CN113996565A - Electric jar intelligent packaging system - Google Patents
Electric jar intelligent packaging system Download PDFInfo
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- CN113996565A CN113996565A CN202111239161.2A CN202111239161A CN113996565A CN 113996565 A CN113996565 A CN 113996565A CN 202111239161 A CN202111239161 A CN 202111239161A CN 113996565 A CN113996565 A CN 113996565A
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- 238000009450 smart packaging Methods 0.000 title claims abstract description 35
- 238000001514 detection method Methods 0.000 claims abstract description 36
- 238000004806 packaging method and process Methods 0.000 claims abstract description 36
- 238000007648 laser printing Methods 0.000 claims abstract description 9
- 238000012856 packing Methods 0.000 claims description 26
- 230000007246 mechanism Effects 0.000 claims description 18
- 230000002950 deficient Effects 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 description 29
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 230000005611 electricity Effects 0.000 description 3
- 238000009776 industrial production Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000009466 transformation Effects 0.000 description 2
- 238000013473 artificial intelligence Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/407—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for marking on special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/52—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using roller-ways or endless conveyors
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- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mechanical Engineering (AREA)
- Container Filling Or Packaging Operations (AREA)
Abstract
The present disclosure provides an electric jar intelligence packaging system, includes: a detection unit comprising: the intelligent detection device is used for receiving the transported electric cylinder to be detected, detecting the electric cylinder to be detected and detecting that qualified products of the electric cylinder to be detected form qualified electric cylinders; the first conveying device can convey the qualified electric cylinder; a customization unit comprising: the second conveying device is used for receiving the qualified electric cylinder conveyed by the first conveying device and conveying the qualified electric cylinder; the personalized customization device is used for performing personalized laser printing on the qualified electric cylinder on the second transportation device to form a customized electric cylinder; boxing unit includes: the third transportation device is used for receiving the customized electric cylinder conveyed by the second transportation device and conveying the customized electric cylinder; and the intelligent boxing device is used for boxing the customized electric cylinder on the third conveying device to obtain a boxed electric cylinder, and the intelligent packaging of the electric cylinder is completed.
Description
Technical Field
The utility model relates to an intelligence makes technical field, especially relates to an electricity jar intelligence packaging system.
Background
Intelligence manufacturing, which is derived from the study of artificial intelligence, intelligence is the sum of knowledge, which is the basis of intelligence, and intelligence, which refers to the ability to acquire and apply knowledge to solve. Intelligent manufacturing should include intelligent manufacturing technologies and intelligent manufacturing systems, wherein the intelligent manufacturing systems can continuously enrich the knowledge base in practice, have self-learning function, can collect and understand environmental information and self information, and have the ability to analyze and judge the above information and plan self behavior.
Intelligent manufacturing has become a new trend of global manufacturing development, and in order to cope with increasing industrial manufacturing cost and intense industry competition situation, more and more traditional manufacturing industries start to change the past production, manufacturing and operation mode, and realize automatic production by introducing high-end intelligent manufacturing equipment, thereby improving industrial production efficiency and promoting the transformation and upgrading of industrial structure to the intelligent direction. An industrial robot is taken as a key in the intelligent manufacturing equipment technology, and has the advantages of high efficiency, stability, fine manufacturing and processing, flexible production and the like.
With the overall advance of industry and Chinese manufacturing, and the urgent requirements of gradual increase of labor cost and transformation and upgrade of manufacturing industry, the manufacturing technology and peripheral matching application technology of high-end equipment such as industrial robots, intelligent manufacturing, intelligent factories and the like are rapidly developed.
A plurality of working positions are required to be arranged in the packaging process of the electric cylinder, and each working position is at least required to be provided with one worker for operation. Therefore, the required cost of labor of manual assembly is high, area is big, and owing to the personnel of having the staff too much in the assembling process, receive manual operation's restriction and lead to the probability of artificial erroneous judgement great, production efficiency is low, causes the condition of mistake hourglass easily, and then seriously influences the off-the-shelf yields of electric jar, can not satisfy the growing demand in the development process, consequently needs the construction electric jar intelligent packaging system in order to satisfy the production needs.
