CN116809755A - Automatic packing system for tail parts of stamping line - Google Patents
Automatic packing system for tail parts of stamping line Download PDFInfo
- Publication number
- CN116809755A CN116809755A CN202310666837.9A CN202310666837A CN116809755A CN 116809755 A CN116809755 A CN 116809755A CN 202310666837 A CN202310666837 A CN 202310666837A CN 116809755 A CN116809755 A CN 116809755A
- Authority
- CN
- China
- Prior art keywords
- assembly
- area
- product
- stamping
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000012856 packing Methods 0.000 title description 2
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000004080 punching Methods 0.000 claims abstract description 45
- 238000001514 detection method Methods 0.000 claims abstract description 38
- 238000005303 weighing Methods 0.000 claims description 31
- 238000004140 cleaning Methods 0.000 claims description 25
- 239000002699 waste material Substances 0.000 claims description 16
- 230000007723 transport mechanism Effects 0.000 claims description 12
- 238000012546 transfer Methods 0.000 claims description 10
- 230000000712 assembly Effects 0.000 claims description 7
- 238000000429 assembly Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 7
- 238000002372 labelling Methods 0.000 claims description 7
- 230000007704 transition Effects 0.000 claims description 7
- 238000001035 drying Methods 0.000 claims description 6
- 230000003139 buffering effect Effects 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 claims description 2
- 238000011179 visual inspection Methods 0.000 claims description 2
- 238000012545 processing Methods 0.000 abstract description 4
- 238000005406 washing Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 238000001291 vacuum drying Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
- B65G47/248—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/041—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
Abstract
The invention provides a stamping line tail part automatic box loading system, which relates to the technical field of part transportation of an automobile processing workshop and comprises a stamping area, a stamping line conveying mechanism, a punching area and a box loading area, wherein the stamping line conveying mechanism traverses the punching area and the box loading area, the stamping area comprises a stamping machine for stamping a stock layout, the punching area comprises a punching component for punching a material belt into a product with a fixed model, the box loading area is used for stacking the punched product into a box, a detection area is arranged between the punching area and the box loading area, and the detection area comprises a detection component for detecting the punched product and a product overturning component.
Description
Technical Field
The invention belongs to the technical field of transportation of parts in an automobile processing workshop, and particularly relates to an automatic boxing system for tail parts of a stamping line.
Background
In the automatic production mode of the production line, products are finally packaged by robots or manpower after a series of processing, and workers or mounting robots are generally assigned at the tail conveyor belt to finish the operations of taking and packaging.
The utility model discloses a full-automatic vanning system of stamping line tail work piece, including feeding rack, first conveying mechanism and the material loading manipulator that supplies the work piece material loading, the material loading manipulator is used for snatching the work piece on the material loading to first conveying mechanism, first conveying mechanism is used for carrying the work piece to the vanning district, vanning manipulator and second conveying mechanism are installed in the vanning district, second conveying mechanism is used for carrying outside work piece frame, vanning manipulator is used for snatching the work piece on the first conveying mechanism to the work piece frame on the vanning.
As another disclosure number CN216401932U discloses a stamping line tail workpiece boxing system, which comprises a feeding mechanism, a manipulator and a first conveying mechanism, wherein the feeding mechanism is used for conveying a workpiece to a grabbing area of the manipulator, the manipulator is used for grabbing a work price on the feeding mechanism to the first conveying mechanism, the first conveying mechanism is used for conveying the workpiece to a boxing area, and a second conveying mechanism for conveying and blanking by a boxing frame is installed at the position of the boxing area.
Among the above-mentioned automatic vanning system, the product through a series of processings is directly transported to the line tail to set up the transport of robot completion product in many places and pile up the motion, current detection is only detected the surface of product on the conveying line to the product detection, and more sets up the robot and take up an area of the space greatly, and the cost is higher.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an automatic boxing system for tail parts of a stamping line, which can complete automatic boxing operation more quickly and more efficiently by means of matching a robot with a person.
The utility model provides a stamping line tail spare automatic box loading system, includes stamping area, stamping line transport mechanism, die-cut district and vanning district, stamping line transport mechanism crosses die-cut district and vanning district, and the stamping area is including the punching machine that is used for the punching press stock, and die-cut district is including being used for punching out the material area and cuts the die-cut subassembly of the product of fixed model into, and the vanning district is used for stacking up the product after punching to the box in, die-cut district with install the detection zone between the vanning district, the detection zone is including being used for detecting the detection subassembly and the product upset subassembly of the product after to the die-cut.
Further, the stamping line conveying mechanism comprises a product conveying mechanism and a product stacking conveying mechanism, the product conveying mechanism is located on two sides of the product overturning assembly, a plurality of groups of product stacking conveying mechanisms which are arranged in parallel are installed in the boxing area, and side pushing positioning is connected to the product conveying mechanism in a sliding manner and pushes products to a conveying station of the product conveying mechanism.
Further, the product overturning assembly comprises a first material taking module and a second material taking module, a first positioning platform is arranged at one end of the first material taking module, a first material taking module absorbs products on the product conveying mechanism and is placed on the first positioning platform, a second positioning platform is arranged at one end of the second material taking module, the second material taking module absorbs products on the second positioning platform and is placed on the product conveying mechanism, the first positioning platform and the second positioning platform are on the same horizontal line, an overturning assembly is arranged between the first positioning platform and the second positioning platform, a sucker mounting plate is arranged on the overturning assembly, one end of the sucker mounting plate is connected with the overturning assembly, and the sucker mounting plate overturns the products on the first positioning platform and then places the products on the second positioning platform.
Further, the detection assembly comprises a first camera lens module and a second camera lens module, the first camera lens module is located between the punching assembly and the first material taking module, the first camera lens module is used for detecting the surface of a punched product, the second camera lens module is located between the second material taking module and the boxing area, and the second camera lens module is used for detecting the surface of a turned product.
Furthermore, NG eliminating components are installed at one end of the first camera lens module and one end of the second camera lens module, and the NG eliminating components take out unqualified products after visual inspection of the first camera lens module and the second camera lens module from the product conveying mechanism.
Further, install the washing district between punching press district with the punching press district for wash the material area, the washing district is including wasing the drying-machine, be equipped with a plurality of washing positions and stoving position in the washing drying-machine, and a plurality of washing positions are the multislot stand alone type.
Further, the conveying assembly is installed to die-cut subassembly one side, and conveying assembly will follow the material area that washs out and send die-cut station, install the transition supporting component that is used for buffering transition material area between conveying assembly and the washing district, still install distance sensor and a plurality of die-cut waste material boxes that are used for collecting the waste material on the die-cut subassembly, die-cut waste material box is located die-cut subassembly both ends, and die-cut waste material box and die-cut subassembly are on same horizontal line.
Further, the boxing area comprises a triaxial gantry assembly, a material taking assembly is arranged on the triaxial gantry assembly, a jig bin is arranged on the product stacking and conveying mechanism, and the material taking assembly stacks products on the product conveying mechanism into the jig bin.
Further, the boxing district one side still is equipped with the buffer zone, and the buffer zone includes lifting machine and multiunit lift branch dish subassembly, lift branch dish subassembly is used for caching the box, box transport mechanism one is installed to lift branch dish subassembly bottom, and box transport mechanism one is with the box from lift branch dish subassembly conveying to the lifting machine, and the lifting machine is with the box transport mechanism two on, and box transport mechanism two and box transport mechanism one fall the distribution, multiaxis robot is installed to box transport mechanism two one side, and multiaxis robot gets the product of piling up on the transport mechanism and puts into box transport mechanism two's box.
Further, two ends of the box conveying mechanism are provided with a weighing area, a labeling area and a stacking area, the weighing area comprises a weighing assembly used for weighing the box and products in the box, a label discharging machine is arranged on one side of the weighing assembly, the numerical value obtained by the weighing assembly is fed back to the label discharging machine, the label discharging machine prints labels, and the stacking area is located on the other side of the labeling area and is used for sequentially stacking the boxes bearing the products.
The beneficial effects of the invention are as follows:
1. the detection area comprises a detection component and a turnover component, the front and back sides of the finished product are detected rapidly, an NG rejection component is arranged on one side of the detection component, unqualified products after detection are rejected, the qualified products in the box body are guaranteed to be packaged, and the packaging quality and efficiency are improved.
2. The punching machine and the punching area are provided with a cleaning dryer before, and the punched sample is cleaned and then punched, so that the data detected by the follow-up detection assembly is more accurate.
3. The finished product conveying and the box conveying are carried out simultaneously, only actions of weighing, labeling and stacking are needed manually, and the boxing action is automatically completed, so that the cost is reduced.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic top view of the present invention;
FIG. 2 is a schematic diagram of an axial structure of a camera lens module according to the present invention;
FIG. 3 is a schematic illustration of an isometric construction of a product flip assembly of the present invention;
FIG. 4 is a schematic illustration of the axially oriented structure of the boxing section of the present invention;
FIG. 5 is a schematic diagram of an axially measured structure of a buffer according to the present invention;
FIG. 6 is a schematic diagram of an isometric structure of the present invention;
FIG. 7 is a schematic diagram of a side-thrust positioning aximetry structure of the present invention;
fig. 8 is a schematic axial view of the die-cut area of the present invention.
Marked in the figure as: 1. a punching area; 2. a cleaning zone; 3. punching areas; 301. a distance sensor; 302. a die cutting assembly; 303. punching the waste box; 304. a transfer assembly; 305. a transition support assembly; 4. a detection zone; 401. a camera lens module I; 402. a NG rejection component; 403. a camera lens module II; 404. positioning a first platform; 405. a material taking module I; 406. a second material taking module; 407. positioning a second platform; 408. a flip assembly; 409. a sucker mounting plate; 5. a boxing zone; 501. side pushing and positioning; 502. a triaxial gantry assembly; 503. a material taking assembly; 504. a jig bin; 505. a multi-axis robot; 6. a weighing zone; 601. a weighing assembly; 7. a buffer area; 701. a hoist; 702. lifting and lowering the dividing disc assembly; 703. a second box conveying mechanism; 704. a first box conveying mechanism; 8. a stacking area; 9. labeling area; 901. and (5) a label discharging machine.
Detailed Description
The automatic boxing system for the tail parts of the stamping line comprises a stamping area 1, a stamping line conveying mechanism, a stamping area 3 and a boxing area 5, wherein the stamping line conveying mechanism traverses the stamping area 3 and the boxing area 5, the stamping area 1 comprises a stamping machine for stamping the bent patterns, the stamping area 3 comprises a stamping component 302 for stamping the material strips into finished products with fixed models, the boxing area 5 is used for stacking the stamped finished products into a box body, specifically, the raw materials are stamped and bent by the stamping machine, then the stamping component 302 stamps the samples into the required models, finally, the stamped finished products are packaged into the box body, and the automatic boxing operation of the parts is completed.
Specifically, as shown in fig. 8, the punching assembly 302 is further provided with a distance sensor 301 and a plurality of punching waste boxes 303 for collecting waste, and as a preferable scheme, the accuracy of the distance sensor 301 is 0.01m so as to sense that the material is brought in place in time, the punching waste boxes 303 are located at two ends of the punching assembly 302, the punching waste boxes 303 and the punching assembly 302 are on the same horizontal line, waste punched by the punching assembly 302 is collected conveniently, and the punches on the punching assembly 302 adopt a quick-change mode so as to replace the punches according to different products.
The detection area 4 is arranged between the punching area 3 and the boxing area 5, the detection area 4 comprises a detection component and a product overturning component, the detection component is used for detecting the punched finished product, the detection component is used for detecting the surface of the punched finished product, whether black spots, indentations, holes are blocked, dirt, defects, scratches and the like exist on the surface of the finished product or not, and the product overturning component is used for overturning the finished product by a certain angle to realize detection on the front side and the back side of the finished product.
Specifically, as shown in fig. 2, the detecting assembly includes a first camera lens module 401 and a second camera lens module 403, the first camera lens module 401 is located between the punching assembly 302 and the product overturning assembly, the first camera lens module 401 is used for detecting the surface of the punched product, the second camera lens module 403 is located between the product overturning assembly and the boxing area 5, the second camera lens module 403 is used for detecting the surface of the overturned product, wherein the first camera lens module 401 and the second camera lens module 403 adopt a camera shooting mode, and a correlation sensor is included in the first camera lens module 401 and the second camera lens module 403, and when the correlation sensor senses that the finished product is in place, the camera is triggered to take a picture.
In order to make the inside of the box body be qualified after the last boxing is finished, NG eliminating components 402 are installed at one end of the first camera lens module 401 and one end of the second camera lens module 403, wherein the NG eliminating components 402 are installed at one end of the first camera lens module 401, so that secondary detection of unqualified products is avoided, detection efficiency is improved, unqualified products after visual detection of the first camera lens module 401 and the second camera lens module 403 are taken out of the product conveying mechanism by the NG eliminating components 402, and the products entering the boxing region 5 are qualified products.
The punching conveying mechanism conveys products from the punching area 3 to the detection area 4, in the process, the finished products pass through one detection component in the detection area 4, the detection component detects the surfaces of the finished products at the moment, after detection is finished, the punching conveying mechanism continuously conveys the finished products to the product overturning component, the product overturning component overturns the finished products by a certain angle and then is placed on the punching conveying mechanism to continuously convey the finished products to the other detection component in the detection area 4, then the surfaces of the finished products at the moment are detected, and the packaging operation is carried out after all detection is finished.
Specifically, as shown in fig. 3, the product turning component includes a first material taking module 405 and a second material taking module 406, the first material taking module 405 and the second material taking module 406 can absorb multiple finished products at a time, a first positioning platform 404 is installed at one end of the first material taking module 405, preferably, the first positioning platform 404 is located between the product transmission mechanism and the first material taking module, the first material taking module 405 absorbs products on the first product conveying mechanism and is placed on the first positioning platform 404, a second positioning platform 407 is installed at one end of the second material taking module 406, the second material taking module 406 absorbs products on the second positioning platform 407 and is placed on the product conveying mechanism, the first positioning platform 404 and the second positioning platform 407 are on the same horizontal line, a turning component 408 is installed between the first positioning platform 404 and the second positioning platform 407, a sucker mounting plate 409 is installed on the turning component 408, one end of the sucker mounting plate 409 is connected with the turning component 408, the turning component 408 drives the sucker mounting plate 409 to turn around a turning shaft of the turning component 408, and the sucker mounting plate 409 turns the finished products on the first positioning platform 404, and then the finished products are placed on the second positioning platform 407, so as to complete the turning action of the finished products, and the double-sided detection of the finished products by the detection component.
The boxing area 5 comprises a triaxial gantry assembly 502, as shown in fig. 1 and 4, a material taking assembly 503 is mounted on the triaxial gantry assembly 502, a jig bin 504 is mounted on a product stacking and conveying mechanism, the jig bin 504 and the product stacking and conveying mechanism are detachably connected, the jig bin 504 is made to reciprocate between the material taking assembly 503 and the multiaxial robot through the product stacking and conveying mechanism, the material taking assembly 503 stacks products on the product conveying mechanism into the jig bin 504, the multiaxial robot 505 is mounted at one end of the boxing area 5, the multiaxial robot 505 takes finished products in the jig bin 504 on the product stacking and conveying mechanism into a box body of a box body conveying mechanism II 703, so that boxing operation is completed, and clamping jaws of the multiaxial robot 505 adopt quick-change clamping jaws with different shapes and are convenient to replace.
The one side of the boxing area 5 is also provided with a buffer area 7, as shown in fig. 1 and 5-6, the buffer area 7 comprises a lifter 701 and a plurality of groups of lifting and separating disc assemblies 702, the lifting and separating disc assemblies 702 are used for buffering the box bodies so as to realize a box body transmission assembly line, a first box body conveying mechanism 704 is arranged at the bottom end of the lifting and separating disc assemblies 702, the box bodies are conveyed to the lifter 701 from the lifting and separating disc assemblies 702 by the first box body conveying mechanism 704, the box bodies are conveyed to a second box body conveying mechanism 703 by a lifting structure in the lifter 701, the second box body conveying mechanism 703 and the first box body conveying mechanism 704 are distributed in a staggered manner, the multi-axis robot 505 is used for taking and placing products on the product stacking and conveying mechanism into a box body of the second box body conveying mechanism 703 while conveying the box bodies, so as to realize the assembly line, and further, a space for winding pearl cotton is reserved in the boxing area 5.
As shown in fig. 7, the end of the second 703 box conveying mechanism is provided with a weighing area 6, a labeling area 9 and a stacking area 8, the weighing area 6 comprises a weighing assembly 601 for weighing the box and the products in the box, the box filled with the finished products is manually conveyed to a weighing platform for weighing, and as a preferable scheme, the weighing assembly 601 comprises a high-precision roller weighing precision sensor, and a dynamic single-section weighing system is adopted, so that the weighing precision requirement of the products is more than 5%.
The weighing assembly 601 one side is equipped with out mark machine 901, and the numerical value that weighing assembly 601 obtained feeds back to out on the mark machine 901, goes out mark machine 901 and prints the label, reflects the numerical value that weighing assembly 601 obtained on the label, places the label on the box, and pile up neatly district 8 is located the 9 opposite sides in subsides mark district, and the manual work will fill up the finished product and pile up neatly district 8 in proper order with the box after the subsides mark.
Example two
On the basis of the first embodiment, as shown in fig. 1, the press line conveying mechanism includes a product conveying mechanism and a product stacking conveying mechanism, the product conveying mechanism is located at two sides of the product overturning assembly, the overturning assembly 408 is convenient to overturn the finished product, a plurality of groups of parallel product stacking conveying mechanisms are installed in the boxing region 5, boxing efficiency is improved, as shown in fig. 1 and 7, a side pushing positioning 501 is slidably connected to the product conveying mechanism, the side pushing positioning 501 includes a correlation photoelectric sensor, the side pushing positioning 501 pushes the product onto a conveying station of the product conveying mechanism, a side pushing positioning 501 is arranged at one side of the boxing region, and when the product flows to the tail end of the product conveying mechanism, the correlation photoelectric sensor senses back side pushing expansion and contraction, so that finished product positioning is completed, and the triaxial gantry assembly 502 grabs the finished product into the jig bin 504.
Other components and principles in this embodiment are the same as in the first embodiment.
Example III
On the basis of the first embodiment, as shown in fig. 1, a cleaning area 2 is installed between the punching area 1 and the punching area 3 and is used for cleaning a material belt, the cleaning area 2 comprises a cleaning dryer, a plurality of cleaning positions and drying positions are arranged in the cleaning dryer, gas-liquid separation and vacuum drying are performed in the drying positions, the cleaning positions are independent in multiple grooves, hydrocarbon cleaning liquid is adopted in the cleaning positions, the material belt is driven by the tail end of the cleaner in a roller-to-roller mode, limiting wheels are installed at two ends of the material belt, and the material belt sequentially passes through the cleaning positions and the drying positions.
Specifically, as shown in fig. 8, a conveying assembly 304 is mounted on one side of the punching assembly 302, the conveying assembly 304 conveys the material belt coming out of the cleaning zone 2 to the punching station, and a transition support assembly 305 for buffering the material belt is mounted between the conveying assembly 304 and the cleaning zone 2.
Other components and principles in this embodiment are the same as in the first embodiment.
The invention also provides a method for the automatic boxing system of the tail parts of the stamping line, which comprises the following steps:
the stamping machine performs stamping layout, the conveying roller at the tail end of the cleaning area 2 carries out conveying belt conveying, the conveying belt is sequentially conveyed to each cleaning position, and after a certain time, the workpiece enters the drying position for drying;
the dried workpiece passes through a transition supporting component 305 and is conveyed to a punching area through a product conveying mechanism, after a distance sensor 301 senses that a product is in place, a punching component 302 performs punching, and punched waste enters a punching waste box 303;
the product conveying mechanism continues to convey the punched finished product forwards, the finished product is detected by the first camera lens module 401, the qualified product continues to convey forwards, and the unqualified product is removed by the NG removing component 402;
the qualified products are conveyed to the overturning assembly, the first material taking module 405 takes and places the finished products into the first positioning platform 404, the overturning assembly 408 overturns, the second material taking module 406 takes and places the finished products of the sucker mounting plate 409 on the product conveying mechanism for continuous conveying, the second camera lens module 403 detects the surface of the finished products at the moment, unqualified products are removed through the NG removing assembly 402, and the qualified products are continuously conveyed;
the material taking assembly 503 on the three-axis gantry assembly 502 is used for placing a finished product in the jig bin 504, the jig bin 504 moves towards the box conveying line, the multi-axis robot 505 is used for placing the finished product in the jig bin 504 in a box, the box is firstly blocked and positioned (mechanically positioned) before the product is packaged, the box is inclined by a set angle (15 DEG is adjustable), the multi-axis robot 505 is used for laterally clamping the finished product and then rotates by 90 DEG to place the finished product into the box, the multi-axis robot 505 is used for placing the finished product to the position of about 2/5 of a glue box, and the clamping jaw is released, and the finished product slides into the box and is smoothed;
the box is manually moved to the weighing assembly 601 for weighing, the label marked by the label marking machine 901 records the data acquired by the weighing assembly 601, the label is attached to the box, and the box is sequentially stacked at the stacking area 9.
The above is only a preferred embodiment of the present invention, and the present invention is not limited thereto, but it is to be understood that the present invention is described in detail with reference to the foregoing embodiments, and modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. The utility model provides a stamping line tail spare automatic box loading system, includes stamping area, stamping line transport mechanism, die-cut district and vanning district, stamping line transport mechanism crosses die-cut district and vanning district, and the stamping area is including the punching machine that is used for the punching press stock, and die-cut district is including being used for punching out the material area and cuts the die-cut subassembly of the product of fixed model, and the vanning district is used for stacking up the product after punching to the box in, a serial communication port, die-cut district with install the detection zone between the vanning district, the detection zone is including being used for detecting the detection subassembly and the product upset subassembly to the product after the die-cut.
2. The automated case system of claim 1, wherein the press line tail parts transfer mechanism comprises a product transfer mechanism and a product stacking transfer mechanism, wherein the product transfer mechanism is positioned on both sides of the product turning assembly, a plurality of groups of parallel product stacking transfer mechanisms are installed in the case area, and the product transfer mechanism is slidably connected with a side pushing positioning which pushes the product onto a transfer station of the product transfer mechanism.
3. The automatic box loading system for tail parts of stamping lines according to claim 1 or 2, wherein the product overturning assembly comprises a first material taking module and a second material taking module, a first positioning platform is installed at one end of the first material taking module, a first material taking module absorbs products on the product conveying mechanism and is placed on the first positioning platform, a second positioning platform is installed at one end of the second material taking module, the second material taking module absorbs products on the second positioning platform and is placed on the product conveying mechanism, the first positioning platform and the second positioning platform are on the same horizontal line, an overturning assembly is installed between the first positioning platform and the second positioning platform, a sucker mounting plate is installed on the overturning assembly, one end of the sucker mounting plate is connected with the overturning assembly, and the sucker mounting plate overturns the products on the first positioning platform and then places the products on the second positioning platform.
4. The automated case system for stamping line end parts of claim 3, wherein the detection assembly comprises a first camera lens module and a second camera lens module, the first camera lens module is positioned between the die-cutting assembly and the first material-taking module, the first camera lens module is used for detecting the surface of the die-cut product, the second camera lens module is positioned between the second material-taking module and the case-filling area, and the second camera lens module is used for detecting the surface of the turned product.
5. The automated case system for stamping line end parts of claim 4, wherein NG rejection assembly is mounted at one end of each of the first camera lens module and the second camera lens module, and wherein the NG rejection assembly removes reject products from the product transfer mechanism after visual inspection of the first camera lens module and the second camera lens module.
6. The automatic box system of stamping line tail parts according to claim 1, wherein a cleaning area is arranged between the stamping area and the punching area and is used for cleaning a material belt, the cleaning area comprises a cleaning dryer, a plurality of cleaning positions and drying positions are arranged in the cleaning dryer, and the plurality of cleaning positions are independent in multiple grooves.
7. The automatic stamping line tail part box loading system according to claim 1, wherein a conveying assembly is installed on one side of the stamping assembly, the conveying assembly conveys a material belt coming out of a cleaning area to a stamping station, a transition supporting assembly for buffering the transition material belt is installed between the conveying assembly and the cleaning area, a distance sensor and a plurality of stamping waste boxes for collecting waste materials are further installed on the stamping assembly, the stamping waste boxes are located at two ends of the stamping assembly, and the stamping waste boxes and the stamping assembly are located on the same horizontal line.
8. The automated stamping line tail part packaging system of claim 2, wherein the packaging area comprises a three-axis gantry assembly, the three-axis gantry assembly is provided with a material taking assembly, the product stacking and conveying mechanism is provided with a jig bin, and the material taking assembly stacks products on the product conveying mechanism into the jig bin.
9. The automatic box loading system for the tail parts of the press line according to claim 1, wherein a buffer area is further arranged on one side of the box loading area, the buffer area comprises a lifter and a plurality of groups of lifting and separating disc assemblies, the lifting and separating disc assemblies are used for buffering box bodies, a first box conveying mechanism is arranged at the bottom end of each lifting and separating disc assembly and conveys the box bodies from the lifting and separating disc assemblies to the lifter, the lifter conveys the box bodies to a second box conveying mechanism, the second box conveying mechanism and the first box conveying mechanism are distributed in a staggered mode, a multi-axis robot is arranged on one side of the second box conveying mechanism, and the multi-axis robot takes products on the product stacking conveying mechanism into the box bodies of the second box conveying mechanism.
10. The automatic box assembly system of the tail parts of the stamping line according to claim 9, wherein the two tail ends of the box body conveying mechanism are provided with a weighing area, a labeling area and a stacking area, the weighing area comprises a weighing assembly for weighing the box body and products in the box body, a label discharging machine is arranged on one side of the weighing assembly, the numerical value obtained by the weighing assembly is fed back to the label discharging machine, the label discharging machine prints labels, and the stacking area is positioned on the other side of the labeling area and is used for sequentially stacking the box bodies bearing the products.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310666837.9A CN116809755A (en) | 2023-06-07 | 2023-06-07 | Automatic packing system for tail parts of stamping line |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310666837.9A CN116809755A (en) | 2023-06-07 | 2023-06-07 | Automatic packing system for tail parts of stamping line |
Publications (1)
Publication Number | Publication Date |
---|---|
CN116809755A true CN116809755A (en) | 2023-09-29 |
Family
ID=88113763
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310666837.9A Pending CN116809755A (en) | 2023-06-07 | 2023-06-07 | Automatic packing system for tail parts of stamping line |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116809755A (en) |
-
2023
- 2023-06-07 CN CN202310666837.9A patent/CN116809755A/en active Pending
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN109178534B (en) | Automatic assembly line production line | |
CN111169952A (en) | Part sorting, placing and stacking machine | |
CN110560582A (en) | multi-axis module full-automatic cell casing machine | |
CN211160743U (en) | Sorting manipulator and sorting equipment | |
CN213103313U (en) | Storage box equipment | |
CN107116832A (en) | Card press machine | |
CN112975375B (en) | Automatic assembly equipment | |
CN115106601B (en) | Medical product equipment based on modularization building blocks formula product line | |
JPH0773765B2 (en) | Multi-collecting small product sorting / collecting device | |
CN112845177A (en) | Box label and automatic appearance detection equipment | |
CN108466826A (en) | A kind of powder second pressure setting | |
CN206966998U (en) | Automobile handle pedestal automatic assembling apparatus | |
CN110921014A (en) | Automatic finishing device of wrapping bag | |
CN114346453A (en) | Full-automatic laser marking device for Z bearing cylindrical surface | |
CN112122486B (en) | High efficiency jar body automation line | |
CN113182700A (en) | PCB board laser coding equipment | |
CN211102688U (en) | Full-automatic all-in-one is cut in coil wire winding spot welding | |
CN219785648U (en) | Automatic visual detection and laser rejection equipment for chip | |
CN116809755A (en) | Automatic packing system for tail parts of stamping line | |
CN218840656U (en) | Automatic test equipment for electronic products | |
CN217577255U (en) | Full-automatic laser etching sorting machine | |
KR101993977B1 (en) | the one-stop working system with press machines and spot welders | |
CN215238592U (en) | PCB board laser coding equipment | |
CN205309767U (en) | Ball round pin processing transfer machine equipment | |
CN214875962U (en) | Full-automatic SSD solid state hard drives baling line |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination |