CN219326294U - Full-automatic feeding and discharging test bench with visual recognition function - Google Patents

Full-automatic feeding and discharging test bench with visual recognition function Download PDF

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Publication number
CN219326294U
CN219326294U CN202221987391.7U CN202221987391U CN219326294U CN 219326294 U CN219326294 U CN 219326294U CN 202221987391 U CN202221987391 U CN 202221987391U CN 219326294 U CN219326294 U CN 219326294U
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controller
vision system
full
industrial personal
personal computer
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司建政
丁鹏飞
王付松
王相结
赵兴华
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Zhengzhou Smartgen Technology Co Ltd
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Zhengzhou Smartgen Technology Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

The utility model provides a full-automatic loading and unloading test board with visual identification, which comprises a loading area, wherein the loading area is connected with an image capturing area of a first visual system through a first conveying structure; the grabbing structure is used for moving the controller from the image capturing area of the first vision system to the image capturing area of the second vision system; the controller testing station is connected with the image capturing area of the second vision system through the grabbing structure; the blanking area is connected with the controller test station through the grabbing structure; the first conveying structure, the first visual system, the grabbing structure, the second visual system and the controller testing station are respectively connected with the industrial personal computer. According to the embodiment, the first conveying structure and the grabbing structure are controlled by the industrial personal computer, so that the automation of the processes of conveying, grabbing, testing and the like of the controller is realized.

Description

Full-automatic feeding and discharging test bench with visual recognition function
Technical Field
The utility model relates to a test bench, in particular to a full-automatic feeding and discharging test bench with visual identification.
Background
Along with the rapid development of economic technology, mechanical automation also obtains high-speed development, and the yield of the controller is greatly improved; the controller needs to be detected before leaving the factory, and can be put into the market after meeting the standard requirements; the factory detection of the controller at the present stage mainly depends on manual detection and semi-automatic detection, personnel participation is needed, the precision is poor, the efficiency is low, and the production cost is high.
The utility model patent with the bulletin number of CN207798649U and the name of an automatic PCB feeding detection system based on image recognition gives a thought that two sets of vision systems are used for respectively carrying out rough positioning and fine positioning on a PCB, vision is combined with a mechanical arm, and the mechanical arm carries out actions such as grabbing the PCB according to the positioning of the vision, so that automatic equipment is used for replacing manual grabbing, labor is saved, and meanwhile production efficiency is improved; meanwhile, the problem of inaccurate positioning during manual feeding is solved through accurate positioning of a visual system.
Therefore, how to design a test bench suitable for controller detection based on the combination of vision and a manipulator is a problem to be solved.
In order to solve the above problems, an ideal technical solution is always sought.
Disclosure of Invention
The utility model aims at overcoming the defects of the prior art, and provides a full-automatic loading and unloading test board with visual identification.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows: full-automatic test bench of unloading in area visual identification includes:
the feeding area is connected with the image capturing area of the first vision system through the first conveying structure;
the grabbing structure is used for moving the controller from the image capturing area of the first vision system to the image capturing area of the second vision system;
the controller testing station is connected with the image capturing area of the second vision system through the grabbing structure;
the blanking area is connected with the controller test station through the grabbing structure;
the first conveying structure, the first visual system, the grabbing structure, the second visual system and the controller testing station are respectively connected with the industrial personal computer.
Based on the above, the grabbing structure comprises a manipulator and a manipulator driving device, wherein the manipulator driving device is connected with the industrial personal computer so as to drive the manipulator to act.
Based on the above, a second conveying structure is further arranged between the blanking area and the controller testing station, and the second conveying structure is connected with the controller testing station through the grabbing structure.
Based on the above, the first conveying structure and the second conveying structure each comprise a conveying driving motor and a conveying belt, and the conveying driving motor is connected with the industrial personal computer to drive the conveying belt to move.
Based on the above, the full-automatic loading and unloading test bench further comprises a secondary material bench, and the secondary material bench is connected with the controller test station through the grabbing structure.
Based on the above, the device further comprises an installation platform, wherein the grabbing structure, the controller testing station, the first vision system, the second vision system and the industrial personal computer are all installed on the installation platform; the secondary material platform comprises a bearing surface and a reciprocating driving unit, and the reciprocating driving unit is connected with the industrial personal computer so as to drive the bearing surface to reciprocate relative to the mounting platform.
Compared with the prior art, the utility model has substantial characteristics and progress, specifically, the utility model controls the first conveying structure to move the controller to the image capturing area of the first vision system through the industrial personal computer, controls the grabbing structure to move the controller from the image capturing area of the first vision system to the image capturing area of the second vision system through the industrial personal computer, moves the controller from the image capturing area of the second vision system to the controller testing station, and moves the controller from the controller testing station to the blanking area; the process realizes the automation of the processes of the controller, such as conveying, grabbing, front mask appearance testing, rear mask appearance testing, performance testing and the like, the whole detection process is high in automation degree, manual intervention is needed when defective materials are processed, the rest can be fully automatically operated, the next process is perfectly connected, and the test time is maximally reduced.
Drawings
Fig. 1 is a schematic side view of embodiment 1 of the present utility model.
Fig. 2 is a schematic diagram of the front view structure of embodiment 1 of the present utility model.
Fig. 3 is a schematic top view of embodiment 1 of the present utility model.
Fig. 4 is a schematic diagram showing a front view of embodiment 2 of the present utility model.
Fig. 5 is a schematic perspective view of embodiment 3 of the present utility model.
Fig. 6 is a schematic diagram showing the front view structure of embodiment 3 of the present utility model.
In the figure: 1. a first vision system; 2. a second vision system; 3. a first conveying structure; 4. a second conveying structure; 5. a grabbing structure; 6. a controller testing station; 7. a secondary material stage; 8. an industrial personal computer; 9. a mounting platform; 10. and a controller.
Detailed Description
The technical scheme of the utility model is further described in detail through the following specific embodiments.
Example 1
The embodiment provides a full-automatic test board with visual recognition for feeding and discharging, as shown in fig. 1-3, comprising:
the feeding area is connected with the image capturing area of the first vision system 1 through the first conveying structure 3;
a gripping structure 5 for moving the controller from the image capturing zone of the first vision system 1 to the image capturing zone of the second vision system 2;
the controller testing station 6 is connected with the image capturing area of the second vision system 2 through the grabbing structure 5;
the blanking area is connected with the controller test station 6 through the grabbing structure 5;
the first conveying structure 3, the first vision system 1, the grabbing structure 5, the second vision system 2 and the controller testing station 6 are respectively connected with an industrial personal computer.
Further, the full-automatic loading and unloading test bench further comprises a mounting platform 9, and the grabbing structure 5, the controller test station 6, the first vision system 1, the second vision system 2 and the industrial personal computer 8 are all arranged on the mounting platform 9; the installation platform 9 is internally provided with a three-phase test source, and the three-phase test source is respectively and electrically connected with the controller test station 6 so as to provide three-phase power frequency voltage and current signals with adjustable amplitude, adjustable phase, adjustable frequency and stable power for the controller test station 6.
In particular implementations, the first vision system 1 comprises an industrial camera and the second vision system 2 comprises an industrial camera and a code scanner.
Specifically, the automatic detection process of the full-automatic loading and unloading test bench is as follows:
1. the controller 10 feeds: the controller 10 feeds from the feeding area and starts to move under the drive of the first conveying structure 3, when the first conveying structure 3 reaches a designated position, the first conveying structure 3 stops running, and the controller 10 stays in the image capturing area of the first vision system 1;
2. when the controller 10 stays, the first vision system 1 works, the controller 10 is subjected to front mask photographing, and the photos are sent to the industrial personal computer 8 to be subjected to controller positioning and front mask appearance testing; after photographing is finished, the industrial personal computer 8 controls the grabbing structure 5 to move the controller 10 from the current position to the image capturing area of the second vision system 2 based on the positioning information of the controller 10;
3. when the controller 10 moves to the image capturing area of the second vision system 2, the industrial personal computer 8 controls the grabbing structure 5 to rotate to a specified angle, so that the rear face film of the controller 10 is opposite to the second vision system 2, the second vision system 2 scans and photographs the rear face film of the controller 10, and the rear face film is sent to the industrial personal computer 8 for carrying out the appearance test of the rear face film; after photographing is finished, the industrial personal computer 8 controls the grabbing structure 5 to move the controller 10 to the controller testing station 6;
4. when the controller 10 is placed on the controller testing station 6, the controller testing station 6 performs relevant tests on the controller 10; after the test is finished, the industrial personal computer controls the grabbing structure 5 to grab and move the controller 10 to the blanking area.
In this embodiment, the first conveying structure 3 is controlled by the industrial personal computer to move the controller 10 to the image capturing area of the first vision system 1, the grabbing structure 5 is controlled by the industrial personal computer to move the controller 10 from the image capturing area of the first vision system 1 to the image capturing area of the second vision system 2, the controller 10 is moved from the image capturing area of the second vision system 2 to the controller testing station 6, and the controller 10 is moved from the controller testing station 6 to the blanking area; the above process realizes the automation of the processes of conveying, grabbing, testing and the like of the controller 10, the whole detection process has high automation degree, the upper and lower working procedures are perfectly connected, and the testing time is reduced to the greatest extent.
It can be understood that the front mask appearance testing step, the rear mask appearance testing step and the test report generating step of the industrial personal computer 8 may be set according to the user's requirements, for example, when the front mask photo taken by the first vision system 1 is obtained, the model of the controller 10 and the front mask information are identified by using the built-in image identification software and compared with the database, so as to determine whether the front mask appearance is correct; when the photo of the rear face film shot by the second vision system 1 is acquired, the rear face film of the controller 10 is identified by utilizing built-in identification software, whether the appearance of the rear face film is correct or not is verified, and meanwhile, the product model and the product two-dimensional code information are verified based on the scanning information; and after receiving the test result sent by the controller test station 6, forming a test report of the controller based on the test result, the front mask test result and/or the rear mask test result. Since this part is not related to the loading and unloading process of the controller, detailed description will not be given.
In specific implementation, the whole welding metal section bar framework that is of mounting platform 9 uses rectangular steel pipe welded connection to become the frame and regard as six mechanical arm supporting base, and finish machining aluminum plate is installed to the base top simultaneously, and aluminum plate is as automatic test fixture mounting base, and whole system stable in structure operates reliably.
In a specific implementation, the grabbing structure 5 includes a manipulator and a manipulator driving device, where the manipulator driving device is connected with the industrial personal computer to drive the manipulator to act.
In a specific implementation, a second conveying structure 4 is further arranged between the blanking area and the controller testing station 6, and the second conveying structure 4 is connected with the controller testing station 6 through the grabbing structure 5.
Preferably, the first conveying structure 3 and the second conveying structure 4 each include a conveying driving motor and a conveying belt, and the conveying driving motor is connected with the industrial personal computer 8 to drive the conveying belt to move.
When in use, after the controller 10 is placed on the conveyor belt of the first conveying structure 3, the conveying driving motor of the first conveying structure 3 is controlled to work, the conveyor belt of the first conveying structure 3 is driven to move, and the controller 10 is moved to the image capturing area of the first vision system 1. When the controller 10 is placed on the conveyor belt of the second conveying structure 4, the conveying driving motor of the second conveying structure 4 is controlled to work, the conveyor belt of the second conveying structure 4 is driven to move, and the controller 10 is moved to the blanking area for the test personnel to take away.
Further, a weight sensor or the like may be further provided on the conveyor belt to detect in real time whether the controller 10 needs to be moved on the conveyor belt.
Furthermore, the first conveying structure 3 and the second conveying structure 4 may be the same conveying structure, and the conveying structure not only realizes the feeding and the transporting of the controller 10, but also realizes the discharging and the transporting of the controller 10.
The conveying driving motor of the conveying structure can adopt a low-cost direct current motor to carry out piece transmission.
It can be understood that the industrial personal computer 8 adopts a bus structure, which is a general term for detecting and controlling the production process, electromechanical equipment and process equipment. The industrial personal computer not only has important business and personal computer attributes and characteristics such as a computer CPU, a hard disk, a memory, abundant digital quantity, analog quantity and input/output interfaces of switching value; there are also specialized operating systems, control networks and protocols, computing power, friendly man-machine interfaces, etc. In the specific implementation, the brand and model of the industrial personal computer can be selected automatically according to specific requirements.
Example 2
This embodiment differs from embodiment 1 in that: as shown in fig. 4, the full-automatic loading and unloading test bench further comprises a secondary material bench 7, and the secondary material bench 7 is connected with the controller test station 6 through the grabbing structure 5.
Specifically, the automatic detection process of the full-automatic loading and unloading test bench according to the embodiment is as follows:
1. the controller 10 feeds: the controller 10 feeds from the feeding area and starts to move under the drive of the first conveying structure 3, when the first conveying structure 3 reaches a designated position, the first conveying structure 3 stops running, and the controller 10 stays in the image capturing area of the first vision system 1;
2. when the controller 10 stays, the first vision system 1 works, the controller 10 is subjected to front mask photographing, and the photos are sent to the industrial personal computer 8 to be subjected to controller positioning and front mask appearance testing; the industrial personal computer controls the grabbing structure 5 to grab the controller at the corresponding position according to the positioning information of the controller, and places the controller to the secondary material table 7 or the image capturing area of the second vision system 2 according to the appearance test result of the front mask; specifically, when the front mask appearance test result is wrong, the grabbing structure 5 places a controller on the secondary material stage 7; when the front mask appearance test result is correct, the grabbing structure 5 places a controller in the image capturing area of the second vision system 2;
3. when the controller 10 moves to the image capturing area of the second vision system 2, the industrial personal computer controls the grabbing structure 5 to rotate by a specified angle, so that when the rear face film of the controller 10 is opposite to the second vision system 2, the second vision system 2 scans the code and photographs the rear face of the controller 10, and sends the code and photographs to the industrial personal computer 8 for carrying out the appearance test of the rear face film;
the industrial personal computer places a controller to the secondary material table 7 or the controller testing station 6 according to the appearance testing result of the rear mask; specifically, when the appearance test result of the rear mask is wrong, the grabbing structure 5 places a controller on the secondary material stage 7; when the appearance test result of the rear mask is correct, the grabbing structure 5 places a controller on the controller test station 6;
4. when the grabbing structure 5 places the controller 10 on the controller testing station 6, the controller testing station 6 performs performance test on the controller 10; the industrial personal computer controls the grabbing structure 5 to move the controller 10 from the controller testing station 6 to the secondary material table 7 or the second conveying structure 4 according to the testing result; specifically, when the test result is wrong, the industrial personal computer controls the grabbing structure 5 to move the controller 10 from the controller test station 6 to the secondary material stage 7; when the test result is correct, the industrial personal computer controls the grabbing structure 5 to place the controller 10 on the second conveying structure 4, so that the controller 10 flows to the blanking area.
It will be appreciated that the provision of the secondary stage 7 enables a sort management of the controller 10 according to the test results.
In a specific implementation, the secondary material stage 7 comprises a bearing surface and a reciprocating driving unit, and the reciprocating driving unit is connected with the industrial personal computer to drive the bearing surface to reciprocate relative to the mounting platform 9.
It can be understood that when the controller 10 is placed on the secondary material table 7, the industrial personal computer controls the reciprocating driving unit to act so as to drive the bearing surface to extend out of the mounting platform 9, thereby facilitating the test personnel to take out the controller 10; after the tester takes down the controller 10 from the secondary material table 7, the industrial personal computer controls the reciprocating driving unit to act reversely to drive the bearing surface to return to the mounting platform 9 again.
Further, the full-automatic test bench for loading and unloading is further provided with an alarm unit, the alarm unit comprises a detection photoelectric switch and an audible-visual alarm which are arranged on the bearing surface, and the detection photoelectric switch and the audible-visual alarm are respectively connected with the industrial personal computer 8.
It can be appreciated that when the detecting photoelectric switch detects that an object is placed on the secondary material stage 7, the industrial personal computer controls the audible and visual alarm to perform audible and visual alarm so as to remind a tester to manually take off the unqualified product, thereby preventing the unqualified controller 10 from being accumulated on the secondary material stage 7 and affecting the subsequent test.
Specifically, the automatic detection process of the full-automatic loading and unloading test bench according to the embodiment is as follows:
1. the controller 10 feeds: the controller 10 feeds from the feeding area and starts to move under the drive of the first conveying structure 3, when the first conveying structure 3 reaches a designated position, the first conveying structure 3 stops running, and the controller 10 stays in the image capturing area of the first vision system 1;
2. the first vision system 1 works when the controller 10 stays, the controller 10 is photographed by a front mask, the photo is sent to the industrial personal computer 8, the angle and position information of the controller 10 is identified by utilizing an image identification algorithm on the industrial personal computer 8, the model of the controller 10 and the front mask information are identified and compared with a database, and therefore whether the front mask information is wrong or not is judged; when the error occurs, the computer controls the grabbing structure 5 to grab the controller 10 at the corresponding position through the industrial personal computer, and moves the controller 10 to the secondary material table 7; when the image capturing device is correct, the industrial personal computer controls the capturing structure 5 to capture the controller 10 at the corresponding position, and moves the controller 10 to the image capturing area of the second vision system 2;
3. when the controller 10 moves to the image capturing area of the second vision system 2, the grabbing structure 5 is controlled by the industrial personal computer to rotate by a specified angle, so that when the rear face film of the controller 10 is opposite to the second vision system 2, the second vision system 2 scans and photographs the back face of the controller 10 and sends the code scanning and photographing to the industrial personal computer 8, the industrial personal computer 8 verifies further product model and product two-dimensional code information based on the scanning information, and a built-in image recognition algorithm is utilized to recognize the rear face film of the controller 10, so that whether the rear face film is wrong is verified; if verification fails, the controller 10 is moved to the secondary material table 7 by the control grabbing structure 5 of the industrial personal computer; if the verification is correct, the controller 10 is moved to the controller testing station 6 by the control grabbing structure 5 of the industrial personal computer;
4. when the grabbing structure 5 places the controller 10 on the controller testing station 6, the controller testing station 6 performs relevant tests on the controller 10, and if errors occur in the testing process, the controller 10 is controlled by the industrial personal computer to move to the secondary material table 7 through the grabbing structure 5; the controller 10 is grabbed by the grabbing structure 5 controlled by the industrial personal computer, the controller 10 is placed on the second conveying structure 4, and the controller 10 flows to the blanking area.
Example 3
This embodiment differs from embodiment 1 in that: as shown in fig. 5-6, the number of the controller testing stations 6 is at least two, so as to test a plurality of controllers 10 at the same time, and improve the testing efficiency.
In a specific implementation, beats are designed according to the test time of the controller test station 6 so as to test a plurality of controllers 10 simultaneously, that is, the industrial personal computer controls the grabbing structure 5 to sequentially place the plurality of controllers 10 on the designated controller test station 6, after the completion of the action, the first product test is just completed, after the grabbing structure 5 places the first controller 10 with the completed test on the material placing position of the second conveying structure 4, the material placing of the second controller 10, the third controller 10 and the like is continuously completed, and a new round of test is started after the material placing is completed.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present utility model and are not limiting; while the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present utility model or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the utility model, it is intended to cover the scope of the utility model as claimed.

