CN116604769B - Injection molding blanking and detecting equipment - Google Patents
Injection molding blanking and detecting equipment Download PDFInfo
- Publication number
- CN116604769B CN116604769B CN202310655982.7A CN202310655982A CN116604769B CN 116604769 B CN116604769 B CN 116604769B CN 202310655982 A CN202310655982 A CN 202310655982A CN 116604769 B CN116604769 B CN 116604769B
- Authority
- CN
- China
- Prior art keywords
- tray
- conveying
- assembly
- conveying device
- clamping
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000001746 injection moulding Methods 0.000 title claims abstract description 19
- 238000001514 detection method Methods 0.000 claims abstract description 44
- 230000007246 mechanism Effects 0.000 claims description 30
- 238000003384 imaging method Methods 0.000 claims description 22
- 230000002457 bidirectional effect Effects 0.000 claims description 17
- 239000000463 material Substances 0.000 claims description 8
- 210000001503 joint Anatomy 0.000 claims description 4
- 230000001678 irradiating effect Effects 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000032258 transport Effects 0.000 description 11
- 230000004888 barrier function Effects 0.000 description 5
- 238000007689 inspection Methods 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 241000531116 Blitum bonus-henricus Species 0.000 description 1
- 235000008645 Chenopodium bonus henricus Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C2045/1784—Component parts, details or accessories not otherwise provided for; Auxiliary operations not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76177—Location of measurement
- B29C2945/7629—Moulded articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses injection molding piece blanking and detecting equipment which comprises a receiving device, a first conveying device, a detecting device, a second conveying device and a tray conveying device, wherein the receiving device is used for receiving a plastic piece; the tray conveying device conveys empty trays to the first conveying device, the receiving device places the socket panel into the tray on the first conveying device, and the first conveying device conveys the tray loaded with the socket panel to the detecting device; the detection device images light rays passing through the jacks of the standard socket panel and the jacks of the socket panel on the tray, and judges whether the socket panel on the tray is qualified or not according to the formed images. The invention can automatically carry out blanking conveying on the socket panel and detect the jacks of the socket panel, thereby effectively improving the production efficiency.
Description
Technical Field
The invention relates to the technical field of injection molding, in particular to injection molding piece blanking and detecting equipment.
Background
The socket panel is one of the component parts of the socket, the surface of the socket panel is provided with a plurality of through jacks for inserting the metal sheets of the plug, and the shape and the size of the jacks can influence whether the metal sheets of the plug can be successfully inserted, so the shape and the size of the jacks are important indexes for evaluating the quality of the socket panel.
The existing socket panel is manufactured and formed through an injection molding process, after injection molding is completed, the socket panel is required to be taken down from a die by a mechanical arm, then blanking is carried out, the existing blanking equipment only realizes the transportation of the socket panel, the detection of the jack of the socket panel still depends on manual operation, and therefore the production efficiency is difficult to improve.
Disclosure of Invention
The invention provides injection molding piece blanking and detecting equipment which can automatically carry out blanking and conveying on a socket panel and detect jacks of the socket panel, so that the production efficiency is effectively improved.
In order to solve the problems, the invention adopts the following technical scheme:
the embodiment of the invention provides injection molding piece blanking and detecting equipment, which comprises a receiving device, a first conveying device, a detecting device, a second conveying device and a tray conveying device; the tray conveying device is used for conveying empty trays to the first conveying device, the receiving device is used for placing the socket panels into the trays on the first conveying device, and the first conveying device is used for conveying the trays loaded with the socket panels to the detecting device; the detection device comprises a detection station, a transportation assembly, a tray placing rack, a parallel light source, a photosensitive assembly and a light shield, wherein the transportation assembly can convey a tray loaded with socket panels to the detection station and can convey the tray loaded with socket panels to a second conveying device, the tray placing rack is located right above the detection station, a standard socket panel is placed on the tray placing rack, the parallel light source is located right above the tray placing rack, the parallel light source is used for vertically downwards irradiating the light source, the photosensitive assembly is located right below the detection station, the photosensitive assembly is used for imaging light passing through jacks of the standard socket panels and jacks of the socket panels on the tray, whether the socket panels on the tray are qualified or not is judged according to the formed image, and the light shield is arranged on the outer side of the tray placing rack and the parallel light source.
In some embodiments, the detection device further comprises two support plates arranged in parallel, the transportation assembly comprises support rails respectively fixed on the inner sides of the two support plates and parallel to each other, and two clamping mechanisms respectively matched with the two support rails in a sliding manner, and each clamping mechanism comprises a clamping plate and a pushing mechanism for driving the two clamping plates to synchronously move towards each other or move away from each other.
In some embodiments, the clamping plates comprise a clamping bottom plate arranged horizontally and a clamping baffle plate connected with the clamping bottom plate and arranged vertically, wherein the tray is used for being placed on the clamping bottom plates of the two clamping plates, and the clamping baffle plates of the two clamping plates are used for clamping the tray from two sides.