Disclosure of Invention
Technical problem to be solved
Based on the above-mentioned problem, this disclosure provides an electricity jar intelligence packaging system to alleviate among the prior art technical problem such as inefficiency.
(II) technical scheme
The utility model provides an electricity jar intelligence packaging system includes:
a detection unit comprising:
the intelligent detection device is used for receiving the transported electric cylinder to be detected, detecting the electric cylinder to be detected and detecting that qualified products of the electric cylinder to be detected form qualified electric cylinders; and
the first conveying device can convey the qualified electric cylinder;
a customization unit comprising:
the second conveying device is used for receiving the qualified electric cylinder conveyed by the first conveying device and conveying the qualified electric cylinder; and
the personalized customization device is used for performing personalized laser printing on the qualified electric cylinder on the second transportation device to form a customized electric cylinder; and
boxing unit includes:
the third transportation device is used for receiving the customized electric cylinder conveyed by the second transportation device and conveying the customized electric cylinder; and
and the intelligent boxing device is used for boxing the customized electric cylinder on the third conveying device to obtain a boxed electric cylinder, and the intelligent packaging of the electric cylinder is completed.
In an embodiment of the present disclosure, the intelligent detection apparatus includes:
the first robot is provided with a first intelligent camera, and the first intelligent camera can identify the position of the to-be-detected electric cylinder; the first robot carries the transported electric cylinder to be detected through the position of the electric cylinder to be detected and places the electric cylinder to be detected on a detection frame;
the electric cylinder driving mechanism can be connected with the electric cylinder to be detected on the detection frame and drives the electric cylinder to be detected, and the electric cylinder driving mechanism drives a piston rod of the electric cylinder to be detected to extend out of a set length and then stops driving and is separated from the electric cylinder to be detected; and
the intelligent servo press can continuously apply pressure to the piston rod extending out of the electric cylinder to be detected on the detection frame, so that the piston rod retracts to a set position; if the pressure is greater than the set qualified pressure, the electric cylinder to be detected is unqualified to form an unqualified electric cylinder, and if the pressure is less than or equal to the set qualified pressure, the electric cylinder to be detected is qualified to form a qualified electric cylinder;
the first robot can place the qualified electric cylinder on the first conveying device, and the first robot can place the unqualified electric cylinder on an unqualified recovery part.
In an embodiment of the present disclosure, the personalized customization apparatus includes:
a second smart camera capable of identifying the qualified electric cylinder on the second transport device and determining a qualified electric cylinder position of the qualified electric cylinder; and
and the laser printer can perform laser printing on the surface of the qualified electric cylinder on the second conveying device by the position of the qualified electric cylinder to form a personalized and customized pattern.
In this disclosed embodiment, intelligence cartoning device includes:
a second robot provided with a third smart camera capable of recognizing a customized electric cylinder position by the customized electric cylinder on the third transport device; the second robot carries the transported customized electric cylinder through the position of the customized electric cylinder and places the customized electric cylinder in a packaging box on a packaging frame; and
the packaging box bin is used for storing the packaging box and a box cover of the packaging box;
wherein, through the second robot transport the packing carton place in on the packing frame, will the customization electric jar is placed in the packing carton on the packing frame after, through the second robot transport the lid with the packing carton lid closes, obtains the box-packed electric jar.
In the embodiment of the present disclosure, the first transportation device, the second transportation device, and the third transportation device are connected in sequence and are all conveyer belts.
In an embodiment of the present disclosure, the first transportation device, the second transportation device, and the third transportation device each include two of the conveyer belts, forming two parallel transportation tracks.
In the embodiment of the disclosure, trays are arranged on the two transportation tracks, and the trays are used for containing the qualified electric cylinders or the customized electric cylinders.
In the disclosed embodiment, the transport directions of the two transport tracks are opposite; and two ends of each of the two conveying tracks are respectively provided with a steering mechanism, and the steering mechanisms can enable the tray to move from one conveying track to the other conveying track.
