auxiliary materials to a film dismantling machine for film dismantling, AGILOX ONE conveying vehicles send auxiliary materials to sorting station for sorting after film dismantling, and AGILOX IGV conveying vehicles transport the auxiliary materials to a machine for automatic feeding after the auxiliary materials are sorted.
When the general tray auxiliary material demand is generated in a rolling workshop of a cigarette factory, the ROCLA AGV transport vehicle transports the whole tray auxiliary material to a general tray area, and the AGILOX IGV transport vehicle transports the general tray auxiliary material to a general tray position of a machine;
when the general tray area of the rolling workshop of the cigarette factory and the sorting auxiliary material area generate empty trays, the empty trays are transported to the empty tray area by the AGILOXONE transport vehicle and then transported away by the ROCLA AGV transport vehicle.
The unpacking machine realizes the automatic dismantling function of the auxiliary material tray film after the auxiliary materials are discharged from the overhead warehouse, and comprises six parts, namely an auxiliary material inlet conveyor, an auxiliary material outlet conveyor, a rotary platform, a three-coordinate film dismantling machine, a film wrapping recovery area and a top backing plate recovery area. When the cigarette factory rolls up the package workshop and produces the material loading demand, ROCLA AGV transport vechicle will be whole tray auxiliary material transportation to letter sorting station letter sorting auxiliary material district, and AGILOX IGV transport vechicle is with the auxiliary material to tear film machine entry conveyer open, and later rotatory platform cooperation three-dimensional film machine of tearing open the membrane, and AGILOX IGV transport vechicle is with the auxiliary material to reach letter sorting platform and prepare to sort after tearing open the membrane.
And 5 soft package high-speed cigarette making machines in a packing workshop of a cigarette factory are used for transporting cigarette paper and tipping paper, and the matched transporting unit of the AGILOX ODM transporting vehicle is used for transporting the cigarette paper and the tipping paper to a material room of the cigarette making machine for feeding.
When 5 soft package high-speed cigarette machines in a rolling workshop of a cigarette factory generate automatic feeding demands for cigarette paper and tipping paper, the WIFS system dispatches the AGILOX ODM conveying vehicle to feed, the AGILOX ODM conveying vehicle inserts and takes a conveying unit to a supplementary material sorting station to directly feed the unit into a feeding port, then the AGILOX ODM conveying vehicle fork descends until an E-shaped supporting plate catches supplementary material, the AGILOX ODM conveying vehicle withdraws from the feeding port with a cart conveying unit, and the AGILOX ODM conveying vehicle conveys the paper tray cart back to a sorting area.
When 2 soft package high-speed packagine machines in a cigarette factory package workshop produce automatic feeding demands for label paper and aluminum foil paper, the WIFS system dispatches the AGILOX ONE delivery vehicle to feed, the AGILOX ONE delivery vehicle is firstly matched with a gun barrel RCO unit, and then the AGILOX ONE delivery vehicle is inserted into a U-shaped groove of an auxiliary material sorting station to take auxiliary materials, and then the auxiliary materials are automatically fed to an auxiliary material port (label paper and aluminum foil paper) of the packagine machine.
When the surplus materials of the sorting station are recovered, a surplus material recovery requirement is generated, the WIFS system sends an AGILOX IGV to send the surplus materials to a sorting station sorting auxiliary material area, the WIFS system informs the WMS system that the surplus materials are generated by a certain task, the WMS system sends an instruction to the WCS system, and the WCS system sends an ROCLA AGV to transport the surplus materials away (the existing surplus material recovery process is executed);
when the machine residue is recovered and the machine auxiliary materials are recovered, the HMI system of the machine generates a material returning application to the WMS system, the WMS system informs the WIFS system to send an instruction to the WCS system to dispatch the AGILOX IGV conveying vehicle to collect auxiliary materials in a patrol mode to each machine and input material returning information, the AGILOX IGV conveying vehicle conveys the tray to a temporary storage area of a sorting station and feeds back information to the WIFS system, and the WIFS system and the WMS system are communicated to generate an auxiliary material returning instruction to send an instruction to the WCS system to control the ROCLA AGV conveying vehicle to convey the auxiliary materials to a vertical warehouse.
When the universal pallet of the machine is recovered, the HMI system of the machine generates a material returning application to the WMS system, the WMS system informs the WIFS system, the WIFS system sends an instruction to schedule the AGILOX IGV transport vehicle to transport the pallet to the sorting station to sort the universal pallet area, and feeds back information to the WIFS system, and the WIFS system and the WMS are communicated to generate an auxiliary material returning instruction to be sent to the WCS system to control the ROCLA AGV transport vehicle to transport auxiliary materials to the vertical warehouse.