In some embodiments, the detection device further comprises a front baffle and a lifting mechanism, the lifting mechanism is positioned below the front baffle and connected with the front baffle, and the front baffle is positioned in front of the detection station in the direction of moving from the detection station to the second conveying device; the lifting mechanism can drive the front baffle plate to move upwards to the moving path of the tray or downwards to move out of the moving path of the tray.
In some embodiments, the front baffle is provided with a magnetic member, and the tray is made of a material that can be attracted by the magnetic member, and when the magnetic member attracts the tray, the tray is in the detection station.
In some embodiments, the first conveyor includes a bi-directional conveyor assembly and a lift assembly, the second conveyor is at the same height as the conveyor assembly, the pallet conveyor is positioned below the second conveyor assembly, and the lift assembly is connected to the bi-directional conveyor assembly and is operable to move the bi-directional conveyor assembly upwardly into engagement with the conveyor assembly and is operable to move the bi-directional conveyor assembly downwardly into engagement with the pallet conveyor assembly.
In some embodiments, the top surface of the bidirectional conveying component is provided with two guide plates, the two guide plates are parallel to the conveying direction of the tray, and when the bidirectional conveying component drives the tray to move, the two guide plates are respectively contacted with two sides of the tray.
In some embodiments, the first conveyor further comprises two vertically extending stoppers, and the tray on the bi-directional conveyor assembly moves between the two stoppers when the elevator assembly drives the bi-directional conveyor assembly to move vertically.
In some embodiments, the photosensitive assembly comprises a control module and an imaging cover which is opened upwards, an imaging plate is arranged at the opening at the top of the imaging cover, and light rays passing through the jack of the standard socket panel and the jack of the socket panel on the tray are imaged on the imaging plate; the imaging cover is internally provided with a photosensitive device, the photosensitive device is connected with the control module, and the photosensitive device is used for shooting images on the imaging plate.
In some embodiments, the receiving device comprises a transverse moving assembly, a longitudinal moving assembly connected with the transverse moving assembly, a vertical moving assembly connected with the longitudinal moving assembly, and a clamp connected with the vertical moving assembly; the horizontal moving assembly is used for driving the vertical moving assembly to move along the horizontal direction, the vertical moving assembly is used for driving the vertical moving assembly to move along the vertical direction, the vertical moving assembly is used for driving the clamp to move along the vertical direction, and the clamp is used for clamping the socket panel.
The invention has at least the following beneficial effects: according to the tray conveying device, empty trays are conveyed to the first conveying device, the receiving device is used for placing the socket panels into the trays on the first conveying device, the first conveying device is used for conveying the trays loaded with the socket panels to the detecting device, the photosensitive component of the detecting device is used for imaging light rays passing through the jacks of the standard socket panels and the jacks of the socket panels on the trays, whether the socket panels on the trays are qualified or not is judged according to the formed images, detection of the jacks of the socket panels is completed, the conveying component of the detecting device is used for conveying the detected socket panels to the second conveying device, and conveying and discharging are carried out by the second conveying device, so that the whole process is completed by automatic operation of mechanical equipment, automatic blanking conveying of the socket panels and automatic detection of the jacks of the socket panels are realized, and production efficiency is effectively improved.
Drawings
FIG. 1 is a schematic diagram of an injection molding blanking and detecting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of a detecting device according to an embodiment of the present invention with a light shield and parallel light sources removed;
FIG. 3 is a schematic view of a first conveying apparatus according to an embodiment of the present invention;
fig. 4 is a schematic structural view of a second conveying device and a tray conveying device according to an embodiment of the present invention.
Wherein, the reference numerals are as follows:
tray 10, receptacle panel 11, standard receptacle panel 12;
the device comprises a receiving device 100, a transverse moving assembly 110, a longitudinal moving assembly 120, a vertical moving assembly 130 and a clamp 140;
the device comprises a first conveying device 200, a bidirectional conveying assembly 210, a lifting assembly 220, a guide plate 230 and a limiting piece 240;
the detection device 300, the support plate 301, the transport assembly 310, the support guide rail 311, the clamping mechanism 320, the clamping plate 321, the pushing mechanism 322, the tray rack 330, the photosensitive assembly 340, the light shield 350, the front baffle 361 and the lifting mechanism 362;
a second conveying device 400;
tray conveying device 500.
Detailed Description
The following description is provided with reference to the accompanying drawings to assist in a comprehensive understanding of various embodiments of the invention as defined in the claims and their equivalents. The description includes various specific details to aid in understanding, but these details should be regarded as merely exemplary. Accordingly, those skilled in the art will recognize that various changes and modifications of the various embodiments described herein can be made without departing from the scope and spirit of the invention.
In the description of the present invention, references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, only for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention.
