CN217577255U - Full-automatic laser etching sorting machine - Google Patents
Full-automatic laser etching sorting machine Download PDFInfo
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- CN217577255U CN217577255U CN202220939638.1U CN202220939638U CN217577255U CN 217577255 U CN217577255 U CN 217577255U CN 202220939638 U CN202220939638 U CN 202220939638U CN 217577255 U CN217577255 U CN 217577255U
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Abstract
The utility model provides a full-automatic laser etching sorting machine, which comprises a detection platform, a feeding mechanism, a CCD detection module, a laser etching module, a discharging mechanism and a classified storage mechanism; the upper end of the detection platform is provided with a first bearing seat and a second bearing seat, and the feeding mechanism comprises a feeding material box and a feeding manipulator; the blanking mechanism comprises a blanking material box and a blanking manipulator, and the blanking material box comprises a first material box, a second material box and a temporary storage material box; the classified storage mechanism comprises a storage platform, a material receiving box, a material receiving manipulator and a translation mechanism. The utility model discloses a CCD detects the module and shoots the detection to the position of unqualified product in the middle of the sheet material, then gets rid of the mark point on the unqualified product that it detected through laser etching module, and its labour saving and time saving has reduced workman's intensity of labour to can classify through setting up categorised storage mechanism and accomodate the sheet material that has the unqualified product of different quantity, improve machining efficiency greatly.
Description
Technical Field
The utility model relates to a product sorting device field especially relates to a full-automatic laser etching sorting machine.
Background
The existing circuit boards are produced by cutting a large board into a plurality of small circuit boards, each small circuit board is provided with a mark point as a position identification point, so that a subsequent automatic chip mounter can conveniently perform reference positioning of chip mounting, but a plurality of small circuit boards in the large board are often unqualified individually, the number of unqualified small circuit boards in each large board is different, the large board materials with unqualified small circuit boards are placed together independently at present, then the mark points on the unqualified small circuit boards in the large board materials are removed, the unqualified small circuit boards are prevented from being subjected to chip mounting in the subsequent chip mounting, the mark points are manually removed and classified and placed at present, the manual operation wastes time and labor, and the condition of missed detection is easily caused, so that the qualification rate of finished products is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a full-automatic laser etching sorting machine, which comprises a detection platform, a feeding mechanism, a CCD detection module, a laser etching module, a discharging mechanism and a classified storage mechanism; the upper end of the detection platform is provided with a first bearing seat and a second bearing seat which are arranged in parallel and can move in the Y direction, and a first supporting beam and a second supporting beam which are arranged in parallel in the Y direction are arranged above the detection platform; the feeding mechanism comprises a feeding material box arranged on one side of the detection platform and a feeding manipulator arranged at one end of the first support beam in a sliding manner; the CCD detection module is arranged on the first supporting beam in a sliding mode; the laser etching module comprises a laser head which is arranged on the second supporting beam in a sliding mode; the blanking mechanism comprises a blanking material box arranged on the other side of the detection platform and a blanking manipulator arranged at the other end of the first support beam in a sliding manner, the blanking material box comprises a first material box, a second material box and a temporary storage material box, the second material box is arranged above the first material box and can move in the Y direction, and the temporary storage material box is arranged above the second material box and can move in the Y direction; categorised storage mechanism includes Z to the storage platform that sets up, locates a plurality of receipts magazine that can carry out Z to the annular motion of storage platform one side, locate the storage platform is close to the receipts material manipulator of unloading mechanism one side and be used for control receive the translation mechanism of manipulator translation.
As a further improvement, the feeding mechanism is further including locating material loading magazine top just can the Y to the paper box that separates of motion, the material loading magazine is the heap magazine.
As a further improvement, the feeding manipulator includes the material loading sucking disc, is used for control material loading sucking disc pivoted revolving cylinder and be used for control the manipulator elevator motor that the material loading sucking disc goes up and down, the unloading manipulator with the material loading manipulator structure is the same.
As a further improvement, the CCD detection module comprises a CCD camera, a coaxial light source arranged at the lower end of the CCD camera and a CCD lifting motor used for controlling the lifting of the CCD camera.
As a further improvement, the storage platform is equipped with Z and controls to the rotation chain that the annular set up rotation chain pivoted initiative toothed disc and driven toothed disc, and is a plurality of it fixes to receive material box evenly distributed on the rotation chain, the storage platform still is equipped with and is used for control initiative toothed disc pivoted receives the material rotating electrical machines.
