CN212655145U

CN212655145U - Novel stacking device

Info

Publication number: CN212655145U
Application number: CN202021419631.4U
Authority: CN
Inventors: 蒋德富
Original assignee: Shanghai Onlytec Equipment Co ltd
Current assignee: Shanghai Onlytec Equipment Co ltd
Priority date: 2020-07-19
Filing date: 2020-07-19
Publication date: 2021-03-05
Anticipated expiration: 2030-07-19

Abstract

The utility model discloses a novel pile up neatly device for with product pile up neatly to pallet, contain: the stacking module is used for grabbing products to stack; the product stacking module comprises a plurality of stacking stations, is positioned below the stacking module and is used for stacking and stacking products; the stacking station is arranged at one corner of the stacking module; the popping station is arranged on one side of the stacking station and is connected with the stacking station; and the control module is electrically connected with the stacking module, the stacking station and the unstacking station, and is in data communication with an external enterprise production management system and/or a storage management system. The utility model saves labor, production space, protects workshop environment and reduces environmental pollution; self-defining stacking stations and the number of full-stack products, and facilitating the use of less-than-stack materials; meanwhile, the production and storage data functions are determined, the data and intelligent production is realized, and the production efficiency is improved.

Description

Novel stacking device

Technical Field

The utility model relates to a pallet pile up neatly technical field, in particular to novel pile up neatly device.

Background

In the prior art, the pallet stacking is generally performed manually or by a manipulator.

In the workshop, carry out the product pile up neatly and need have the fixed station of special placing the pallet, simultaneously, different products need have the station of placing of fixed correspondence, consequently, not only pallet and product occupy a large amount of physical space, and moreover, the pallet needs get into the workshop, can bring pollutant or foreign matter into the workshop, causes the pollution of production environment.

No matter manual or manipulator stacking is adopted, in order to improve accuracy and efficiency, the placing stations of the products are fixed, namely, each product is provided with a fixed and determined station, so that each product can occupy at least two stations, one station is a fixed station, and the other station is a buffer station, thereby greatly wasting workshop space.

In addition, the pallet needs to be transported out of the workshop through a forklift, and therefore, enough physical space channels are needed in the workshop for logistics transportation of the whole stack, and precious space of the workshop is further wasted.

Disclosure of Invention

According to the embodiment of the utility model provides a novel pile up neatly device for with product pile up neatly to pallet, contain:

the stacking module is used for grabbing products to stack;

the product stacking module comprises a plurality of stacking stations, and the stacking stations are positioned below the stacking module and used for stacking and stacking products;

the stacking station is arranged at one corner of the stacking module and used for automatically inputting the pallet;

the stacking station is arranged on one side of the stacking station, is connected with the stacking station and is used for automatically conveying out the stacked pallet;

and the control module is electrically connected with the stacking module, the stacking station and the unstacking station, and is in data communication with an external enterprise production management system and/or a storage management system.

Further, the palletizing module comprises: manipulator module and tool, manipulator module link to each other with the tool, and manipulator module drive tool snatchs the product and puts things in good order.

Further, the manipulator module includes: the device comprises a square frame, a transverse track beam, a mechanical arm and a power assembly;

the power assembly is arranged on the transverse track beam and is electrically connected with the control module;

the mechanical arm is hung below the transverse track beam, the power assembly can drive the mechanical arm to move along the transverse track beam, the power assembly drives the mechanical arm to reciprocate along the vertical direction, the tail end of the mechanical arm is connected with the jig, and the tail end of the mechanical arm can drive the jig to horizontally rotate;

the transverse track beam spans between a pair of opposite sides of the square frame, and the power assembly drives the transverse track beam to move along the pair of opposite sides.

Further, the manipulator module is a five-axis double-truss manipulator.

Further, the jig is a sucker jig, and the sucker jig is matched with the product in size.

Further, the power assembly includes: the X-axis servo motor drives the transverse track beam to move along the square frame, the Y-axis servo motor drives the mechanical arm to move along the transverse track beam, the Z-axis servo motor drives the mechanical arm to reciprocate along the vertical direction, and the B-axis servo motor drives the mechanical arm to rotate by taking a plumb line as an axis.

