CN1170668C - 模切制版压痕模制造工艺 - Google Patents

模切制版压痕模制造工艺 Download PDF

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CN1170668C
CN1170668C CNB001077317A CN00107731A CN1170668C CN 1170668 C CN1170668 C CN 1170668C CN B001077317 A CNB001077317 A CN B001077317A CN 00107731 A CN00107731 A CN 00107731A CN 1170668 C CN1170668 C CN 1170668C
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bed die
model
board
making
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CN1324748A (zh
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孙智先
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Beijing Higher Shengli Printing Technology Co., Ltd.
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孙智先
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Abstract

一种模切制版压痕模制造工艺，塑料板材用覆膜胶与电晕处理后底胶片复合成底模板，底模板分切、开定位凹槽、修边成底模，塑料颗粒经挤出机成定位塑料条涂胶与底模上层复合，底模下层复合双面胶、切断、喷码、包装；本发明模切制版压痕模制造工艺，可机械化生产，模切制版压痕模提高了模切制版压痕模精度，从而提高模切压痕制品质量，减少制版时间1/3，底模使用寿命1/3。

Description

模切制版压痕模制造工艺
技术领域
本发明涉及一种印刷、包装行业之平压模切制版中用于压痕模制造工艺。
背景技术
目前，印刷、包装制版压痕底模均采用人工手工制版，其劳动强度大、效率低、制出的底模准确性差，底模使用寿命短。
发明内容
本发明其目的在于：提供一种模切制版压痕模制造工艺，可机械化生产，提高模切压痕制品质量，减少制版时间，提高底模使用寿命，可大大降低工人劳动强度。
本发明是这样实现的：
一种模切制版压痕模制造工艺，塑料板材用覆膜胶与电晕处理后的底胶片复合成底模板，底模板分切、开定位凹槽、修边成底模，塑料颗粒经挤出机成定位塑料条，其定位塑料条之凸台两侧涂压敏胶，烘干压敏胶水分，用底模与定位塑料条复合，复合时定位塑料条和底模之间用凸台与底模的定位凹槽定位复合，底模下层复合双面胶、切断、喷码、包装。
附图说明
下面结合实施例和附图详尽说明其工艺：
图1：本发明模切制版压痕模制造工艺流程图；
图2：本发明模切制版压痕模制造工艺复合成底模板工序示意图；
图3：本发明模切制版压痕模制造工艺压模板分切、开定位凹槽、修边工序示意图；
图4：本发明模切制版压痕模制造工艺挤出定位塑料条结构示意图；
图5：本发明模切制版压痕模制造工艺两侧涂压敏胶工序示意图；
图6：本发明模切制版压痕模制造工艺底模与定位塑料条复合工序示意图；
图7：本发明模切制版压痕模制造工艺底模复合双面胶工序示意图；
图8：本发明模切制版压痕模制造工艺切断工序示意图。
具体实施方式
本发明模切制版压痕模制造工艺如图1～8所示：一种模切制版压痕模制造工艺，塑料板材用覆膜胶与电晕处理后底胶片3复合成底模板，底模板分切、开定位凹槽、修边成底模；塑料颗粒经挤出机成定位塑料条涂胶与底模上层复合；底模下层复合双面胶4、切断、喷码、包装。其定位塑料条1与底模复合工序为定位塑料条1之凸台101两侧涂压敏胶102，烘干压敏胶102水分，用底模2与定位塑料条1复合，复合时定位塑料条1和底模2之间用凸台101与底模定位凹槽201定位复合。
实施例：一种模切制版压痕模制造工艺：如图1所示：
1.复合成底模板
将宽幅塑料板材和同样宽度经过电晕处理的底胶片3用覆膜胶在覆膜机上延压复合成宽幅底模。
板材幅宽计算为：L1(底模宽度)×n(每幅所切底模数量)。
2.底模板分切
将宽幅底模板用专用分切机分切成单条成品底模宽度L1，如图2所示。
3.开定位凹槽修边
将单条底模用铣刀加工中间定位凹槽201和两侧30度斜边202，如图3所示。
4.底模与定位塑料条复合
压痕模的定位塑料条1在塑料挤出机上用挤出成型方法制造，如图4所示，挤出成型的定位塑料条在凸台101两侧位置涂压敏胶102，如图5所示；烘干压敏胶102的水分后，用底模2与定位塑料条1复合，复合时定位塑料条1和底模2之间用定位塑料条凸台101宽度与底模定位凹槽201定位，如图6所示。
5.底模复合双面胶
将分切好的双面胶4与底胶片3复合，复合后压痕模整体成型，如图7所示。
6.切断
将压痕模切断成成品的规格长度L2为750mm，如图8所示。
7.产品喷码
在压痕模塑料定位条1侧面上，用喷码机喷出压痕模规格、型号。
8.包装
成品压痕模每10条为1个包装袋，用塑封包装，5个塑封代为一个纸盒包装，每盒计50条，每10盒为一个纸箱包装。
9.成品
包装完毕后，即为模切制版压痕模成品。
实践证明：本发明模切制版压痕模制造工艺，可机械化生产，模切制版压痕模提高了模切制版压痕模精度，从而提高模切压痕制品质量，减少制版时间1/3，底模使用寿命1/3。

Claims (1)

1.一种模切制版压痕模制造工艺，其特征在于：塑料板材用覆膜胶与电晕处理后的底胶片(3)复合成底模板，底模板分切、开定位凹槽(201)、修边成底模(2)；塑料颗粒经挤出机成定位塑料条(1)；其定位塑料条(1)之凸台(101)两侧涂压敏胶(102)，烘干压敏胶(102)水分，用底模(2)上层与定位塑料条(1)复合，复合时定位塑料条(1)和底模(2)之间用凸台(101)与底模的定位凹槽(201)定位复合，底模下层复合双面胶(4)、切断、喷码、包装。
CNB001077317A 2000-05-24 2000-05-24 模切制版压痕模制造工艺 Expired - Fee Related CN1170668C (zh)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102179913B (zh) * 2011-01-25 2014-05-07 佛山市南海易乐工程塑料有限公司 一种建筑用玻纤增强尼龙66隔热条的自动化连续生产方法
CN102275371B (zh) * 2011-07-29 2014-07-02 武汉理工大学 一种薄膜双面自动定位模切贴合方法
CN102407613B (zh) * 2011-10-21 2014-04-09 山东百特电机电器有限公司 绝缘纸成型系统
CN104972496A (zh) * 2015-03-31 2015-10-14 安徽省嘉信包装印务有限公司 一种模切的压痕底模定位方法
CN105172198B (zh) * 2015-10-19 2017-12-19 合肥迅达包装股份有限公司 一种包装箱生产系统

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