CN117102864A - Intelligent assembling equipment and method for intelligent mobile phone assembling - Google Patents
Intelligent assembling equipment and method for intelligent mobile phone assembling Download PDFInfo
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- CN117102864A CN117102864A CN202311182474.8A CN202311182474A CN117102864A CN 117102864 A CN117102864 A CN 117102864A CN 202311182474 A CN202311182474 A CN 202311182474A CN 117102864 A CN117102864 A CN 117102864A
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- 238000000034 method Methods 0.000 title claims abstract description 29
- 230000033764 rhythmic process Effects 0.000 claims abstract description 8
- 239000011265 semifinished product Substances 0.000 claims description 97
- 238000001514 detection method Methods 0.000 claims description 52
- 230000036961 partial effect Effects 0.000 claims description 52
- 239000000047 product Substances 0.000 claims description 34
- 239000002699 waste material Substances 0.000 claims description 19
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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Abstract
The invention relates to the technical field of mobile phone assembly, in particular to intelligent assembly equipment and a method for intelligent mobile phone assembly. The control module controls the matching of the running speed and the feeding speed of the mobile phone assembly line, the scanning rhythm and the assembly rhythm, divides the first positioning platform into a plurality of leveling areas according to the information of the to-be-assembled surface of the semi-finished mobile phone product, and adjusts the working mode according to the levelness of the to-be-assembled surface and the coordinates of the to-be-assembled characteristic position of the semi-finished mobile phone product. The synergy of each area and the control module in the mobile phone assembly line can realize efficient, accurate, stable and quality-controllable mobile phone assembly flow, improve production efficiency and product quality, and meet market demands.
Description
Technical Field
The invention relates to the technical field of mobile phone assembly, in particular to intelligent assembly equipment and method for intelligent mobile phone assembly.
Background
With the rapid development of mobile communication technology, mobile phones have become an indispensable tool in life, so that mobile phone assembly production equipment plays a crucial role in modern mobile phone manufacturing. To meet the increasing demand, handset manufacturers employ efficient production equipment for handset assembly. The cell phone assembly production facility includes various automated systems and machines for handling and mounting various components of the cell phone, such as circuit boards, screens, batteries, cameras, etc. These devices use advanced techniques and mechanical tools to perform assembly operations in an efficient, accurate and consistent manner. The automatic assembly line makes the production process faster, more accurate and more reliable, and greatly improves the production efficiency of the mobile phone.
With the explosive growth of global communication technology and smart phone markets, manufacturers need to meet the ever-increasing consumer demands. In order to remain competitive, handset manufacturers strive to reduce production costs, increase productivity, and improve product quality. This has prompted these manufacturers to introduce advanced assembly production equipment to speed up the production process and ensure high quality products. The mobile phone assembly production equipment plays a key role in meeting the ever-increasing mobile phone demands on the global scale. These devices help manufacturers achieve high throughput, low cost, and high quality cell phone production through automated and efficient assembly lines.
Chinese patent publication No.: CN115057065B discloses a mobile phone assembling and producing device, which comprises a production and conveying line, wherein the mobile phone assembling and producing device is sequentially provided with a screen film tearing and pasting device, a code scanning device, a part film tearing device, a sensor pasting device, a pressure maintaining device, a cover body fixing device and a discharging device along the production and conveying line, and the screen film tearing and pasting device comprises a film tearing component and a film pasting component and is used for tearing off an original screen protection film and pasting another screen protection film; the code scanning device is used for scanning the bar code of the product and uploading the read information to the data processing center; the part film tearing device comprises a double-opening clamping mechanism and a clamping jaw sucker combination mechanism and is used for tearing a protective film of an internal part of the mobile phone; the sensor mounting device is used for mounting the sensor; the pressure maintaining device is used for attaching the sensor in place; the cover body fixing device is used for installing and fixing the sensor cover; the unloading device is used for unloading the installed products to the tray. So as to realize the automation of mobile phone processing and production and improve the production efficiency. It follows that the invention does not take into account: the mobile phones of different mobile phones have different shapes, and the same positioning bottom plate is adopted when the special-shaped mobile phones are assembled and processed, so that the horizontal positioning is inaccurate, and the problem of corresponding processing positioning jigs is solved.
Disclosure of Invention
Therefore, the invention provides intelligent assembling equipment and method for assembling a smart phone, which are used for solving the problem that in the prior art, a general positioning die cannot be adopted for special-shaped assembled products, so that the assembling process is complicated.
To achieve the above object, in one aspect, the present invention provides an intelligent assembling apparatus for assembling a smart phone, comprising:
the feeding area is positioned at two sides of the mobile phone assembly line and used for conveying parts and/or components used in the assembly process to the assembly area through a feeder, and the feeder comprises a flying device and a Tray;
the code scanning area is used for scanning and identifying the bar code or the two-dimensional code for identifying the identity of the mobile phone by using code scanning equipment, and is used for confirming the identity information and the assembly state of the current mobile phone semi-finished product of the mobile phone assembly line and transmitting the code scanning information to the control module;
the assembly area is connected with the mobile phone assembly line and used for keeping the planeness of the position to be assembled of the mobile phone semi-finished product, and positioning and assembling the parts and/or components of the feeding area into the mobile phone semi-finished product confirmed by the code scanning through the manipulator;
the rechecking area is connected with the mobile phone assembly line and used for detecting the assembly performance of mobile phone parts/assemblies with the assembled assembly line, and the detection comprises appearance inspection, functional test and software configuration;
the pressure maintaining area is connected with the mobile phone assembly line and is used for maintaining the pressure of the mobile phone semi-finished products which are detected to be qualified by the rechecking area so as to ensure the tightness and connectivity of assembly and avoid the loosening or the failure of the mobile phone;
the waste area is connected with the rechecking area and is used for storing unqualified product mobile phones with assembly quality and functions which do not meet quality standards and specifications;
the control module is connected with the feeding area, the code scanning area, the assembly area, the rechecking area, the pressure maintaining area and the waste area respectively and used for controlling the matching of the running speed and the feeding speed of a mobile phone assembly line, the scanning rhythm and the assembly rhythm, dividing the first positioning platform into a plurality of leveling areas according to the information of the to-be-assembled surface of the mobile phone semi-finished product and adjusting the positioning working mode according to the levelness of the to-be-assembled surface and the coordinates of the to-be-assembled characteristic position of the mobile phone semi-finished product.
Further, the feeding area comprises a plurality of feeding modes, including a fly feeding mode and a Tray feeding mode, and each feeding mode can feed simultaneously.
Further, the assembly area is provided with a positioning unit comprising:
the first positioning table is arranged on the mobile phone assembly line and used for positioning a first assembly surface and/or a second assembly surface of the mobile phone semi-finished product transmitted on the mobile phone assembly line;
the second positioning table is arranged outside the mobile phone assembly line and is used for positioning a second assembly surface of the mobile phone semi-finished product;
the upper positioning identification component is arranged above the first positioning table and is used for carrying out image identification on the mobile phone semi-finished product on the first positioning table so as to identify positioning assembly coordinates;
the lower positioning identification component is arranged at the lower part of the second positioning table and is used for carrying out image identification on the semi-finished product of the mobile phone on the second positioning table so as to identify positioning assembly coordinates;
the first assembly surface is a direct assembly surface of a semi-finished mobile phone product transmitted by a mobile phone assembly line, and the second assembly surface is an assembly surface opposite to the first assembly surface.
Further, the first positioning table is provided with an adaptive leveling platform, the adaptive leveling platform is divided into a plurality of leveling areas, and a single leveling area comprises:
the main detection pins are arranged in a single leveling area and are used for adjusting the levelness of the position to be assembled of the semi-finished product of the mobile phone by adjusting the height of the main detection pins in each leveling area;
the horizontal partial pressure pins are uniformly distributed in the single leveling area and used for providing uniform supporting force for the semi-finished product of the mobile phone;
the surface heights of the semi-finished products of the mobile phone in the single leveling area are the same, and the number of the leveling areas is not less than 3.
Further, the control module determines the height of each main detection stitch according to the position relation between the coordinates of the to-be-assembled characteristic position of the mobile phone semi-finished product identified on the first positioning table and the preset coordinates;
and if the position deviation between the coordinates of the feature position to be assembled and the preset coordinates is larger than the preset deviation, the control module controls each main detection pin to adjust the height of the top end of the pin.
Further, the control module determines a first assembly surface and a required assembly surface according to the assembly information of the mobile phone semi-finished product identified by the code scanning area, and divides each leveling area to determine main detection pins of each leveling area;
the control module divides each leveling area according to the surface height information opposite to the required assembly surface detected by the lower positioning identification component, or divides each leveling area according to the surface height information opposite to the required assembly surface in the assembly information of the semi-finished product of the mobile phone.
Further, the control module is preset with a plurality of working modes of the self-adaptive platform, including:
the first working mode is used for carrying out levelness adjustment on the required assembly surface, and in the first working mode, main detection pins of each leveling area extend out to a preset height, and each horizontal partial pressure pin does not extend out;
the second working mode is used for providing uniform supporting force for the required assembly surface, in the second working mode, the main detection pins of each leveling area keep the current height, and the horizontal partial pressure pins of each leveling area extend out to provide uniform supporting force for the semi-finished product of the mobile phone;
the first working mode responds to the fact that identity information of the single mobile phone semi-finished product is confirmed, and the second working mode responds to the fact that levelness of the mobile phone semi-finished product in the first working mode meets a preset levelness standard.
Further, in the second working mode, the control module determines the height of each corresponding horizontal partial pressure stitch according to the extending height of the main detection stitch of the single leveling area, and determines whether the extending of the horizontal partial pressure stitch is stopped according to the position relation between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the extending of the horizontal partial pressure stitch.
Further, in the second working mode, the extending sequence of the horizontal partial pressure pins of the single leveling area is set to be ordered according to the distance between the single horizontal partial pressure pin and the corresponding main detection pin from small to large, and if a levelness change condition is triggered, the extending of the horizontal partial pressure pin is stopped and the current extending horizontal partial pressure pin is controlled to return to the initial height;
the levelness change condition is that the position difference between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the horizontal partial pressure pin stretches out is greater than or equal to the preset position difference.