Further, the power assembly further comprises: and the RV speed reducer is connected with the B-axis servo motor and is used for driving the mechanical arm to rotate.

Further, the stacking station and the unstacking station are respectively automatic conveying rails, and the pallet can be automatically input and output along the automatic conveying rails.

Further, the stacking station is a dynamic self-defined virtual station, coordinates of the stacking station in the product stacking module are self-defined by the control module before the products arrive, and the stacking station is reset and released after all the products in the stack are moved to the pallet.

Further, the coordinates and the priority of the palletizing station are customized by the control module according to the product category and the product quantity data of an external enterprise production management system and/or a warehousing management system before the products arrive.

According to the novel stacking device provided by the embodiment of the utility model, the stack can be automatically supplied, the stack carrying personnel can be saved by more than 80%, and the stack does not need to enter a workshop, so that the environmental pollution of the workshop caused by the stack foreign matters is reduced, and the production environment is protected; in addition, by customizing the virtual station, more than 70% of stacking space is saved, and the stack-less materials are conveniently received; meanwhile, the system is seamlessly connected with an external enterprise production management system and/or a storage management system, so that the production data function is determined, intelligent production is realized, and the production efficiency is improved.

It is to be understood that both the foregoing general description and the following detailed description are exemplary and are intended to provide further explanation of the claimed technology.

Drawings

Fig. 1 is a schematic perspective view of a novel stacking device according to an embodiment of the present invention;

fig. 2 is a front view of the novel stacking apparatus according to an embodiment of the present invention;

fig. 3 is a side view of the novel palletizing device according to an embodiment of the present invention;

fig. 4 is a top view of the novel stacking apparatus according to an embodiment of the present invention;

fig. 5 is a schematic block diagram of the novel stacking device according to the embodiment of the present invention.

Detailed Description

The present invention will be further described with reference to the following detailed description of preferred embodiments thereof, which is to be read in connection with the accompanying drawings.

First, will combine fig. 1~5 to describe according to the utility model discloses novel pile up neatly device for with product pile up neatly to pallet, it is very wide to use the scene.

As shown in fig. 1 and 5, the utility model discloses novel pile up neatly device of embodiment has pile up neatly module 1, product and puts things in good order module 2, pushes away station 3, pop a stack station 4 and control module 5. The control module 5 is electrically connected with the stacking module 1, the stacking station 3 and the unstacking station 4, and the control module 5 is in data communication with an external ERP (enterprise resource planning), SAP (service provider applications) and other enterprise production management systems and/or warehouse management systems, wherein the data communication comprises a daily capacity report (number of boxes, type) and the like, so that seamless data connection is realized, a production data function is defined, intelligent production is realized, and the production efficiency is improved.

Specifically, as shown in fig. 1 and 4, the product stacking module 2 has a plurality of stacking stations 21 located below the stacking module 1, and is configured to stack and stack products, in this embodiment, the stacking stations 21 are dynamic self-defined virtual stations, before a product arrives, the control module 5, according to data of the number of products and the type of the product sent by an enterprise production management system and/or a warehouse management system, and according to a field condition of the product stacking module, self-defines a plurality of stacking stations 21 for the product to arrive, sets coordinates and priorities of the stacking stations 21 in the product stacking module, where the priorities are used to confirm a station sequence of the stacking stations 21 for stacking and stacking, and release the station sequence after all full-stack products are moved to a pallet, and clear the station, so that at least 70% of stacking space is greatly saved by the virtual stations.

Meanwhile, when the control module 5 self-defines the stacking stations 21, the number of product layers and the number of products on each layer of the stack are also self-defined according to the number of the products and the number of the stacking stations 21, and each stack can be defined as a full stack or a non-full stack. Consequently, need not the quantity of every full buttress of fixed, according to production data, nimble self-defined full buttress, even a product, also can be self-defined for full buttress for the receiving of not full stack material, product transportation are also very convenient, have promoted production greatly and have transported logistics efficiency, have realized intelligent production and flexible production.

Specifically, as shown in fig. 1-4, the stacking module 1 is used for grabbing products for stacking, and has a manipulator module 11 and a jig 12 connected with each other, and the manipulator module 11 drives the jig 12 to grab the products for stacking.

Further, as shown in fig. 1 to 4, the robot module 11 includes: a square frame 111, a transverse track beam 112, a robotic arm 113, and a power assembly 114. Wherein, four support legs of the square frame 111 are fixed by expansion screws to ensure stable installation; the power assembly 114 is arranged on the transverse track beam 112, and the power assembly 114 is electrically connected with the control module 5; the mechanical arm 113 is hung below the transverse track beam 112, the power assembly 114 can drive the mechanical arm 113 to move along the transverse track beam 112, the power assembly 114 can drive the mechanical arm 113 to reciprocate along the vertical direction, the tail end of the mechanical arm 113 is connected with the jig 12, and the tail end of the mechanical arm 113 can drive the jig 12 to horizontally rotate; the transverse track beam 112 spans between a pair of opposite sides of the square frame 111, and the power assembly 114 drives the transverse track beam 112 to move along the pair of opposite sides. In the present embodiment, the robot module 11 employs a five-axis dual-truss robot.

Further, the jig 12 is a suction cup jig, the suction cup jig is matched with the product size, and has more than two kinds of clamps such as a single box and a multi-box, and the load can reach not less than 120 kg.

Further, as shown in fig. 5, the power assembly 114 includes: an X-axis servomotor 1141, a Y-axis servomotor 1142, a Z-axis servomotor 1143, and a B-axis servomotor 1144. An X-axis servomotor 1141 drives the transverse track beam 112 to move along the square frame 111, a Y-axis servomotor 1142 drives the robot 113 to move along the transverse track beam 112, a Z-axis servomotor 1143 drives the robot 113 to reciprocate in the vertical direction, and a B-axis servomotor 1144 drives the robot 113 to rotate about the plumb line. In the present embodiment, each servo motor adopts a cylinder motor, the working air pressure thereof is 5 kgf/cm-8 kgf/cm, and the automatic detection of the air source pressure can be performed, the automatic alarm can be performed when the air source pressure is lower than 3kgf/cm, the operation speed of 5 boxes in 1 minute can be realized through the servo motor, and the positioning accuracy reaches ± 0.5 mm.

Further, as shown in fig. 5, the power assembly 114 further includes: RV speed reducer 1145, RV speed reducer 1145 links to each other with B axle servo motor 1144 for drive robotic arm 113 is rotatory, can guarantee that the operation process is steady not tremble, and rotation angle 0~360 just the skew degree is no more than 3.

Specifically, as shown in fig. 1 and 4, the stacking station 3 is disposed at one corner of the stacking module 1, and is used for automatically inputting the pallet; the pop-up station 4 is arranged on one side of the stacking station 3, is connected with the stacking station 3 and is used for automatically conveying out the stacked pallet. In the embodiment, the stacking station 3 and the unstacking station 4 are respectively automatic conveying rails, and the pallets can be automatically input and output along the automatic conveying rails, so that more than 80% of pallet carrying personnel are saved; moreover, the product is grabbed to the pallet through the five-axis double-truss mechanical arm, the pallet can be guaranteed not to enter the stacking station 21 and not to enter a production workshop, and the product or the material of each category does not occupy one or two positions capable of entering and exiting the pallet, so that the workshop space is saved, the pollution of the pallet to the workshop is effectively avoided, and the cleanness of the production environment is guaranteed.

When the automatic stacking machine works, a carton form is taken as an example, the control module 5 controls the mechanical arm 113 to grab a carton through a proper sucker jig to stack the carton, the stacking sequence of the carton is suitable for subsequent stacking, winding and labeling, meanwhile, when the carton is stacked, the mechanical arm 113 can rotate the carton to ensure that label paper of each carton faces outwards so as to identify the type of a product, after the stacking is completed, the whole layer of carton is grabbed to the pallet to stack, when the pallet is fully stacked, the control module 5 sends a stacking signal, the pallet can be conveyed away from the stacking station 4, and the stacking station 3 can automatically input a new pallet.

In the embodiment, in the case of full stack and single carton stacking, the control module 5 controls to preferentially grab a single carton; when the situation that the carton is not full of layers needs to be taken out, the carton not full of layers is placed at an empty position, then the whole layer of carton is grabbed, and finally the carton not full of layers is grabbed.

In the above, with reference to fig. 1 to 5, the novel stacking device according to the embodiment of the present invention is described, which can automatically supply stacks, not only save stack carrying personnel, but also reduce the environmental pollution of the workshop caused by stack foreign matters and protect the production environment because the stack does not need to enter the workshop; moreover, by customizing the virtual station, more than 80% of labor is saved, more than 70% of stacking space is saved, and the stack-less materials are conveniently received; meanwhile, the production data function is determined by being seamlessly connected with an external enterprise production management system, intelligent production is realized, and the production efficiency is improved.

It should be noted that, in the present specification, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

While the present invention has been described in detail with reference to the preferred embodiments thereof, it should be understood that the above description should not be taken as limiting the present invention. Numerous modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the foregoing description. Accordingly, the scope of the invention should be limited only by the attached claims.

Claims

1. The utility model provides a novel pile up neatly device for pile up neatly product to pallet, its characterized in that contains:

the stacking module is used for grabbing the products to stack;

the product stacking module comprises a plurality of stacking stations, and the stacking stations are positioned below the stacking module and used for stacking and stacking the products;

the stack pulling station is arranged on one side of the stacking station, is connected with the stacking station and is used for automatically transporting out the stacked pallet;

and the control module is electrically connected with the stacking module, the stacking station and the popping station, and is in data communication with an external enterprise production management system and/or a storage management system.

2. The novel palletizing device as in claim 1, wherein said palletizing module comprises: the manipulator module is connected with the jig, and the manipulator module drives the jig to grab the product to be stacked.

3. The novel palletizing device as in claim 2, wherein the manipulator module comprises: the device comprises a square frame, a transverse track beam, a mechanical arm and a power assembly;

the mechanical arm is hung below the transverse track beam, the power assembly can drive the mechanical arm to move along the transverse track beam, the power assembly drives the mechanical arm to reciprocate along the vertical direction, the tail end of the mechanical arm is connected with the jig, and the tail end of the mechanical arm can drive the jig to rotate horizontally;

the transverse track beam is arranged between a pair of opposite sides of the square frame in a spanning mode, and the power assembly drives the transverse track beam to move along the pair of opposite sides.

4. The novel palletizing device as in claim 3, wherein the manipulator module is a five-axis double-truss manipulator.

5. The novel palletizing device as claimed in claim 3, wherein the jig is a suction cup jig, and the suction cup jig is matched with the product size.

6. The novel palletizing device as in claim 3, wherein the power assembly comprises: x axle servo motor, Y axle servo motor, Z axle servo motor and B axle servo motor, X axle servo motor drive horizontal track roof beam is followed square frame removes, Y axle servo motor drive robotic arm follows horizontal track roof beam removes, Z axle servo motor drive robotic arm follows vertical direction reciprocating motion, B axle servo motor drive robotic arm uses the plumb line to be the rotation of axes.

7. The novel palletizing device as in claim 6, wherein the power assembly further comprises: and the RV speed reducer is connected with the B-axis servo motor and used for driving the mechanical arm to rotate.

8. The novel stacking device as claimed in claim 1, wherein the stacking station and the unstacking station are respectively automatic conveying rails along which pallets can be automatically input and output.

9. The novel palletizing device as claimed in claim 1, wherein the palletizing station is a dynamic self-defining virtual station, coordinates of the palletizing station in the product stacking module are defined by the control module before the products arrive, and are released in a zero clearing mode after all the products in a full stack are moved to the pallet.

10. The novel palletizing device as claimed in claim 9, wherein the coordinates and priority of the palletizing station are customized by the control module according to the product category and product quantity data of an external enterprise production management system and/or warehouse management system before the products arrive.