Claims (9)

1. Full-automatic test bench of unloading in area visual identification, its characterized in that includes:
the feeding area is connected with the image capturing area of the first vision system through the first conveying structure;
the grabbing structure is used for moving the controller from the image capturing area of the first vision system to the image capturing area of the second vision system;
the controller testing station is connected with the image capturing area of the second vision system through the grabbing structure;
the blanking area is connected with the controller test station through the grabbing structure;
the first conveying structure, the first visual system, the grabbing structure, the second visual system and the controller testing station are respectively connected with the industrial personal computer.
2. The full-automatic loading and unloading test bench with visual identification according to claim 1, wherein: the grabbing structure comprises a manipulator and a manipulator driving device, and the manipulator driving device is connected with the industrial personal computer to drive the manipulator to act.
3. The full-automatic loading and unloading test bench with visual identification according to claim 1, wherein: and a second conveying structure is further arranged between the blanking area and the controller testing station and connected with the controller testing station through the grabbing structure.
4. The full-automatic loading and unloading test bench with visual recognition according to claim 3, wherein: the first conveying structure and the second conveying structure comprise conveying driving motors and conveying belts, and the conveying driving motors are connected with the industrial personal computers to drive the conveying belts to move.
5. The full-automatic loading and unloading test bench with visual recognition according to claim 3, wherein: the full-automatic loading and unloading test bench further comprises a secondary material bench, and the secondary material bench is connected with the controller test station through the grabbing structure.
6. The full-automatic loading and unloading test bench with visual recognition according to claim 5, wherein: the device comprises a controller, a first vision system, a second vision system, an industrial personal computer and a grabbing structure, wherein the controller is connected with the controller, the grabbing structure is connected with the controller, the first vision system and the second vision system, and the industrial personal computer is connected with the controller; the secondary material platform comprises a bearing surface and a reciprocating driving unit, and the reciprocating driving unit is connected with the industrial personal computer so as to drive the bearing surface to reciprocate corresponding to the mounting platform.
7. The full-automatic loading and unloading test bench with visual recognition according to claim 6, wherein: the alarm unit comprises a detection photoelectric switch and an audible-visual alarm which are arranged on the bearing surface, and the detection photoelectric switch and the audible-visual alarm are respectively connected with the industrial personal computer.
8. The full-automatic loading and unloading test bench with visual identification according to claim 1, wherein: the number of the controller testing stations is at least two.
9. The full-automatic loading and unloading test bench with visual recognition according to claim 6, wherein: and a three-phase test source is arranged in the mounting platform and is respectively and electrically connected with the test station of the controller.
CN202221987391.7U 2022-07-29 2022-07-29 Full-automatic feeding and discharging test bench with visual recognition function Active CN219326294U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202221987391.7U CN219326294U (en) 2022-07-29 2022-07-29 Full-automatic feeding and discharging test bench with visual recognition function

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Application Number Priority Date Filing Date Title
CN202221987391.7U CN219326294U (en) 2022-07-29 2022-07-29 Full-automatic feeding and discharging test bench with visual recognition function

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Publication Number Publication Date
CN219326294U true CN219326294U (en) 2023-07-11

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