In the embodiment of the present disclosure, the electric cylinder intelligent packaging system further includes:
a feed unit comprising:
the feeding and conveying device is used for conveying the electric cylinder to be detected or the unqualified electric cylinder; and
the feeding bin comprises an electric cylinder area to be detected and an unqualified electric cylinder area, wherein the electric cylinder area to be detected is used for storing the electric cylinder to be detected, and the unqualified electric cylinder area is used for storing the unqualified electric cylinder;
the feeding bin can convey the electric cylinder to be detected to the feeding and conveying device, and the feeding and conveying device can convey the electric cylinder to be detected to the detection unit; the feed transport device is further capable of transporting the defective electric cylinder to the feed bin, wherein the defective electric cylinder is carried to the feed transport device by the first robot.
In an embodiment of the present disclosure, the feed transport is an AGV;
the feeding bin further comprises a feeding robot, and the feeding robot can convey the electric cylinder to be detected in the electric cylinder area to be detected to the AGV; the feeding robot can also carry the unqualified electric cylinder on the AGV to the unqualified electric cylinder area.
(III) advantageous effects
According to the technical scheme, the intelligent packaging system for the electric cylinder has at least one or part of the following beneficial effects:
(1) the automatic feeding of the robot and the coordination control between the automatic conveying devices of the AGV are realized, and the electric cylinders can be packaged in large batch more quickly and stably;
(2) the workload of workers is effectively reduced, and the traditional manual packaging mode is replaced by the industrial assembly line packaging mode, so that the intelligent packaging of the electric cylinder is realized;
(3) the packaging efficiency of the electric cylinder is greatly improved, and the output of the packaged electric cylinder is further improved; and
(4) the stability of electric jar packing quality has been ensured, has also improved the yield of electric jar packing simultaneously, has reduced the packing cost.
Drawings
Fig. 1 is a schematic frame diagram of an electric cylinder intelligent packaging system according to an embodiment of the present disclosure.
Fig. 2 is a schematic structural diagram of a detection unit of the electric cylinder intelligent packaging system in the embodiment of the disclosure.
Fig. 3 is a schematic structural diagram of a customization unit of the electric cylinder intelligent packaging system in the embodiment of the disclosure.
Fig. 4 is a schematic structural diagram of a boxing unit of the electric cylinder intelligent packaging system in the embodiment of the disclosure.
Fig. 5 is a schematic structural diagram of a conveying belt of the electric cylinder intelligent packaging system in the embodiment of the disclosure.
Fig. 6 is a schematic structural diagram of a transportation track of the electric cylinder intelligent packaging system in the embodiment of the disclosure.
Fig. 7 is a schematic structural diagram of the overall structure of the electric cylinder intelligent packaging system according to the embodiment of the disclosure.
Fig. 8 is a schematic structural diagram of an AGV of the electric cylinder intelligent packaging system according to the embodiment of the present disclosure.
[ description of main reference numerals in the drawings ] of the embodiments of the present disclosure
1 detection unit
11 intellectual detection system device
111 first robot
112 first smart camera
113 electric cylinder to be detected
114 testing stand
115 electric cylinder driving mechanism
116 intelligent servo press
117 piston rod
12 first transport device
121 steering mechanism
2 customization Unit
21 personalized customization device
22 second conveyance device
211 second smart camera
212 laser printer
213 qualified electric cylinder
214 working table
3 boxing unit
31 intelligence cartoning device
311 second robot
312 third Intelligent Camera
313 packing box
314 box cover
315 box electric cylinder
316 packaging frame
32 third transportation device
8 AGV
801 first AGV jig
802 second AGV Fixture
803 third AGV clamp
Detailed Description
The intelligent electric cylinder packaging system realizes coordination control between automatic robot feeding and automatic AGV conveying devices, and can package electric cylinders in large batch more quickly and stably; the workload of workers is effectively reduced, and the traditional manual production mode is replaced by the production mode of an industrial production line, so that the intelligent packaging of the electric cylinder is realized; the production efficiency of the electric cylinder is greatly improved, and the output of the packaging electric cylinder is further improved; the stability of the packaging quality of the electric cylinder is guaranteed, the yield of electric cylinder packaging is improved, the packaging cost is reduced, and the main defects and shortcomings of the existing packaging system can be overcome.
For the purpose of promoting a better understanding of the objects, aspects and advantages of the present disclosure, reference is made to the following detailed description taken in conjunction with the accompanying drawings.