In another aspect, the present invention also provides a method for intelligent assembly equipment for intelligent mobile phone assembly, including the following steps: step S1, a bar code or a two-dimensional code of a semi-finished product of the mobile phone is scanned by a code scanning area and scanning information is transmitted to a control area;
step S2, determining a required assembly surface according to scanning information, controlling a gantry manipulator to adjust a positioning frame of a semi-finished product of the mobile phone to be exposed and placed in an assembly area until the positioning frame is matched with the outline size of the side surface of the semi-finished product of the mobile phone, dividing the self-adaptive leveling platform into a plurality of leveling areas, and enabling main detection pins of each leveling area to enter a first working mode;
step S3, adjusting the height of each main detection pin according to the position relation between the coordinates of the feature position to be assembled and the preset coordinates, which are shot by the upper positioning identification component, so that the levelness of the semi-finished product of the mobile phone meets the preset levelness standard;
step S4, triggering a second working mode, and controlling the horizontal partial pressure pins of each leveling area to extend out in sequence so as to provide uniform supporting force for the semi-finished product of the mobile phone;
s5, assembling corresponding parts and/or components under the condition of uniform supporting force, and transmitting the assembled mobile phone to a rechecking area for detecting whether the product exists or not and detecting the installation position;
step S6, after the rechecking is qualified, transmitting the assembled mobile phone to a pressure maintaining area, controlling the extending height of each main detection pin of a positioning unit of the pressure maintaining area to be the same as that of the assembling area, performing horizontal rechecking, and after the rechecking is qualified, controlling the extending height of each horizontal partial pressure pin of the positioning unit of the pressure maintaining area to be the same as that of the assembling area, so as to perform a pressure maintaining process;
and S7, discharging the product after pressure maintaining to the next working procedure.
Compared with the prior art, the intelligent assembling equipment for intelligent mobile phone assembly has the beneficial effects that the intelligent assembling equipment for intelligent mobile phone assembly has a plurality of beneficial effects through the synergistic effect of each area in the mobile phone assembly line and the control module: the feeding area ensures the continuity and the high efficiency of the assembly process; the code scanning area enables the whole assembly process to have traceability and accuracy; in the assembly area, the position to be assembled of the semi-finished product of the mobile phone keeps flatness, parts and/or components provided by the feeding area are accurately positioned into the semi-finished product of the mobile phone confirmed by code scanning through the operation of a manipulator, and the accuracy and the stability of assembly are ensured; entering a rechecking area for appearance inspection, functional test, software configuration and other detection to ensure that the quality and performance of the assembled mobile phone meet the standards and specifications; the pressure maintaining area carries out pressure maintaining treatment on the semi-finished product of the mobile phone which is detected to be qualified by the rechecking area, so that the tightness and connectivity of assembly are ensured, and the mobile phone is prevented from loosening or failing; if unqualified product mobile phones with assembly quality and function not conforming to the standards are detected in the rechecking area, the unqualified product mobile phones are sent to a waste area to be stored and processed, so that quality control and consistency in the whole process are ensured; in the whole assembly line, the control module plays a key role, and the coordination operation and the efficient production of the assembly line are ensured through the connection with each area. The synergy of each area and the control module in the mobile phone assembly line can realize efficient, accurate, stable and quality-controllable mobile phone assembly flow, improve production efficiency and product quality, and meet market demands.
Furthermore, the multiple feeding modes of the feeding area select the most suitable feeding mode according to different part or component characteristics, and the double-assembly-head device has the capability of feeding simultaneously, so that high flexibility, efficiency and fluency are brought to a mobile phone assembly line, and the overall production efficiency is further improved.
Further, the positioning unit arranged in the assembly area comprises the first positioning table, the second positioning table, the upper positioning recognition component and the lower positioning recognition component, so that the accurate positioning of the semi-finished product of the mobile phone in the assembly process can be ensured, and the assembly precision and efficiency are improved; meanwhile, the image recognition function of the up-down positioning recognition component helps to realize automatic positioning, reduces the dependence of manual operation, and improves the accuracy and consistency of operation.
Furthermore, the invention can realize accurate horizontal adjustment in the process of assembling the mobile phone by self-adaptive platform finding and related control modules, thereby improving the assembly quality and efficiency and simultaneously reducing the complexity of operation and the risk of human errors.
Drawings
Fig. 1 is an external schematic view of an intelligent assembly device for intelligent mobile phone assembly according to an embodiment of the present invention;
FIG. 2 is an internal schematic diagram of an intelligent assembly device for smart phone assembly according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of each area on a mobile phone assembly line of an intelligent assembly device for smart phone assembly according to an embodiment of the present invention;
FIG. 4 is a flow chart of a method for intelligent assembly equipment for intelligent mobile phone assembly according to an embodiment of the invention;
wherein: 1, feeding a flying machine; 2, a waste area; 3, a device display screen; 4, a mobile phone assembly line; 5, feeding by a tray; 6, a lower positioning identification component; 7, upper positioning identification components; 8, a gantry manipulator; 9, a code scanning area; 10, an assembly area; 11, rechecking area; 12, pressure maintaining area.