As a further improvement, translation mechanism is including fixing store translation roof beam on the platform and locate translation cylinder on the translation roof beam, receive the material manipulator including receiving the material sucking disc and being used for control receive the material sucking disc elevator motor that the material sucking disc goes up and down, receive the material sucking disc with translation cylinder's output is connected.
As a further improvement, the material receiving manipulator can be arranged above the first material box.
As a further improvement, the detection platform is provided with a linear motor module between the first bearing and the second bearing.
The utility model has the advantages that: the utility model discloses a CCD detects the module and shoots the detection to the position of unqualified product in the middle of the sheet material, then get rid of the mark point on the unqualified product that it detected through laser etching module, its labour saving and time saving has reduced workman's intensity of labour, can not cause the condition of lou examining moreover to can classify and accomodate the sheet material that has the unqualified product of different quantity through setting up classified storage mechanism, it has made things convenient for arrangement and processing in the subsequent handling greatly, machining efficiency has been improved greatly.
Drawings
FIG. 1 is a schematic structural view of a fully automatic laser etching sorter of the present invention;
fig. 2 is a schematic structural diagram of a feeding manipulator of the fully automatic laser etching sorting machine of the present invention;
FIG. 3 is a schematic structural view of a feeding box and a paper separating box of the full-automatic laser etching sorting machine of the present invention;
fig. 4 is a schematic structural diagram of the discharging material box of the full-automatic laser etching sorting machine of the present invention.
Reference numerals: 1-detection platform; 2-a feeding manipulator; 3-CCD detection module; 4-laser etching module; 5-a blanking manipulator; 6-a classified storage mechanism; 7-a first bearing; 8-a second bearing; 9-feeding material box; 10-separating paper box; 11-a first magazine; 12-a second magazine; 13-temporary storage of the material box; 14-a material receiving manipulator; 15-a translation mechanism; 16-a material receiving box; 21-feeding sucker; 22-a rotary cylinder; and 23, a manipulator lifting motor.
Detailed Description
As shown in fig. 1, the utility model discloses a full-automatic laser etching sorting machine, which comprises a detection platform 1, a feeding mechanism, a CCD detection module 3, a laser etching module 4, a discharging mechanism and a classified storage mechanism 6; the upper end of the detection platform 1 is provided with a first bearing 7 and a second bearing 8 which are arranged in parallel and can move in the Y direction, the first bearing 7 and the second bearing 8 are arranged in parallel and are used for respectively bearing a product to be detected, and two first supporting beams and two second supporting beams which are arranged in parallel in the Y direction are arranged above the detection platform 1; the feeding mechanism comprises a feeding material box 9 arranged on one side of the detection platform 1 and a feeding manipulator 2 arranged at one end of the first support beam in a sliding manner, feeding is manually placed in the feeding material box 9 and used for the feeding manipulator 2 to automatically feed, and the feeding manipulator 2 can move in the X direction on the first support beam, so that products in the feeding material box 9 can be transferred to the first bearing 7 to be subsequently detected; the CCD detection module 3 is arranged on the first support beam in a sliding mode, and can move in the X direction on the first support beam to be used for photographing and detecting products on the first bearing 7 or products on the second bearing 8 respectively and finding out unqualified products; the laser etching module 4 comprises a laser head which is slidably arranged on the second supporting beam, the principle of the laser etching is a relatively mature prior art, and details are not repeated herein, and the laser head can move on the second supporting beam in the X direction and is used for performing laser etching removal on mark points of unqualified products on the first bearing seat 7 or the second bearing seat 8; the blanking mechanism comprises a blanking material box arranged on the other side of the detection platform 1 and a blanking manipulator 5 arranged at the other end of the first support beam in a sliding mode, the blanking material box comprises a first material box 11, a second material box 12 and a temporary storage material box 13, the second material box 12 is arranged above the first material box 11 and can move in the Y direction, the temporary storage material box 13 is arranged above the second material box 12 and can move in the Y direction, the first material box 11 is used for containing a plate material with only one unqualified product, the second material box 12 is used for containing a plate material with two unqualified products, the temporary storage material box 13 is used for temporarily storing plate materials with two redundant unqualified products, the subsequent classified storage mechanism 6 can conveniently take materials, the blanking manipulator 5 can move in the X direction on the first support beam and is used for transferring the products on the first bearing seat 7 or the second bearing seat 8, and the blanking manipulator 5 cannot move in the Y direction, so that the second material box 12 and the temporary storage material box 13 can both move in the Y direction and are driven by cylinders to move; the classified storage mechanism 6 comprises a storage platform arranged in the Z direction, a plurality of material receiving boxes 16 which can move in the Z direction and are arranged on one side of the storage platform, a material receiving manipulator 14 arranged on one side of the discharging mechanism and a translation mechanism 15 used for controlling the material receiving manipulator 14 to translate.
In this technical solution, a linear motor module is respectively disposed between the detection platform 1 and the first bearing 7 and the second bearing 8, and is used for driving the Y-direction movement of the first bearing 7 and the second bearing 8.
In this technical scheme, feed mechanism still including locate feed material magazine 9 top and can Y to the paper box 10 that separates of motion, feed material magazine 9 is the heap magazine, it is used for holding the paper that separates between the sheet material to separate paper box 10, because feed manipulator 2 can not carry out Y to the motion, so will separate paper box 10 and set to can Y to the motion structure, make things convenient for feed manipulator 2 will separate the paper and transport to separating in the paper box 10, it drives the removal through the cylinder to separate paper box 10.
In this technical scheme, material loading manipulator 2 includes material loading sucking disc 21, is used for control material loading sucking disc 21 pivoted revolving cylinder 22 and be used for control the manipulator elevator motor 23 that material loading sucking disc 21 goes up and down conveniently goes up and down to absorb the product, unloading manipulator 5 with material loading manipulator 2 structures are the same.
In this technical scheme, CCD detects module 3 includes the CCD camera, locates the coaxial light source of CCD camera lower extreme and be used for control the CCD elevator motor that the CCD camera goes up and down makes things convenient for the CCD camera to go up and down and effectively shoots and detect.
In this technical scheme, the storage platform is equipped with the chain that rotates that Z set up to the annular and is used for controlling chain pivoted initiative toothed disc and driven toothed disc rotate, and is a plurality of receiving box 16 evenly distributed fixes on the chain rotates, initiative toothed disc and driven toothed disc can drive chain that rotates Z to the annular and rotate, and then drive a plurality of receiving box 16 that set up on the chain that rotates and rotate, the storage platform still is equipped with and is used for controlling initiative toothed disc pivoted receiving rotary motor, and is a plurality of receiving box 16 is used for holding the sheet material that has different unqualified products of quantity respectively to realize categorised letter sorting, make things convenient for the arrangement and the processing of follow-up processes to the product, receiving box 16's quantity can carry out the setting of number as required.
In this technical scheme, translation mechanism 15 is including fixing the last translation roof beam of storage platform and locating translation cylinder on the translation roof beam, material collecting manipulator 14 is including receiving the material sucking disc and being used for control material collecting sucking disc elevator motor that the material sucking disc goes up and down, receive the material sucking disc with translation cylinder's output is connected, material collecting manipulator 14 can arrange in first magazine 11 top to put in corresponding material collecting box 16 to the product classification in the magazine 13 of keeping in.
When the automatic material collecting device works, a worker places a product plate in a material feeding box 9, a feeding manipulator 2 sucks the plate and places the plate on a first bearing 7, then the first bearing 7 moves to the lower end of a CCD detection module 3 to perform photographing detection, meanwhile, the first manipulator sucks partition paper in the material feeding box 9, the partition paper box moves to the upper end of the material feeding box 9 to receive the partition paper, after the CCD detection module 3 detects, the first bearing 7 moves to the lower end of a laser etching module 4 to perform mark point removal of unqualified products, after the mark point removal is completed, the first bearing 7 returns, the feeding manipulator 2 sucks the plate and turns over, then the reversed plate is adsorbed by a discharging manipulator 5 and placed on a second bearing 8 to perform detection on the other surface and removal of mark points, after the removal is completed, the discharging manipulator 5 sucks the plate and places the plate in a corresponding material discharging box according to the detected number of unqualified products, and if the plate is placed in a material collecting box 13, a material collecting manipulator 14 of a classified storage mechanism 6 works and transfers the products to a corresponding material collecting box 16.
The utility model discloses a CCD detects module 3 and shoots the detection to the position of nonconforming product in the middle of the board material, then get rid of the mark point on the nonconforming product that it detected through laser etching module 4, its labour saving and time saving has reduced workman's intensity of labour, can not cause the condition of lou examining moreover, and can classify and accomodate the board material that has the nonconforming product of different quantity through setting up classified storage mechanism 6, it has made things convenient for arrangement and processing in the subsequent handling greatly, machining efficiency has been improved greatly.
The foregoing is a more detailed description of the present invention, taken in conjunction with the specific preferred embodiments thereof, and it is not intended that the invention be limited to the specific embodiments shown and described. To the utility model belongs to the technical field of ordinary technical personnel, do not deviate from the utility model discloses under the prerequisite of design, can also make a plurality of simple deductions or replacement, all should regard as belonging to the utility model discloses a protection scope.
Claims (8)
1. The utility model provides a full-automatic laser etching sorting machine which characterized in that: the device comprises a detection platform, a feeding mechanism, a CCD detection module, a laser etching module, a discharging mechanism and a classified storage mechanism; the upper end of the detection platform is provided with a first bearing seat and a second bearing seat which are arranged in parallel and can move in the Y direction, and a first supporting beam and a second supporting beam which are arranged in parallel in the Y direction are arranged above the detection platform; the feeding mechanism comprises a feeding material box arranged on one side of the detection platform and a feeding manipulator arranged at one end of the first support beam in a sliding manner; the CCD detection module is arranged on the first supporting beam in a sliding mode; the laser etching module comprises a laser head which is arranged on the second supporting beam in a sliding mode; the blanking mechanism comprises a blanking material box arranged on the other side of the detection platform and a blanking manipulator arranged at the other end of the first support beam in a sliding manner, the blanking material box comprises a first material box, a second material box and a temporary storage material box, the second material box is arranged above the first material box and can move in the Y direction, and the temporary storage material box is arranged above the second material box and can move in the Y direction; categorised storage mechanism includes Z to the storage platform that sets up, locates a plurality of receipts magazine that can carry out Z to the annular motion of storage platform one side, locate the storage platform is close to the receipts material manipulator of unloading mechanism one side and be used for control receive the translation mechanism of manipulator translation.
2. The fully automatic laser etching sorter according to claim 1, characterized in that: the feeding mechanism further comprises a paper separating box which is arranged above the feeding material box and can move in the Y direction, and the feeding material box is a stacked material box.
3. The fully automatic laser etching sorter according to claim 1, characterized in that: the material loading manipulator comprises a material loading sucker, a rotating cylinder and a manipulator lifting motor, wherein the rotating cylinder is used for controlling the material loading sucker to rotate, the manipulator lifting motor is used for controlling the material loading sucker to lift, and the material unloading manipulator is the same as the material loading manipulator in structure.
4. The fully automatic laser etching sorter according to claim 1, characterized in that: the CCD detection module comprises a CCD camera, a coaxial light source arranged at the lower end of the CCD camera and a CCD lifting motor used for controlling the CCD camera to lift.
5. The fully automatic laser etching sorter according to claim 1, characterized in that: the storage platform is equipped with Z to the rotation chain of annular setting and is used for control rotation chain pivoted initiative gear dish and driven gear dish, and is a plurality of it fixes to receive material box evenly distributed on the rotation chain, the storage platform still is equipped with and is used for control initiative gear dish pivoted receipts material rotating electrical machines.
6. The fully automatic laser etching sorter according to claim 5, characterized in that: translation mechanism is including fixing translation roof beam on the storage platform and locating translation cylinder on the translation roof beam, receive the material manipulator including receiving the material sucking disc and being used for control receive the material sucking disc elevator motor that receives that the material sucking disc goes up and down, receive the material sucking disc with the output of translation cylinder is connected.
7. The fully automatic laser etching sorter according to claim 6, characterized in that: the material receiving manipulator can be arranged above the first material box.
8. The fully automatic laser etching sorter according to claim 1, characterized in that: and a linear motor module is respectively arranged between the detection platform and the first bearing and between the detection platform and the second bearing.
Priority Applications (1)
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CN202220939638.1U CN217577255U (en) | 2022-04-20 | 2022-04-20 | Full-automatic laser etching sorting machine |
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CN202220939638.1U CN217577255U (en) | 2022-04-20 | 2022-04-20 | Full-automatic laser etching sorting machine |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116900509A (en) * | 2023-08-24 | 2023-10-20 | 广东百能家居有限公司 | Automatic blanking device and method for stainless steel sheet laser cutting production |
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- 2022-04-20 CN CN202220939638.1U patent/CN217577255U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116900509A (en) * | 2023-08-24 | 2023-10-20 | 广东百能家居有限公司 | Automatic blanking device and method for stainless steel sheet laser cutting production |
CN116900509B (en) * | 2023-08-24 | 2024-01-19 | 广东百能家居有限公司 | Automatic blanking device and method for stainless steel sheet laser cutting production |
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