In an embodiment of the present disclosure, there is provided an electric cylinder intelligent packaging system, as shown in fig. 1, the electric cylinder intelligent detection apparatus includes:
a detection unit 1, wherein the detection unit 1 comprises: the intelligent detection device 11 is used for receiving the transported electric cylinder to be detected, detecting the electric cylinder to be detected and detecting that qualified products of the electric cylinder to be detected form qualified electric cylinders; a first transport device 12 capable of transporting qualified electric cylinders; a customization unit 2, wherein the customization unit 2 comprises: the second transportation device 22 is used for receiving the qualified electric cylinders conveyed by the first transportation device 12 and conveying the qualified electric cylinders; the personalized customization device 21 is used for performing personalized laser printing on the qualified electric cylinder on the second transportation device 22 to form a customized electric cylinder; boxing unit 3, wherein, boxing unit 3 includes: the third transportation device 32 is used for receiving the customized electric cylinder conveyed by the second transportation device 22 and conveying the customized electric cylinder; and the intelligent boxing device 31 is used for boxing the customized electric cylinder on the third transportation device 32 to obtain a boxed electric cylinder, and the intelligent packaging of the electric cylinder is completed.
In the embodiment of the present disclosure, as shown in fig. 2, the intelligent detection device 11 includes: the first robot 111 is provided with a first intelligent camera 112, and the first intelligent camera 112 can identify the position of the electric cylinder to be detected 113; the first robot 111 carries the transported electric cylinder 113 to be detected through the position of the electric cylinder to be detected, and places the electric cylinder to be detected on the detection frame 114; the electric cylinder driving mechanism 115 can be connected with the electric cylinder to be detected on the detection frame 114 and drives the electric cylinder to be detected, and the electric cylinder driving mechanism 115 stops driving and is separated from the electric cylinder to be detected after driving a piston rod of the electric cylinder to be detected to extend out of a set length; the intelligent servo press 116 can continuously apply pressure to a piston rod 117 extending out of the to-be-detected electric cylinder on the detection frame, so that the piston rod 117 retracts to a set position; and if the pressure is less than or equal to the set qualified pressure, the electric cylinder to be detected is qualified to form a qualified electric cylinder. Wherein, first robot 111 can place qualified electric jar in first conveyer 12, and first robot 111 can place unqualified electric jar in unqualified recovery department.
In the embodiment of the present disclosure, as shown in fig. 3, the personalized customization device 21 includes: a second smart camera 211 capable of identifying qualified electric cylinders 213 on the second transporter 22 and determining qualified electric cylinder positions of the qualified electric cylinders 213; and the laser printer 212 can perform laser printing on the surface of the qualified electric cylinder 213 on the second transportation device through the qualified electric cylinder position to form a personalized and customized pattern. Wherein, the customized device 2 and the second transportation device 22 are disposed on the workbench 214.
In the embodiment of the present disclosure, as shown in fig. 4, the intelligent boxing apparatus 31 includes: a second robot 311 provided with a third smart camera 312, the third smart camera 312 being capable of recognizing a position of a customized electric cylinder performed by the customized electric cylinder on the third transportation device; the second robot 311 carries the transported customized electric cylinder through the customized electric cylinder position, and places the customized electric cylinder in a packing box on the packing frame 316; a packing box bin for storing the packing box 313 and a box cover 314 of the packing box; the packaging box 313 is carried by the second robot 311 and placed on the packaging frame 316, and after the customized electric cylinder is placed in the packaging box on the packaging frame 316, the second robot carrying box cover 314 is covered with the packaging box containing the customized electric cylinder, so that the box-packed electric cylinder 315 is obtained.
In the embodiment of the present disclosure, as shown in fig. 5, the first transportation device, the second transportation device, and the third transportation device are connected in sequence and are all conveyer belts.
In the embodiment of the present disclosure, as shown in fig. 6, each of the first transportation device, the second transportation device, and the third transportation device includes two conveyor belts, forming two parallel transportation tracks.
In the embodiment of the present disclosure, as shown in fig. 6, trays are disposed on both of the two transportation rails, and the trays are used for holding qualified electric cylinders or customized electric cylinders.