It will be understood that when an element (e.g., a first element) is "connected" to another element (e.g., a second element), the element can be directly connected to the other element or there can be intervening elements (e.g., a third element) between the element and the other element.
An embodiment of the present invention provides an injection molding blanking and detecting apparatus, as shown in fig. 1 to 4, including a receiving device 100, a first conveying device 200, a detecting device 300, a second conveying device 400, and a tray conveying device 500. The tray conveying device 500 is used to convey empty trays 10 to the first conveying device 200 to continuously supply the trays 10. The receiving device 100 can receive the socket panel 11 conveyed by other conveying mechanisms such as a manipulator, and then the socket panel 11 is placed in the tray 10 on the first conveying device 200, so that the socket panel 11 can be placed neatly, the later stage boxing is convenient, meanwhile, the tray 10 can play a limiting role on the socket panel 11, the socket panel 11 is difficult to move relative to the tray 10, and the later stage detection of the socket panel 11 on the tray 10 is convenient. Wherein, a plurality of holding tanks matched with the socket panel 11 can be arranged on the tray 10, the receiving device 100 can place the socket panel 11 into the holding tanks one by one, and the bottom wall of the holding tanks can be provided with penetrating holes so as to facilitate light transmission.
The first conveying device 200 is used for conveying the tray 10 loaded with the socket panel 11 to the detecting device 300, so that the detecting device 300 detects the jack on the socket panel 11. The detection device 300 includes a detection station, a transport assembly 310, a tray placing rack 330, a parallel light source, a photosensitive assembly 340 and a light shielding cover 350, wherein the detection station is a space position on the detection device 300 for detecting the socket panel 11, the transport assembly 310 receives the tray 10 transported by the first transport device 200, then transports the tray 10 loaded with the socket panel 11 to the detection station, and after the socket panel 11 completes detection, the transport assembly 310 can transport the tray 10 loaded with the socket panel 11 to the second transport device 400. The tray placing frame 330 is located directly above the detection station, and the standard socket panel 12 is placed on the tray placing frame 330, the standard socket panel 12 is a socket panel with the shape, the size and other parameters of the jack meeting the standard requirements, and when the tray 10 is located at the detection station, the standard socket panel 12 on the tray placing frame 330 is located directly above the socket panel 11 on the tray 10. The parallel light source is located directly above the tray rest 330 and is used to illuminate the light source vertically downward, so that the parallel light can pass vertically downward through the receptacles on the standard receptacle panel 12 and the receptacles on the receptacle panel 11. The photosensitive assembly 340 is located directly below the inspection station, the photosensitive assembly 340 images light passing through the jacks of the standard receptacle panel 12 and the jacks of the receptacle panel 11 on the tray 10, and judges whether the receptacle panel 11 on the tray 10 is acceptable according to the formed images, if the difference between the size and shape of the formed images of the jacks and the standard jacks is within a reasonable range, the jacks on the receptacle panel 11 are considered to be acceptable, otherwise, the jacks on the receptacle panel 11 are considered to be unacceptable. The light shield 350 is covered on the outer side of the tray placing frame 330 and the parallel light source, so as to play a role in shielding light, reduce the influence of external light on the imaging result, improve the accuracy of the detection result, and the parallel light source can be specifically fixed on the inner side of the light shield 350. The standard socket panel 12 plays a role in filtering the light source, so that the light corresponding to the standard jack can be transmitted, the influence of other light of the parallel light source on the imaging result is avoided, and the accuracy of the detection result can be further improved. Therefore, the above-mentioned process of this embodiment is accomplished by mechanical equipment automation, has realized carrying out unloading to socket panel 11 voluntarily and has carried out the detection to the jack of socket panel 11 voluntarily, has effectively promoted production efficiency.
It should be noted that, the material receiving device 100, the first conveying device 200, the detecting device 300, the second conveying device 400 and the tray conveying device 500 may be connected to a control module, and the control module sends instructions to the material receiving device 100, the first conveying device 200, the detecting device 300, the second conveying device 400 and the tray conveying device 500 according to a preset control program, so as to control the material receiving device 100, the first conveying device 200, the detecting device 300, the second conveying device 400 and the tray conveying device 500 to work in coordination with each other, thereby completing the automatic operation.
The tray 10 may be numbered, and the placement groove on the tray 10 may be numbered, so that it is possible to know which receptacle panel 11 on which tray 10 is the reject. The photosensitive assembly 340 may also be provided with an alarm device that can alarm once an reject is detected, and the system can automatically record the position of the reject. For all-good trays 10, the second conveyor 400 may convey them to the next station.
In some embodiments, the detecting device 300 further includes two support plates 301 disposed in parallel, each of the two support plates 301 extends vertically and is parallel to the conveying direction of the tray 10, the transporting assembly 310 includes support rails 311 respectively fixed on the inner sides of the two support plates 301 and parallel to each other, and two clamping mechanisms 320 respectively slidably engaged with the two support rails 311, the clamping mechanisms 320 include clamping plates 321 and a pushing mechanism 322 for driving the two clamping plates 321 to approach or separate from each other synchronously, when the pushing mechanism 322 drives the two clamping plates 321 to approach each other synchronously, the two clamping plates 321 can clamp the tray 10 from two sides, so that the tray 10 keeps stable in the conveying direction perpendicular to the tray. When the two clamping mechanisms 320 slide along the supporting rail 311 synchronously, the tray 10 can be driven to move along the conveying direction. The support rail 311 may be a linear rail.
Further, the clamping plate 321 includes a clamping bottom plate horizontally arranged and a clamping baffle vertically arranged and connected with the clamping bottom plate, and the whole clamping plate 321 is in an L-shaped structure. The tray 10 is for being placed on the clamping bottom plates of the two clamping plates 321, and the clamping baffles of the two clamping plates 321 are for clamping the tray 10 from both sides. The first conveying device 200 firstly conveys the tray 10 onto the clamping bottom plate, and after the tray 10 moves for a certain distance along the clamping bottom plate under the driving force of the first conveying device 200, the pushing mechanism 322 drives the two clamping plates 321 to synchronously approach each other so as to clamp the tray 10; meanwhile, when the tray 10 is conveyed to the second conveying device 200, after a part of the tray 10 falls onto the second conveying device 400, the pushing mechanism 322 drives the two clamping plates 321 away from each other to loosen the tray 10, and the tray 10 is pulled to move towards the second conveying device 400 under the driving force of the second conveying device 400, so that smooth conveying of the tray 10 can be ensured.
Of course, a driving belt mechanism may be further disposed on the clamping base plate, and the driving belt mechanism may drive the tray 10 to move on the clamping base plate, so as to more smoothly complete the conveying of the tray 10.
In some embodiments, the inspection device 300 further includes a front barrier 361 and a lift mechanism 362, the lift mechanism 362 being positioned below the front barrier 361 and connected to the front barrier 361, the front barrier 361 being positioned in front of the inspection station in a direction moving from the inspection station to the second conveyor 400. The lifting mechanism 362 can drive the front baffle 361 to move upwards to the moving path of the tray 10, so that the tray 10 can be blocked from moving forwards further, and since the front baffle 361 is positioned in front of the detection station, when the tray 10 is blocked by the front baffle 361 and stops, the front baffle 361 can be just positioned at the detection station, so that the tray 10 is positioned under the tray placing frame 330 during detection, and the accuracy of the detection result is improved. The elevating mechanism 362 may also drive the front barrier 361 downward out of the moving path of the tray 10 so as not to affect the conveyance of the tray 10 to the second conveying device 400.
Further, the front baffle 361 is provided with a magnetic member, the tray 10 is made of a material that can be absorbed by the magnetic member, for example, an iron material, when the magnetic member absorbs the tray 10, the tray 10 is at the detection station, and the absorption of the magnetic member makes the tray 10 not rebound toward the first conveying device 200, so that it is further ensured that the tray 10 is located under the tray placing frame 330 when the socket panel 11 is detected, and accuracy of the detection result is further improved. When the lifting mechanism 362 drives the front baffle 361 to move downward, the driving force can disengage the magnetic member from the tray 10 so as not to affect the conveyance of the tray 10 to the second conveying device 400.
In some embodiments, the first conveying apparatus 200 includes a bi-directional conveying assembly 210 and a lifting assembly 220, and the bi-directional conveying assembly 210 may convey the tray 10 to both ends thereof, i.e., may convey the injection molded parts in both directions. The second conveyor 400 is at the same height as the transport assembly 310, the pallet conveyor 500 is below the second conveyor 400, and the lifting assembly 220 is connected to the bi-directional conveyor assembly 210 and can drive the bi-directional conveyor assembly 210 up to interface with the transport assembly 310 and can drive the bi-directional conveyor assembly 210 down to interface with the pallet conveyor 500. When the tray conveying device 500 conveys the tray 10 to the first conveying device 200, the lifting assembly 220 drives the bidirectional conveying assembly 210 to move downwards to be in butt joint with the tray conveying device 500, so that the bidirectional conveying assembly 210 receives the tray 10, the lifting assembly 220 drives the bidirectional conveying assembly 210 to move upwards to be in butt joint with the conveying assembly 310, and the bidirectional conveying assembly 210 conveys the received tray 10 to the conveying assembly 310 to finish conveying the tray 10. Because the tray conveying device 500 is located below the second conveying device 400, the whole injection molding piece blanking and detecting device is more compact in structure, and space occupation can be reduced.
Further, the top surface of the bidirectional conveying assembly 210 is provided with two guide plates 230, and both guide plates 230 are parallel to the conveying direction of the tray 10, when the bidirectional conveying assembly 210 drives the tray 10 to move, the two guide plates 230 are respectively contacted with two sides of the tray 10, which can guide the tray 10 to make the position of the tray 10 in the direction perpendicular to the conveying direction of the tray 10 consistent with the detection station.
Further, the first conveying device 200 further includes two vertically extending limiting members 240, when the lifting assembly 220 drives the bidirectional conveying assembly 210 to move vertically, the tray 10 on the bidirectional conveying assembly 210 moves between the two limiting members 240, which can further limit the tray 10, so that the tray 10 can maintain its position during the vertical movement, and the receiving device 100 is convenient for accurately placing the socket panel 10 on the tray 10.
In some embodiments, bi-directional transport assembly 210 may include a bi-directionally rotatable drive belt. The lifting assembly 220 may include a linear guide rail arranged in a vertical direction.
In some embodiments, photosensitive assembly 340 includes a control module and an upwardly opening imaging housing with an imaging plate disposed at the top opening of the imaging housing, where light passing through the receptacles of standard receptacle panel 12 and the receptacles of receptacle panel 11 on tray 10 is imaged. The imaging cover is internally provided with a photosensitive device which can be specifically a CMOS, the photosensitive device is connected with the control module, the photosensitive device is used for shooting an image on the imaging plate, the control module compares the shot image with a standard image, whether the size and the shape of the jack holes of the socket panel 11 meet the requirements or not can be determined through an image recognition algorithm, if the size and the shape of the jack holes meet the requirements, the socket panel 11 is considered to be a qualified product, otherwise, the socket panel 11 is considered to be a disqualified product.
In some embodiments, the receiving device 100 includes a lateral movement assembly 110, a longitudinal movement assembly 120 coupled to the lateral movement assembly 110, a vertical movement assembly 130 coupled to the longitudinal movement assembly 120, and a clamp 140 coupled to the vertical movement assembly 130. The transverse moving assembly 110 is used for driving the longitudinal moving assembly 120 to move along the transverse direction, the longitudinal moving assembly 120 is used for driving the vertical moving assembly 130 to move along the longitudinal direction, the vertical moving assembly 130 is used for driving the clamp 140 to move along the vertical direction, the clamp 140 can move along the three-dimensional direction so as to be close to the socket panel 11 at the initial position or the socket panel 11 at the target position, and the clamp 140 is used for clamping the socket panel 11 or loosening the socket panel 11, so that the external socket panel 11 can be accurately placed on the tray 10.
In some embodiments, both the first conveyor 200 and the tray conveyor 500 may include a conveyor belt to convey the trays 10 by the conveyor belt.
The terms and words used in the above description and claims are not limited to literal meanings but are only used by the applicant to enable a clear and consistent understanding of the invention. Accordingly, it will be apparent to those skilled in the art that the foregoing description of the various embodiments of the invention has been provided for illustration only and not for the purpose of limiting the invention as defined by the appended claims and their equivalents.
Claims (7)
1. Injection molding unloading and check out test set, its characterized in that: comprises a receiving device, a first conveying device, a detecting device, a second conveying device and a tray conveying device; the tray conveying device is used for conveying empty trays to the first conveying device, the receiving device is used for placing the socket panels into the trays on the first conveying device, and the first conveying device is used for conveying the trays loaded with the socket panels to the detecting device; the detection device comprises a detection station, a transportation assembly, a tray placing frame, a parallel light source, a photosensitive assembly and a light shield, wherein the transportation assembly can convey a tray loaded with socket panels to the detection station and can convey the tray loaded with the socket panels to a second conveying device, the tray placing frame is positioned right above the detection station, a standard socket panel is placed on the tray placing frame, the parallel light source is positioned right above the tray placing frame and is used for vertically downwards irradiating the light source, the photosensitive assembly is positioned right below the detection station, the photosensitive assembly is used for imaging light rays passing through jacks of the standard socket panel and jacks of the socket panels on the tray, whether the socket panels on the tray are qualified or not is judged according to the formed images, and the light shield is arranged outside the tray placing frame and the parallel light source;
the detection device also comprises two support plates which are arranged in parallel, the transportation assembly comprises support guide rails which are respectively fixed on the inner sides of the two support plates and are parallel to each other, and two clamping mechanisms which are respectively matched with the two support guide rails in a sliding way, and the clamping mechanisms comprise clamping plates and pushing mechanisms which are used for driving the two clamping plates to synchronously approach or separate from each other;
the clamping plates comprise clamping bottom plates which are horizontally arranged, and clamping baffle plates which are connected with the clamping bottom plates and are vertically arranged, the trays are arranged on the clamping bottom plates of the two clamping plates, and the clamping baffle plates of the two clamping plates are used for clamping the trays from two sides;
the detection device further comprises a front baffle and a lifting mechanism, wherein the lifting mechanism is positioned below the front baffle and connected with the front baffle, and the front baffle is positioned in front of the detection station in the direction of moving from the detection station to the second conveying device; the lifting mechanism can drive the front baffle plate to move upwards to the moving path of the tray or move downwards out of the moving path of the tray.
2. The injection molding blanking and detecting apparatus of claim 1, wherein: the front baffle is provided with a magnetic part, the tray is made of a material which can be absorbed by the magnetic part, and when the magnetic part absorbs the tray, the tray is positioned at a detection station.
3. The injection molding blanking and detecting apparatus of claim 1, wherein: the first conveying device comprises a bidirectional conveying component and a lifting component, the second conveying device and the conveying component are located at the same height, the tray conveying device is located below the second conveying device, the lifting component is connected with the bidirectional conveying component and can drive the bidirectional conveying component to move upwards to be in butt joint with the conveying component, and the bidirectional conveying component can also be driven to move downwards to be in butt joint with the tray conveying device.
4. An injection molding blanking and detecting apparatus according to claim 3, wherein: the top surface of two-way conveying subassembly is provided with two deflector, and two deflector are all parallel with the direction of delivery of tray, and when two-way conveying subassembly drove the tray and remove, two deflector contact with the both sides of tray respectively.
5. The injection molding blanking and detecting apparatus of claim 4, wherein: the first conveying device further comprises two limiting pieces extending along the vertical direction, and when the lifting assembly drives the bidirectional conveying assembly to move along the vertical direction, the tray on the bidirectional conveying assembly moves between the two limiting pieces.
6. The injection molding blanking and detecting apparatus according to any one of claims 1-5, wherein: the light sensing assembly comprises a control module and an imaging cover which is opened upwards, an imaging plate is arranged at the opening at the top of the imaging cover, and light rays passing through the jack of the standard socket panel and the jack of the socket panel on the tray are imaged on the imaging plate; the imaging cover is internally provided with a photosensitive device, the photosensitive device is connected with the control module, and the photosensitive device is used for shooting images on the imaging plate.
7. The injection molding blanking and detecting apparatus according to any one of claims 1-5, wherein: the material receiving device comprises a transverse moving assembly, a longitudinal moving assembly connected with the transverse moving assembly, a vertical moving assembly connected with the longitudinal moving assembly and a clamp connected with the vertical moving assembly; the horizontal moving assembly is used for driving the vertical moving assembly to move along the horizontal direction, the vertical moving assembly is used for driving the vertical moving assembly to move along the vertical direction, the vertical moving assembly is used for driving the clamp to move along the vertical direction, and the clamp is used for clamping the socket panel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310655982.7A CN116604769B (en) | 2023-06-02 | 2023-06-02 | Injection molding blanking and detecting equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310655982.7A CN116604769B (en) | 2023-06-02 | 2023-06-02 | Injection molding blanking and detecting equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN116604769A CN116604769A (en) | 2023-08-18 |
| CN116604769B true CN116604769B (en) | 2023-11-07 |
Family
ID=87674542
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310655982.7A Active CN116604769B (en) | 2023-06-02 | 2023-06-02 | Injection molding blanking and detecting equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN116604769B (en) |
Citations (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030846A (en) * | 1987-07-22 | 1989-02-01 | 菲利浦光灯制造公司 | Detect the method for apertured mask sheets |
| JPH0579409U (en) * | 1991-07-23 | 1993-10-29 | 富山日本電気株式会社 | Hole position inspection jig |
| KR0129594B1 (en) * | 1994-09-30 | 1998-04-15 | 정태홍 | Electrical receptacle assembling method and stamping device |
| JP2003021594A (en) * | 2002-05-20 | 2003-01-24 | Aloka Co Ltd | Specimen examination device |
| WO2003096158A2 (en) * | 2002-05-10 | 2003-11-20 | Return On Investment Ltd. | Method and apparatus for assembling printed circuit boards |
| KR100503760B1 (en) * | 2004-08-11 | 2005-07-26 | (주) 에스에스피 | Automatic testing apparatus for image sensor of camera module and automatic testing method using the same |
| JP2007333697A (en) * | 2006-06-19 | 2007-12-27 | Advantest Corp | Method of calibrating electronic component test apparatus |
| JP2014190709A (en) * | 2013-03-26 | 2014-10-06 | Seiko Epson Corp | Handler, and inspection device |
| CN105514760A (en) * | 2015-12-24 | 2016-04-20 | 东莞市益诚自动化设备有限公司 | Five-hole socket automatic assembly machine |
| CN106546607A (en) * | 2016-11-10 | 2017-03-29 | 佛山市坦斯盯科技有限公司 | A kind of light source assembly has the circuit board detection device of light-shielding structure |
| CN206223885U (en) * | 2016-07-15 | 2017-06-06 | 深圳市普盛旺科技有限公司 | The automatic assembling test equipment of charger |
| CN206325858U (en) * | 2016-11-01 | 2017-07-14 | 湖北中烟工业有限责任公司 | A kind of cigarette perfume pearl automatic splinter screening device for screening |
| CN109483219A (en) * | 2018-10-25 | 2019-03-19 | 宁波公牛精密制造有限公司 | A kind of automatic assembly production chain of socket and its operation method |
| CN109585200A (en) * | 2018-12-26 | 2019-04-05 | 首瑞（北京）投资管理集团有限公司 | A kind of line switch board and static contact automatic assembly system |
| CN110171717A (en) * | 2019-06-19 | 2019-08-27 | 杨声孝 | A kind of socket panel automatic piling device |
| CN110695691A (en) * | 2019-12-16 | 2020-01-17 | 佛山隆深机器人有限公司 | Full-automatic robot socket assembly line |
| JP2020059107A (en) * | 2018-10-12 | 2020-04-16 | パナソニックＩｐマネジメント株式会社 | Working device |
| KR20200078939A (en) * | 2018-12-24 | 2020-07-02 | 곽정헌 | Automatic insert supply system for insert injection molding machine |
| CN111606022A (en) * | 2020-05-20 | 2020-09-01 | 博众精工科技股份有限公司 | Feeding and discharging device |
| CN111974697A (en) * | 2020-09-06 | 2020-11-24 | 中山市东润智能装备有限公司 | Automatic detection structure of water pipe nut |
| CN112337822A (en) * | 2020-10-29 | 2021-02-09 | 张旭 | Five-hole socket insertion and extraction force detection and sorting equipment |
| CN215323531U (en) * | 2021-04-20 | 2021-12-28 | 杭州中意自动化设备有限公司 | Conveying mechanism for injector boxing production line |
| CN215725759U (en) * | 2021-09-07 | 2022-02-01 | 昆山市海斯达精密机械有限公司 | Convenient type teeth of a cogwheel appearance detection device |
| CN114172005A (en) * | 2021-12-15 | 2022-03-11 | 广东奇创智能科技有限公司 | Socket assembling equipment |
| CN114324350A (en) * | 2021-12-10 | 2022-04-12 | 巢湖学院 | Intelligent five-hole socket panel defect detection method and system based on machine vision |
| CN216668636U (en) * | 2021-10-27 | 2022-06-03 | 山东华屹科创纳米材料有限公司 | Appearance detection equipment for ceramic bulletproof plugboard |
| CN217931842U (en) * | 2022-06-17 | 2022-11-29 | 智汇轩田智能系统(杭州)有限公司 | A trade a set equipment for high temperature aging testing |
| CN115475760A (en) * | 2022-08-25 | 2022-12-16 | 宁波永金汽车部件有限公司 | CCD detection equipment for sensor connecting socket |
| CN115647598A (en) * | 2022-11-17 | 2023-01-31 | 苏州华工自动化技术有限公司 | Automatic marking working method of battery cover plate |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7208936B2 (en) * | 2004-04-12 | 2007-04-24 | Intel Corporation | Socket lid and test device |
-
2023
- 2023-06-02 CN CN202310655982.7A patent/CN116604769B/en active Active
Patent Citations (29)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1030846A (en) * | 1987-07-22 | 1989-02-01 | 菲利浦光灯制造公司 | Detect the method for apertured mask sheets |
| JPH0579409U (en) * | 1991-07-23 | 1993-10-29 | 富山日本電気株式会社 | Hole position inspection jig |
| KR0129594B1 (en) * | 1994-09-30 | 1998-04-15 | 정태홍 | Electrical receptacle assembling method and stamping device |
| WO2003096158A2 (en) * | 2002-05-10 | 2003-11-20 | Return On Investment Ltd. | Method and apparatus for assembling printed circuit boards |
| JP2003021594A (en) * | 2002-05-20 | 2003-01-24 | Aloka Co Ltd | Specimen examination device |
| KR100503760B1 (en) * | 2004-08-11 | 2005-07-26 | (주) 에스에스피 | Automatic testing apparatus for image sensor of camera module and automatic testing method using the same |
| JP2007333697A (en) * | 2006-06-19 | 2007-12-27 | Advantest Corp | Method of calibrating electronic component test apparatus |
| JP2014190709A (en) * | 2013-03-26 | 2014-10-06 | Seiko Epson Corp | Handler, and inspection device |
| CN105514760A (en) * | 2015-12-24 | 2016-04-20 | 东莞市益诚自动化设备有限公司 | Five-hole socket automatic assembly machine |
| CN206223885U (en) * | 2016-07-15 | 2017-06-06 | 深圳市普盛旺科技有限公司 | The automatic assembling test equipment of charger |
| CN206325858U (en) * | 2016-11-01 | 2017-07-14 | 湖北中烟工业有限责任公司 | A kind of cigarette perfume pearl automatic splinter screening device for screening |
| CN106546607A (en) * | 2016-11-10 | 2017-03-29 | 佛山市坦斯盯科技有限公司 | A kind of light source assembly has the circuit board detection device of light-shielding structure |
| JP2020059107A (en) * | 2018-10-12 | 2020-04-16 | パナソニックＩｐマネジメント株式会社 | Working device |
| CN109483219A (en) * | 2018-10-25 | 2019-03-19 | 宁波公牛精密制造有限公司 | A kind of automatic assembly production chain of socket and its operation method |
| KR20200078939A (en) * | 2018-12-24 | 2020-07-02 | 곽정헌 | Automatic insert supply system for insert injection molding machine |
| CN109585200A (en) * | 2018-12-26 | 2019-04-05 | 首瑞（北京）投资管理集团有限公司 | A kind of line switch board and static contact automatic assembly system |
| CN110171717A (en) * | 2019-06-19 | 2019-08-27 | 杨声孝 | A kind of socket panel automatic piling device |
| CN110695691A (en) * | 2019-12-16 | 2020-01-17 | 佛山隆深机器人有限公司 | Full-automatic robot socket assembly line |
| CN111606022A (en) * | 2020-05-20 | 2020-09-01 | 博众精工科技股份有限公司 | Feeding and discharging device |
| CN111974697A (en) * | 2020-09-06 | 2020-11-24 | 中山市东润智能装备有限公司 | Automatic detection structure of water pipe nut |
| CN112337822A (en) * | 2020-10-29 | 2021-02-09 | 张旭 | Five-hole socket insertion and extraction force detection and sorting equipment |
| CN215323531U (en) * | 2021-04-20 | 2021-12-28 | 杭州中意自动化设备有限公司 | Conveying mechanism for injector boxing production line |
| CN215725759U (en) * | 2021-09-07 | 2022-02-01 | 昆山市海斯达精密机械有限公司 | Convenient type teeth of a cogwheel appearance detection device |
| CN216668636U (en) * | 2021-10-27 | 2022-06-03 | 山东华屹科创纳米材料有限公司 | Appearance detection equipment for ceramic bulletproof plugboard |
| CN114324350A (en) * | 2021-12-10 | 2022-04-12 | 巢湖学院 | Intelligent five-hole socket panel defect detection method and system based on machine vision |
| CN114172005A (en) * | 2021-12-15 | 2022-03-11 | 广东奇创智能科技有限公司 | Socket assembling equipment |
| CN217931842U (en) * | 2022-06-17 | 2022-11-29 | 智汇轩田智能系统(杭州)有限公司 | A trade a set equipment for high temperature aging testing |
| CN115475760A (en) * | 2022-08-25 | 2022-12-16 | 宁波永金汽车部件有限公司 | CCD detection equipment for sensor connecting socket |
| CN115647598A (en) * | 2022-11-17 | 2023-01-31 | 苏州华工自动化技术有限公司 | Automatic marking working method of battery cover plate |
Non-Patent Citations (1)
| Title |
|---|
| 基于STM32的智能省电无隐患插座设计;马梅;徐言飞;王鹏;朱杰;;电视技术(第23期);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN116604769A (en) | 2023-08-18 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108698772B (en) | Full-automatic feeding assembly line | |
| CN109499926A (en) | Battery detecting stepping all-in-one machine | |
| CN212944180U (en) | Automatic test equipment for electronic element | |
| CN113772410B (en) | Trigger on dustless level centre gripping formula support plate | |
| CN214692184U (en) | Tray conveying device | |
| CN111618547A (en) | Positioning and assembling method of lens assembling equipment | |
| CN114878480A (en) | Appearance detection equipment | |
| CN116604769B (en) | Injection molding blanking and detecting equipment | |
| CN213827811U (en) | Automatic change camera lens location equipment mechanism | |
| CN219842452U (en) | Battery cell verification test equipment | |
| CN117259232A (en) | Soft package battery detection device and detection method thereof | |
| CN218370397U (en) | Feeding and discharging mechanism and appearance detection device | |
| CN116698745A (en) | Full-automatic retest AOI equipment | |
| CN116037521A (en) | Disc arranging machine equipment | |
| CN216188197U (en) | Picking and delivering container assembly, loading and unloading device and picking system | |
| CN113681288B (en) | Automatic assembly production line for disposable cigarette cartridges | |
| CN113871331A (en) | A film cassette business turn over conveyer for vertical oxidation furnace | |
| CN113725695A (en) | Automatic plug-in mounting equipment and air conditioner | |
| CN111591739A (en) | Quality inspection conveying device for automobile crankshaft | |
| CN220559856U (en) | Chip optical detection equipment | |
| CN219850901U (en) | Full-automatic rubber coating detector | |
| CN219150843U (en) | Resistance detection device | |
| CN217094498U (en) | Visual inspection equipment | |
| CN215343331U (en) | Automatic plug-in mounting equipment and air conditioner | |
| CN117428446B (en) | Bearing assembly devices and motor assembly equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |