CN113084502B - Intelligent manufacturing production line for electric cylinder - Google Patents
Intelligent manufacturing production line for electric cylinder Download PDFInfo
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- CN113084502B CN113084502B CN202110390782.4A CN202110390782A CN113084502B CN 113084502 B CN113084502 B CN 113084502B CN 202110390782 A CN202110390782 A CN 202110390782A CN 113084502 B CN113084502 B CN 113084502B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/06—Screw or nut setting or loosening machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/36—Removing material
- B23K26/362—Laser etching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B63/00—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged
- B65B63/005—Auxiliary devices, not otherwise provided for, for operating on articles or materials to be packaged for marking or coding articles prior to packaging
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- Optics & Photonics (AREA)
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Abstract
The utility model provides an electric jar intelligence manufacturing line includes: an electric cylinder assembly unit comprising: the semi-finished product assembling robot is used for abutting and connecting all the electric cylinder components according to the assembling positions; the finished product assembling robot is used for fixedly connecting all the electric cylinder components which are abutted and connected through screws to form a finished product electric cylinder; the intelligence packing unit can receive the finished product electricity jar includes: and the packaging robot is used for loading the finished product electric cylinder into a packaging box to finish packaging to form a box-packaged electric cylinder. The electric cylinder can be produced more quickly and stably in large batch; the workload of workers is effectively reduced, and the traditional manual production mode is replaced by the production mode of an industrial production line, so that the intelligent production of the electric cylinder is realized; the production efficiency of the electric cylinder is greatly improved, and the output of the electric cylinder is further improved; and the stability of the production quality of the electric cylinder is ensured, the yield of the electric cylinder production is improved, and the manufacturing cost is reduced.
Description
Technical Field
The utility model relates to an intelligent manufacturing technical field especially relates to an electric jar intelligent manufacturing production line.
Background
Intelligence manufacturing, which is derived from the study of artificial intelligence, intelligence is the sum of knowledge, which is the basis of intelligence, and intelligence, which refers to the ability to acquire and apply knowledge to solve. Intelligent manufacturing should include intelligent manufacturing technologies and intelligent manufacturing systems, wherein the intelligent manufacturing systems can continuously enrich the knowledge base in practice, have self-learning function, can collect and understand environmental information and self information, and have the ability to analyze and judge the above information and plan self behavior.
In order to cope with the increasing industrial manufacturing cost and the intense industry competition situation, more and more traditional manufacturing industries start to change the traditional production and manufacturing operation mode, and realize automatic production by introducing high-end intelligent manufacturing equipment, so that the industrial production efficiency is improved, and the intelligent direction change and upgrade of the industrial structure are promoted. An industrial robot is taken as a key in the intelligent manufacturing equipment technology, and has the advantages of high efficiency, stability, fine manufacturing and processing, flexible production and the like.
With the overall advance of industry and Chinese manufacturing, and the urgent requirements of gradual increase of labor cost and transformation and upgrade of manufacturing industry, the manufacturing technology and peripheral matching application technology of high-end equipment such as industrial robots, intelligent manufacturing, intelligent factories and the like are rapidly developed.
A plurality of working positions are required to be arranged in the production and assembly process of the electric cylinder, and each working position is at least required to be provided with one worker for operation. Therefore, the required cost of labor of manual assembly is high, area is big, and owing to the personnel of warp hand are too much in the assembling process, receive manual operation's restriction and lead to the probability of artificial erroneous judgement great, production efficiency is low, causes the condition of mistake hourglass easily, and then seriously influences the off-the-shelf yields of electric jar, can not satisfy the growing demand in the development process, consequently needs the construction electric jar intelligence manufacturing line in order to satisfy the production needs.
Disclosure of Invention
Technical problem to be solved
Based on the above-mentioned problem, this disclosure provides an electric jar intelligence manufacturing line to alleviate technical problem such as among the prior art electric jar manufacturing cost is high, inefficiency.
(II) technical scheme
The utility model provides an electric jar intelligence manufacturing line includes:
an electric cylinder assembly unit comprising:
the semi-finished product assembling part is used for abutting and connecting the electric cylinder components according to assembling positions;
the finished product assembling part is used for fixedly connecting all the electric cylinder parts which are abutted and connected through screws to form a finished product electric cylinder;
the intelligence packing unit can receive the finished product electricity jar includes:
and the packaging robot is used for loading the finished product electric cylinder into a packaging box to finish packaging to form a box-packaged electric cylinder.
In the disclosed embodiment, the intelligent manufacturing line of the electric cylinder is provided, wherein,
the semi-finished product assembling portion includes:
the semi-finished product assembling robot is provided with a first assembling intelligent camera, and the first assembling intelligent camera can identify the component position of each electric cylinder component;
the semi-finished product assembling robot can sequentially grab all the electric cylinder components according to a set sequence through the component positions and carry out abutting connection to form a semi-finished product electric cylinder;
the finished product assembly portion capable of receiving the semi-finished product electric cylinder includes:
the finished product assembling robot is provided with a second assembling intelligent camera, and the second assembling intelligent camera can identify the position of a semi-finished product of the semi-finished product electric cylinder;
and the finished product assembling robot grabs the semi-finished product electric cylinder through the semi-finished product position, can tighten the screw and completes the fixed connection between the electric cylinder parts.
In the embodiment of the disclosure, the packaging robot is provided with a packaging intelligent camera, the packaging intelligent camera identifies the finished product position of the finished product electric cylinder, and then the packaging robot grabs the finished product electric cylinder through the finished product position and puts the electric cylinder into the packaging box.
In the disclosed embodiment, each electric cylinder component comprises a cylinder shaft, a cylinder body and an end cover;
the assembling position is connected in a propping mode that one end of the cylinder body is inserted into the cylinder shaft to be connected in a propping mode, and the other end of the cylinder body is connected with the end cover in a propping mode. In the disclosed embodiment, the semi-finished electric cylinder is delivered to a finished product assembling part by an AGV;
the semi-finished product assembling robot can place the semi-finished product electric cylinder on the empty AGV;
the finished product assembling robot can take out the semi-finished product electric cylinder on the AGV, wherein the semi-finished product electric cylinder is loaded.
In the disclosed embodiment, the finished electric cylinder is delivered to the intelligent packaging unit by an AGV;
the finished product assembling robot can place the finished product electric cylinder on the empty AGV;
the packaging robot can load the finished product electric cylinder and take out the finished product electric cylinder on the AGV.
In an embodiment of the present disclosure, the smart packaging unit includes:
the intelligent detection part is used for receiving the finished product electric cylinder, detecting the finished product electric cylinder and outputting a qualified finished product electric cylinder which is qualified in assembly;
the intelligent detection part comprises a first conveyor belt, and the first conveyor belt can convey the qualified finished product electric cylinder.
The personalized customization part comprises a second conveyor belt, the second conveyor belt is connected with the first conveyor belt, and the second conveyor belt can receive the qualified finished product electric cylinder;
the individual customization part comprises a laser printing device and is used for carrying out laser engraving setting information on the qualified finished product electric cylinder to form a customized electric cylinder;
an electric cylinder box part comprising a third conveyor belt, wherein the third conveyor belt is connected with the second conveyor belt and can receive the customized electric cylinder;
the electric cylinder box-packed part comprises a packing box bin used for conveying the packing box to a set position for packing by the packing robot.
Furthermore, the electric cylinder box-packing part also comprises a labeling device used for labeling the printed label on the surface of the packing box.
In the embodiment of the present disclosure, the intelligent manufacturing line of the electric cylinder further includes:
the raw material library unit is used for storing each electric cylinder component and comprises a raw material library robot;
conveying all the electric cylinder parts stored in the raw material library unit to an electric cylinder assembly unit through an AGV;
the raw material library robot can place the electric cylinder parts stored in the raw material library unit on the empty AGV;
the semi-finished product assembling robot can take out the electric cylinder parts loaded on the AGV.
In the embodiment of the present disclosure, the intelligent manufacturing line of the electric cylinder further includes:
the finished product warehouse unit is used for storing the box-packed electric cylinder and comprises a finished product warehouse robot:
the box packaging electric cylinder of the intelligent packaging unit is conveyed to a finished product warehouse unit through an AGV;
the packaging robot can place the box packaging electric cylinder of the intelligent packaging unit on the empty AGV;
the finished product warehouse robot can take out the box-packed electric cylinder on the AGV, and place the box-packed electric cylinder in the finished product warehouse unit.
(III) advantageous effects
According to the technical scheme, the intelligent manufacturing production line for the electric cylinder has at least one or one part of the following beneficial effects:
(1) The coordination control between the automatic robot feeding device and the automatic AGV conveying device is realized, and the electric cylinders can be produced more quickly and stably in large scale;
(2) The workload of workers is effectively reduced, and the traditional manual production mode is replaced by the production mode of an industrial assembly line, so that the intelligent production of the electric cylinder is realized;
(3) The production efficiency of the electric cylinder is greatly improved, and the output of the electric cylinder is further improved; and
(4) The stability of the production quality of the electric cylinder is guaranteed, the yield of the electric cylinder production is improved, and the manufacturing cost is reduced.
Drawings
Fig. 1 is a logic block diagram of the overall arrangement of an intelligent electric cylinder manufacturing line according to an embodiment of the disclosure.
Fig. 2 is a schematic diagram of the overall arrangement of an intelligent electric cylinder manufacturing line according to the embodiment of the disclosure.
Fig. 3 is a schematic diagram of arrangement of raw material library units of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 4 is a schematic layout view of a semi-finished product assembling part of an electric cylinder intelligent manufacturing production line according to an embodiment of the disclosure.
Fig. 5 is a schematic view of positioning an electric cylinder shaft of a semi-finished product assembling part of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 6 is a schematic view of positioning of a cylinder body of a semi-finished product assembling part of an electric cylinder intelligent manufacturing production line according to the embodiment of the disclosure.
Fig. 7 is a schematic diagram illustrating positioning of an end cover of a semi-finished assembly portion of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 8 is a schematic layout view of a finished product assembly portion of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 9 is a schematic view of a first position to be fastened of a finished product assembling portion of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 10 is a schematic diagram of a second position to be fastened of a finished product assembling part of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 11 is a schematic diagram of a finished electric cylinder formed by a finished product assembling part of the electric cylinder intelligent manufacturing line according to the embodiment of the disclosure.
Fig. 12 is a schematic layout view of an intelligent detection portion of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 13 is a schematic layout diagram of a personalized customization portion of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 14 is a schematic layout view of an electric cylinder box-mounting part of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
Fig. 15 is a schematic layout diagram of a finished product warehouse unit of an electric cylinder intelligent manufacturing line according to an embodiment of the disclosure.
FIG. 16 is an AGV schematic diagram of an electric cylinder intelligent manufacturing production line according to an embodiment of the present disclosure.
[ description of main reference numerals in the drawings ] of the embodiments of the present disclosure
1. A raw material library unit;
101. a materials library robot;
102. a cylinder shaft;
103. a cylinder body;
104. an end cap;
2. a semi-finished product assembling part;
201. a semi-finished product assembling robot;
202. a first assembled smart camera;
203. a semi-finished product actuator;
204. positioning a clamp group;
205. a set of abutting means;
206. a cylinder body locking mechanism;
207. semi-finished product electric cylinder;
3. a finished product assembling part;
301. a first finished product assembling robot;
302. a second finished product assembling robot;
303. a second assembly smart camera;
304. a screw fastening device;
305. a first position to be fastened;
306. a second position to be fastened;
307. a finished product electric cylinder;
4. an intelligent detection part;
401. a first conveyor belt;
402. qualified finished product electric cylinder;
5. a personality customizing part;
501. a second conveyor belt;
502. a laser printing device;
503. customizing an electric cylinder;
6. an electric cylinder box-mounting part;
601. a packaging robot;
602. a third conveyor belt;
603. a first packaging box bin;
604. a second packaging box bin;
605. the electric cylinder is packaged in a box;
606. a labeling device;
7. a finished product warehouse unit;
701. a finished product warehouse robot;
8 AGV；
801. a first AGV gripper;
802. a second AGV fixture;
803. a third AGV clamp.
Detailed Description
The utility model provides an electric jar intelligent manufacturing production line, electric jar intelligent manufacturing production line has realized robot automatic feeding and AGV automatic conveyor's coordinated control, mass production electric jar that can be more rapid and stable, the effectual work load that has reduced the workman to the production mode of assembly line replaces traditional manual production mode, realize electric jar intelligent production, electric jar production efficiency has been promoted by a wide margin, electric jar output has further been improved, the stability of electric jar production quality has been ensured, the yield of electric jar production has also been improved simultaneously, manufacturing cost is reduced. Can overcome the main defects of the existing electric cylinder manufacturing production line.
For the purpose of promoting a better understanding of the objects, aspects and advantages of the present disclosure, reference is made to the following detailed description taken in conjunction with the accompanying drawings.
In an embodiment of the present disclosure, there is provided an electric cylinder intelligent manufacturing line, as shown in fig. 1 to 16, including:
an electric cylinder assembly unit comprising:
a semi-finished product assembling part 2 for abutting and connecting each electric cylinder component according to the assembling position;
a finished product assembling part 3 for fixedly connecting the electric cylinder components which are abutted and connected through screws to form a finished product electric cylinder 307;
a smart packaging unit capable of receiving the finished electric cylinder 307, comprising:
and the packaging robot 601 is used for loading the finished product electric cylinder 307 into a packaging box to finish packaging to form a box packaging electric cylinder 605.