In the disclosed embodiment, as shown in fig. 6, the two transport tracks are transported in opposite directions; and two ends of each of the two conveying tracks are provided with a steering mechanism 121, and the steering mechanisms 121 can enable the tray to move from one conveying track to the other conveying track.
In this disclosed embodiment, electric jar intelligence packaging system still includes:
a feed unit comprising: the feeding and conveying device is used for conveying the electric cylinder to be detected or the unqualified electric cylinder; the feeding bin comprises an electric cylinder area to be detected and an unqualified electric cylinder area, wherein the electric cylinder area to be detected is used for storing the electric cylinder to be detected, and the unqualified electric cylinder area is used for storing the unqualified electric cylinder; the feeding bin can convey the electric cylinder to be detected to the feeding and conveying device, and the feeding and conveying device can convey the electric cylinder to be detected to the detection unit; the feed conveyor is also capable of transporting the unqualified electric cylinder to the feed bin, wherein the unqualified electric cylinder is carried to the feed conveyor by the first robot.
In an embodiment of the present disclosure, the feed transport is an AGV; the feeding bin further comprises a feeding robot, and the feeding robot can convey the electric cylinder to be detected in the electric cylinder area to be detected to the AGV; the feeding robot can also carry the unqualified electric jar on the AGV to unqualified electric jar district.
Specifically, in the embodiment of the present disclosure, there is provided an electric cylinder intelligent packaging system, as shown in fig. 7 in combination with fig. 2 to 6, the electric cylinder intelligent detection apparatus includes:
a detection unit 1, wherein the detection unit 1 comprises: the intelligent detection device 11 is used for receiving the transported electric cylinder to be detected, detecting the electric cylinder to be detected and detecting that qualified products of the electric cylinder to be detected form qualified electric cylinders; the intelligent detection device 11 includes: the first robot 111 is provided with a first intelligent camera 112, and the first intelligent camera 112 can identify the position of the electric cylinder to be detected 113; the first robot 111 carries the transported electric cylinder 113 to be detected through the position of the electric cylinder to be detected, and places the electric cylinder to be detected on the detection frame 114; the electric cylinder driving mechanism 115 can be connected with the electric cylinder to be detected on the detection frame 114 and drives the electric cylinder to be detected, and the electric cylinder driving mechanism 115 stops driving and is separated from the electric cylinder to be detected after driving a piston rod of the electric cylinder to be detected to extend out of a set length; the intelligent servo press 116 can continuously apply pressure to a piston rod 117 extending out of the to-be-detected electric cylinder on the detection frame, so that the piston rod 117 retracts to a set position; and if the pressure is less than or equal to the set qualified pressure, the electric cylinder to be detected is qualified to form a qualified electric cylinder. Wherein, first robot 111 can place qualified electric jar in first conveyer 12, and first robot 111 can place unqualified electric jar in unqualified recovery department. Wherein the qualified electric cylinder is transported to the next unit by the first transportation device.
A customization unit 2, wherein the customization unit 2 comprises: the second transportation device 22 is used for receiving the qualified electric cylinders conveyed by the first transportation device 12 and conveying the qualified electric cylinders; the personalized customization device 21 is used for performing personalized laser printing on the qualified electric cylinder on the second transportation device 22 to form a customized electric cylinder; the personalization customization means 21 comprises: a second smart camera 211 capable of identifying qualified electric cylinders 213 on the second transporter 22 and determining qualified electric cylinder positions of the qualified electric cylinders 213; and the laser printer 212 can perform laser printing on the surface of the qualified electric cylinder 213 on the second transportation device through the qualified electric cylinder position to form a personalized and customized pattern. Wherein, the customized device 2 and the second transportation device 22 are disposed on the workbench 214. And conveying the customized electric cylinder obtained by the customization to the next unit through a second conveying device.
In the embodiment of the present disclosure, as shown in fig. 5 and 6, the first transportation device, the second transportation device, and the third transportation device are connected in sequence and are all conveyor belts. Wherein, first conveyer, second conveyer and third conveyer all include two conveyer belts, form two parallel transportation tracks. All be provided with the tray on two transportation tracks, the tray is used for holding qualified electric jar or customization electric jar. The transport directions of the two transport tracks are opposite; and two ends of each of the two conveying tracks are provided with a steering mechanism 121, and the steering mechanisms 121 can enable the tray to move from one conveying track to the other conveying track.
As shown in fig. 8, AGV8 is provided with a first AGV clamp 801, a second AGV clamp 802 and a third AGV clamp 803, wherein the first AGV clamp 801 can carry electric cylinder components such as a cylinder shaft, a cylinder body and an end cover, the second AGV clamp 802 can carry an electric cylinder to be detected or a qualified electric cylinder or an unqualified electric cylinder, and the third AGV clamp 803 can carry a box electric cylinder 315.
The AGV8 is a general purpose indoor robot moving platform that can bear a weight of 60kg at most when operating. The AGV8 may be automatically guided and charged using an automated docking station.
The AGVs 8 comprise a plurality of AGVs 8, and the AGVs 8 can reach the appointed units according to instructions to transport materials.
The AGV8 cart has an emergency stop button that when pressed turns the red latch button off the platform motor power and cuts off the emergency stop power port power 1 second later to allow the software time to warm up and shut down the platform. To reset the emergency stop button, the button is twisted slightly to eject it. The motor is then explicitly enabled via a pop-up dialog box or ON button (except when AGV8 has docked or has encountered a critical travel fault). The above function can be handled by MobilePlanner (Map > Show Robot on).
The AGV8 cart has an OFF button that turns all systems OFF (except for the charging hardware circuitry). The software system of the platform may prevent data loss upon shutdown and save the last known location of the platform to facilitate automatic location after the next power up to the saved location before power down. The OFF button may be disabled by a key switch, which may be locked.
The AGV8 cart has an ON button for power-up after the OFF button is pressed and the software completes the AIV shutdown. In addition, the ON button is also used to resume power-ON after the emergency stop button is pressed.
The AGV8 described above has a brake release button that is yellow for manual movement of the platform, and can be pressed for a long time to propel the car when the car is stationary due to a malfunction or other reason.
The AGV8 cart described above is illustrated in the specific case as follows:
the equipment is in failure and gives an alarm, and after the problem is solved, the equipment can continue to work;
when the equipment is in an automatic running state, a stop button is pressed, and the robot stops after the current task is executed, so that the coordination control between the automatic feeding of the robot and the automatic conveying device of the AGV is realized.
So far, the embodiments of the present disclosure have been described in detail with reference to the accompanying drawings. It is to be noted that, in the attached drawings or in the description, the implementation modes not shown or described are all the modes known by the ordinary skilled person in the field of technology, and are not described in detail. Further, the above definitions of the various elements and methods are not limited to the various specific structures, shapes or arrangements of parts mentioned in the examples, which may be easily modified or substituted by those of ordinary skill in the art.
From the above description, those skilled in the art should have clear recognition of the electric cylinder intelligent packaging system of the present disclosure.
In conclusion, the present disclosure provides an electric cylinder intelligent packaging system, which realizes coordination control between robot automatic feeding and an automatic conveying device of an AGV, and can package electric cylinders in large batch more quickly and stably; the workload of workers is effectively reduced, and the traditional manual production mode is replaced by the production mode of an industrial production line, so that the intelligent packaging of the electric cylinder is realized; the production efficiency of the electric cylinder is greatly improved, and the output of the packaging electric cylinder is further improved; the stability of electric jar packing quality has been ensured, the yield of electric jar packing has also been improved simultaneously.
It should also be noted that directional terms, such as "upper", "lower", "front", "rear", "left", "right", and the like, used in the embodiments are only directions referring to the drawings, and are not intended to limit the scope of the present disclosure. Throughout the drawings, like elements are represented by like or similar reference numerals. Conventional structures or constructions will be omitted when they may obscure the understanding of the present disclosure.
And the shapes and sizes of the respective components in the drawings do not reflect actual sizes and proportions, but merely illustrate the contents of the embodiments of the present disclosure. Furthermore, in the claims, any reference signs placed between parentheses shall not be construed as limiting the claim.
Unless otherwise indicated, the numerical parameters set forth in the specification and attached claims are approximations that can vary depending upon the desired properties sought to be obtained by the present disclosure. In particular, all numbers expressing quantities of ingredients, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term "about". Generally, the expression is meant to encompass variations of ± 10% in some embodiments, 5% in some embodiments, 1% in some embodiments, 0.5% in some embodiments by the specified amount.
Furthermore, the word "comprising" does not exclude the presence of elements or steps not listed in a claim. The word "a" or "an" preceding an element does not exclude the presence of a plurality of such elements.
The use of ordinal numbers such as "first," "second," "third," etc., in the specification and claims to modify a corresponding element does not by itself connote any ordinal number of the element or any ordering of one element from another or the order of manufacture, and the use of the ordinal numbers is only used to distinguish one element having a certain name from another element having a same name.
In addition, unless steps are specifically described or must occur in sequence, the order of the steps is not limited to that listed above and may be changed or rearranged as desired by the desired design. The embodiments described above may be mixed and matched with each other or with other embodiments based on design and reliability considerations, i.e., technical features in different embodiments may be freely combined to form further embodiments.
Those skilled in the art will appreciate that the modules in the device in an embodiment may be adaptively changed and disposed in one or more devices different from the embodiment. The modules or units or components of the embodiments may be combined into one module or unit or component, and furthermore they may be divided into a plurality of sub-modules or sub-units or sub-components. All of the features disclosed in this specification (including any accompanying claims, abstract and drawings), and all of the processes or elements of any method or apparatus so disclosed, may be combined in any combination, except combinations where at least some of such features and/or processes or elements are mutually exclusive. Each feature disclosed in this specification (including any accompanying claims, abstract and drawings) may be replaced by alternative features serving the same, equivalent or similar purpose, unless expressly stated otherwise. Also in the unit claims enumerating several means, several of these means may be embodied by one and the same item of hardware.
Similarly, it should be appreciated that in the foregoing description of exemplary embodiments of the disclosure, various features of the disclosure are sometimes grouped together in a single embodiment, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various disclosed aspects. However, the disclosed method should not be interpreted as reflecting an intention that: that is, the claimed disclosure requires more features than are expressly recited in each claim. Rather, as the following claims reflect, disclosed aspects lie in less than all features of a single foregoing disclosed embodiment. Thus, the claims following the detailed description are hereby expressly incorporated into this detailed description, with each claim standing on its own as a separate embodiment of this disclosure.
The above-mentioned embodiments are intended to illustrate the objects, aspects and advantages of the present disclosure in further detail, and it should be understood that the above-mentioned embodiments are only illustrative of the present disclosure and are not intended to limit the present disclosure, and any modifications, equivalents, improvements and the like made within the spirit and principle of the present disclosure should be included in the scope of the present disclosure.
Claims (10)
1. An electric cylinder intelligent packaging system, comprising:
a detection unit comprising:
the intelligent detection device is used for receiving the transported electric cylinder to be detected, detecting the electric cylinder to be detected and detecting that qualified products of the electric cylinder to be detected form qualified electric cylinders; and
the first conveying device can convey the qualified electric cylinder;
a customization unit comprising:
the second conveying device is used for receiving the qualified electric cylinder conveyed by the first conveying device and conveying the qualified electric cylinder; and
the personalized customization device is used for performing personalized laser printing on the qualified electric cylinder on the second transportation device to form a customized electric cylinder; and
boxing unit includes:
the third transportation device is used for receiving the customized electric cylinder conveyed by the second transportation device and conveying the customized electric cylinder; and
and the intelligent boxing device is used for boxing the customized electric cylinder on the third conveying device to obtain a boxed electric cylinder, and the intelligent packaging of the electric cylinder is completed.