After the technological processes and/or routes of all materials are determined, and corresponding conveying control systems and required equipment tools are configured according to the technological processes and/or routes, the equipment tools are connected with the conveying control systems through instruction requirements in actual work to form a complete auxiliary material automatic supply system. In fact, a complete system is formed at this time, the adaptation of the process flow and/or route and the conveying control system is only required to be debugged in the follow-up according to the actual use condition, and finally the auxiliary material automatic supply system of the complete cigarette factory can be obtained according to the auxiliary material automatic supply determined by the debugging condition.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (6)
1. The method for establishing the automatic tobacco production auxiliary material supply system is characterized by comprising the following steps of: the method comprises the following steps:
s1: determining an auxiliary material conveying process flow and/or route, wherein the process flow and/or route comprises the following steps of:
a1: wrapping the auxiliary materials with a film and warehousing the auxiliary materials according to the requirement;
a2: after the auxiliary material warehouse-out demand instruction is sent out, conveying the auxiliary materials to a tray position in an auxiliary material sorting area;
a3: transporting the auxiliary materials to an unpacking machine for unpacking, and transferring the unpacked auxiliary materials to an auxiliary material sorting station;
a4: the auxiliary material sorting station machine sorts the auxiliary materials to corresponding carriers according to the auxiliary material classification;
a5: transporting auxiliary materials to a designated unit and automatically feeding;
a6: recycling the residual auxiliary materials;
s2: configuring a corresponding conveying control system according to the determined technological process and/or route, wherein the conveying control system comprises: ERP system, MES system, WMS system, WCS system, WIFS system, each system is connected to an auxiliary material automatic supply and transmission control system through instruction requirement;
s3: determining a required equipment tool according to the conveying control system;
s4: and connecting the equipment tool with the conveying control system to form a complete auxiliary material automatic supply system.
2. The method for establishing an automated tobacco production auxiliary material supply system according to claim 1, wherein: the instruction requirements include:
the ERP system sends an instruction 1 to the MES system, and the MES system returns a requirement 1 according to the instruction 1; the ERP system sends a demand 2 to the WMS system more in demand 1, and meanwhile, the MES system sends an instruction 2 to the WMS system according to the instruction 1;
the WMS system returns a requirement 3 to the MES system according to the requirement 2 and the instruction 2;
the WMS system sends an instruction 3 to the WCS system according to the requirement 2 and the instruction 2, the WCS system controls the stacker, the ROCLA AGV and the conveying system PLC to respond to the instruction 3 according to the instruction 3, and returns an instruction 3 execution result to the WMS system after responding to the instruction 3 according to the execution result;
the WMS system sends an instruction 4 to the WIFS system according to the requirement 2 and the instruction 2, and the WIFS system returns the requirement 4 according to the instruction 4;
the WMS system sends an instruction 5 to the WIFS system, the WIFS system controls the transport vehicle and the sorting station to respond to the instructions 4 and 5 according to the instructions 4 and 5, and the WIFS system returns a request 5 to the WMS system according to the responses of the transport vehicle and the sorting station.
3. The method for establishing an automated tobacco production auxiliary material supply system according to claim 2, wherein:
instruction 1 includes, but is not limited to, a week/month production schedule;
the requirements 1 include, but are not limited to, material consumption details;
the instruction 2 comprises, but is not limited to, a machine shift/daily production plan;
the requirements 2 include, but are not limited to, material purchase orders, material move warehouse orders and material basic information;
the requirement 3 includes, but is not limited to, all machine office material consumption lists, inventory lists;
the instruction 3 includes, but is not limited to, a tray handling task;
the instruction 4 comprises, but is not limited to, a high-speed unit machine shift/daily production plan;
the requirements 4 include, but are not limited to, a material tray requirement request;
the instruction 5 includes but is not limited to a material tray arrival signal;
the requirements 5 include, but are not limited to, an empty pallet recovery bit request, a residual pallet recovery bit request, and a high-speed crew consumption list.
4. The method for establishing an automated tobacco production auxiliary material supply system according to claim 1, wherein: the equipment tool for determining the requirement of the conveying control system comprises a stacker, a ROCLA AGV conveying vehicle or an AGILOX IGV conveying vehicle, a conveying system PLC, a sorting station, a manipulator, an unpacking machine and a tray.
5. The method of claim 4, wherein the step of establishing an automated tobacco manufacturing adjunct supply system comprises: and the conveying control system determines that equipment tools required by the conveying control system are designed according to the technological process and/or route requirements under the condition that the equipment tools cannot be purchased directly.
6. The method for establishing an automated tobacco manufacturing adjunct supply system of claim 5, wherein: the sorting station is characterized in that: the automatic feeding auxiliary material film removing and auxiliary material sorting functions of the overhead warehouse are realized; auxiliary materials of a general pallet for delivery from an overhead warehouse are secondarily picked up; automatic change material loading auxiliary material and general tray auxiliary material and produce empty tray and retrieve three major functions.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311798282.XA CN117814522A (en) | 2023-12-25 | 2023-12-25 | Method for establishing automatic tobacco production auxiliary material supply system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202311798282.XA CN117814522A (en) | 2023-12-25 | 2023-12-25 | Method for establishing automatic tobacco production auxiliary material supply system |
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| CN117814522A true CN117814522A (en) | 2024-04-05 |
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| CN202311798282.XA Pending CN117814522A (en) | 2023-12-25 | 2023-12-25 | Method for establishing automatic tobacco production auxiliary material supply system |
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