In the disclosed embodiment, the intelligent manufacturing line of the electric cylinder is provided, wherein,
the semi-finished product assembling portion 2 includes:
a semi-finished product assembling robot 201 provided with a first assembling intelligent camera 202, wherein the first assembling intelligent camera 202 can identify the component position of each electric cylinder component;
the semi-finished product assembling robot 201 can sequentially grab the electric cylinder components according to a set sequence through the component positions and perform abutting connection to form a semi-finished product electric cylinder 207;
the product assembly unit 3, which can receive the semi-finished electric cylinder 207, includes:
a finished product assembling robot provided with a second assembling intelligent camera 303, wherein the second assembling intelligent camera 303 can identify the semi-finished product position of the semi-finished product electric cylinder 207;
and the finished product assembling robot grabs the semi-finished product electric cylinder 207 through the semi-finished product position, can tighten the screw and completes the fixed connection among all electric cylinder parts.
In the embodiment of the present disclosure, the packaging robot 601 is provided with a packaging intelligent camera, the packaging intelligent camera identifies the finished product position of the finished product electric cylinder 307, and then the packaging robot 601 grabs the finished product electric cylinder 307 through the finished product position and loads the finished product electric cylinder into the packaging box.
In the disclosed embodiment, each electric cylinder component comprises a cylinder shaft 102, a cylinder body 103, and an end cover 104;
the abutting connection at the assembling position is performed by inserting one end of the cylinder 103 into the cylinder shaft 102 for abutting connection, and the other end of the cylinder 103 is abutted with the end cap 104.
AGV (Automated Guided Vehicles) is also known as an unmanned transport vehicle, an automatic Guided vehicle, a laser Guided vehicle. The automatic guided vehicle has the remarkable characteristics that the automatic guided vehicle is unmanned, and an automatic guiding system is arranged on the AGV, so that the guiding system can be ensured to automatically run along a preset route under the condition of no manual navigation, and goods or materials are automatically conveyed to a destination from a starting point. Another characteristic of AGVs is that the flexibility is good, the degree of automation is high and the level of intelligence is high, the travel path of an AGV can be changed flexibly according to the change of production requirements (storage cargo space requirements, production process requirements, etc.), and the cost of adjusting the travel path is lower than that of a traditional conveyor belt and a rigid conveyor line. The AGV is generally provided with a loading and unloading mechanism which can be automatically connected with other logistics equipment, so that the full automation of the loading, unloading and carrying processes of goods and materials is realized.
In addition, the AGV still has clean production's characteristics, and the AGV relies on the battery of taking certainly to provide power, and the operation in-process is noiselessness, pollution-free, can use in many places that require operational environment cleanness.
In the embodiment of the present disclosure, the semi-finished electric cylinder 207 is delivered to the finished product assembling portion 3 by the AGV 8;
the semi-finished product assembling robot 201 can place the semi-finished product electric cylinder 207 on the empty AGV 8;
the electric semi-finished product cylinder 207 on the AGV8 loaded with the electric semi-finished product cylinder 207 can be taken out by the finished product assembling robot.
In the embodiment of the present disclosure, the finished electric cylinder 307 is delivered to the intelligent packaging unit by the AGV 8;
the finished product assembling robot can place the finished product electric cylinder 307 on the empty AGV 8;
the packing robot 601 can take out the electric cylinder 307 on the AGV 8.
In an embodiment of the present disclosure, the smart packaging unit includes:
the intelligent detection part 4 is used for receiving the finished product electric cylinder 307, detecting the finished product electric cylinder 307 and outputting a qualified finished product electric cylinder 402 which is qualified in assembly;
the intelligent detection unit 4 includes a first conveyor belt 401, and the first conveyor belt 401 can convey the qualified finished product electric cylinder 402.
The personalized customization part 5 comprises a second conveyor belt 501, the second conveyor belt 501 is connected with the first conveyor belt 401, and the second conveyor belt 501 can receive the qualified finished product electric cylinder 402;
the individuality customizing part 5 comprises a laser printing device 502, which is used for carrying out laser engraving setting information on the qualified finished product electric cylinder 402 to form a customized electric cylinder 503;
an electric cylinder cassette unit 6 including a third conveyor 602, the third conveyor 602 being connected to the second conveyor 501, the third conveyor 602 being capable of receiving the customized electric cylinder 503;
the electric cylinder packing part 6 includes a packing box magazine for transporting the packing box to a set position and packing the packing box by the packing robot 601.
In the embodiment of the present disclosure, the intelligent detecting portion 4 can continuously provide an acting force to the electric cylinder after the piston rod is extended out, and if the piston rod returns to the designated position within the set pressure range, it can be determined that the product is a qualified product, and if the pressure exceeds or does not return to the designated position, it is an unqualified product.
Further, the electric cylinder packing part 6 further includes a labeling device 606 for labeling the printed label on the surface of the packing box.
In this disclosure, above-mentioned electric jar intelligence manufacturing line still includes:
a raw material library unit 1 for storing each cylinder component, including a raw material library robot 101;
the electric cylinder components stored in the raw material library unit 1 are conveyed to an electric cylinder assembly unit through an AGV 8;
the raw material library robot 101 can place each electric cylinder part stored in the raw material library unit 1 on the empty AGV 8;
the semi-finished product assembling robot 201 can take out each electric cylinder component on the AGV 8.
Electric jar intelligence manufacturing line in this disclosed embodiment still includes:
a finished product library unit 7 for storing the above-described cartridge charging cylinder 605, the finished product library unit 7 including a finished product library robot 701:
the box packaging electric cylinder 605 of the intelligent packaging unit is delivered to the finished product warehouse unit 7 through an AGV 8;
the packaging robot 601 can place the box packaging electric cylinder 605 of the intelligent packaging unit on the empty AGV 8;
the magazine robot 701 can take out the cartridge electric cylinder 605 on the AGV8 and place the cartridge electric cylinder in the magazine unit 7.
Specifically, in the embodiment of the present disclosure, the operation process of the electric cylinder intelligent manufacturing production line is as follows:
as shown in fig. 3, the material library unit 1 transports the electric cylinder components such as the electric cylinder shaft 102, the cylinder block 103, and the end cap 104 of the material library unit 1 to the AGV8 waiting near the material library unit 1 by the material library robot 101 of the material library unit 1. The positioning fixture provided with the cylinder shaft 102, the cylinder body 103 and the end cover 104 is arranged on the AGV8 and used for positioning the cylinder shaft 102, the cylinder body 103, the end cover 104 and other electric cylinder components when the AGV8 transports the electric cylinder components, so that the robot can conveniently grab and place the electric cylinder components.
As shown in fig. 4 to 7, the semi-finished product assembling unit 2 transports the cylinder shaft 102 transported by the AGV8 by the semi-finished product assembling robot 201 of the semi-finished product assembling unit 2, wherein the first assembling smart camera 202 provided in the semi-finished product assembling robot 201 recognizes the part position of the cylinder shaft 102, the cylinder block 103, the end cap 104, and other cylinder parts, the semi-finished product assembling robot 201 passes through the part position, the semi-finished product executing mechanism 203 is connected to the wrist portion of the semi-finished product assembling robot 201, the semi-finished product executing mechanism 203 is used for grasping the cylinder shaft 102, the cylinder block 103, the end cap 104, and other cylinder parts, and the semi-finished product cylinder 207 can be formed by sequentially grasping the cylinder parts, such as the cylinder shaft 102, the cylinder block 103, the end cap 104, and abutting and connecting them in the set order.
As shown in fig. 5 and 6, the semi-finished product assembling robot 201 grasps the electric cylinder shaft 102 and places it on the cylinder shaft 102 clamp, grasps the cylinder 103 by the semi-finished product assembling robot 201 and places it on the positioning clamp group 204, locks the cylinder 103 by the cylinder 103 locking mechanism, and pushes the electric cylinder shaft 102 against one end of the cylinder 103 by the cylinder shaft 102 pushing mechanism of the abutting device group 205.
As shown in fig. 7, after the electric cylinder shaft 102 and the cylinder 103 are connected in an abutting manner, the semi-finished product assembling robot 201 picks the end cap 104 and places the end cap on the positioning fixture group 204, at this time, the cylinder locking mechanism 206 still locks the cylinder 103, and the end cap 104 is pushed by the end cap 104 pushing mechanism of the abutting device group 205 to abut against the other end of the cylinder 103, so that the semi-finished product electric cylinder 207 is completed and assembled and positioned. The semi-finished product assembling robot 201 carries the semi-finished product electric cylinder 207 to the AGV 8.
As shown in fig. 8 to 11, the finished product assembling portion 3 grasps the electric cylinder 207 of the semi-finished product transported by the AGV8 by the first finished product assembling robot 301, wherein the electric cylinder 207 of the semi-finished product is recognized by the second assembling smart camera 303 provided by the first finished product assembling robot 301 and is placed at the first position to be fastened 305, then the electric cylinder 207 of the semi-finished product at the first position to be fastened 305 is screw-fastened by the screw fastening device 304 connected to the wrist of the second finished product assembling robot 302, then the electric cylinder 207 of the semi-finished product at the first position to be fastened 305 is turned to the second position to be fastened 306 by the first finished product assembling robot 301, and then the electric cylinder at the second position to be fastened 306 is screw-fastened by the screw fastening device 304 connected to the wrist of the second finished product assembling robot 302, and forms the electric cylinder 307 of the finished product. The first finished product assembling robot 301 transfers the finished electric cylinder 307 to the AGV 8.
As shown in fig. 9, the first position to be fastened 305 is vertical to both ends of the electric cylinder to be fastened; as shown in fig. 10, the second position to be fastened 306 is in a vertical direction reversed from the first position to be fastened 305.
As shown in fig. 12, the smart detection unit 4 grasps the finished electric cylinder 307 transported from the AGV8 by the packing robot 601, detects the finished electric cylinder 307 by the smart detection, and outputs the qualified finished electric cylinder 402 that is assembled in a qualified manner, and also can convey and output the qualified finished electric cylinder 402 by the first conveyor belt 401 provided in the smart detection.
As shown in fig. 13, the personalized customization portion 5 is connected to the first conveyor belt 401 of the intelligent detection portion 4 through a second conveyor belt 501, the second conveyor belt 501 can receive the qualified finished product electric cylinder 402, and the personalized customization portion 5 further includes a laser printing device 502 for performing laser engraving setting information on the qualified finished product electric cylinder 402 to form a customized electric cylinder 503;
as shown in fig. 14, the electric cylinder magazine 6 is connected to the second conveyor 501 of the individual customization portion 5 via a third conveyor 602 provided, the third conveyor 602 can receive the customized electric cylinder 503, the electric cylinder magazine 6 further includes a packing box magazine for transporting packing boxes to a set position, packing the packing boxes by a packing robot 601, placing the customized electric cylinder 503 in the packing box to form a box packing electric cylinder 605, and conveying the box packing electric cylinder 605 to the AGV8 by the packing robot 601.
The packing box bin comprises a first packing box bin 603 provided with a box bottom and a second packing box bin 604 provided with a box cover, and the electric cylinder packing part 6 further comprises a labeling device 606 for labeling a label on the surface of the packing box.
As shown in fig. 15, the product library unit 7 is provided with a product library robot 701 capable of grasping the cartridge electric cylinder 605 transported by the AGV8 and placing the cartridge electric cylinder 605 in the product library unit 7.
As shown in fig. 16, the AGV8 is provided with a first AGV jig 801, a second AGV jig 802, and a third AGV jig 803, wherein the first AGV jig 801 can carry electric cylinder components such as the cylinder shaft 102, the cylinder body 103, and the end cover 104, the second AGV jig 802 can carry the semi-finished electric cylinder 207 or the finished electric cylinder 307, and the third AGV jig 803 can carry the cartridge electric cylinder 605.
The AGV8 is a general indoor robot moving platform, and can bear the weight of 60kg at most when working. The AGV8 can be automatically guided and charged using an automatic docking station.
Above-mentioned AGV8 includes a plurality of AGV8 dollies, and a plurality of AGV8 of the aforesaid can arrive appointed unit according to the instruction, transportation material.
The AGV8 cart has an emergency stop button that when pressed, the red latch button will cut off the motor power to the platform and the emergency stop power port after a 1 second delay to allow for soft time to close the platform. To reset the emergency stop button, the button is twisted slightly to eject it. The motor is then explicitly enabled via a pop-up dialog box or ON button (except when the AGV8 has docked or has encountered a critical travel fault). The above function can be handled by MobilePlanner (Map > Show Robot on).
The AGV8 cart has an OFF button that can turn OFF all systems (except for the charging hardware circuitry). The software system of the platform may prevent data loss upon shutdown and save the last known location of the platform to facilitate automatic location after the next power up to the saved location before power down. The OFF button may be disabled by a key switch, which may be locked.
The AGV8 cart described above has an ON button to resume power ON after the OFF button is pressed and the software completes the AIV shutdown. In addition, the ON button is also used to resume power-ON after the emergency stop button is pressed.
The AGV8 trolley is provided with a brake release button, and when the yellow brake release button is used for manually moving the platform, and the trolley stops due to faults or other reasons, the yellow brake release button can be pressed for a long time, so that the trolley can be pushed.
The AGV8 cart described above is described in the specific case as follows:
the equipment is in failure and gives an alarm, and after the problem is solved, the equipment can continue to work;
when the equipment is in an automatic running state, a stop button is pressed, and the robot stops after the current task is executed.
So far, the embodiments of the present disclosure have been described in detail with reference to the accompanying drawings. It is to be understood that the implementations not shown or described in the drawings or in the text of this specification are in a form known to those skilled in the art and are not described in detail. Further, the above definitions of the various elements and methods are not limited to the various specific structures, shapes or arrangements of parts mentioned in the examples, which may be easily modified or substituted by those of ordinary skill in the art.
From the above description, those skilled in the art should have a clear understanding of the present disclosure of an intelligent electric cylinder manufacturing line.
To sum up, this disclosure provides an electric jar intelligent manufacturing production line, electric jar intelligent manufacturing production line has realized that robot automatic feeding and AGV8 automatic conveyor carry out coordinated control, the mass production electric jar that can be more stable fast, effectual reduction workman's work load replaces traditional manual production mode with the production mode of assembly line, realizes electric jar intelligent production, has promoted electric jar production efficiency by a wide margin, improves electric jar output by a wide margin, realizes electric jar production quality's stability, has improved the yield of electric jar production, reduction in manufacturing cost. The problems of high labor cost, low production efficiency and low yield are solved.
It should also be noted that directional terms, such as "upper", "lower", "front", "rear", "left", "right", and the like, used in the embodiments are only directions referring to the drawings, and are not intended to limit the scope of the present disclosure. Throughout the drawings, like elements are represented by like or similar reference numerals. Conventional structures or constructions will be omitted when they may obscure the understanding of the present disclosure.
And the shapes and sizes of the respective components in the drawings do not reflect actual sizes and proportions, but merely illustrate the contents of the embodiments of the present disclosure. Furthermore, in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim.
Unless otherwise indicated, the numerical parameters set forth in the specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the present disclosure. In particular, all numbers expressing quantities of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term "about". In general, the meaning of the expression is meant to encompass variations of a specified number by ± 10% in some embodiments, by ± 5% in some embodiments, by ± 1% in some embodiments, by ± 0.5% in some embodiments.
Furthermore, the word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements.
The use of ordinal numbers such as "first," "second," "third," etc., in the specification and claims to modify a corresponding element does not by itself connote any ordinal number of the element or any ordering of one element from another or the order of manufacture, and the use of the ordinal numbers is only used to distinguish one element having a certain name from another element having a same name.
In addition, unless steps are specifically described or must occur in sequence, the order of the steps is not limited to that listed above and may be changed or rearranged as desired by the desired design. The embodiments described above may be mixed and matched with each other or with other embodiments based on design and reliability considerations, i.e., technical features in different embodiments may be freely combined to form further embodiments.
Those skilled in the art will appreciate that the modules in the device in an embodiment may be adaptively changed and disposed in one or more devices different from the embodiment. The modules or units or components in the embodiments may be combined into one module or unit or component, and furthermore, may be divided into a plurality of sub-modules or sub-units or sub-components. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and all of the processes or elements of any method or apparatus so disclosed, may be combined in any combination, except combinations where at least some of such features and/or processes or elements are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Also in the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware.
Similarly, it should be appreciated that in the foregoing description of exemplary embodiments of the disclosure, various features of the disclosure are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various disclosed aspects. However, the disclosed method should not be interpreted as reflecting an intention that: that is, the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, disclosed aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this disclosure.
The above-mentioned embodiments, objects, technical solutions and advantages of the present disclosure are further described in detail, it should be understood that the above-mentioned embodiments are only examples of the present disclosure, and should not be construed as limiting the present disclosure, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present disclosure should be included in the protection scope of the present disclosure.
Claims (5)
1. An electric cylinder intelligent manufacturing production line, comprising:
an electric cylinder assembly unit comprising:
the semi-finished product assembling part is used for abutting and connecting the electric cylinder components according to assembling positions;
wherein, each electric cylinder component comprises a cylinder shaft, a cylinder body and an end cover; the assembling position is connected in an abutting mode, one end of the cylinder body is inserted into the cylinder shaft to be connected in an abutting mode, and the other end of the cylinder body is connected with the end cover in an abutting mode;
the semi-finished product assembling portion includes: an abutting device group, wherein an electric cylinder shaft of the abutting device group pushes the electric cylinder shaft of the electric cylinder component to abut against one end of the cylinder body;
the finished product assembling part is used for fixedly connecting all the electric cylinder components which are abutted and connected through screws to form a finished product electric cylinder;
the intelligence packing unit can receive the finished product electricity jar includes:
the packaging robot is used for loading the finished product electric cylinder into a packaging box to complete packaging to form a box-packaged electric cylinder;
wherein, the first and the second end of the pipe are connected with each other,
the semi-finished product assembling portion includes:
the semi-finished product assembling robot is provided with a first assembling intelligent camera, and the first assembling intelligent camera can identify the component position of each electric cylinder component;
the semi-finished product assembling robot can sequentially grab all the electric cylinder components according to a set sequence through the component positions and carry out abutting connection to form a semi-finished product electric cylinder; the finished product assembly portion capable of receiving the semi-finished product electric cylinder includes:
the finished product assembling robot is provided with a second assembling intelligent camera, and the second assembling intelligent camera can identify the position of a semi-finished product of the semi-finished product electric cylinder;
the finished product assembling robot grabs the semi-finished product electric cylinder through the semi-finished product position and can tighten the screw to complete the fixed connection among all the electric cylinder parts;
the packaging robot is provided with a packaging intelligent camera, the finished product position of the finished product electric cylinder is identified through the packaging intelligent camera, and then the packaging robot grabs the finished product electric cylinder through the finished product position and places the finished product electric cylinder into a packaging box;
the semi-finished electric cylinder is conveyed to a finished product assembling part through an AGV;
the semi-finished product assembling robot can place the semi-finished product electric cylinder on the empty AGV;
the finished product assembling robot can take out the semi-finished product electric cylinder on the AGV which loads the semi-finished product electric cylinder;
the intelligent packaging unit comprises:
the intelligent detection part is used for receiving the finished product electric cylinder, detecting the finished product electric cylinder and outputting a qualified finished product electric cylinder which is qualified in assembly; the intelligent detection part can continuously provide an acting force for the electric cylinder after the piston rod extends out, if the piston rod returns to a designated position within a set pressure range, the electric cylinder is determined to be a qualified product, and if the pressure exceeds or does not return to the designated position, the electric cylinder is determined to be an unqualified product;
the intelligent detection part comprises a first conveyor belt, and the first conveyor belt can convey the qualified finished product electric cylinder;
the personalized customization part comprises a second conveyor belt, the second conveyor belt is connected with the first conveyor belt, and the second conveyor belt can receive the qualified finished product electric cylinder;
the individual customization part comprises a laser printing device and is used for carrying out laser engraving setting information on the qualified finished product electric cylinder to form a customized electric cylinder;
an electric cylinder box-mounting part which comprises a third conveyor belt and is connected with the second conveyor belt through the third conveyor belt, wherein the third conveyor belt can receive the customized electric cylinder;
the electric cylinder box-packed part comprises a packing box bin used for conveying the packing box to a set position for packing by the packing robot.
2. The electric cylinder intelligent manufacturing line of claim 1, wherein the finished electric cylinders are delivered to the intelligent packaging unit by an AGV;
the finished product assembling robot can place the finished product electric cylinder on the empty AGV;
the packaging robot can load the finished product electric cylinder and take out the finished product electric cylinder on the AGV.
3. The intelligent manufacturing line of electric cylinders according to claim 1, the electric cylinder encasing part further comprising a labeling device for attaching a label to a surface of the packing box.
4. The electric cylinder intelligent manufacturing line of claim 1, further comprising:
the raw material library unit is used for storing each electric cylinder component and comprises a raw material library robot;
conveying all the electric cylinder parts stored in the raw material library unit to an electric cylinder assembly unit through an AGV;
the raw material library robot can place the electric cylinder parts stored in the raw material library unit on the empty AGV;
the semi-finished product assembling robot can take out the electric cylinder parts on the AGV which loads the electric cylinder parts.
5. The electric cylinder intelligent manufacturing line of claim 1, further comprising:
a finished product library unit for storing the box-packed electric cylinder, the finished product library unit including a finished product library robot:
the box packaging electric cylinder of the intelligent packaging unit is conveyed to the finished product warehouse unit through an AGV;
the packaging robot can place the box packaging electric cylinder of the intelligent packaging unit on the empty AGV;
finished goods storehouse robot can will load on the box-packed electric jar on the AGV box-packed electric jar takes out, and place in the finished goods storehouse unit.
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| CN202110390782.4A CN113084502B (en) | 2021-04-12 | 2021-04-12 | Intelligent manufacturing production line for electric cylinder |
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| CN202110390782.4A CN113084502B (en) | 2021-04-12 | 2021-04-12 | Intelligent manufacturing production line for electric cylinder |
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| CN113996565A (en) * | 2021-10-25 | 2022-02-01 | 天津中德应用技术大学 | Electric jar intelligent packaging system |
| CN114001954A (en) * | 2021-10-25 | 2022-02-01 | 天津中德应用技术大学 | Intelligent detection device of electric cylinder |
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| CN113084502A (en) | 2021-07-09 |
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