2. The electric cylinder intelligent packaging system of claim 1, wherein the intelligent detection device comprises:
the first robot is provided with a first intelligent camera, and the first intelligent camera can identify the position of the to-be-detected electric cylinder; the first robot carries the transported electric cylinder to be detected through the position of the electric cylinder to be detected and places the electric cylinder to be detected on a detection frame;
the electric cylinder driving mechanism can be connected with the electric cylinder to be detected on the detection frame and drives the electric cylinder to be detected, and the electric cylinder driving mechanism drives a piston rod of the electric cylinder to be detected to extend out of a set length and then stops driving and is separated from the electric cylinder to be detected; and
the intelligent servo press can continuously apply pressure to the piston rod extending out of the electric cylinder to be detected on the detection frame, so that the piston rod retracts to a set position; if the pressure is greater than the set qualified pressure, the electric cylinder to be detected is unqualified to form an unqualified electric cylinder, and if the pressure is less than or equal to the set qualified pressure, the electric cylinder to be detected is qualified to form a qualified electric cylinder;
the first robot can place the qualified electric cylinder on the first conveying device, and the first robot can place the unqualified electric cylinder on an unqualified recovery part.
3. The electric cylinder intelligent packaging system of claim 1, wherein the personalized customization means comprises:
a second smart camera capable of identifying the qualified electric cylinder on the second transport device and determining a qualified electric cylinder position of the qualified electric cylinder; and
and the laser printer can perform laser printing on the surface of the qualified electric cylinder on the second conveying device by the position of the qualified electric cylinder to form a personalized and customized pattern.
4. The electric cylinder intelligent packaging system of claim 1, wherein the intelligent boxing apparatus comprises:
a second robot provided with a third smart camera capable of recognizing a customized electric cylinder position by the customized electric cylinder on the third transport device; the second robot carries the transported customized electric cylinder through the position of the customized electric cylinder and places the customized electric cylinder in a packaging box on a packaging frame; and
the packaging box bin is used for storing the packaging box and a box cover of the packaging box;
wherein, through the second robot transport the packing carton place in on the packing frame, will the customization electric jar is placed in the packing carton on the packing frame after, through the second robot transport the lid with the packing carton lid closes, obtains the box-packed electric jar.
5. The electric cylinder intelligent packaging system according to any one of claims 1 to 4, wherein the first transportation device, the second transportation device and the third transportation device are connected in sequence and are all conveyer belts.
6. The electric cylinder intelligent packaging system of claim 5, wherein the first, second and third transport devices each comprise two of the conveyor belts, forming two parallel transport tracks.
7. The electric cylinder intelligent packaging system of claim 6, wherein a tray is arranged on each of the two transportation rails, and the tray is used for containing the qualified electric cylinders or the customized electric cylinders.
8. The electric cylinder intelligent packaging system of claim 7, wherein the two transportation tracks are opposite in transportation direction; and two ends of each of the two conveying tracks are respectively provided with a steering mechanism, and the steering mechanisms can enable the tray to move from one conveying track to the other conveying track.
9. The electric cylinder intelligent packaging system of claim 2, further comprising:
a feed unit comprising:
the feeding and conveying device is used for conveying the electric cylinder to be detected or the unqualified electric cylinder; and
the feeding bin comprises an electric cylinder area to be detected and an unqualified electric cylinder area, wherein the electric cylinder area to be detected is used for storing the electric cylinder to be detected, and the unqualified electric cylinder area is used for storing the unqualified electric cylinder;
the feeding bin can convey the electric cylinder to be detected to the feeding and conveying device, and the feeding and conveying device can convey the electric cylinder to be detected to the detection unit; the feed transport device is further capable of transporting the defective electric cylinder to the feed bin, wherein the defective electric cylinder is carried to the feed transport device by the first robot.
10. The electric cylinder smart packaging system of claim 9, wherein the feed transport is an AGV;
the feeding bin further comprises a feeding robot, and the feeding robot can convey the electric cylinder to be detected in the electric cylinder area to be detected to the AGV; the feeding robot can also carry the unqualified electric cylinder on the AGV to the unqualified electric cylinder area.
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| CN202111239161.2A CN113996565A (en) | 2021-10-25 | 2021-10-25 | Electric jar intelligent packaging system |
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| CN202111239161.2A CN113996565A (en) | 2021-10-25 | 2021-10-25 | Electric jar intelligent packaging system |
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Cited By (1)
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| CN115230348A (en) * | 2022-07-07 | 2022-10-25 | 广西玉柴机器股份有限公司 | Auxiliary positioning assembly for code printing of laser printer |
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