Detailed Description
In order that the objects and advantages of the invention will become more apparent, the invention will be further described with reference to the following examples; it should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are merely for explaining the technical principles of the present invention, and are not intended to limit the scope of the present invention.
It should be noted that, in the description of the present invention, terms such as "upper," "lower," "left," "right," "inner," "outer," and the like indicate directions or positional relationships based on the directions or positional relationships shown in the drawings, which are merely for convenience of description, and do not indicate or imply that the apparatus or elements must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, it should be noted that, in the description of the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art according to the specific circumstances.
Fig. 1 to 3 show an external schematic view of an intelligent assembly device for smart phone assembly according to an embodiment of the present invention, an internal schematic view of an intelligent assembly device for smart phone assembly according to an embodiment of the present invention, and schematic views of various areas on a mobile phone assembly line of an intelligent assembly device for smart phone assembly according to an embodiment of the present invention, respectively.
The embodiment of the invention provides intelligent assembly equipment for intelligent mobile phone assembly, which comprises the following components:
the assembly box body is arranged on the mobile phone assembly line 4, and the mobile phone assembly line 4 penetrates through a group of opposite side surfaces of the assembly box body;
the feeding areas are positioned at two sides of the mobile phone assembly line 4 and are used for conveying parts and/or components used in the assembly process to the assembly area 10 through feeders, wherein the feeders comprise a flying head and a Tray;
the code scanning area 9 is used for scanning and identifying the bar code or the two-dimensional code for identifying the identity of the mobile phone by using code scanning equipment, and is used for confirming the identity information and the assembly state of the current mobile phone semi-finished product of the mobile phone assembly line 4 and transmitting the code scanning information to the control module;
the assembly area 10 is connected with the mobile phone assembly line 4 and is used for keeping the planeness of the position to be assembled of the mobile phone semi-finished product, and positioning and assembling parts and/or components of the feeding area into the mobile phone semi-finished product confirmed by code scanning through a manipulator;
a rechecking area 11 connected with the mobile phone assembly line 4 for detecting the assembly performance of the mobile phone parts/components assembled by the assembly area 10, wherein the detection comprises appearance inspection, function test and software configuration;
the pressure maintaining area 12 is connected with the mobile phone assembly line 4 and is used for maintaining the pressure of the qualified mobile phone semi-finished products detected by the rechecking area 11 so as to ensure the assembly tightness and connectivity and avoid the loosening or the failure of the mobile phone;
the waste area 2 is connected with the rechecking area 11 and is used for storing unqualified product mobile phones with assembly quality and functions which do not meet quality standards and specifications;
the control module is respectively connected with the feeding area, the code scanning area 9, the assembly area 10, the rechecking area 11, the pressure maintaining area 12 and the waste area 2, and is used for controlling the matching of the running speed and the feeding speed of the mobile phone assembly line 4, the scanning rhythm and the assembly rhythm, dividing the first positioning platform into a plurality of leveling areas according to the information of the to-be-assembled surface of the mobile phone semi-finished product, and adjusting the positioning working mode according to the levelness of the to-be-assembled surface of the required assembly surface and the coordinates of the to-be-assembled characteristic position of the mobile phone semi-finished product.
It will be appreciated that the review area includes a review camera and a review camera X-axis that enables the review camera to move vertically.
Specifically, the feeding area comprises a plurality of feeding modes, including a fly feeding 1 mode and a Tray feeding 5 mode, and the feeding modes can be used for feeding simultaneously.
It can be appreciated that the combined feeding mode includes single braid femto-hybrid single Tray feeding, single tag femto-hybrid single Tray feeding, single braid femto-hybrid single tag femto-feeding, double braid femto-feeding and double tag femto-feeding.
The Tray in the embodiment comprises a Tray taking position, an empty Tray placing position, an empty Tray conveying mechanism, a full Tray feeding position and a lifting platform module; the flyer comprises a flyer material cleaning mechanism for sticking the object away.
Specifically, the assembly area 10 is provided with a positioning unit comprising:
the first positioning table is arranged on the mobile phone assembly line 4 and is used for positioning a first assembly surface and/or a second assembly surface of the mobile phone semi-finished product transmitted on the mobile phone assembly line 4;
the second positioning table is arranged outside the mobile phone assembly line 4 and is used for positioning a second assembly surface of the mobile phone semi-finished product;
the upper positioning identification component 7 is arranged above the first positioning table and is used for carrying out image identification on the mobile phone semi-finished product on the first positioning table so as to identify positioning assembly coordinates;
the lower positioning identification component 6 is arranged at the lower part of the second positioning table and is used for carrying out image identification on the semi-finished product of the mobile phone on the second positioning table so as to identify positioning assembly coordinates;
the first assembly surface is a direct assembly surface of a semi-finished mobile phone product transmitted by the mobile phone assembly line 4, and the second assembly surface is an assembly surface opposite to the first assembly surface.
It can be understood that the second positioning table is prepared for sucking products with higher position accuracy requirements, and can be used as a transfer turning table by turning the reverse side of the semi-finished product on the assembly line of the mobile phone, and the products need to be sucked by the assembly head after passing through the second positioning table, and are assembled after being photographed again for alignment.
In the embodiment, the upper positioning and identifying assembly 7 comprises an upper CCD camera and a double-material taking suction head, so that parts with two different assembly modes can be assembled, and the production efficiency is improved; the lower positioning recognition assembly 6 includes a lower CCD camera and a lower assembly position.
In practice, different products are provided with corresponding specific pick-up heads, and the assembly of the various products is achieved by replacing the pick-up heads.
Specifically, a first positioning table is provided with an adaptive leveling platform, the adaptive leveling platform is divided into a plurality of leveling areas, and a single leveling area comprises:
the main detection pins are arranged in a single leveling area and are used for adjusting the levelness of the position to be assembled of the semi-finished product of the mobile phone by adjusting the height of the main detection pins in each leveling area;
the horizontal partial pressure pins are uniformly distributed in the single leveling area and used for providing uniform supporting force for the semi-finished product of the mobile phone;
the surface heights of the semi-finished products of the mobile phone in the single leveling area are the same, and the number of the leveling areas is not less than 3.
It will be appreciated that in a single leveling zone, the main probe pins adjust the levelness of the position where the semi-finished handset is to be assembled by adjusting their height. The main detection pins can sense the relative height of the semi-finished product of the mobile phone, and the position to be assembled can reach the required levelness through accurate height adjustment; in addition, the horizontal partial pressure pins are uniformly distributed in each leveling area and provide uniform supporting force, so that the semi-finished product of the mobile phone is stably supported in the leveling process, and the horizontal partial pressure pins can be adjusted as required to adapt to the semi-finished products of the mobile phone with different sizes and shapes. The self-adaptive platform finding can provide an accurate leveling function and ensure levelness of the semi-finished product of the mobile phone in the assembly process. The combination of the main detection pin and the horizontal partial pressure pin of each leveling area provides the functions of positioning and supporting so as to ensure that the position to be assembled of the semi-finished product of the mobile phone meets the requirements.
Specifically, the control module determines the height of each main detection stitch according to the position relation between the coordinates of the to-be-assembled characteristic position of the mobile phone semi-finished product identified on the first positioning table and the preset coordinates;
and if the position deviation between the coordinates of the feature position to be assembled and the preset coordinates is larger than the preset deviation, the control module controls each main detection pin to adjust the height of the top end of the pin.
It can be understood that the control module is communicated with the sensor on the first positioning table, such as the positioning recognition component, so as to obtain the coordinate information of the feature position to be assembled of the semi-finished product of the mobile phone. The preset coordinates are preset target positions and are used for comparing with the actually detected coordinates, and the control module analyzes deviation between the actually detected coordinates and the preset coordinates: if the deviation is larger than the preset deviation value, the characteristic position to be assembled is larger than the expected position, the control module can adjust the characteristic position to be assembled by adjusting the top end height of each main detection pin, and fine adjustment is carried out on the semi-finished product of the mobile phone at the position to be assembled by increasing or decreasing the height of each main detection pin so as to reduce the deviation and enable the deviation to be close to the preset position.
The control module adjusts the height of the pins by controlling a mechanical device or an electric driving system. The real-time data and the deviation value fed back by the sensor are used for closed-loop control, so that accurate adjustment of the pin height is ensured.
Specifically, the control module determines a first assembly surface and a required assembly surface according to the assembly information of the mobile phone semi-finished product identified by the code scanning area 9, and divides each leveling area to determine a main detection pin of each leveling area;
the control module divides each leveling area according to the surface height information opposite to the required assembly surface detected by the lower positioning recognition component 6, or divides each leveling area according to the surface height information opposite to the required assembly surface in the assembly information of the semi-finished mobile phone.
Specifically, a plurality of working modes of the self-adaptive platform finding are preset in the control module, and the method comprises the following steps:
the first working mode is used for carrying out levelness adjustment on the required assembly surface, and in the first working mode, main detection pins of each leveling area extend out to a preset height, and each horizontal partial pressure pin does not extend out;
the second working mode is used for providing uniform supporting force for the required assembly surface, in the second working mode, the main detection pins of each leveling area keep the current height, and the horizontal partial pressure pins of each leveling area extend out to provide uniform supporting force for the semi-finished product of the mobile phone;
the first working mode responds to the fact that identity information of the single mobile phone semi-finished product is confirmed, and the second working mode responds to the fact that levelness of the mobile phone semi-finished product in the first working mode meets a preset levelness standard.
Specifically, in the second working mode, the control module determines the height of each corresponding horizontal partial pressure stitch according to the extending height of the main detection stitch of the single leveling area, and determines whether the extending of the horizontal partial pressure stitch is stopped according to the position relation between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the extending of the horizontal partial pressure stitch.
Specifically, in the second working mode, the extending sequence of the horizontal partial pressure pins of the single leveling area is set to be ordered according to the distance between the single horizontal partial pressure pin and the corresponding main detection pin from small to large, and if a levelness change condition is triggered, the extending of the horizontal partial pressure pin is stopped and the current extending horizontal partial pressure pin is controlled to return to the initial height;
the levelness change condition is that the position difference between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the horizontal partial pressure pin stretches out is greater than or equal to the preset position difference.
It can be understood that the control module determines the first assembly surface and the required assembly surface according to the assembly information of the semi-finished product of the mobile phone identified by the code scanning area 9, divides each leveling area, and determines the main detection pins of each leveling area. This division may be determined based on the surface height information opposite to the required assembly surface detected by the lower registration identifying means 6 or the surface height information opposite to the required assembly surface extracted from the assembly information of the semi-finished product of the mobile phone.
In addition, the control module recognizes the coordinates of the feature position to be assembled through the sensor on the first positioning table, compares the coordinates with preset coordinates, and judges whether the deviation between the feature position to be assembled and the preset position exceeds a preset deviation value;
if the deviation exceeds a preset value, the control module controls the heights of all the main detection pins to be adjusted, so that the top heights of the main detection pins are adapted to the current characteristic positions to be assembled, and accurate assembly is realized.
The control module is further provided with at least two working modes, when the identity information of the semi-finished product of the single mobile phone is confirmed, the first working mode is started and used for carrying out levelness adjustment on the required assembly surface, and in the mode, main detection pins of all leveling areas extend out to a preset height, and horizontal partial pressure pins do not extend out.
When the levelness of the mobile phone semi-finished product in the first working mode meets the preset levelness standard, a second working mode is started, the main detection pins of each leveling area in the second working mode keep the current height, and the horizontal partial pressure pins extend out to provide uniform supporting force for the mobile phone semi-finished product; in the second working mode, the control module determines the height of the corresponding horizontal partial pressure stitch according to the extending height of the main detection stitch of the single leveling area, and determines whether the extending of the horizontal partial pressure stitch is stopped according to the position relation between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the extending of the horizontal partial pressure stitch.
Wherein the extending sequence of the horizontal partial pressure pins of each leveling area is set to be ordered from small to large according to the distance between the horizontal partial pressure pins and the corresponding main detection pins. When the position difference between the coordinates of the characteristic position to be assembled and the coordinates of the characteristic position to be assembled before the horizontal partial pressure pin stretches out is detected to be larger than or equal to the preset position difference, triggering a levelness change condition, stopping stretching out of the horizontal partial pressure pin, and controlling the currently stretched horizontal partial pressure pin to return to the initial height.
Fig. 4 is a flowchart of a method for assembling an intelligent assembly device for assembling an intelligent mobile phone according to an embodiment of the invention. The embodiment of the invention also provides a method for intelligent assembly equipment for intelligent mobile phone assembly, which comprises the following steps:
step S1, a bar code or a two-dimensional code of a semi-finished product of the mobile phone is scanned by a code scanning area 9 and scanning information is transmitted to a control area;
step S2, determining a required assembly surface according to scanning information, controlling a gantry manipulator 8 by a control module to adjust the exposed required assembly surface of a semi-finished product of the mobile phone to be placed on a positioning frame of an assembly area 10 to be matched with the outline size of the side surface of the semi-finished product of the mobile phone, dividing the self-adaptive leveling platform into a plurality of leveling areas, and enabling main detection pins of each leveling area to enter a first working mode;
step S3, adjusting the height of each main detection pin according to the position relation between the coordinates of the feature position to be assembled and the preset coordinates, which are shot by the upper positioning identification component 7, so that the levelness of the semi-finished product of the mobile phone meets the preset levelness standard;
step S4, triggering a second working mode, and controlling the horizontal partial pressure pins of each leveling area to extend out in sequence so as to provide uniform supporting force for the semi-finished product of the mobile phone;
step S5, assembling corresponding parts and/or components under the condition of uniform supporting force, and transmitting the assembled mobile phone to a rechecking area 11 for detecting whether the product exists or not and detecting the installation position;
step S6, after the rechecking is qualified, transmitting the assembled mobile phone to a pressure maintaining area 12, controlling the extending height of each main detection pin of a positioning unit of the pressure maintaining area 12 to be the same as that of the assembling area 10, performing horizontal rechecking, and after the rechecking is qualified, controlling the extending height of each horizontal partial pressure pin of the positioning unit of the pressure maintaining area 12 to be the same as that of the assembling area 10, so as to perform a pressure maintaining process;
and S7, discharging the product after pressure maintaining to the next working procedure.
It will be appreciated that in step S6, the mobile phone with failed recheck is transferred to the reject area 2, and when the reject area 2 is normally discharged, each next reject, the belt line is advanced by a distance 1.2 times the product length, so that the reject discharge position is left at a position of one product. When the waste filling sensor and the waste discharging sensor sense products, the equipment alarms and is manually processed.
When the waste material is taken in manual treatment, a waste material cleaning button is pressed down, one waste material is manually taken away, when the waste material is full, the product is not sensed, the belt is moved forward, the waste material full sensor senses the product, the belt stops rotating until the waste material discharging is completed, the waste material cleaning button is pressed down again manually, and the equipment restores the normal discharging action state of the waste material.
In actual production, the pressure maintaining device of the pressure maintaining area 12 comprises a pressure maintaining cylinder, a pressure sensor, a compression spring and a pressure maintaining head; the pressure maintaining cylinder is used for adjusting the pressure maintaining pressure through a precise pressure adjusting valve, the pressure sensor is used for displaying and feeding back the pressure maintaining pressure, the compression spring is used for eliminating dead weight of the pressure maintaining head to enable the pressure maintaining pressure to be more accurate, and different products have specific pressure maintaining heads to achieve pressure maintaining of various products through changing the pressure maintaining head.
The gantry robot in this embodiment includes a film tearing mechanism for tearing off the release film of the product/part, which includes a film tearing gripper and a waste recycling bin.
In implementation, it can be understood that the contact surface of the single main detection pin and the semi-finished product of the mobile phone is in point contact or in surface contact with a small contact area (less than 1/10 of the contact area of the single horizontal voltage division pin and the semi-finished product of the mobile phone), the horizontal voltage division pins are densely distributed in the leveling area, and the contact surface of the single horizontal voltage division pin and the semi-finished product of the mobile phone is set to be larger, so that the stress of the semi-finished product of the mobile phone in the single leveling area is uniform.
Thus far, the technical solution of the present invention has been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of protection of the present invention is not limited to these specific embodiments. Equivalent modifications and substitutions for related technical features may be made by those skilled in the art without departing from the principles of the present invention, and such modifications and substitutions will be within the scope of the present invention.
The foregoing description is only of the preferred embodiments of the invention and is not intended to limit the invention; various modifications and variations of the present invention will be apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. An intelligent assembly device for smart phone assembly, comprising:
the feeding area is positioned at two sides of the mobile phone assembly line and used for conveying parts and/or components used in the assembly process to the assembly area through a feeder, and the feeder comprises a flying device and a Tray;
the code scanning area is used for scanning and identifying the bar code or the two-dimensional code for identifying the identity of the mobile phone by using code scanning equipment, and is used for confirming the identity information and the assembly state of the current mobile phone semi-finished product of the mobile phone assembly line and transmitting the code scanning information to the control module;
the assembly area is connected with the mobile phone assembly line and used for keeping the planeness of the position to be assembled of the mobile phone semi-finished product, and positioning and assembling the parts and/or components of the feeding area into the mobile phone semi-finished product confirmed by the code scanning through the manipulator;
the rechecking area is connected with the mobile phone assembly line and used for detecting the assembly performance of mobile phone parts/assemblies with the assembled assembly line, and the detection comprises appearance inspection, functional test and software configuration;
the pressure maintaining area is connected with the mobile phone assembly line and is used for maintaining the pressure of the mobile phone semi-finished products which are detected to be qualified by the rechecking area so as to ensure the assembly tightness and connectivity;
the waste area is connected with the rechecking area and is used for storing unqualified product mobile phones with assembly quality and functions which do not meet quality standards and specifications;
the control module is connected with the feeding area, the code scanning area, the assembly area, the rechecking area, the pressure maintaining area and the waste area respectively and used for controlling the matching of the running speed and the feeding speed of a mobile phone assembly line, the scanning rhythm and the assembly rhythm, dividing the first positioning platform into a plurality of leveling areas according to the information of the to-be-assembled surface of the mobile phone semi-finished product and adjusting the positioning working mode according to the levelness of the to-be-assembled surface and the coordinates of the to-be-assembled characteristic position of the mobile phone semi-finished product.
2. The intelligent assembly device for intelligent mobile phone assembly of claim 1, wherein the feeding area comprises a plurality of feeding modes including a femto-cell feeding mode and a Tray feeding mode, and each feeding mode can feed simultaneously.
3. The intelligent assembly device for smart phone assembly of claim 1, wherein the assembly area is provided with a positioning unit comprising:
the first positioning table is arranged on the mobile phone assembly line and used for positioning a first assembly surface and/or a second assembly surface of the mobile phone semi-finished product transmitted on the mobile phone assembly line;
the second positioning table is arranged outside the mobile phone assembly line and is used for positioning a second assembly surface of the mobile phone semi-finished product;
the upper positioning identification component is arranged above the first positioning table and is used for carrying out image identification on the mobile phone semi-finished product on the first positioning table so as to identify positioning assembly coordinates;
the lower positioning identification component is arranged at the lower part of the second positioning table and is used for carrying out image identification on the semi-finished product of the mobile phone on the second positioning table so as to identify positioning assembly coordinates;
the first assembly surface is a direct assembly surface of a semi-finished mobile phone product transmitted by a mobile phone assembly line, and the second assembly surface is an assembly surface opposite to the first assembly surface.
4. The intelligent assembly device for smart phone assembly of claim 3, wherein the first positioning table is provided with an adaptive leveling platform divided into a plurality of leveling areas, a single leveling area comprising:
the main detection pins are arranged in a single leveling area and are used for adjusting the levelness of the position to be assembled of the semi-finished product of the mobile phone by adjusting the height of the main detection pins in each leveling area;
the horizontal partial pressure pins are uniformly distributed in the single leveling area and used for providing uniform supporting force for the semi-finished product of the mobile phone;
the surface heights of the semi-finished products of the mobile phone in the single leveling area are the same, and the number of the leveling areas is not less than 3.
5. The intelligent assembling device for assembling the intelligent mobile phone according to claim 4, wherein the control module determines the height of each main detection pin according to the position relation between the coordinates of the to-be-assembled characteristic position of the semi-finished mobile phone product identified on the first positioning table and the preset coordinates;
and if the position deviation between the coordinates of the feature position to be assembled and the preset coordinates is larger than the preset deviation, the control module controls each main detection pin to adjust the height of the top end of the pin.
6. The intelligent assembling device for assembling the intelligent mobile phone according to claim 5, wherein the control module determines a first assembling surface and a required assembling surface according to the assembling information of the semi-finished mobile phone product identified by the code scanning area, and divides each leveling area to determine a main detection pin of each leveling area;
the control module divides each leveling area according to the surface height information opposite to the required assembly surface detected by the lower positioning identification component, or divides each leveling area according to the surface height information opposite to the required assembly surface in the assembly information of the semi-finished product of the mobile phone.
7. The intelligent assembly device for intelligent mobile phone assembly according to claim 4, wherein the control module is preset with a plurality of working modes of the adaptive finding platform, and the intelligent assembly device comprises:
the first working mode is used for carrying out levelness adjustment on the required assembly surface, and in the first working mode, main detection pins of each leveling area extend out to a preset height, and each horizontal partial pressure pin does not extend out;
the second working mode is used for providing uniform supporting force for the required assembly surface, in the second working mode, the main detection pins of each leveling area keep the current height, and the horizontal partial pressure pins of each leveling area extend out to provide uniform supporting force for the semi-finished product of the mobile phone;
the first working mode responds to the fact that identity information of the single mobile phone semi-finished product is confirmed, and the second working mode responds to the fact that levelness of the mobile phone semi-finished product in the first working mode meets a preset levelness standard.
8. The intelligent assembling device for assembling the smart phone according to claim 7, wherein the control module determines the height of each corresponding horizontal partial pressure pin according to the extending height of the main detection pin of the single leveling area in the second working mode, and determines whether the extending of the horizontal partial pressure pin is stopped according to the position relation between the coordinates of the characteristic position to be assembled of the semi-finished product of the smart phone and the coordinates of the characteristic position to be assembled before the extending of the horizontal partial pressure pin.
9. The intelligent assembling apparatus for assembling a smart phone according to claim 7, wherein in the second operation mode, the extending sequence of the horizontal partial pressure pins of the single leveling area is set to be ordered according to the distance between the single horizontal partial pressure pin and the corresponding main detection pin from small to large, and if the levelness change condition is triggered, the extending of the horizontal partial pressure pin is stopped and the currently extending horizontal partial pressure pin is controlled to return to the initial height;
the levelness change condition is that the position difference between the coordinates of the to-be-assembled characteristic position of the semi-finished product of the mobile phone and the coordinates of the to-be-assembled characteristic position before the horizontal partial pressure pin stretches out is greater than or equal to the preset position difference.
10. A method applied to the smart assembly device for smart phone assembly of any one of claims 1-9, comprising the steps of:
step S1, a bar code or a two-dimensional code of a semi-finished product of the mobile phone is scanned by a code scanning area and scanning information is transmitted to a control area;
step S2, determining a required assembly surface according to scanning information, controlling a gantry manipulator to adjust a positioning frame of a semi-finished product of the mobile phone to be exposed and placed in an assembly area until the positioning frame is matched with the outline size of the side surface of the semi-finished product of the mobile phone, dividing the self-adaptive leveling platform into a plurality of leveling areas, and enabling main detection pins of each leveling area to enter a first working mode;
step S3, adjusting the height of each main detection pin according to the position relation between the coordinates of the feature position to be assembled and the preset coordinates, which are shot by the upper positioning identification component, so that the levelness of the semi-finished product of the mobile phone meets the preset levelness standard;
step S4, triggering a second working mode, and controlling the horizontal partial pressure pins of each leveling area to extend out in sequence so as to provide uniform supporting force for the semi-finished product of the mobile phone;
s5, assembling corresponding parts and/or components under the condition of uniform supporting force, and transmitting the assembled mobile phone to a rechecking area for detecting whether the product exists or not and detecting the installation position;
step S6, after the rechecking is qualified, transmitting the assembled mobile phone to a pressure maintaining area, controlling the extending height of each main detection pin of a positioning unit of the pressure maintaining area to be the same as that of the assembling area, performing horizontal rechecking, and after the rechecking is qualified, controlling the extending height of each horizontal partial pressure pin of the positioning unit of the pressure maintaining area to be the same as that of the assembling area, so as to perform a pressure maintaining process;
and S7, discharging the product after pressure maintaining to the next working procedure.
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